ILLUSTRATED PARTS BREAKDOWN Section 4 ILLUSTRATED PARTS BREAKDOWN 4.1 GENERAL This section contains drawings and parts lists for all the major assemblies and components of the R40SL SwingMast truck. 4.2 ABBREVIATIONS. ‘The following abbreviations are used in the de- scriptions for parts “o" O-Ring fn Tn conjunction with hose, a ‘measurement of the hose inner diameter in 32nds of an inch, €.g., #10 Hose is a hose with an inner diameter of 10/32 or 5/16" Assy Assembly Barb Barbed, usually to describe a tapered hose nipple with ridges or "barbs" which keep the hose from slipping off. Ext. External Fwd Forward Ga. Gauge Hd Head Hex Hexagonal Hyd Hydraulic 1D Inner Diameter or Identifica- tion (Tag or Plate) Int. Internal gic Joint Industrial Conference, a gtoup which sets standards for components. LH, LH. Left Hand MB, MIO, etc. Metric measurement of a fast- ener, The number indicates the nominal diameter in millime- ters, e.g., MIO is a fastener with a diameter of 10 mm. Mtg Mounting Nom Nominal NPT National Pipe Thread NPTF National Pipe Thread Fine NSS Not supplied separately (i.e., an assembly or collection of parts which cannot be procured as separate items, usually because they must be matched to one another). OAL Overall Length, usually to describe the ‘stretched-out length of a hose or cable. op Outer Diameter REC Schematic designator for an SCR €.g., 4 REC.) Rev Reverse RH, RH. Right Hand SCR Silicon Controlled Rectifier Sur Straight, usually to describe a hydraulic fitting (vs. elbow) Subassy Subassembly wi "with" Weldt Weldment 4.3 PARTS NOT SHOWN In a very few cases, an illustration obtained from a vendor may not show all the parts that are listed. ‘These parts are identified by item numbers greater than 900. 4.4 PHANTOM AND REFERENCE PARTS Quantities for some parts are labeled Pht (Phan- tom) or Ref (Reference). A "phantom" is an assembly which does not exist as a separate unit, but is an aggregate of parts assembled onto its parent assembly. A reference item is not officially part of the parent assembly, but is shown on the illustration to make it easier to locate and identify a1‘SwingMast® Truck Model R40SL-LPG 4.5 PARTS OUTLINE ‘An indented list of items contained herein follows: FINAL ASSEMBLY PART NO.36000-13 Rev. C 36001-04-T Top Assembly 36004-04-U Drive Unit Assembly 36007-02-B Engine Assembly 57956-01 Engine 51660-A PR1/Transmission 36009-01-C Steer Axle Assembly 36025-B Steer Cylinder Assembly 52803-D Drive Axle Assembly 17512-01-C Crosshead & Pivot Assembly 36067-01-3 Side Shift Assembly 36041 Shift Cylinder 1406576 Service parts 36011-04-A, Exhaust System 36012-03-E Air Cleaner System 3601-047 Cooling System Assembly 36014-02-4, Fuel System 51319-A Propane Fuel System 1406859 Service Parts 36015-02-L Linkage, Brake, Direction and Inching 36266-A Brake & Inching Pedal 36016-07-8 Electrical Component Group 36679-A Wire & Cable Group 42ILLUSTRATED PARTS BREAKDOWN FINAL ASSEMBLY PART NO.36000-13 Rev. C (continued) 36017-04-K, 36018-02-B 36020-04-B 36023-04-B 1406974 1406622 36822 Hydraulic Parts Group 36130-A Reservoir Assembly 36867-B Pump 36131-02 Control Valve 1400149 Pivot Cylinder 1405084-A. Service Parts Floor Plate & Accelerator Linkage Group Brake System 36218-09-D Hand Brake Assembly 36515-A Brake Line Group Console Assembly 25040 Steering Column Assembly 25715-B Steering Control Unit 10441-A Steering Wheel & Horn Assembly Plates, Decals & Markings Mast Tilt Cylinder Modification 51706 ‘Tilt Cylinder 1405191 Service Parts 43SwingMast® Truck Model RA0SL-LPG FINAL ASSEMBLY PART NO.36000-13 Rev.C Group Assembly Number Qty Description 1 36001-04-T Pht 1 Top Assembly 2 36002-03-D 1 Frame Weld 3 36003 Pht 1 Counterweight Group 4 36004-04- 1 Drive Unit Assembly 5 36009-01-C 1 Steer Axle Assembly 6 17512-01-C 1 Crosshead & Pivot Assembly 7 36011-04-A Pht 1 Exhaust System 8 36012-03-E Pht 1__Air Cleaner System 9 36013-043 Pht 1 Cooling System Assembly 10 36014-02-A Pht 1 Puel System ir 36015-02-L Pht1 Linkage, Brake, Direction and Inching 12 36016-07-B Pht 1 Bilectrical Component Group 13 36017-04-K Pht 1_-Hydraulic Parts Group Double Pump R40 14 36018-02-B Pht 1 Floor Plate & Accel. Linkage Group 15 16 1406622 1 Mast 36020048 Pht i Brake System 17 36021-02-M 1 Overhead Guard Weldment 18 36023-04.¢ 1 Console Assembly #126 17517 8 Pad-Bearing Sides “127 17516 4 Pad-Bearing ‘Top and Bottom #140 5285-3 60 —_Screw, Soc Flat Hd Cl 8.8 M8 X 1.25-20 | “141 17523-XX Pht 1 Shim List | “142 17524-XX Pht 1 Shim List Note: * Items not shown on the drawing,ILLUSTRATED PARTS BREAKDOWN FINAL ASSEMBLY PART NO.36000-13 Rev.C 45‘SwingMast® Truck Model R40SL-LPG This Page Left Blank on Purpose 46ILLUSTRATED PARTS BREAKDOWN ‘TOP ASSEMBLY PART NO.36001-04 Rev.T Tem Part Number Qty Description * 36901 3 Strip, Mounting * 36902-0 1 Cover, Rubber 20 36104.2-A, 2 Stop Block, 1X 1.5X3 2 28705 2 Heavy-Duty Plate-Form Rubber Vibration Mount 2B 36476 2 Snubber Washer Weldment 4 36499 2 Snubber Washer Weldment 25 1C864ER 2 Screw, Hex Ha Gr 5 500-13 X 4.00 26 27RTER 8 Washer, Flat Nom. .438 ID 2 4R8E 6 Washer, Lock .500 28 61D8ER 2 Nut, Hex Hd Gr 5 .500-13, 29 1C816ER 4 Screw, Hex Hd Gr 5 .500-13 X 1.00 30 2788ER 8 Washer, Flat Nom. .500 ID 31 3641-014, 1 Brkt, LH Engine Mount 32 36411-02-A 1 Brkt, RH engine Mount 33 2C716ER 8 Screw, Hex Head 7/16-20 X 1" 34 2786ER 6 Washer, Flat Nom, .375 ID 35 4E7B, 8 Washer, Lock .438 36 36409-01 1 Brkt, LH Engine Support 37 36409-02 1 Brkt, RH Engine Support 38 1C614ER 8 Screw, Hex Hd Gr 5 .375-16 X .875 39 27RSER 18 Flatwasher, Hardened, 5/16 40 4E6E 20 Washer, Lock .375 41 2776238 2.5 gal__Anti-Freeze, Heavy Duty 2 28814 2gal__ Oil, Auto Transmission 43 30620 2 Washer, Thrust 44 30538 2 Steer Axle Trunnion 45 36180-01-G 1 Engine Hood Assembly 6 1CS12ER 8 Screw, Hex Ha Gr 5 312-18 X .750 a ‘27E4ER 12 Washer, Flat Nom. .25 1D 48 4ESE 8 Washer, Lock’.312 49 36214 1 Engine Door Weldment, LH 50 36186-02-A 1 Engine Door Weldment, RH 31 36387-02-5 1 Hood Cover & Angle Weldment 52 1C410ER 7 Screw, Hex Hd Gr 5 .250-20 X .625 53 25E12E 19 Washer, Flat #12 34 4EAE 21 Washer, Lock .250 55 1406284-0 1 Frame Dress Hoop 56 36350-01-4 1 Cover Weldment (Stack Valve) 37 8964085, 4 Sorew, Pan Hd. 1/4-20 X 1/2 47‘SwingMast® Truck Model R40SL-LPG ‘TOP ASSEMBLY PART NO.36001-04 Rev. (continued) oe B 48 BRPSSSRABVSS I BSSSLSSRRERSLSISIRAR 108 109 110 ul 115 116 7 118 Part Number 1C648ER 61D6ER 36191 1C480ER 1C408ER, 25606 73G516ER 36517-B 1C616ER 36362-F 2881-03 36412 89G410E GID4ER 36559-A, 1F312B, 36448 36822 5039-1-G 1F624B, 9934 1C612ER 9952 9G820ER 36548 24118 4C428ER 36560 2776234 2776239 277708 36636 51365-2 MS24629-66 51236 36748 MS20392-3C17 30466-2-4 1F212E, Oy Hee arprandeneae Pht 1 13 gal 15 gal 2 gal De Screw, Hex Head 3/8-16 X 3 Nut, Hex Hd Gr 5 .375-16 Battery Hold Down Screw, Hex Head 1/4-20 X 5 Screw, Hex Hd Gr 5 .250-20 X .500 Seat, Super Suburban Black w/double Lock Slide Screw, Socket Hd Gr 8 .312-18 X 1.00 Sound Barrier Screw, Hex Hd Gr 5 .375-16 X 1.00 Filter Assembly, Transmission Oil-Engine 10-30 Api Ce- Sf Per Mil-L-46152 Door Assembly Screw, Pan Head 1/4-20 X 5/8 Nut, Hex Hd Gr 5 .250-20 Rod Weldm’t Pin, Cotter 3/32 X 3/4 Towing Pin Weldm’t Tilt Cylinder Modif. 6° Forward/Rear Pin, Cylinder Pin, Cotter 3/16 X 1 1/2 Pin, Pivot, Fixed with Oil Groove & Zerk Fitting Screw, Hex Hd Gr 5 .375-16 X ,75 Bushing, Mast Trumnion Screw, Fit. Soc. Hd, 1/2-13 X 1-1/4 Clamp Clamp, Support Screw, Hex Head 1/4-20 X 1-3/4 Indicator, Fork Level Fluid, Brake Dot #3 Per VV-B-680 Oil, Hydraulic, Iso 32 Oil, Gear, Sae 90-140 Cover Rivet, Blind Screw, Self Tapping 10-32 X 1/2 Plug, Fuel Gauge Angle Pin, Clevis 1/4 X 17/32 Spacer Cotter PinILLUSTRATED PARTS BREAKDOWN TOP ASSEMBLY PART NO.36001-04 Rev.T (continued) Part Number 51318 36067-01-1 36501 36498 17566-B 9619 1C836ER, S9D8ER 1C424ER, SOLi2 1406587 Qty 25 gal Pht 1 pew abe Description Floor Covering, Non-Slip (Black Color #37038) Side Shift Assembly Bar, Stop Bracket, Weldment Manifold Sub Assembly Brace, Hose Support Screw, Hex Hd Gr 5 .500-13 X 2,25 Nut, Hex Ha Prevailing Torque .500-13 Screw, Hex Head 1/4-20 X 1 1/2 Bracket, Horn Flatwasher Note: There is no drawing for this Bill of Material. 4.9‘SwingMast® Truck Model R40SL-LPG DRIVE UNIT ASSEMBLY PART NO.36004-04 Rev.U Item Part Number Qty Description 1 36007-02-B 1 Engine Assy, Perkins 4,236 2 5160-4 1 PRI Trans Assembly 4 51258 1 Torque Converter 6 28805 1 Drive Plate 14 17C720ER 8 Screw, Hex Hd Grade & 15 4E7E, 8 Washer, Lock .438 16 1C628ER 12 Screw, Hex Hd Gr 5 .375-16 X 1.75 7 4B6E 12 Washer, Lock .375 19 74G620ER 32 Screw, Soc. Hd. Gr.8 3/8-24 X 1 1/4 20 28704 32 Washer, Flat 23 36867-B Ref Pump, Vickers Double Pump 24 1C820ER 2 Screw, Hex Hd Gr 5 .500-13 X 1.25 25 4E8E, 2 Washer, Lock .500 29 36471 1 Dipstick Tube Extension 30 36472 Pht 1 Dipstick Modification 31 28860 1 Elbow, Street 1/8 NPT X 1/8 NPT 322 542646 1 Nipple, Adapter 1/8 Pipe 33 28862 1 1/8 NPT Female Cross 4 28867 1 Valve, Positive Crank Case Ventilation 35 28864 1 Blbow, Female 36 763644 1 Male Pipe Connector .375 NPT 31 36583-A 1 Nipple, Modified 38 51321-01 Pht |_—_ Pvc Hose 3/8 1D 5" Long 39 42Hn12 3° Clamp, Hose Nom. Size 3/4 40 25080 1 Ty-Rap, W-0.184, L-7.31 41 52035 1 Fan Blade , Pusher 19 Dia. 45°. Pitch 43 2C5%MER 4 Screw, Hex. Hd. 5/16-24 X 1 1/2 44 4ESE 4 Washer, Lock .312 45 2384346-A 1 Distributor Assembly 46 907444 1 Coil 4 878825, 1 Strap for Coil 4&8 1406113-A Pht 1 Hose 5/8 ID X 31.50 Lg. 4-10attaILLUSTRATED PARTS BREAKDOWN DRIVE UNIT ASSEMBLY PART NO.36004-04 Rev.U 441b‘SwingMast® Truck Model R40SL-LPG NOTES: 412ILLUSTRATED PARTS BREAKDOWN NOTES: 413‘SwingMast® Truck Model R40SL-LPG ‘This Page Left Blank on Purpose anaILLUSTRATED PARTS BREAKDOWN ENGINE ASSEMBLY, PERKINS 4.236, PART NO.36007-02 Item — PartNumber Qty 1 51956-01 1 2 52514 1 3 52515 1 5 1402936 1 6 51288 1 8 51961-01 1 9 52934 1 10 51971 1 Description Perkins G4.236 Base Engine w/flywheel & fw, Housing Cover, Perkins 4,236 Dressed Cover, Perkins 4.236 Dressed Motor, Starter, Delco Remy 28mt Alternator, 66 amp, Deleo Ignition Parts Kit, Perkins 4.256 Dressed Spacer, Fan Perkins 4.236 Belt for Fan & Alternator Note: ‘There is no figure for this Bill of Material.SwingMast® Truck Model R40SL-LPG ENGINE PART NO.51956-01 (DISTRIBUTOR ASSEMBLY, PART NO. 2384346) Item Part No. 998602 907814 907520 907519 1 2 3 4 5 a 6 53040 1 53041 8 53042 9 53043 10 998992 in — 12 53044 3 53046 4 53045 15 907403 16 909416 416 Oy. Reese peer eee ze Description Cap, Distributor Rotor Dust Cover Timing Plate Shaft, Gov. & Trigger Wheel (Non-Serviceable) ‘Throst Washer ‘Thrust Washer Seal, Grease Bushing Spring & Bracket Package Housing, (Non-Serviceable) Bushing Gear Pin Kit, Bearing (Consists of Items 6,7,8,9,12 & 14) Kit, Coupling (Consists of Items 6,7,13 & 14)ILLUSTRATED PARTS BREAKDOWN ENGINE PART NO.51956-01 (DISTRIBUTOR ASSEMBLY, PART NO. 2384346)SwingMast® Truck Model R40SL-LPG ENGINE PART NO.51956-01 (CYLINDER BLOCK) tem Part No. 1 70026 2 70027 3 70028 4 70029 5 Not Used 6 70030 7 70031 8 70032 9 70033 10 70034 ul 70035 12 70036 14 Not Used 15 70037 16 70038 v7 70039 18 70040 19 70041 20 70042 2 70043 22 70044 23, 70045 24 70046 25 70047 26 70048 418 Qty Description Cylinder Block Liner Plug Plug Spacer Screw Bushing Plug Plug Plug Washer Plug Plug Plug Gasket, Head Housing Seal Joint Screw Washer Dowel Screw WasherENGINE PART NO.51956-01 (CYLINDER BLOCK) ILLUSTRATED PARTS BREAKDOWN.‘SwingMast® Truck Model R40SL-LPG ENGINE PART NO.51956-01 (CRANKSHAFT, PISTONS, & CONNECTING RODS) Item PartNo. Qty __Description 1 70049 1 Kit, Crankshaft 2 * 1 Crankshaft 3 70050 1 Bearing Mains - 70051 ~ Bearing (-) 0.010°ID - 70052 ~ Bearing (-) 0.020°ID - 70053 - Bearing (-) 0.030"ID 4 70054 1 Kit, Bearing Journals - 70055 - Kit, Bearing () 0.010" 1D - 70056 ~ _ Kit, Bearing () 0.020" 1D : 70057 - _ Kit, Bearing () 0.030" 1D 5 70058 2 Washer, Thrust - 70059 = Washer, (+) 0.007" ID 6 70060 2 Washer, Thrust (+) 0.007" ID - 70061 ~ Washer, Thrust 1 70062 4 Conrod Assy 8 ” 1 Conrod 9 ” 1 Cap 10 70063 1 Bushing itt 70064 2 Bolt 12 70065 2 Nat 13-17 Not Used 18 70066 4 Piston Assy 19 we 1 Piston 20 os 1 Piston Pin 2 70067 2 Circlip 2 70068 4 Kit, Ring B 70069 1 Gear ” 70070 1 Key 25 Not Used 26 70071 1 Washer “Included in Item No. 1 (N.S.S) Included in Item No. 7 (N.S.S.) ‘*MInchuded in Item No, 18 (N.S.S.) 4-20ILLUSTRATED PARTS BREAKDOWN ENGINE PART NO.51956-01 (CRANKSHAFT, PISTONS, & CONNECTING RODS) 4-21‘SwingMast® Truck Model R40SL-LPG ENGINE PART NO.51956-01 (CYLINDER HEAD) len Pore eusune 1 8 9 10 a 2 B 4 15 16 7 18 19 20 21 22 Part No. 70001 70002 70003 70004 70005 70006 70007 70008 70009 70010 70011 70012 70013 70014 70015 70016 70017 70018 70019 70020 70021 70022 70023 70024 70025 Ow lResaH pene Bannawhonnns “Included in Item No. 5 (N.S.S) ‘Included in Item No. 6 (N.S.S) 4-22 Description Cylinder Head Insert Plug Plug Valve Inlet Valve Inlet (+) 0.003" Valve Inlet (+) 0.015" Valve Intet (+) 0.030" Valve Exhaust Valve Exhaust (+) 0.003" Valve Exhaust (+) 0.015" Valve Exhaust (-+) 0.030" Washer Spring Spring Seal Cap Cotter Rotator Stud Nut Screw Screw Screw Cover Joint Screw WasherILLUSTRATED PARTS BREAKDOWN ENGINE PART NO.51956-01 (CYLINDER HEAD) edmanan OPS GHD) GD te 5 ge 2 2 4-23‘SwingMast® Truck Model RA0SL-LPG ENGINE PART NO.51956-01 (ROCKER SHAFT) BE Senuauawne E 13, 14 15 16 17 18 19 20 a 22 23.27 28 “Included in Item No. 12 (N.S.S) 424 PatNo. Oty 70072 70073 70074 70075 70076 Not Used 70077 Not Used 70078 70079 70080 70081 70082 70083 70084 70085 70086 70087 70088 70089 70090 70120 70091 Not Used 70092 Ranee es OOH RO RA RRR EE AND Description Rocker Shaft Assy Shaft Plug Bracket Lever Lever Spring Spring Connection Screw Screw Circlip ‘Washer Stud Nut Washer Tappet Rod Olive Screw Nut Shim.ILLUSTRATED PARTS BREAKDOWN‘SwingMast® Truck Model R40SL-LPG ‘This Page Left Blank on Purpose 4-26ILLUSTRATED PARTS BREAKDOWN ENGINE PART NO.51956-01 (TIMING GEAR & CAMSHAFT) E SRIRRLBRLSBRYRRRRELSSSARAESSES cwmraguavne i Part No, 70093, 70094 70095 70096 70097 70098 70089 70100 70101, 70102 70103 70104 70105 70106 70107 70108 70109 70110 70111 70112 70113 70114 70115 70116 70117 70118 70119 70096 70121 70122, 70096 70124 70125 70126 70127 70128 70129 70130 70096 Oty BOER ER ER RRR EE EE RR ERE ROE ER ERE ee Oo ‘Description Case Joint Screw ‘Washer Camshaft Washer Pin Gear Key Hub Bearing. Spacer Washer Gear Plate Bolt Shaft Dowel Gear Screw Washer Housing Joint Spacer Joint Stud Nut Washer stud Nut Washer Pin Screw Washer Washer Cover Joint Bolt Washer 4-27‘SwingMast® Truck Model R40SL-LPG ENGINE PART NO.51956-01 (TIMING GEAR & CAMSHAFT) (Continued) Item PartNo. Qty Description 40 70132 1 Cover 4 70133 1 Seal a2 70134 1 Joint a3 70135 2 Screw 44 70136 2 Washer 45 70137 2 Serew 46 70096 2 Washer 41 70139 1 Screw 48 70140 1 Washer 49 70141 1 Screw 30 70096 ML Washer 51 70142 4 Screw 32, 70096 4 Washer 4-28ILLUSTRATED PARTS BREAKDOWN. ENGINE PART NO.51956-01 (TIMING GEAR & CAMSHAFT)‘SwingMast® Truck Model R40SL-LPG ENGINE PART NO.51956-01 (OIL PUMP & DELIVERY HOUSING) Item 36-42 4-30 45 Part No, 70143 70095 70096 70145 70146 70147 70148 Not Used, 70149 70150 70151 70152 70153 70154 70155 70156 70157 70158 70159 70113 70161 70162 Not Used 70163 T0164 70165 Qty Pump Screw ‘Washer ‘Shaft Gear Bushing Citclip Housing Plunger Spring Cap Pin Bolt Washer Thimble Pipe Joint Bolt Washer Union Olive O-Ring Clip DowelILLUSTRATED PARTS BREAKDOWN. ENGINE PART NO.51956-01 (OIL PUMP & DELIVERY HOUSING) 4-31‘SwingMast® Truck Model R40SL-LPG ENGINE PART NO.S1956-01 (CARBURETOR & IGNITION) liem Lean kee 9 10 ul 12 “13, 4 15 16 7 "18 19-35 36 37 38 PartNo, Qty Description 70166 70167 70168 70096 70170 70171 70172 29109 57016 57017 71074 70172 70173 29110 29113 29111 70174 70175 70176 70177 29112 Not Used 70178 70179 70172 Note: * Items not shown, 4:32 wee eee Bee eee eee Bracket Clamp Screw Washer Pipe Nat Olive Distributor Distributor Cap Rotor (Located inside Dist.) Sensor Assembly (Inside Dist.) Olive Connector Coil, Spark Plug Wire, Set Pack, Ignition Spark Plug Cover Nut Olive Wire Harness, Ignition Pack Connector Nut OliveILLUSTRATED PARTS BREAKDOWN ENGINE PART NO.51956-01 (CARBURETOR & IGNITION) 4-33SwingMast® Truck Model R40SL-LPG ‘This Page Left Blank on Purpose 4-34ILLUSTRATED PARTS BREAKDOWN ENGINE PART NO.51956-01 (LUBRICATING OIL SUMP) Item 32.33 36-51 52 53 Part No. 70180 70181 70169 70182 70183 70184 70185 70186 70187 70188 70096 70189 70096 70190 70191 70096 70192 70143 70194 70195 70096 70196 70195 70197 70096 70198 70199 70200 70201 70202 70203 Not Used 70204 70205 Not Used, 70206 70207 ov BD ER PR ER EE ENR NEON REE EDEN ES Description Sump Insert Plug Washer Screw Bridge Piece Joint Screw Washer Bolt Washer Screw Washer Stud Nut Washer Gasket Pipe Joint Screw Washer Bracket Screw ‘Washer Washer Bushing Clip Screw Washer Tube Nut Dip Stick Washer Bracket, Screw‘SwingMast® Truck Model R40SL-LPG ENGINE PART NO.51956-01 (LUBRICATING OIL SUMP) (Continued) Item PartNo. Qty Description 54 70208 1 Spacer 35 70209 1 Clip 56 70210 2 Screw 37 70211 2 Nut 58 70201 2 Washer 59 70201 2 Washer | 436ENGINE PART NO,51956-01 (LUBRICATING OIL SUMP) ILLUSTRATED PARTS BREAKDOWNSwingMast® Truck Model R40SL-LPG ENGINE PART NO.51956-01 (OIL. FILLER BREATHER) item PartNo, Qty _ Description 1 70213 1 Cover 2 70214 1 Gasket 3 70215 1 Cap 4 70216 1 Gasket 5 70217 4 Bolt 6 70201 4 Washer 7 70113 2 Washer 8 70219 1 Pipe 9 70218 2 Clip 10 Not Used i 70221 1 Pipe 12 70220 1 Serew 13 70197 1 Washer 14 70096 1 Washer 15-24 Not Used 25 70222 1 Plate 26 70223 1 Gasket 2 70224 3 Bolt 28 70096 3 Washer 29 70225 1 Screw 30 70096 1 Washer 31-34 Not Used 35 70226 1 Plug 4-38ILLUSTRATED PARTS BREAKDOWN ENGINE PART NO.51956-01 (OIL FILLER BREATHER) 4-39SwingMast® Truck Model R40SL-LPG ENGINE PART NO.51956-01 (OIL FILTER & OIL COOLER) tem PartNo. Qty Description 1 70227 1 Oil Filter 2 70228 1 Heed 3 70229 1 Joint 4 70230 2 Stud 5 70231 2 Nut 6 Not Used 7 70232 2 Washer 830 Not Used 3 70233 1 Plate 32 70234 1 Joint 3341 Not Used 42 70235 2 sud 43 70236 2 Nut “4 70237 2 Washer 42 32.ILLUSTRATED PARTS BREAKDOWN ENGINE PART NO.51956-01 (FRONT END DRIVE INPUT) Item Patt No. 1 Not Used 70238 70239 70240 Not Used 70241 70242 wee duaed Qty Description 441‘SwingMast® Truck Model R40SL-LPG ENGINE PART NO.51956-01 (WATER PUMP) | Item PartNo, Oty Description i 1 70243 1 Pump 2 * 1 Body Pump 3 1 Shafi™ 4 2 Bearing** 5 1 Spacer** 6 70247 1 Circlip** 7 To248% 1 Seal** | 89 Not Used 10 70249 1 Seal** u 70250 1 Seal** 2 1 Impeller** 13 70252 1 Plug 14 70253 1 Key 15 70254 1 Pulley 16 70255 1 Nut 17 70256 1 Washer 18 70057 1 Washer 19 70258 1 Body 20 70259 1 Joint 21 70260 4 Smad 22 70261 4 Nut 23 70096 4 Washer 24 70262 2° Screw 25 70155 2 Washer 26 70264 1 Bolt 21 70135 1 Washer 28 70266 1 Bolt i 29 70267 1 Spacer | 30 70155 1 Washer 31 70268 1 Joint 32.38 Not Used 39 70269 1 Kit, Repair 4054 Not Used 35 70270 1 Hub *¥Included in Repair Kit | “Included in Tem No. 1 (N.S.S) “Used only when flange é& retainer are fitted | 442ILLUSTRATED PARTS BREAKDOWN‘SwingMast® Truck Model R40SL-LPG ENGINE PART NO.51956-01 (THERMOSTAT & HEAT EXCHANGER) item Se Tt 12 13 “ 15 16 1718 19 20 2 22 23 24 25-39 40 Part No, Not Used 70271 70272 70273 70096 Not Used 70274 Not Used 70275 Not Used 70276 70277 70278 70155 Not Used 70279 70096 70280 70096 70281 70155 Not Used 70282 Ow Aone Neen Description Plate Joint Screw Washer Housing Plug ‘Thermostat Stud Nut ‘Washer Screw Washer Screw ‘Washer Bolt Washer Jointi ILLUSTRATED PARTS BREAKDOWN ENGINE PART NO.51956-01 (THERMOSTAT & HEAT EXCHANGER) 4-45‘SwingMast® Truck Model R40SL-LPG This Page Left Blank on Purpose 4-46ILLUSTRATED PARTS BREAKDOWN. ENGINE PART NO.51956-01 (FAN & EXTENSION) tem PartNo. Oty 1 52035 1 2 70283 4 3 70096 4 Description Fan Screw ‘Washer 4-47‘SwingMast® Truck Model R40SL-LPG ENGINE PART NO.51956-01 (ALTERNATOR & GENERATOR) Item PartNo. Qty Description 1 51288 1 Alternator, 12V-66A 2 70284 3. Bracket 3 70285 3. Screw 4 70197 3 Washer 5 70096 1 Washer 6 70286 1 Screw : 7 70287 1 Spacer 8 70288 1 Bushing 9 70289 1 Washer 10 70155 1 Washer u 70290 1 Lever 2 70291 1 Spacer 13 70292 1 Stud 4 70293 1 Nut 15 70289 1 Washer 16 70294 1 Screw 7 70295 1 WasherILLUSTRATED PARTS BREAKDOWN ENGINE PART NO.51956-01 (ALTERNATOR & GENERATOR) 4-49‘SwingMast® Truck Model R40SL-LPG ENGINE PART NO.51956-01 (INDUCTION MANIFOLD) PartNo, Qty Description tem 12 B 14 15 16 a7 18 19 20 21 22 23, 24 4-50 Not Used 70313 70314 70315, 70316 70317 70318 70155 70289 70319 70320 70321 70322 eR REE aa Manifold Joint Joint Joint Stud Nut Washer Washer Joint Stud Nut PlugILLUSTRATED PARTS BREAKDOWN ENGINE PART NO.51956-01 (INDUCTION MANIFOLD) 23 cy 451‘SwingMast® Truck Model R40SL-LPG ENGINE PART NO.51956-01 (EXHAUST MANIFOLD) Item Part No. 70323 70324 70325 70326 70327 70328 70201 Aauaune oy Rane Description Manifold Joint Stud Stud Nut Screw Washer 4-52ILLUSTRATED PARTS BREAKDOWN. ENGINE PART NO.51956-01 (EXHAUST OUTLET FLANGE) Item 19 10 u 2 1B 4 Part No. Not Used 70329 70330 70331 70332 70333 Qty Description 1 Flange 1 Joint 3° Stud 3° Not 3 Washer ia M4 4-53‘SwingMast® Truck Model R40SL-LPG ENGINE PART NO.51956-01 (LOW PRESSURE FUEL SYSTEM) i Item PartNo. Qty Description 13 Not Used 4 70334 4 Stud 5 70335 4 Stud 6 70336 2 Plate 7 Not Used 8 10337 1 Plate 9 70338 1 Joint | 10-12 Not Used 13 70339 1 Plug | | Q, : Q a 4-54ILLUSTRATED PARTS BREAKDOWN ENGINE PART NO.51956-01 (ENGINE LIFTING) weranad PatNo Qty ‘Not Used 70340 70341 70155 70343 70344 70155 Description Plate Screw ‘Washer Plate Screw Washer‘SwingMast® Truck Model R40SL-LPG ENGINE PART NO.51956-01 (MOUNTINGS - FRONT & REAR) Item 456 PatNo. Qty Not Used, 70346 70347 70348 70237 70366 70365 70340 70237 RRR AR AR Description Bracket Stud Nut Washer Bracket Stud Nut WasherILLUSTRATED PARTS BREAKDOWN ENGINE PART NO.51956-01 (TACHOMETER & HOUR RECORDER) Tem Part No. 1 70354 2 70355 3 70356 4 70096 58 Not Used 9 70357 10 70358 uw 70359 2 70360 B 70361 4 70362 Ow Beeeee Description Cover Joint Screw Washer Screw Washer Washer Plate Screw Washer 4-57‘SwingMast® Truck Model R40SL-LPG ENGINE PART NO.51956-01 (JOINTS & GASKETS - TOP SERVICE KIT) Item PartNo, Qty Description 1 70363 1 Kit, Joint i | \ | 458ILLUSTRATED PARTS BREAKDOWN ENGINE PART NO.51956-01 JOINTS & GASKETS - BOTTOM SERVICE KIT) lem PartNo. Qty —_Desoription 1 70364 - Kit, Joint 4-59‘SwingMast® Truck Model R40SL-LPG ‘This Page Left Blank on Purpose 4-60ILLUSTRATED PARTS BREAKDOWN. PRI TRANSMISSION ASSEMBLY PART NO. 51660 Rev.A Item Part Number Qty Description 1 51661 1 Case Assembly 2 S747 1 Oil Strainer 3 57146 1 Spring 4 51686 1 Plug & "O* Ring, Special 3 51662 1 Shaft & Plug Output Assembly 6 57138 1 Ball Bearing 7 57143 1 Gear (5.21 X 23) 8 51663-A 1 Shaft, Forward Assembly 9 5160-9 1 Bearing, Ball 10 57123 3 Ring, Sealing crt 51665-A 1 Shaft, Input Assembly 12 51667 1 Baffle & Magnet Assembly 13 51668 1 Bearing 4 57257 1 Cover Assembly 15 S717 1 Valve, Converter Regulator 16 57116 2 Spring 7 24K6 3 Plug & "O" Ring Assembly 18 51689-7, 4 Cap, Male Plastic for Flare Fitting 19 57122 1 Ball, Steet 20 24K5 2 Plug, Hex Hd 9/16-18 "0" Ring 2 smi 1 Gasket, Pump 2 ST242-& 1 Front Pump Assembly 23 57109 4° Screw, Hex Ha. 5/16 ~ 18 X 1-7/8 mA 57240 1 Shaft, Pump Input 25 57239 1 Sprocket, Drive 26 57238 2 Ring, Snap a 57237 2 Washer, Thrust 28 51673 1 Shaft & Plug Assembly 29 57234 1 Ring, Snap 30 57236 1 Sprocket, Drive 31 57229 1 Chain 32 51674 1 Bearing 33 57231 1 Ring, Snap 34 57232 1 Ring, Snap 35 37230 1 Seal, Oil 36 51660-36 1 Cover, Shipping 37 1C812ER 2 Sorew, Hex Hd GR 5 .500-13 X .75 38 57220 1 Converter Housing Assembly 39 57221 1 Seal, Oil 40 57092 1 Gasket 4-61SwingMast® Truck Model R40SL-LPG PRI TRANSMISSION ASSEMBLY PART NO.51660 Rev.A (continued) Item 4-62 4 2 43 44 45 46 4a 4B 49 50 31 52 53 54 35 56 37 58 59 60 61 @ 63 “4 65 66 67 68 69 0 1 R B 4 oa 16 1 B ” Part Number 57222 4E7B 4E6R 70395-A 57184 1C518ER, 1C732ER, 57153 51676 51678 51677 57228 60203 1C620ER 36471 57144 57152 S151 57150 57149 57148 51663-17 97135 57258 57152 57224 97260 57119 57120 51675 57223 57133, 5163-13 51663-12 57130 STL 37129 57248 57115 Oty OE DEE ENE PE EPR ERE EOE ERE eee BAe Description *O" ring ‘Washer, Lock 438 ‘Washer, Lock .375 Valve Body, Assembly Gasket Screw, Hex Hd GR 5 .312-18 X1.125 Screw, Hex Hd GR 5 .438-14 X 2.00 Dipstick Cover Breather Paint Spec Nameplate Screw, Drive #2-8 X 3/16 Screw, Hex Head GR 5 .375-16 X 1.25 Dipstick Tube Extension Seal, Oil Pin, Dowel Piston Plate, Piston "O" ring Snap Ring Bearing, Ball Ring, Sealing Cover Dowel Bearing, Needle Gasket (Cover To Case) Plug Assembly "0" ring Cover & Bushing Assembly Bushing Washer, Thrust Washer, Thrust Washer, Thrust Bearings, Needle Spacer Gear (4.386 X 45) Spring *O" Ring,ILLUSTRATED PARTS BREAKDOWN PRI TRANSMISSION ASSEMBLY PART NO.51660 Rev A. 4.63b‘SwingMast® Truck Model R40SL-LPG ‘This Page Left Blank on Purpose 464ILLUSTRATED PARTS BREAKDOWN STEER AXLE ASSEMBLY PART NO.36009-01 Rev-C 25-27 28 29-30 31 32 33 34 35 36 37 38 39. 40 42 43 Part Number 36055 36025-E 8532, 36037 1F640B, 36034 4821-01 4821-02 51142 51143 36040 28428 36028-01-D_ Not used 36029-01-C Not used 36027 28427 36035, 25153 11348 1F624E, 25008 36036-A Not used. 36031-01-B Not used 28431 25014 25013 28432 50420 28433 28434 28435 28436 10257 1173 86G1006E Oy 2 prokayen SVR KNKH Description Steer Axle Mach.& Weldment Steer Cylinder Assembly End, Cylinder Rod Steer Cylinder Pin Pin, Cotter, 3/16 X 21/2 Tie Rod ‘Nat, Jam Hex Hd Gr 2 1.00-16 Unf-2b Nut, Jam Hex Hd Gr 2 1.00-16 Unf-2b-LH End, Tie Rod, RH End, Tie Rod, LH Retainer Washer "Thrust Washer Spindle LH w/o Brakes ‘Steering Spindles RH w/o Brakes Bellerank Weldment Needle Roller Bearing King Pin (Steer Axle) Bearing, Needle Cap, Grease, w/fitting Pin, Cotter 3/16 X 1 1/2 Bearing, Thrust, Timken Lock Bolt (King Pin) Hub w/o Brakes Plated Wheel Stud 1/2 Bearing, Cone, Outer Bearing, Cup, Outer Bearing, Cone - Timken Cup, Bearing, Outer Rotary Seal Tongued Washer Lockwasher Locknut Fitting, Lube, 1/8-27 Cover, Hub Screw, Pan Head, 10-32 X 3/8 465SwingMast® Truck Model RA0SL-LPG STEER AXLE ASSEMBLY PART NO.36009-01 Rev-C (continued) Item 44 45 46 47 48 49 50 *51 52 953 “34 55 56 S7 Part Number 1€616ER 73G624ER 61D6ER S9D6ER 278SER 27B16ER 4B6R 51919 23993 28479 28478 1405971 1405972 36418 Note: * Items not shown. 466 Ow wuneeen 5 ML. 5 OZ 60Z 25 1B Description Screw, Hex Hd Gr 5 .375-16 X 1.00 Screw, Socket Hd Gr 8 .375-16 X 1.50 Nut, Hex Hd Gr 5 .375-16 Nut, Lock Hex Hd Gr 6 .375-16 Prevail Torque Flatwasher, Hardened, 5/16 Washer, Flat Nom. 1.00 ID Washer, Lock 375 Loctite Red, Stud Lock Loctite, Blue, #242 Grease, Cosmolube Grease, Wheel Bearing Shim, Washer 1.25 ID X 2.00 OD X .090 Shim, Washer 1.25 ID X 2.00 OD X .032 Steer Tire + Wheel Assemblyees Poh ‘ ay Peeve. 400° Qe SbSe %ILLUSTRATED PARTS BREAKDOWN STEER AXLE ASSEMBLY PART NO.36009-01 Rev-C O®@ NOTES: +L, PACK ALL WHEEL BEARINGS WITH GREASE TEM #54, + 2 LUBRICATE ALL FIFTINGS WITELITENC O53, + 3. USELOCTITE FOR ALL UNSECURED NUTS & BOLTS TEM #52. + 4. USE LOCTITE ITED #51 FOR ASSEMBLY OF NEEDLE BEARINGS rreNcan. 4.67b‘SwingMast® Truck R40SL - LPG STEER CYLINDER ASSEMBLY PART NO.36025 Rev.E item Part Number Qty Description 1 26293 1 Piston, Aluminum Alloy 2 26299 1 Bushing Assembly, Head, Steel/bronze 3 26304 1 Spacer, Nylon 4 26292 1 Nut, Steel 5 26296 1 "O" Ring, Rubber, Synthetic 6 26303 1 Ring, Lock, Steet 7 26305 1 Ring, Lock, Steet 8 36115 1 Tube Assembly 9 26291 1 Bushing, Stee! 10 36114 1 Rod u 26294 1 "O" Ring, Rubber, Synthetic 2 26295 2 Ring, Back-Up 13 26300 1 "O" Ring, Rubber, Synthetic Head 4 26302 2 Rod, Wiper, Polyurethane 15 26301 1 "O Ring, Rubber, Synthetic Rod 16 26306-A 1 Seal Kit 468ILLUSILLUSTRATED PARTS BREAKDOWN STEER CYLINDER ASSEMBLY PART NO.36025 Rev.E‘SwingMast® Truck R40SL - LPG DRIVE AXLE ASSEMBLY PART NO.52803 Rev.D tem Part Number Qty Description 1 51359-1 1 Housing 2 28976 1 Case, Diff. Fle. Half 3 20105 1 Case, Diff. Plain, Half 4 28974 1 Pinion Cage 5 28973 1 Cover, Retainer 6 28972 1 Adapter, Transmission 7 51359-7 1 Housing Axle 8 51359-8 1 Housing, RH 9 1360-109 2 Case Transmission TA199 Axle Mod. 10 51359-10 2 Gear, Spur uw 51359-11 Pht 1 RE Brake Assembly 12 51359-12 Pht 1_-LH Brake Assembly 13 28965 2° Brake Drum 4 20230-A 1 Differential, No-Spin 15 28963 2 Shaft, Axle 16 28962-01 2 — Shaft Final Drive TA199 Axle 17 28961 1 Bevel Gear Assembly 18 20074 2 Cone 19 20075 2 Cup 20 20098 1 Bearing, Bevel Pinion 21 28959 1 Washer 2 28958 2 Nut 23 28957 1 Lock Nut -” 20095 1 Bearing 25 20093 1 Retainer 26 20092 2 Rivet 27 20096 1 Race Bearing 28 52957 2 Bearing, Ball Single Row (Filling Slot) 29 52807 2 Cone, Bearing 30 52747 2 Cup, Bearing 31 52802 2 Bearing, Cone 32 28950 2 Cup 33 28947 2 Retainer 34 20073 2 Sleeve 35 52748 2° Adapter 36 28944 2 Washer, Plat 37 28943 2 Ring, Seal Asembisy 38 28942-01 2 Oil Seal TA199 Axle 39 28041 1 Seal 40 20099 2 Shim 4-70ILLUSTRATED PARTS BREAKDOWN DRIVE AXLE ASSEMBLY PART NO.52803 Rev.D (continued) tem ‘Part Number Oty Description 41 42 43 44 45 46 47 48 49 50 31 32 33 54 55. 56 37 58 59 60 61 62 63 64 65 66 67 68 69 70 n n B 4 5 76 n B 9 80 81 28939 28938 28937 20070 28935 17C512ER. MS21206-5 28933 28932 28931 28930 28929 28928 18C920ER MS21206-9 51359-56 MS21206-7 64D7ER 23922 17C616ER 4E6E 18C940ER 4B9E G4DIER, 28919 28918 MS21206-10 64D10ER 20067 27937 20101 20076 20110 28913 28912 28911 28910 28909 28908 23907 20265 ReRaanReen HoRRRCE ENB aw SSBRRBRS Beer eee Shim Gasket Gasket Gasket Gasket Screw, Hex Ha Grade 8 Flatwasher (5/16) Nut, Slotted Hex Cotter Pin Flat Washer Stud/lug Bolt Screw, Flat Head Nut, Hex Screw, Hex Hd Grade 8 Flatwasher, Hardened Stud, Wheel Grade § 4375-14 & .4375-20x 2.06 Washer Nut, Hex Hd 7/16-20 Screw Screw, Hex Hd Grade 8 Washer, Lock 3/8 Screw, Hex Hd Grade 8 Washer, Lock Nut, Wheel 9/16-18 Stud, Adapter Stud Washer, Flat 1.125 OD X .631 ID X .062 Nut, Hex Hd 5/8-18 Dowel Ring Lock Rivet Plug Pipe Magnetic .500-14 Plug, Pipe 3/4-14 Hex Soc Vent Plug Bleeder Fitting Bleeder Fitting Fitting Actuator Fitting Screw Elbow an‘SwingMast® Truck Model R40SL-LPG DRIVE AXLE ASSEMBLY PART NO.52803 Rev. (continued) item 82 83 84 88 89 90 91 4-72 Part Number 28905 28904 20027 51919 23748 52805 52959 as Hr BBoun Ow Description Bleeder Tube Actuator Tube, Right Hand Screw, Bleeder Loctite Red, Stud Lock Loctite, Blue Brake Cable, Parking Actuator Tube, Left SideDRIVE AXLE ASSEMBI 4734ILLUSTRATED PARTS BREAKDOWN DRIVE AXLE ASSEMBLY PART NO.52803 Rev.D.‘SwingMast® Truck Model R40SL-LPG CROSSHEAD & PIVOT ASSEMBLY PART NO. {7512-01 Rev. ama Part Number 17513-01-C 36487-4. 30071 5510-2-L, 23995 10708 9934 1€612ER 4E6E 27BSER 5039-1-G 1F624E, 28434-2. 5423-6 25154 25155, 25151 25152 73G428ER 5438 9235-4 9236 1300633 Ot Description Crosshead Machining For 15020/r40 Pivot Arm Machined Low Profile Cylinder, Pivot Cover, Dust Grease, Lithium Ep #2 Bearing, Alum. Bronze 1.25 OD X 1 ID X 1 Lg Pin, Pivot, Fixed with Oil Groove é& Zerk Fitting Screw, Hex Head Gr 5.375 X .75 ‘Washer, Lock .375 Flatwasher, Hardened, 5/16 Pin, Cylinder Pin, Cotter 3/16 X 1 1/2 Washer, Tongued Shaft, Pivot Nut, Lock Washer, Lock Cone, Bearing Cup, Bearing Screw, Soc. Head Gr, 8 .250-20 X 1.75 Gasket, Pivot Arm Spacer, Top Spacer, Bottom Fitting, Lube, Straight 1/4-284758ILLUSTRATED PARTS BREAKDOWN CROSSHEAD & PIVOT ASSEMBLY PART NO.17512-01 Rev.C «) fi Abe 1 an (at fn gs 4.7568 \gMast® Truck Model R40SL-LPG ‘SIDE SHIFT ASSEMBLY PART NO.36067-01-5 Item 1 4 5 6 7 8 9 10 il 12 13 14 15 17 18 19 20 21 23 24 27 30 4-76 jumber 36041-4 36062 36064-A, 1CS12ER 4ESE 73G636ER S9D6ER 36066-B 28486 30129 17393 MS20392-5C49 1F316E, 27E10BR 62D10ER 1404018 10616ER 1404023 9G628ER 1300633 36750-01-A, ‘27EAER R RENE NERRNARRAERRNNESAND Description Cylinder, Shift 3.5 Dia, Bore Clevis Weldment Clevis Pin Weld Sorew, Hex Hd Gr 5 .312-18 X .750 Washer, Lock .312 Screw, Socket Hd Gr 8 .375-16 X 2.25 Nut, Lock Hex Hd Gr 6 .375-16 Prevail Torque Sheave Bushing, 1 1/2 Long 1.002 ID X 1.252 OD Spacer Chain Anchor Assembly Pin, 3/8 Dia. X 1.513 Lg. Stl Alloy Cadmium Plated Pin, Cotter 3/32 Dia. X 1" Long Washer, Flat Nom. .625 ID Not, Hex Hd Gr 5 .625-18 Nut, Jam Hex Hd Gr 5 .625-18 Screw, Hex Hd Gr 5 .375-16 X 1.00 Nut, Jam Hex Hd Gr 5 .375-16 Screw, Soc Flat Hd Gr 8 .375-16 X 1.75 Fitting, Lube, Straight 1/4-28 Anchor, Chain Weld Washer, Flat Nom. .25 IDSIDE SHIFT ASSEMBLY PART NO.36067-01-5 ®® 0 bb benILLUSTRATED PARTS BREAKDOWN ¥ PART NO.36067-01- 477‘SwingMast® Truck Model R40SL-LPG SHIPT CYLINDER 36041 PART NO.1406576-B Item Part Number Qty Description 1 1406571 1 Shell Assembly 2 28529 1 Rod 3 6790-1 1 Nut 4 25112 1 Bearing 5 28530 1 Seal Assembly 6 25115 1 "0" Ring 7 28531 1 Piston 8 25116 1 "0" Ring 9 25122 1 Ring, Back Up 10 28532 1 Seat in 25119 1 Ring, Nylon 2 6790-15 1 Retainer B 25120 1 Wiper 4 10863-4 1 Bearing 15 25117 1 Ring, Snap 16 28712-B 1 Kit, Seal Mi 478ILLUSTRATED PARTS BREAKDOWN EXHAUST SYSTEM PART NO.36011-04 Rev.A, Item PartNumber = Qty_—_—Deseriptior 1 36132 1 Maffler, Vertical Spark Arresting 2 36178 1 Bracket, Support Muffler 3 ICS10ER 4 Screw, Hex Head .312-18 X .625 GR S 4 2TESER 4 Flatwasher, Hardened, 5/16 5 4ESE 4 Washer Lock .312 6 36424 1 Exhaust Diffuser 7 36332 1 Exhaust Elbow Weld 8 36331-02 1 Pipe, Exhaust 9 669016 3 Clamp Muffler 2.25 ion Not Used 12 51325 8 FT Tape, Silica Insulating 1/16 Tk X 2" Wide 13 51326 25FT Tape, Aluminum Fiberglass 14 4232 4 Clamp, Hose Nom. Size 2 | 15 51324 .S QT Paint, Black Heat Resistant Super Hi-temp 479‘SwingMast® Truck Model R40SL-LPG AIR CLEANER SYSTEM PART NO.36012-03 Rev.E 4-80 1 3 4 5 6 7 9 10 12 3 14 15 16 Part Number 36714 42H32 42128 51267 51264-01 51265 51598-6 50460-18-B 36500 36716 1C532ER 2TEAER 4ESE 61DSER aw herene Pht 1 Pht 1 Ree ED Description Air Cleaner Modification Clamp, Hose Nom. Size 2 Clamp, Hose Nom. Size 1 3/4 Band, Mounting Informer Gauge Hood, Inlet Hose, 2 1/4 ID X 16" Heater Ducting Hose, Heater Duct 2" LD. X 23" Lg Clamp, Rework Block, Support Screw, Hex Head 5/16-18 X 2" Washer, Flat Nom, .25 ID Washer, Lock .312 Nut, Hex Hd .312-18 Gr #5neILLUSTRATED PARTS BREAKDOWN AIR CLEANER SYSTEM PART NO,36012-03 Rev.E, 481bSwingMast® Truck Model R40SL-LPG COOLING SYSTEM ASSEMBLY PART NO.36013-04 Re Item 4-82 Part Number 36113-01 1C510ER. 1C514ER. 61D20ER, 36193-4 1C512ER. 27E4ER 4ESE 36335-F 1C408ER, 2SEI2E 4E4B 42H28 36402-04-B 51280-01 28857 28765 36175 36534-01 36534-02, 36388-02 28985 86G1006E, 28984 g Hebe HEE EEE Dawe Siren van Description Radiator, 4 Row Canted Tube 9 Flat Fins Per In, Sorew, Hex Hd Gr 5 .312-18 X .625 Screw, Hex Hd Gr 5 312-18 X .875 Nut, Hex Hd Gr 5 1.25-7 Bracket, Radiator "I" Left Side Screw, Hex Hd Gr 5 .312-18 X .750 Washer, Flat Nom, .25 1D Washer, Lock .312 Shroud, Fan’ Screw, Hex Hd Gr 5 .250-20 X .500 Washer, Flat #12 Washer, Lock .250 Clamp, Hose Nom. Size 1 3/4 Transmission Cooler Lines Bottle, Radiator Over Flow, Everco 49801 Steel Cap Hose, Lower Radiator 1.75 ID X 18.75 Lg. Hose, Radiator Hose Stop Bracket Weldment LH Bracket Weldment RH Baffle Anti-Recirculation Ty-Rep Screw, Pan Head, 10-32 X 3/8 Petoock, 1/4 NPTLEFT SIDE VIEW co TOP VIEW LOOKING FRIM BACK OF TRUCK NOTE: 1) REMIE LveR et HOLSING & FASE 4.838ILLUSTRATED PARTS BREAKDOWN COOLING SYSTEM ASSEMBLY PART NO.36013-04 Rev.J ee GAT SIDE VIEV ING FROM BACK OF TRUK NOTE: 1) REMOVE LEER GOT ON THE RUOAT OF THE TIMING HORISING & FASTEN THE HOSE STOP LN PLACE 4.83b‘SwingMast® Truck Model R40SL-LPG FUBL SYSTEM PART NO.36014-02 Rev.A. tem = PattNumber Qty Description 151 51319 1 Propane Fuel System Kit 32 Not Used. 33 28784 1 Governor, Velocity Set To 2500 R.P.M. 34 36474 1 Bracket, Converter 35 36475 1 Bracket, Fuel Shutoff Valve 56 20610ER 3 Screw, Hex. Hd. 3/8-24 X 5/8 37 27E5ER 12 Flatwasher, Hardened, 5/16 38 4B6E 7 Washer, Lock .375 59 2C510ER 1 Screw, Hex. Hd. 5/16-24 X 5/8 61 4ESE 1 Washer, Lock 312 oy 1C616ER, 4 Screw, Hex Head 3/8-16 X 1 65 LC410ER. 4 Sorew, Hex Head 1/4-20 X 5/8 66 2SE2E 5 Washer, Flat #12 61 EAE, 5 Washer, Lock .250 68 1C408ER, 1 Screw, Hex Head 1/4-20 X 1/2 484ILLUSTRATED PARTS BREAKDOWN SERVICE PARTS FOR FUEL SYSTEM KIT 51319 40 a2 43 44 45 46 47 Part Number 29034 29035 29036 29037 29038 29039 29040 29041 29042 29043 29044 29045 29046 29047 29048 29049 29050 29050 29051 29052 29053 29054 29055 29056 29057 29058 29059 29060 29061 29062 29063 29064 29065 4E6B 61D6ER 61D6ER 1C412ER EAE 61D4ER, 25B12E 1C512ER 4ESB Qty Scns RsAs (Rana cee cea es Tn nee acetate ata ete Description Bracket, Cyl. Mtg, Coupling, Main Fuel Line Hose, Tank Fue! Elbow, 45°, 3/8 Sae X 1/4 Mpt Filter, Bulkhead Tank To Carb Valve, Hydrostatic Relief Regulator, Fuel Elbow, 90°, 3/8 Sae X 1/4 Mpt Elbow, 90°, 3/8 Fpt X 3/8 Mpt Elbow, 45°, 3/8 Fpt X 3/8 Mpt Nipple, Hex Elbow, 45°, 3/8 Sac X 3/8 Mpt ‘Thermostat Nipple, Galv., 1/2 Mpt X 3" Long Carburetor Fitting, 1/4-28 X 1/4 Hose Bushing, Rubber 1/2 W X 1 5/8 O.D. Bushing, Rubber 1/2 W X 1 5/8 O.D. Valve, Fue! Shutoff Fitting, 1/8 Mpt X 1/4 Hose Hose, Filter Lock to Bulkhead Filter Lock, to Regulator Hose Hose, Water Hose, Water Fuel Regulator Hose, Vacuum Fitting, Strt, 3/8 Sae X 3/8 Mpt Elbow, 90°, 3/8 Fpt X 3/8 Fpt Bushing, 1/2 Mpt X 3/8 Fpt Clamp, Hose Clamp, Hose Clamp, Hose Gasket, Carburetor Stud, Carburetor Washer, Lock .375 Nut, Hex Hd Gr 5 375-16 Nut, Hex Hd Gr 5 .375-16 Screw, Hex Head 1/4-20 X 3/4 ‘Washer, Lock .250 Nut, Hex Hd Gr 5 .250-20 ‘Washer, Flat #12 Screw, Hex Hd Gr 5 .312-18 X .750 Washer, Lock .312 4-85SwingMast® Truck Model R40SL-LPG SERVICE PARTS FOR FUEL SYSTEM KIT 51319 (continued) | Item Part Number Qty._Deseription 48 6IDSER 1 Nut, Hex Hd Gr 5 .312-18 49 MS27183-11 2 Washer, Flat 0.312 LD. X 0.734 0.D, 50 29065 1 Decal, Warning-Yellow 51 29067 1 Decal, Yellow Warning Note: Refer to the following drawing 36014-02 for the above list of service parts 4-86ILLUSTRATED PARTS BREAKDOWN FUEL SYSTEM PART NO.36014-02 Rev.A Oo 4 ° 13 @ 2? iL 8) 3 @ sy = 1 a @ i ) B ®@ ; ‘56X57 58) AB ATX 48X49, R RNG) | OXQNKS @ u a ® ®) @ Wal” H@@ Z : -—- 35 7 aie a nD C@® 487‘SwingMast® Truck Model R40SL-LPG ‘This Page Left Blank on Purpose 488ILLUSTRATED PARTS BREAKDOWN. LINKAGE, BRAKE, DIRECTION & INCHING PART NO.36015-02 Rev.L. item Part Number Oty Description 1 36266-A Pht 1 Brake & Inching Pedal Sub Assembly 2 36279 1 Connecting Rod, Brake 3 36267-1 2 Connecting Link, Brake 4 36268 1 Arm Linkage Weldment, Inching 5 36453 1 Arm Linkage Weldment, Forward and Reverse 6 36303 1 Arm Linkage Weldment, Inching 7 36304 1 Arm Linkage Weldment, Inching 8 3627-01 1 Connecting Rod Weldment 9 36277-02, 1 Connecting Rod Weldment 10 36278 1 Arm Weldment, Brake u 36301 1 Pin Weldment, Brake 12 36452 1 Pin Weldment 13 29073-A 1 Master Cylinder 4 29075 1 Push Rod 15 29074 1 Boot 18 25021 1 Spring, Ext. 19 25023 1 Switch, Brake, 1/8 2 28720 1 Cable, Conduit, Threaded, Swivel 25 510941 1 Rod, All-Thread, 1/4-28 26 51094-2 1 Rod, All-Thread, 1/4-28 27 36310 1 Yoke End Weldment 28 25000 5 End, Yoke, 3/8-24 Thread 29 25002 5 Pin Assembly, Yoke 3/8 Dia 30 25084 6 Yoke End, Adjustable 31 25085 6 levis Pin Assembly 32 1C512ER 4 Screw, Hex Hd Gr 5 312-18 X .750 33 1C620ER 8 Screw, Hex Hd Gr 5375-16 X 1.25 34 IC644ER 2 Screw, Hex Hd Gr 5 375-16 X 2.75 35 15G620ER 2 Screw, Set Soc Hd Cuppoint .375-16 X 1.250 36 15G824ER 2 Screw, Set Soc Hd Cuppoint .500-13 X 1.500 37 1404013 6 Nut, Jam Hex Hd Gr 5 250-28 38 6ID6ER 8 Nut, Hex Hd Gr 5 .375-16 39 1404023 2 Nut, Jam Hex Hd Gr 5 .375-16 40 1404015 5 Nut, Jam Hex Hd Gr 5 375-24 41 1404016 1 Nat, Jam Hex Hd Gr 5 438.20 42 1404008 2 Nut, Jam Hex Hd Gr 5 .500-13 43 2TEAER, 4 Washer, Flat Nom. .25 ID 44 4ESE, 4 Washer, Lock .312 45 4E6E, 10 Washer, Lock .375 4-89SwingMast® Truck Model R40SL-LPG LINKAGE, BRAKE, DIRECTION & INCHING PART NO.36015-02 Rev.L (continued) Item Part Number Qty Description 46 —MS20392-3C17 2 Pin, Clevis 1/4 X 17/52 47 1F208E, 2 Pin, Cotter, .0625 X 1/2 8 36219-3 1 Front Bulkhead Weldment 49 36300 2 Pin Weldment 51 MS21919G9 1 Clamp 52 86G1006E 1 Screw, Pan Head, 10-32 X 3/8 53 36267-3 2 Connecting Link (Fwd. & Rev.) 34 MS20392-4C17 2 Pin, Clevis 531 X 5/16 55 1F3I2E, 2 Pin, Cotter 3/32 X 3/4 56 36450 1 Bracket Weldment, Inching & Directional 37 27ESER 2 Flatwasher, Hardened, 5/16 38 28868 1 Spring, Ext., 1 59 24353 1 Spring, 3/4 X .085 X 3.5 Long 60 30185 1 Spacer, Washer 65 51408 2 Adapter Tee 66 36272 0 Brake Pedal Weldment 4-90[ ap) | on LINKAGE, BI enh 1 get te _sp bine: : QD ai ii + it lhcere ere ILLUSTRATED PARTS BREAKDOWN LINKAGE, BRAKE, DIRECTION & INCHING PART NO.36015-02 Rev.L 491b‘SwinglMlast® Truck Model RAOSL-LPG ‘This Page Left Blank on Purpose 4-92ILLUSTRATED PARTS BREAKDOWN BRAKE & INCHING PEDAL PART NO.36266 Rev.A. Item wm AURORE Part Number Qty Description 36272 1 Brake Pedal Weldment 36273, 1 Inching Pedal Weldment 36280-A, 1 Bracket Weldment 36276 1 Shaft Weldment 1C510ER, 1 Screw, Hex Hd Gr 5 .312-18 X .625 27EAER 1 Washer, Flat Nom. .25 ID 4ESE 1 Washer, Lock .312 23942 «= REF Pad, Brake/Inching Pedal 25027 REF Bearing 4-93SwingMast® Truck Model R40SL-LPG ELECTRICAL COMPONENT GROUP PART NO.36016-07 Rev.B lem 36 Part Number 1405965, 28764 51228, 51231 28554 28781 28780 28778 3679-00 Qy Reena Description Battery, 12 Volt Horn, 12 volt w/bracket ‘Temperature Sender, 250° F, 1/2-14 NPT Pressure Sender, 80 Psi, 1/8-27 NPT Switch Oil Pressure Fuse, 5 A Fuse, 10 A Fuse, 20 A Wire and Cable Group Note: There is no drawing for this Bill of Material. 494ILLUSTRATED PARTS BREAKDOWN WIRE AND CABLE GROUP PART NO.36679-00 Rev.A iE B reel Part Number 36681 36682 36683 36684 36689 36530 36456 36455 36457 36458 36572 36571 28776 28217 25215 36685 36686 36680-3 36680-20 3680-30 3680-21 36680-22 36680-23 36680-24 36680-25 36680-26 36680-27 36680-28 36680-29 36680-31 36680-32 36680-33 6680-34 36680-35 3680-36 36680-37 11055 MS35309-334 MS51969-2 ow. Pht 1 Pht 1 Pht 1 Pht Pht 1 Pht 1 Pht 2 Pht 1 Phe 1 Pht 1 Pht 1 Pht 1 Pht 2 Pht 2 Pht 1 Pht 1 Pht 1 Pht 1 Pht 1 Description ‘Wire Harness (Console) ‘Wire Harness (Console) Wire Harness (Console) Diode Assembly Wire Harness Rear Spot Light Assembly Rear Spot Light Assembly (2) Lights Front Spot Light Assembly (2) Lights Tail Light Assembly Strobe Light Assembly Wire Group (Tail Light) Cable, Assembly Ground Fuse Block Terminal,4 Way Plug, 2 Cireuit Sockets, Loose Only Wire Assembly (Console) Wire Assembly (Console) Wire Group Wire Assembly Black Wire Assembly Black Wire Assembly Blue Wire Assembly Blue Wire Assembly Blue Wire Assembly Blue Wire Assembly Black Wire Assembly Black Wire Assembly Black Wire Assembly Blue Wire Assembly Black Wire Assembly Black Wire Assembly Black Wire Assembly Black Wire Assembly Black Wire Assembly Black Wire Assembly Black Wire Assembly Black Buss Bar Dwg A Screw, Hex. Hd., 5/16-18 x 1 Nut, Hex Brass 495‘SwingMast® Truck Model R40SL-LPG WIRE AND CABLB GROUP PART NO, 3679-00 Rev.A (continued) Item 40 41 2 43 44 45 46 47 48, 49 50 4-96 Part Number 1404058 MS35333-109 36561-1 365612 513811 513812. MS51967 4E6E 27ESER 36688-8 36688-12 Ow Description Plat Washer, Brass .735 OD X .312 ID X .065 Washer, Lock, Int., 5/16 Cable Assembly Cable Assembly Boot, Battery Term, Black Boot, Battery Term, Red Hex Nut Washer, Lock .375 Flatwasher, Hardened, 5/16 Wire Group Wire Assembly4974ILLUSTRATED PARTS BREAKDOWN WIRE AND CABLE GROUP PART NO.36679-00 Rev.A 4.97b‘SwingMast® Truck Model R40SL-LPG ‘This Page Left Blank on Purpose 4-98ILLUSTRATED PARTS BREAKDOWN HYDRAULIC PARTS GROUP PART NO.36017-04 Rev.K item 1 2 3 6A 6B 6c oD cE OF 6G 8 9 10 ul 12 13 14 15 16 18 19 20 22 23 24 25 26 27 31 32 33, 34 35 36 37 38 39 40 41 42 44, 45 Part Number 36130-A 36131-02-C 36867-B 1400149-C 1C612ER 1F624B 27ESER 4E6E 5039-1-6 9934 50870-01 730149 51586-02 42128 42H16 36222 ASKS 88P5 10620ER, 61D6ER, 27R6ER 662999 18KS 17KS 19K5 51061-15 36518 712203 15K6 743108 83F6 36520 36519 87B5 MS21919-12, 86G1006E 17B10B 731793 17K8 51064-16 51262-02 51032-10 Qty DER RRO EERE ERE EE URE RN ARNE ARE EEO Pht 1 Pht 1 Pht 2 Description Reservoir Assembly Control Valve Assembly Double Pump System Pump, Vickers Double Pump 8gpm & 7gpm Cylinder, Pivot, 3" bore, 18" Stroke Screw, Hex Hd Gr 5 .375-16 X .75 Pin, Cotter 3/16 X 1 1/2 Flatwasher, Hardened, 5/16 Washer, Lock .375 Pin, Cylinder Pin, Pivot, Fixed with Oil Groove & Zerk Fitting Filter, Return Line 10 Micron Elbow, 90° 1/2 Pt to 1 1/6-12 Elbow, 90° Barb, Modified Clamp, Hose Nom. Size 13/4 Clamp, Hose 1" 1D. Manifold, Umbilical Bracket Weldment Fitting, Hydraulic, Str, Bulkhead Elbow, Bulkhead Tube 90 562-18 Screw, Hex Head 3/8-16 X 1-1/4 Nut, Hex Hd .375-16 Gr #5 Washer, Flat Nom, .375 ID Fitting, Hyd. Male Connector, Male 45° Elbow .562-18 Elbow, 90° 9/16-18 "0" ring to 9/16 -18 JIC Tee, 9/16-18 Hose Assembly, #6 10 15/16 OAL ‘Tube Assembly Connector, Male Str 3/8 NPT to .562-18 JIC Connector, Straight Connector, Straight 3/4-16 "0" to 9/16-18 ‘Adapter, Hyd. 90° Elbow Tube Assembly Tube Assembly Adapter, Hyd., Union, Str. Clamp Screw, Pan Head, 10-32 X 3/8 Washer, Lock #10 Connector, Str. 3/4-16 "O" to 7/8-14 Tube Fitting, Hydraulic Hose Assy #12 Wire Braid 3/4” w/st & 90°, Fit, Hose Assembly, #1022 OAL Hose Assembly, #6 20 5/16 OAL 4-99‘SwingMast® Truck Model R40SL-LPG HYDRAULIC PARTS GROUP PART NO.36017-04 Rev.K (continued) Tem 46 47 48 49 St 53 55 56 7 58 59 61 6 65 66 67 68 69 70 n 2 B 86 a7 90 91 92 93 95 96 7 98 99 100 101 4-100 Part Number 91033-12 51061-09 51060-12 5013-113 51032-29 51031-23 51031-19 28036 51039-12 51062-07 51039-13 51259-02 5125903 51259-04 51259-05 5163-11 51163-12 50014-28 5003-23 0015-05 36546-C 36547-A, 15K5 36598-01 1300059 1C408ER 25E12B 4B4B 51126-01-A 87F7 1400555 25725 0014-12 42K6 11K6 52526 51262-05 25963, 755056 672942 42H12 25535, Ow Pht 2 Pht 1 Pht 1 Pht 1 Pht 1 Phe 1 Pht 2 1 Phe 1 Phe 1 Pht 1 Pht 1 Pht 1 Pht 1 Pht 1 Pht 1 Pht 1 Pht 1 Pht 1 Pht 1 1 1 1 Ref 1 1 z Sst tes eieie | Description Hose Assembly, #6, 21 3/8 OAL Hose Assembly, #6 20 13/16 OAL Hose Assembly, #6 22 13/16 OAL Hose Assembly, #6 24.56 OAL Hose Assembly, #6 Hose Assembly, #6 59 7/8 OAL Hose Assembly, #6 102 7/8 OAL Clamp, Tube, Double Hose Assembly #8, 81 1/8 OAL Hose Assembly Hose Assembly, #6 62 5/8 OAL Hose Assembly, #6 33.56 OAL Hose Assembly, #6 34.56 OAL Hose Assembly, #6 50.56 OAL Hose Assembly, #6 53.56 OAL Hose Assembly, #6 24.06 OAL Hose Assembly, #6 20.31 OAL Hose Assembly Hose, Return 1" ID 71" Lg. Hose Assembly Hose Assembly, Tri-line Lift Cireuit Hose Assembly (Quad Line) Connector, Male 562-18 "O" ring to .562-18 TIC Schematic Hyd. "R" truck Tall Mast Double Pump Elbow, Male 90° Screw, Hex Head 1/4-20 X 1/2 ‘Washer, Flat #12 Washer, Lock .250 Hose Assembly, #10 37 1/2 OAL Adapter, Hydraulic, Straight ‘Adapter, Reducer Fitting, Barb Hose, Rubber Hydraulic, Fitting Hydraulic, Fitting Fitting, Hose Straight Flange to Slipon 1 1/2 Hose Assembly, #10 51 11/16 OAL, Flange Kit Connector, Straight, Male Fitting, Hydraulic Clamp, Hose Nom, Size 3/4 Fitting, Str, Hose‘urea we L 0*_ FOCI Viv @, atotaILLUSTRATED PARTS BREAKDOWN Sheet 1 of 2) 4-401bSwingMast® Truck Model R40SL-LPG ‘This Page Left Blank on Purpose 4-102HYDRAULIC PARTS GROUP PART ! 4.1038ILLUSTRATED PARTS BREAKDOWN HYDRAULIC PARTS GROUP PART NO.36017-04 Rev.K (Sheet 2 of 2) 4.403b‘SwingMast® Truck Model R40SL-LPG RESERVOIR ASSEMBLY PART NO.36130 Rev.A Qty, tem 1 2 3 4 5 6 7 8 9 10 u 2 B 4 5 16 4-104. Part Number 36133, 36149 36145-B 36142 36444 10854-2 28540 ™MS49006-8 25060 25061 1782-1 669499 1C408ER IC4I0ER 4EAB 2985 Description Reservoir Weld Baffle & Adapt. Plate Weldment Access Plate Weldment Gasket Suction Hose Fitting Weldment Dip Stick Filter wiby-Pass Plug, Drain, Mag, *O" Ring Cap, Breather Fitting Mod. Hose Nipple, 90° Elbow Fig. Hyd. 90° Elbow Screw, Hex Hd Gr 5 .250-20 X .500 Screw, Hex Hd Gr 5 250-20 X .625 Washer, Lock .250 Pipe Connector 90° Elbow 1.00 Mnpt To 1.00 FaptILLUSTRATED PARTS BREAKDOWN RESERVOIR ASSEMBLY PART NO.36130-A, 4-105SwingMast® Truck Model R40SL-LPG CONTROL VALVE ASSEMBLY (DOUBLE PUMP) PART NO.36131-02 Rev.C Item 4-106 Part Number 36859-C 10932 1404008 32885 36125-01 36126-01 36127-01 36128-01 22003 1779-4 1C636ER 50382-01 50382-02 50382-03 50382-04 5169-3 1C648ER 763818 743108 1400558 TTA 730963 11K8 1300294 25535 52555-1 4E6E 1C620ER 21213-4 36866-B 31244-A, 10624ER, 1C624ER Ow bees Pht I Pht 1 Pht 1 Pht 1 Pht 1 Pht t Pht 1 Pht 1 Pepe eee ae Description Mig. Plate Control Valve Panel Shaft, Handle Nut, Jam Hex Hd Gr 5 .500-13 Bracket, Mounting Handle Assy, Hoist, 2 X 2 Valve Handle Assy, Tilt 2 X 2 Valve Handle Assy, Pivot 2 X 2 Valve Handle Assy, Sideshift 2x2 Valve Pin, Dowel Spacer Screw, Hex Hd Gr 5 .375-16 X 2.25 Knob, Lift Knob, Tilt Knob, Pivot Knob, Shift Nut, Lock, Reversible 3/8-16 Screw, Hex Head 3/8-16 X 3 Fitting, Hyd Connector, Straight 3/4-16 "0" to 9/16-18 Hose Nipple 90° Elbow 7/8-14 "0" to 3/4 ID Hose Elbow, Modified Fitting, Hyd, Straight 7/8-14 "O" to 1 1/16-12 Fitting, Hyd, Swivel 90° 1 1/16-12 Male Connector 90° Elbow 7/8-14 "0" to 1 1/16-12 Fitting, Str, Hose Piug-1/2 NPT Flush Type Washer, Lock .375 Screw, Hex Hd Gr 5 .375-16 X 1.25 Stack Valve, 2-Spool Valve, Vickers Double Shift & Tilt Bracket Mounting for Control Valve Screw, Hex Hd Gr 5 .375-16 X 1.50 Screw, Hex Hd Gr 5 .375-16 X 1.50CONTROL VALVE AS:ILLUSTRATED PARTS BREAKDOWN CONTROL VALVE ASSEMBLY (DOUBLE PUMP) PART NO.36131-02-C 4.1074.108 ‘SwingMast® Truck Model R40SL-LPG VICKERS DOUBLE PUMP PART NO.36867 Rey.B Tem we AMaALne Part Number 57058 21152 21153 1405750 21155 52888 21161 52889 21159 21232 21162 21163 331791 1405754 21238 21239 1405755, 52887 1405756 1405757 21245 24173 21174 52890 21176 24172 oy Seo eee ee eee ‘Description Bott Cover °O" Ring Spring Pressure Plate Rotor Screw Ring "O" Ring Pin Body S.A. and Bushing "O" Ring Ring Rotor Kit, Vane 12 Pin Pressure Plate "OF Ring Wave Washer Body Kit, Vane Snap Ring Bearing Shaft Snap Ring Seal Shaft‘SwingMast® Truck Model R40SL-LPG PIVOT CYLINDER, 3" BORE, PART NO.1400149 Item ES easranauns SeRGaRREB 20 4-110 Part Number 52935 52936 52937 52938 52939 52940 1401132 52942 52943 52944 52945 52946 52948 52949 52950 52951 52952 52953 52954 52955-A, Ow Description Head Cap and Tube Weld Piston Rod Piston Piston Locknut Seal, Tube Seal, Back-Up Tube Packing Piston Expand Ring, PP. Piston LD., Seal Rod Wiper Rod Packing Back Up Water Seal Shear Ring. External Retaining Ring ‘Tube End Spacer Female Rod Clevis Screw, Socket Hd. ‘Nut Kit, Serviceattto‘SwingMast® Truck Model R40SL-LPG FLOOR PLATE & ACCELERATOR PART NO.36018-02 Rey.B tem Part Number == Qty Description a 36359 1 LH Floor Plate 2 36360-02-B 1 Plate, Floor, Right 4 10638 1 Roller 5 2TE6ER 2 Washer, Flat Nom. .375 1D 6 1F312E 1 Pin, Cotter 3/32 X 3/4 8 1C510ER 1 Screw, Hex Head GR 5 .312-18 X .625 9 4BSE 1 Washer, Lock .312 10 27B4ER 1 Washer, Flat Nom. .25 1D 2 28806 2 Yoke End, 3/16-32nf Cleveland #2708-12 13 24153 2 Yoke Pin 14 14D10B 2 Nut, Hex #10-32 7 36396 © Pht 1 Pedal Assembly, Accelerator 18 1CM0ER 8 Screw, Hex Head GR 5 .250-20 X .625 19 61D4ER 2 Nut, Hex Hd .250-20 Gr #5 20 EAE 8 Washer, Lock .250 25 28815 1 Spring, 3/8 OD X 3 U2 Lg 26 25B12E 6 Washer, Flat #12 2 5138 .1GA Floor Covering, Non-slip Black Color #37038) 2B 15G524ER 1 Set Screw, Socket Head .312-18 X 1.50 29 1404007 1 Nut, Jam Hex Hd 312-18 Grade #5 30 36464 1 Lever, Accelerator Weldment 31 36467 1 Shaft, Weldment 32 36468 1 Rod, Connecting 33 28856 1 Spring, 1/2 Dia. X4 Lg. 4112FLOOR PLATE & AC > €) C3 12 4 3 =) 1a it 4 7 1826475 (REF) uate rit SS. ie T xe Ts 41138ILLUSTRATED PARTS BREAKDOWN FLOOR PLATE & ACCELERATOR PART NO.36018-02 Rev.B 44136‘SwingMast® Truck Model R40SL-LPG This Page Left Blank on Purpose 414ILLUSTRATED PARTS BREAKDOWN BRAKE SYSTEM PART NO.36020-04 Rev.B Item Part Number Qty Description 2 36218-0-D Pht 1__ Handbrake Assembly, Front-Back Design 2 Pmp 4 36515-A Pht 1 Brake Line Group Note: This Bill of Material is for reference only. 4-115‘SwingMast® Truck Model R40SL-LPG HANDBRAKE ASSEMBLY PART NO.36218-09 Rev.D_ Item BSSISREBELS cau MaHaune BYR PRREBRERPPNEN SRSRREBBESBBSRRBSS 4-116 Part Number 36465-02-D 3626-01 3626-02 3626-03 36227 36228 40503-A, 6840 36230 36231-01 6232-01 ™MS20392-7C115 7™MS20392-4C17 51251-01 51251-03 25171 25032 27ESER 1F312B 25031 26744 1C410ER, 1C524ER 10620ER 1C628ER 1C636ER 61D6ER 1DMI0ER 4EAB 4E5B 4B6E 27E6ER 36323 36244 28679 1C624ER 1404023 3626-04 Oty ROR BVARUE HERERO ENE HeuNnnn az eandn Description Brake Handle Support Pulley Bracket Pulley Bracket Pulley Bracket ‘Tumbuckle Clevis Plate Clevis-Hand Brake Assembly Clip, Retaining, Cable Clip, Retaining, Cable Bell Crank Hand Brk, Assembly Link (Mach.) Hand Brake Assembly Pin 1/2" Dia. 3 9/16 Effective Length Pin, Clevis 531 X 5/16 Handbrake Cable Assembly Handbrake Cable Assembly 41" Long Lever, Brake, Hand, Sd Mt Yoke 5/16-24 Unf Flatwasher, Hardened, 5/16 Pin, Cotter 3/32 X 3/4 ‘Wheel, Sheave Cable Pulley, Miniature, Stl., w/ball Bearings Screw, Hex Hd Gr 5 .250-20 X 625 Screw, Hex Hd 5/16-18 X 1/2 Screw, Hex Hd Gr 5 .375-16 X 1.25 Screw, Hex Hd Gr 5 375-16 X 1.75 Screw, Hex Hd Gr 5 375-16 X 2.25 Nut, Hex Hd Gr 5 .375-16 Nut, Hex Hd C1 8.8 M10 X 1.5 Washer, Lock .250 Washer, Lock 312 Washer, Lock .375 Washer, Flat Nom. .375 1D Retention Screw Cable End Retainer ‘Thrust Washer 1/16 Tk X 1/2 ID X 3/4 OD Screw, Hex Hd Gr 5 .375-16 X 1.50 Nat, Jam Hex Hd Gr 5 .375-16 Bracket, Pulley7 = som‘ - 4atitaILLUSTRATED PARTS BREAKDOWN HANDBRAKE ASSEMBLY PART NO.36218-09-D (Sheet 1 of 2) ell 4tiTb‘SwingMast® Truck Model R40SL-LPG ‘This Page Left Blank on Purpose 4118PARKING PARK CABLE ASSEMBLY SETIN 8 - BY 41198ILLUSTRATED PARTS BREAKDOWN HANDBRAKE ASSEMBLY PART NO.36218-09-D (Sheet 2 of 2) 4.1190‘SwingMast® Truck Model R40SL-LPG BRAKE LINE GROUP PART NO,36515-A Mem Part Number Qty Description 1 13633-04-B PhtL Tube Assembly 2 36513-A —Phtl_— Tube Assy 3 36514-A —Phtl_— Tube Assy 4 20264 1 Union, Tee 5 83F2 2 Fitting, Hyd. 7 : yA Ut anaxe maweoin FAH, GRAKE MANIFOLD 4-120ILLUSTRATED PARTS BREAKDOWN: CONSOLE ASSEMBLY PART NO.36023-04 Rev.C Item Part Number 36613 36619-C 36382-A, 3620-8 36625-A 36626 36627-B 36628 36629 36630-A 51403-1 51404-1 711007 25091-01 51418 1407080 51236 51232 51230 91227 25038 25088 36305, 36300 10441-A 28754-4 25040-B 28715-B 28835, 15K6 25220 25084 25085 51094-2 28555 28557 28775 S9D6ER 27BSER 1404023 27ETER, Ow Phe Re ee ROOD ee ee ee ee Description Pane! Weldment Cover Weldment Bracket Weldment Fuse Block Hinge Shaft & Lever Weldment Handle Hub Pin Cover Cover Bushing Bushing, Flanged ‘Square Key Handle Tapered Std. Duty 2" insert Light, Miniature, Red Ind. Gauge, Hour Meter, Non-Tluminated Plug, Fuel Gauge Ammeter, 60 Amp, 60-0-60 Gauge, Pressure, Oil 12v, 0-80 psi Gauge, Temp, Water, 100°-250°F/ 40°-120°C Switeh, Light Knob, Light Switch Arm Link Weldment Pin Weldment ‘Steer. Wheel & Horn Assembly 15 Inch Plug Button Column, Steer w/2 Hom Wires Steering Control Unit Switch, Ignition Start, Heavy Duty, Anti-restart Connector, Str Cap, 3 Cirenit Yoke End, Adjustable Clevis Pin Assembly Rod, All-thread, 1/4-28 Relay, Horn 12¥ Contactor, 12 VDC Fuse Block, 4 Way Nut, Hex Hd Prevailing Torque .375-16 Flatwasher, Hardened, 5/16 Nut, Jam Hex Hd .375-16 Grade #5 Washer, Flat Nom. .438 ID 4-121‘SwingMest® Truck Model R40SL-LPG CONSOLE ASSEMBLY PART NO.36023-04 (continued) Item Part Number = Qty_—Description 2 1CS16ER 2 Screw, Hex Head GR 5 .312-18 X 1.00 43 1404007 2 — Nut, Jam Hex Hd .312-18 Grade #5 44 86G1008E 39 Screw, Pan Head #10-32 X 1/2 45 17B10B 43 Washer, Lock #10 46 14D10B, 12 Nut, Hex #10-32 a7 25E8E 20 Washer, Flat #8 a 86G1010E 4 Screw, Pan Hd Cross #10-32 X 5/8 Lg. 49 1C410ER 4 Serew, Hex Head .250-20 X .625 50 61D4ER 6 Nut, Hex Hd ,250-20 Gr #5 51 EAE 6 Washer, Lock .250 52 25B12E 4 Washer, Flat #12 33 1404013, 2 Nut, Jam Hex Hd .250-28 Grade #5 34 1C512ER 1 Serew, Hex Head .312-18 X .750 55 4ESE 1 Washer, Lock .312 56 27EAER 1 Washer, Flat Nom, .25 1D 37 1C616ER 2 Screw, Hex Head .375-16 X 1.00 38 1C624ER 2 Screw, Hex Head .375-16 X 1.50 59 4EGE, 2 Washer, Lock .375 60 MS28775-128 5 "O" Ring 1-1/2 ID X 3/32 Thk. 61 25618 4.5 FT Strip, Rubber, 1/8 Adhesive Back 62 36631 1 Panel, Console Overlay 63 28558 1 Mounting Bracket, (Optional) 64 51431-1 1 Terminal Barrier Block 65 5145-1 1 Insulation 141 Series for 6 Terminal Block 66 86G610E 2 Screw, Pan Hd. #6-40 X 5/8 67 14D6B 2 Nut, Hex Hd .138-40 68 17E6E 2 Washer, Lock #6 69 MS27183-6 2 Washer, Flat 0.156 LD. X 0.375 0.D. 0 32990 1 Backing, Plate, Decal n 85G404E 4 Screw, Pan Hd. #4-40 X 1/4 n 17EAE 4 Washer, Lock #4 122CONSOLE ASSEMBLY PART NO, 36023-04 Rev.C tT o [ee 4 4.1238‘SwingMast® Truck Model R40SL-LPG ‘This Page Left Blank on Purpose 4124ILLUSTRATED PARTS BREAKDOWN STEERING WHEBL & HORN ASSEMBLY PART NO.10441 Rev.A Item = Part Number = Oty-—_Description 1 71979 1 Adaptor, Horn 2 1978-8 1 Steering Wheel 3 25045 1 Button Assembly, Horn 4 MS24367-28 3 Screw, Pan. Hd, Self-Tap, #8 X 1-1/4 6 25094 1 Nut, Hex Steering Column 4-125‘SwingMast® Truck Model R40SL-LPG STEERING CONTROL UNIT PART NO.25715 Item Part Number Qty_—_—Desrption 1 25620 1 Seal, Oi 2 25621 1 Ring, Retaining 3 25622 1 Bushing 4 25623 1 "0" Ring, Seal 5 25624 1 Seal, Quad Ring 6 1402365 1 Needle Bearing Kit 1 23625 2 Race, Thrust 8 25626 1 Bearing, Needle 9 25912 1 Screw, Set 10 23964 1 70" Ring u 25913 1 Ball Check, Seat 12 23963 1 "0" Ring 13 1402366 1 Ball, Check 4 1402367 1 Ball Check, Retainer 15 25764 1 Control Parts Assembly 19 1402369 1 Center Spring Kit (6 Springs) 20 25678 1 Pin 21 1402370 3 Seal, 2.89" (73.5 Mm) ID 2 25628 1 Plate, Spacer 2B 25629 1 Drive mw 1405713 1 Gerotor, 75cc/rev 26 25632 1 Cap, End 2 25633 7 Screw, Hex 28 1402374 *1 Seal Kit 29 1405712 *1 Service Kit (24 of P/N 25633) 30 52317 “1 Seal, 1" LD.(Kit of 6 P/N 25620) 31 52320 1 Seal, Quad Ring, (Kit of 6 P/N 25624) 32 1404056 *1 Seal, 0.36" LD. (Kit of 36 P/N 23964) 33 52507 *1 Seal, 2.89, (Kit of 12 P/N 1402370) Note: * Items not shown. 4-126ILLUSTRATED PARTS BREAKDOWN STEERING CONROL UNIT PART NO.25715 4427‘SwingMast® Truck Model R40SL-LPG This Page Left Blank on Purpose 4-128ILLUSTRATED PARTS BREAKDOWN STEERING COLUMN ASSEMBLY PART NO.25040 item Part Number Qty Description 25043-A 2 Brush Assembly Horn 25614 4 Screw Re 4-129‘SwingMast® Truck Model R40SL-LPG PLATES, DECALS & MARKINGS PART NO.1406974 Rev.A. Item BSRRRBRLB 4-130 Part Number 50365-Y 50368-Y 50690 14261-01 14261-03 50972-B 1407009 8800 50756-1-0 50756-2 51081 50687 50749 50788-02 50362 51365-3 51365-2 30300 1406975, 1406976, 1407006, 1407007 1407008 52641 80520 Mage Oty, > Beeewenee Bueweens Pete sor Nameplate, WARNING, General Precautions Nameplate, "DON’T PAINT" Decal, Drive System Warning (No Spin) Decal, Pinch Point Decal, Arrow ‘Nameplate, Mfg. & Load Rating Decal, Hydraulic Oil Nameplate, F.M. Approved ‘Tape-Pve Black 1/2" Wide Tape-Pve Black 3.0 " Wide Decal, USA Flag, MADE IN USA Decal, SwingMast Decal-DREXEL (Black) Decal, DREXEL, Vertical Yellow Letters On Black Nameplate, Overhead Guard (English) Blind Rivet 1/8 X 425 Lg Rivet, Blind Decal, WARNING, Automatic Seat Brake Vehicle Identification Plate, Engine Type Plate, Noise Level Warning International Symbol Plate, Tag Radiator Coolant Only Plate, Tag Engine Oil Only Plate, Tag Transmission Fluid Only Decal, Fork Safety LPG Fuel Cylinder Replacement Procedure Recommended Safety Maint.443taILLUSTRATED PARTS BREAKDOWN PLATES, DECALS & MARKINGS PART NO. 1406974 Rev.A. 4.431b‘SwingMast® Truck Model R40SL-LPG MAST ASSEMBLY PART NO. 1406622 (RAIL SYSTEM) Item PartNo. Qty Description al 1406546 1 Outer Rail Assembly (,5794) 2 1747-14 1 Center Rail Assembly 3 70988-2 1 Inner Rail Assembly 4 4E2B 2 Lockwasher, 3/4 5 73G1220ER 2 Screw, Socket Hd 6 23380 «= AR Shim 7 23381 2 Roller 8 23252 «= AR Shim 9 23253 6 Roller 10 27522 1 Cylinder Retainer ML 4EOE 2 Lockwasher, 3/8 2 1C616ER 2 Screw, Hex Hd, 3/8-16 x 1 4-132ILLUSTRATED PARTS BREAKDOWN MAST ASSEMBLY PART NO. 1406622 (RAIL SYSTEM) 4-133‘SwingMast® Truck Model R40SL-LPG MAST ASSEMBLY PART NO.1406622 (PRIMARY CYLINDER) Patt No. Qty — Description tem 1 2 3 4 5 6 1 8 9 10 un 2 1B 4 15 16 17 4-134 17418-14 70988-4 51792-14 23405, 71090 23499 25853 23412 23279 23408 23411 51793 ee ee eee ee ett a Primary Cylinder Assembly Primary Barrel Assembly Primary Piston Assembly Wiper (Part of item 17) Seal (Part of item 17) Ring, Wear "o” Ring Flow Protector Connector, Male Lockwire Seal, Washer (Part of item 17) Screw, Button Hd Ring, Wear "O" Ring (Part of item 17) Ring, Backup (Part of item 17) Base Seal KitILLUSTRATED PARTS BREAKDOWN: MAST ASSEMBLY PART NO.1406622 (PRIMARY CYLINDER) 4-135SwingMast® Truck Model R40SL-LPG MAST ASSEMBLY PART NO.1406622 (SECONDARY CYLINDER) 4-136 Pato. Ow 17419-14 2 70988-7 a 51797-14 1 - fe : i 23422 2 23279 tt es iat 23426 1 - He - 1 23429, 1 23431 1 51798, i Description Secondary Cylinder Assy. Secondary Barrel Assy. Secondary Piston Assy. Seal (Part of item 14) ‘Wiper (Part of item 14) Ring, Wear Screw, Button Hd Seal (Part of item 14) Ring, Wear "O" Ring (Part of item 14) Ring, Backup (Part of item 14) Base Lockwire Seal KitILLUSTRATED PARTS BREAKDOWN MAST ASSEMBLY PART NO.1406622 (SECONDARY CYLINDER) 4-137‘SwingMast® Truck Model R40SL-LPG MAST ASSEMBLY PART NO. 1406622 (PRIMARY CHAIN SYSTEM) le Ee ESoeunuaune | 2 B 14 15 4-138 Part No, 17421-39 51782 1F420B 10763 23392 27603 51805 23399 23390 23391 23388 1F308E 23397 23312 23309 oy RAR ORRAKKYHYKAN Desetiti Chain, Primary Crosshead Assembly Cotter Pin Chain Retainer Chain Sheave Snap Ring Spacer Seal Ring Snap Ring Bearing Grease Shield Cotter Pin Chain Pin Chain Anchor Stop NutILLUSTRATED PARTS BREAKDOWN MAST ASSEMBLY PART NO.1406622 (PRIMARY CHAIN SYSTEM) PRIMARY CYLINDER (REF) CARRIAGE ASS"Y (REF) 4-139‘SwingMast® Truck Model R40SL-LPG MAST ASSEMBLY PART NO, 1406622 (SECONDARY CHAIN SYSTEM) Suatece ooue u 12 4-140 Part No. 17421-30 23302 27603 51805 23399 23390 23391 23388 1F308E 23397 23312 23309 e RRR ORRARKREOH Description Chain, Secondary Chain Sheave Snap Ring Seal Ring Seal Ring Snap Ring Bearing Grease Shield Cotter Pin Chain Pin Chain Anchor Stop NutILLUSTRATED PARTS BREAKDOWN MAST ASSEMBLY PART NO. 1406622 (SECONDARY CHAIN SYSTEM) 6 nia 8 6; cs 6g. 7 INTERMEDIATE RAIL, (REF) INNER RAIL (REF) 4141SwingMast® Truck Model R40SL-LPG MAST ASSEMBLY PART NO. 1406622 (HYDRAULIC SYSTEM} Item PatNo, Qty Description 1 70907-9 1 Hose Assembly 2 23197 1 Hose Sheave 3 73444 1 Bearing 4 73445 2 Snap Ring 5 23446 1 Snap Ring 6 51790-01 1 Hose Assembly \ 7 23450 1 Flow Protector 8 23215 1 Flow Regulator Assembly 9 23214 1 Flow Regulator Body 10 29002 1 Flow Regulator 1 23192 1 Snap Ring 12 29000 2 "O" Ring 13 15K8 1 Adapter 4 51803 2 Screw 15 29142 1 Snap Ring 4-142ILLUSTRATED PARTS BREAKDOWN MAST ASSEMBLY PART NO. 1406622 (HYDRAULIC SYSTEM} INTERMEDIATE RAIL, (REF) 7 (FOR USE ON K5707M & K5708M ONLY) UF SECONDARY ‘CYLINDER, (REF) Ne 4 on 124 PRIMARY CYLINDER oe fl 94 (REP) i PRIMARY, INTERMEDIATE RAIL CYLINDER 10% a a i OUTER RAI. (REF) 4-143' ‘SwingMast® Truck Model R40SL-LPG MAST ASSEMBLY PART NO.1406622 (CARRIAGE SYSTEM) Ie PartNo. Qty 70919 23252 23253 23486 9G412ER 23360 23252 28404 28099 23361 BSemrauaune 4144 ahewnunawe Description Carriage Weldt. Shim Screw, Flat Hd Eccentric Shaft Shim Roller Assembly Snap Ring Lock BoltILLUSTRATED PARTS BREAKDOWN MAST ASSEMBLY PART NO.1406622 (CARRIAGE SYSTEM) 4-145SwingMast® Truck Model R¢0SL-LPG ‘This Page Left Blank on Purpose | 4-146ILLUSTRATED PARTS BREAKDOWN ‘TILT CYLINDER MODIFICATION, 6° FORWARD/REAR, PART NO.36822 Item PartNumber Qty _ Description 1 51706-A, i Cylinder, Tilt 6° Forward/rear 2 36510-A, 1 Cylinder Rod Cover 3 36443 1 Clevis Modification 4 51307 2 Adjustable Band Clamp 4147SwingMast® Truck Model R40SL-LPG ‘TILT CYLINDER PART NO.51706 Item Part Number Qty Description 1 6790-1 1 Nut 2 25112 1 Bearing 3 25113 2 Ring, Nylon 4 25114 1 Seal 5 25101 1 "0" Ring 6 6982-6 1 Piston 7 1404270 1 Shell Assembly 8 1404271 1 9 6982-9 1 10 25116 1 u 25122 1 Ring, Back Up 2 27729 1 Seal 13, 25106 1 Ring, Nylon 14 6982-14 1 Gland, Tilt Cylinder 15 25107 1 Wiper, Ring 16 73G628ER 1 Screw, Socket Head 7 59D6ER 1 Nut, Lock Hex Hd Gr 6 .375-16 Prevail Torque 18 51932 1 Rod End 20 25104 1 Ring, Snap 21 6982-25-A —Phtl_Kit, Seal for Tilt Cylinder“ PopeILLUSTRATED PARTS BREAKDOWN ‘TILT CYLINDER PART NO.51706 4.1490