SLT30 E Series Base IPB SwingMast? Lift Truck Illustrated Parts Breakdown Landoll Corporation Drexel Division 1900 North Street Marysville, KS. 65608 USA Base unit 1417751 2, 0503SLT30 “E” Series Base IPB This is a parts breakdown of the main body (base unit) of the Landoll Fork Lift Truck, such as the drive section, hydraulics and electrics, operator's cab, brakes, steering, etc. NOTICE! All items of technical information, advice, know-how, drawings, designs, spec ifications and other items communicated in this document are confidential and remain the property of Landoll Corporation and shall not be disolosed to a third party, photocopied, reproduced, or translated to another language without the prior written permission of: Landoll Corporation Drexel Division 1900 North Street Marysville, KS 66508 ‘The Landoll Corporation is pleased to provide detailed specifications of its products in this manual, but reserves the right to vary these at Its discretion at any time without notice. As the Company's products and services ere continu- ously being developed, itis important for customers to check that the informa~ tion contained herein includes the latest specifications. This manual is for general guidance only. Landol! Corporation cannot accept any financial or other responsibilty that may be the resuit of your use of the information con- tained herein; including direct, indirect, special or consequential damages. All recommendations and suggestions issued by or on behalf of the Company in ‘whatever form, are subject to the Company's terms and conditions of sales, a copy of which will be supplied upon request. This document is not part of a contract or license, save insofar as may be expressly agreed. Beso unt 14177812, 0808 ‘© Landal Corpraton, Drv Dison 2003 ‘AL Rg ResorTable of Contents Q IPB Contents Page SLT30 “E” Series IPB General... Task Groups/Assemblies Frame Position and Installation, p/n: FR15-A Figure 8-1: Frame Position and Installation, p/n: Frame Bearings Installation, p/n: FR17-A Figure 8-2: Frame Bearings Installation, p/n: FR17-A. Drive Motor Installation, DA12-C. Figure 8-3: Drive Motor Installation, DA12-C Drive Unit, Dual Chain, p/n: 1400695-/ Figure 8-4: Drive Unit, Dual Chain, Traction Motor, Rear Drive, p/n: 1400694-A .. Figure 8-5: Traction Motor, Rear Drive, pi Steer Idler Assembly, p/n: 1412460-A. Figure 8-6: Steer Idler Assembly, p/n: 1 Drive Unit Sub-Assembly, DA8 Figure 8-7: Drive Unit Sub-Assembly, DAB . Chain Assembly for Steering, p/n: 1400109- Figure 8-8: Chain Assembly for Steering, pin: Drive Whee! Installation, DA2-A Figure 8-9: Drive Wheel Installation, DA2-A Steer Idler Installation, DA9-A.... Figure 8-10: Steer Idler Installation, DA9-A Lower Drive Unit Installation, DA11-A.. Figure 8-11: Lower Drive Unit Installation, DA11-A Press Drive Plate Studs, DA14.... Figure 8-12: Press Drive Plate Studs, DA14 Spindle Installation, LW3-B Figure 8-13: Spindle Installation, LW3-B .. Load Wheel Installation, LW6-B. Figure 8-14: Load Wheel Installation, LW6-B Load Wheel Sub-Assembly, LW7-A. Figure 8-15: Wheel Sub-Assembly, LW7-A ‘SCT90"E" Serie, Base Uni, ph: 1417761, 02709, 8-3a IPB Contents - continued a4 Table of Contents Service Brake Installation, SB5 Figure 8-16: Service Brake ion, SBS Right & Left Brake Assembly, p/n: 51082-01 & Figure 8-17: Right & Left Brake Assembly, p/n: 51802 -01 & -02 Controller Installation, EL41-A.. Figure 8-18: Controllers Installation, EL41-A... Control Panel Modification, pin: 1413417-A. Figure 8-19: Control Panel Modification, pi Contactor Panel, pin: 1413294-A. Figure 8-20: Contactor Panel, pin: 1413294-A Contactor, 60V, 300A, SPNO, pin: 1413716 Figure 8-21: Contactor, 60V, 300A SPNO, pin: 1413716 SPNO Contactor, 80V, pin: 1413939 - A. Figure 8-22: SPNO Contactor, 80V, pin: 1413939-A Battery Connector Sub-Assembly, EL17-B Figure 8-23: Battery Connector Sub-Assembly, EL17-B Wire Hamess Installation, EL18-B .. Figure 8-24: Wire Hamess Instal Cable Installation, EL19-A... Figure 8-25: Cable Installation, EL19- Ground Straps Installation, p/n: EL38-B. Figure 8-26: Ground Straps Installation, p/n: EL38-B . Fluids, FL1.. Figure 8-27: Fluids, FL1.. Hydraulic Pump/Motor Installation, HY52-A... Figure 8-28: Hydraulic Pump/Motor Installation, HY52-A Hydraulic Pump/Motor Assembly, p/n: 1413611-C.. Figure 8-29: Hydraulic Pump/Motor Assembly, p/n: 1413611-C.. Main Hydraulic Gear Pump, pin: 1420425-A. Pump Casappa Field Kit, pin: 1420681. Figure 8-30: Main Hydraulic Gear Pump, pi Main Motor Assembly, pin: 1412771-A... Figure 8-31: Main Motor Assembly, pin: 1412771-A Hydraulic Tank Installation, pin: HY74-A. Figure 8-32: Hydraulic Tank Installation, pi Hydraulic Reservoir, pin: 1419896-C Figure 8-33: Hydraulic Reservoir, pir Oil Filter, Return Line, p/n: 1419880- Figure 8-34: Oil Filter, Return Line, Hydraulic Hose Installation, HY23.. Figure 8-35: Hydraulic Hose Installation, HY23 1419896-C 'SLTSO“E" Sooo, Bac Unt ph: 1417764, 0208Table of Contents Q IPB Contents - continued Page Side Shift Hose, HY7. Figure 8-36: Side Shift Hose, HY7 .. 8-103 8-103 Umbilical Assembly Installation, HY8. 8-106 Figure 8-37: Umbilical Assembly Installation, HY 8-107 Umbilical Tray Installation, HY22.... 8-110 Figure 8-38: Umbilical Tray Installation, HY22 .. Umbilical Hoses Connect, HY46.... Figure 8-39: Umbllical Hoses Connect, H¥4 Manifold Assembly, pin: 1413172-C Figure 8-40: Manifold Assembly, pi Pivot and Tilt Hose Installation, HY1 Figure 8-41: Pivot and Tilt Hose Installation, HY19.. Orbitrol Tank Hose Installation, HY4 Figure 8-42: Orbitrol Tank Hose Installation, Steer Pump and Motor Installation, HY11-A. Figure 8-43: Steer Pump/Motor Installation, HY11-A Steer Pump/Motor Sub-Assembly, HY12. Figure 8-44: Steer Pump/Motor Sub-Assembly, HY12 Steering Pump, pin: 51734 Figure 8-45: Steering Pump, pin: Steering Motor Assembly, pin: 51735 Figure 8-46: Steering Motor Assembly, pin: 51735 . Power Steering Hydraulic Installation, HY14-B Figure 8-47: Power Steering Hydraulic Installation, HY14-B... Steer Motor Sub-Assembly, HY21-A Figure 8-48: Steer Motor Sub-Assembly, HY21~ Steering Motor Assembly, p/n: 25950-A Figure 8-49: Steering Motor Assembly, pin: 25950-A Control Valve Installation, pin: HY15-D Figure 8-50: Control Valve Installation, pin: HY15-D. Hydraulic Spool Valve Assembly, pin: 1415064 -D Figure 8-51: Hydraulic Spool Valve Assembly, pin: 1415064-D. Control Valve Assembly, pin: 1419760-A Control Valve Assembly, pin: 1419760-A (continued) Figure 8-52: Control Valve Assembly Breakdown, pin: 1419760-A (sheet Figure 8-53: Control Valve Assembly Breakdown, pin: 1419760-A (sheet 2 of 2) 8-111 8-114 8-115 8-116 8-117 8-120 8-121 8-124 8-125 128 8-129 Joystick Installation, HY20.. Figure 8-54: Joystick Installation, HY20 Joystick Hydraulic Sub-Assembly, HY24.. Figure 8-55: Joystick Hydraulic Sub-Assembly, Joystick Assembly, p/n: 1406119-A and 1406120. A. Figure 8-56: Joystick Assembly..... 8-154 8-157 8-157, ‘SLT90“E" Seve, Bate Un pin 1697751 , 02103 85Q Table of Contents IPB Contents - continued Page Instruments and Side Console Installation, 1D3-D. Figure 8-57: Instruments and Side Console In: Instrument Panel Assembly, pin: 1413057-D. Figure 8-58: Instrument Panel Assembly, pit Cover Plate Assembly, Standard, pin: 1401930-C. Figure 8-59: Cover Plate Assembly, Standard, p/n: 1401930-C.. fe Console Installation, OH7 Figure 8-60: Side Console Installation, O Console Cover Sub-Assembly, OHS-B ... Figure 8-61: Console Cover Sub-Assembly, OH9-B. Steering Wheel Installation, ID4-A .. Figure 8-62: Steering Wheel Installation, ID4-A Hom Button Installation, OH2-A Figure 8-63: Horn Button Installation, OH2-A .. 1413057-D Si Operator Console Installation, OH6-A. Figure 8-64: Operator Console Installation, OH6-A .. ‘Steering Column Installation, HY5- Figure 8-65: Steer Column Installation, ‘Steering Column Assembly, p/n: 1400968-D Figure 8-66: Steering Columin Assembly, p/n: 1400968-D Steering Control Assembly, p/n: 25975-C... Figure 8-67: Steering Control Assembly, p/n: 25975-C Key Switch Installation, EL14-A Figure 8-68: Key Switch Installation, Brake Weldment Assembly, SB2-A. Figure 8-69: Brake Weldment Assembly, SB2-A Brake Pedal Installation, SB3-B ... Figure 8-70: Brake Pedal Installation, SB3-B Master Cylinder Installation, SB4-A. Figure 8-71: Master Cylinder Installation, SB4~ Master Cylinder Assembly, pin: 1402557- Figure 8-72: Master Cylinder Assembly, p/n: 1402557-C Accelerator Unit Installation, EL15-A... Figure 8-73: Accelerator Unit Installation, EL15-A Parking Brake Installation, PB17-C Figure 8-74: Parking Brake Installation, PB17-C Parking Brake Sub-Assembly, PB1 Figure 8-75: Parking Brake Sub-Assembly, PB1 Equalizer Installation, PB2-A. Figure 8-76: Equalizer Inst Brake Cable Installation, PB3... Figure 8-77: Brake Cable Installation, PBS. a6 ‘SLT90°E" Saves, Bae Unt, ph: 1617781, 0209Table of Contents O IPB Contents - continued Page Brake Cable, 113" OAL, p/n: 1400532-A Brake Cable, 135” OAL, pin: 1400533-A Figure 8-78; Brake Cable Assembh Seat Belt Installation, ST1-A.. Figure 8-79: Seat Bett Installation, ST1-A Seat Installation, ST2-D.. Figure 8-80: Seat Installation, ST2-D Seat Assembly, p/n: 1413058-A Figure 8-81: Driver's Seat Assembly, p/n: 1413058-A Driver's Seat Group, p/n: 1420373-A (serial # 1798 & future) Figure 8-82: Seat Group p/n: 1420373-A Driver's Seat Breakdown, p/n: 1420374-A. Figure 8-83: Driver's Seat Breakdown, p/n: 1420374- Lower Bar Installation, PS8-A Figure 8-84: Lower Bar Installation, PS8-A Lower Bar Sub-Assembly, PS7- Figure 8-85: Lower Bar Sub-) Pivot and Shift Installation, PS10-B . Figure 8-86: Pivot and Shift Installation, PS10-B Pivot and Shift Chain Anchor Installation, PS20-C Figure 8-87: Pivot and Shift Chain Anchor installation, PS20-C. Shift Cylinder Installation, PS6-B Figure 8-88: Shift Cylinder Installation, Shift Cylinder Sub-Assembly, PS9-C Figure 8-89: Shift Cylinder Sub-Assembly, PS9-C Shift Cylinder Breakdown, pin: 1422514-A. Figure 8-90: Shift Cylinder Breakdown, p/n: 1422514-A. Side Shift Chains Installation, PS5-A... Figure 8-91: Side Shift Chains Installation, PS5-A Cross Head Bearings Installation, PS1-A Figure 8-92: Cross Head Bearings Installation, PS1-A Pivot Arm Installation, PS2- Figure 8-93: Pivot Arm Inst Pivot Stop Pad Installation, PS3-B.... Figure 8-94: Pivot Stop Pad Installation, PS3-B . Pivot Cylinder Installation, PS4-A .. Figure 8-95: Pivot Cylinder Installation, PS4-A Pivot Cylinder Assembly, p/n; 1400601-A. Figure 8-96: Pivot Cylinder Assembly, p/n; 1400601 ‘SLTS0"E Sern, Sane Un ph: 1417759-5, 0209 8-7O Table of Contents IPB Contents - continued Page Tilt Cylinder Installation, MA52-B..... Figure 8-97: Tile Cylinder Installation, MA52-B Tilt Cylinder Breakdown, pin: 1422314-A. Figure 8-98: Tilt Cylinder Assembly, pit Stack Valve Cover, ID5 Figure 8-99: Stack Valve Cover, IDS Rear Compartment Seal, ID8... Figure 8-100: Rear Compartment Seal, D8 Battery Door Installation, OH4.. Figure 8-101: Battery Door Installation, OH: Battery Door Sub-Assembly, OH8. Figure 8-102: Battery Door Sub-Assembly, OH8 Side Cover Weldment Installation, ID8.... Figure 8-103: Side Cover Weldment Installation, ID9. Rear Compartment Cover, C01... Figure 8-104: Rear Compartment Covers, CO1 Floor Plate installation, OH3 Figure 8-105: Floor Plate Floor Plate Sub-Assembly, C02-A... Figure 8-106: Floor Plate Sub-Assembly, CO2-A . Mast Level Indicator Installation, MA2. Figure 8-107: Mast Level indicator installation, MA2 Overhead Guard Installation, OH1-A .. Figure 8-108; Overhead Guard Installation, OH1-A .. Identification Labeling, 1D15-B Figure 8-109: Identification Labeling, ID15-B .. Figure 8-110: Identification Labeling, 1D15-B .. Schematics and Drawings Figure 8-111: Schematics and Drawings (sheet 1 of 2) Figure 8-112: Schematics and Drawings (sheet 2 of 2) 88 [SLT30°E Savon, Bete Unt, ph: 1417751 +, 0208General Illustrated Parts Breakdown O This section contains drawings and the parts breakdown for the serviceable assemblies and components of the Base assembly for the standard Model SLT30 “E” Series SwingMasto lft trucks Abbreviations ‘The following abbreviations may be used inthis Options IPB: the measurement of an inner diameter in ‘Sands of an inch; example, #10 hose is has. €an inner dlameter of 10/32" or 5/16". As required Barbed, a tapered hose nipple with ridges or "barbs" which keep the hose from slipping off. .-Class, used to specify yield strength of metric festeners, centimeters External Fork, prongad electrical connector se Forward Gauge Grade - when hardware lists @ grade rating, it 's important fo maintain that reting when replacing parts. Hardened stee! vow Hexagonal «nner ciameter or “identification” (tag or plate), lustrated Parts Breakdown «Joint Industria! Conference, an industry sten- ‘dard used to describe a fing. Left hand rilimeters vwiMetric measurement; example, MB, M10, ‘tc,). The number indicates the nominal dlam- eter in millimeters «Mounting Pars that are not shown but serviceable. Number Nominal, Le, suitable for nearest practical dimension. For example, a washer sultable for a 8/16" sorew has an inner diameter greater than 6/16", but its nominal dimension 5/16" -.National pipe thread ~.National pipe thread fine ‘Not supplied separately (example, assemblies ‘or collection of parts which cannot be pur- ‘chased separately). Overall length, usually the streiched-out length of a hose or cable (including fitings), or the height of an unextended mast. Outer diameter w».Oving boss, usually on a fitting, a threaded ‘end equipped with a groove or fp to hold an Oning. ‘SLT90"E Striee, Base unt pl 14977512, 0505, Part number ‘Schematic designstor for an SCR (example, 4 REC.) Reverse Right hand ‘Siicon controled rectfior ‘Straight, usually to describe @ hydrauic iting (vs. elbow) wiout Phantoms / Reference Parts {Quantities for some parts may be labeled “Pht” (phantom) or 'Ref" (reference). A phantom is an assembly which does no! exist as a separate unit. A reference em is not officially part of the parent assembly, but is shown on the iustration to make it easier to locate and identily. A zero ‘Quantity may also be used to identify a reference item Task Groups/Assemblies ‘Tesk groups andlor assemblies are Identified by a two- character letter code and a number suffix, example, ‘OH389 or ET351. The letter codes are as folows: ~ Drive Axe and Wheels EL enn Electrical System Fluids and Lubricants FR ones FraMo HY Hydraulic System a -Inspection and Adjustments Identification, Decals and Paint Overhead Guard, Instrument Panel, Controls Options (example, Fork Installation) Parking Brake wot and Shift System ‘Service Brake ‘Seat tems not menufactured by Landoll Corporation, as well {as come Landoll subassemblies, are identified by assem- bly pert numbers (pi). These items are located immed? ately after to the task groups In which they are used, 8-9O Illustrated Parts Breakdown Notes 8-10 SLT30°E" Sora, Base unk ph: {4177512 0503Nlustrated Parts Breakdown Q Frame Position and Installation, p/n: FR15-A Item PartNo. Qty. Description Frame Weldment, GE Controls screw, Hex Head, Class 8.8, M24 x 3.00-120 Washer, Hardened .-Nut, Lock Hex Head, Class 10, M24 x 3.0 lat Washer, 2.03" x 1.05" x 0.21" Thick Ms20002-1 -40DM24ER.. 140221 Frame neste, pn: FRS-2, 0304 attIllustrated Parts Breakdown Notes 8-12 Frame fest, pn: PRIS 0/01Illustrated Parts Breakdown Q m: FR15-A and Installation, p/ Figure 8-1: Frame Position 8-13Q Illustrated Parts Breakdown Notes 814 Frame inva, pl: FRIS-2, 020%Mlustrated Parts Breakdown O Frame Bearings Installation, p/n: FR17-A Item PartNo. Qty. Description 2 ieee MAODO YOR Stee ..Bearing, Spherical Steel-1 Figure 8-2: Frame Bearings Installation, p/n: FR17-A i : TI. bo) (e] Ly) 5 d 8415 Frame Bearing, ph: R17, 03101O Illustrated Parts Breakdown Notes 8-16 Fee Bowing, ph FRAT -, 0004Notes Illustrated Parts Breakdown O. ‘ve Motor nstatasen, pr: DAZ, 088, a7Q Illustrated Parts Breakdown Drive Motor Installation, DA12-C Item PartNo. Qty Description O-ring, Polyurethane Drive Unit, Dual Chain Motor, Traction, Rear Drive Motor, Drive Shunt Steer Idler Assembly Lock Washer, M10 Washer, Flat, Hardened, M10 .. Screw, Hex Head, Class 8.8, M10 x 1.5-36 . 6EM100ER . 18EM1019ER 4CM1036ER BRRLLLGOL 8-18 Deve Mot Into, ph: N22, 0803llustrated Parts Breakdown Q Figure 8-3: Drive Motor Installation, DA12-C Dove Motor ntallaten, ph: DAT2-6, 68103 USE TEMPORARILY, FOR INSTALLATION OF DRIVE ASSEMBLYQ Illustrated Parts Breakdown Drive Unit, Dual Chain, p/n: 1400695-A Item PartNo. Qty Description 1402586 3GM1050ER 3GM1250ER 3GM1265ER 3GM1030ER 7GM1020ER Parallel Pin, 10 mm Diameter x 16 mm, M6 Screw, Socket Head, Class 12.9, M10 x 1.5-50 Screw, Socket Head, Class 12.9, M12 x 1.75-50 Screw, Socket Head, Class 12.9, M12 x 1.75-65 ‘Screw, Socket Head, Class 12.9, M10 x 1.5-30 ‘Screw, Socket Head, Class 8.8, M10 x 1.5 x20 Spacer, M10 x 16 x0.6 ‘Spacer, M10 x 16 x 0.2 Spacer, M10 x 16 x 1.0 Centering Ring ‘Supporting Ring Trunnion Bearing Screw, Socket Head, Class 12.9, M10 x 1.5-75 Breather Nut, Hex, M10 x 1.5 x 5, Din 934 Plug, Din 908 Washer, M14 x 18, Din 7603, Housing, Upper Part Thread Protective Shield Sealing Ring, 120 x 140 Roller Bearing, Tapered ‘Spacer, 0.5 mm ‘Spacer, 0.2 mm Spacer, 0.15 mm Spacer, 0.1 mm Spacer, M45 x 55 x 0.1 Spacer, M45 x 55 x 0.2 Spacer, M45 x 55 x 0.5 Spacer, M45 x 55 x 0.3 Nut, Grooved identification Plate ese c ae ee meee ce ey ee erg cece oe fy oe yee eee ce ola ae Roller Bearing, Tapered 8-20 ve Mater nelallaon, ih: DA2-2, 0618Illustrated Parts Breakdown O) Drive Unit, Dual Chain, p/n: 1400695-A (continued) Item PartNo. Qty Description 30, Roller Bearing Race 31 Spacer, M56 x 72 x 0.1 34 Spacer, M56 x 72 x 0.3 3 ‘Spacer, M56 x 72 x 0.2 34 Spacer, M56 x 72 x 0.5 32. Housing 33, Spacer, M60 x 75 x 0.5 33 1402201 Spacer, M60 x 75 x 0.3 33 1402202. Spacer, M60 x 75 x 0.2 33 1402203. Spacer, M60 x 76 x 0.1 34 1402204... Roller Bearing Race 35. Roller Bearing, Tapered 36 Bevel Gear Set 37 Plug 38 Washer, Din 7603 39, ‘Screw, Socket Head, Class 10.9, M8 x 1.25 x 20 40 Cover 41 Nut, Slotted Round, with Insert, M20 x 1 42 1410295. Key, Woodruff, M6 x 9 43. 1410284. cso O-ring, M5 x 70, 72 Shore, Nor Rubber Dive Mote istaiatin, pir: D472, 069 8.21Q Illustrated Parts Breakdown Notes 8-22 Dive Metrretalton, pit: DA12-, 081Ilustrated Parts Breakdown Q Figure 8-4: Drive Unit, Dual Chain, p/n: 1400695-A 8.23 2-4, 8103 Dive Mtoe, piQ Illustrated Parts Breakdown Traction Motor, Rear Drive, p/n: 1400694-A Item PartNo. Qty. Description Service Breakdwn-traction Motor Ball Bearing Bearing Bracket, C.e. Cover, Screen, Top C.e. Stud and Nut Armature Field Wound Cover De Bearing Bracket, D.e. Ball Bearing Seal Cross Connector Spring Brush Use 1401495 Kit Yoke Cover, Screen, Bottom C.e. Brush Holder ‘Cross Connector Fan Retaining Ring Connector (at) Connector (a2 Service Kit, Solid Cover Service Kit, Screen Cover O-ring, Polyurethane, 2.85 x 0.210, 92 Shore A 7. Baan aes RYRBRNNsSs 8-24 Dive Mer Inttion hc AZ 6, 08/08] Illustrated Parts Breakdown Q | Figure 8-5: Traction Motor, Rear Drive, p/n: 1400694-A at 2 a ° 41 7 B VIEW "A" Dive Motor neater pl: DAN2 6, 0813 8-25Q Illustrated Parts Breakdown Steer Idler Assembly, p/n: 1412460-a Item PartNo. Qty Description t A Plate Mounting Weldment 2 4 . Bearing Ball, with Double Seal 3. A . Shaft Weldment, for Steer Chain Idler 4. 4 Ring, Retaining External, 0.625" Diameter 8-26 Dive Meta ntltin, pl: DAY2-2, 08103Illustrated Parts Breakdown O Figure 8-6: Steer Idler Assembly, p/n: 1412460-A Dive Mote talaton, ph: OAY2-2, 68 8-27Q Illustrated Parts Breakdown Notes 8-28 Drive Mote neataon, ph: DAT2-2, 08103,Mlustrated Parts Breakdown 1 Notes Dive Unt subassembly pn: DAB a, C68 8.29Q Illustrated Parts Breakdown Drive Unit Sub-Assembly, DAs Item PartNo. Qty Description 1. 1400207 Plate, Hurth Drive/Motor 2. 1400695 Drive Unit, Dual Chain 3 vsnae3GM1256ER Screw, Socket Head, Metric 4, Block Chain, Machine 5. Pin, Roll, M10 x 24 6. Retainer 7. ‘Screw, M10 x 1.50-20, Flange 8. Chain Assembly, for Steering 9. ll, Gear, SAE 85W-140 8-30 Dive Unt Sub-Acosbly, pt: DAB 2, 0513Illustrated Parts Breakdown Figure 8-7: Drive Unit Sub-Assembly, DAS Drv Unt SubsAssamby ph: DAB-2, 063 8:31Q Illustrated Parts Breakdown Chain Assembly for Steering, p/n: 1400109-B Item PartNo, Qty Description 1 400898 .. 400839 .. 400899 .. 2 Chain Offset Link, Single-10B-2 Chain Connecting Link Figure 8-8: Chain Assembly for Steering, p/n: 1400109-B 8-32 Dive Unk Sub Aesembiy ph: ORB, C08Illustrated Parts Breakdown Q. Drive Wheel Installation, DA2-4 Item PartNo. Qty Description 1. 1400206., 14009 rive Wheel, (Machine) lut, Conical (Half Round) Figure 8-9: Drive Wheel Installation, DA2-A Dive Wheet ination, pr: DAZ, 0818 8-33Q Illustrated Parts Breakdown Notes 834 rive Wee iestaton, ph: OA2 0613Illustrated Parts Breakdown Notes ‘Stour staat pin: DAD -a, 08108 8-35Q Illustrated Parts Breakdown Steer Idler Installation, Da9-a Item PartNo. Qty Description 1412459 1401808 1401806 MS16624-1062 . 1CM1030ER 6EM100ER }8EM1019ER: Plate Mounting Weldment Bearing Ball Shaft Weldment, for Steer Ring Retaining, External Screw, Hex Head, Class 8.8 Lock Washer, M10 Washer, Flat, M10 NOgeons 8.36 ‘Stoo ior rslaton ps DAD -, 0809,lustrated Parts Breakdown Figure 8-10: Steer Idler Installation, DA9-A ‘Steel iatatater, ph DAD-2, 0608. 8-37Q Illustrated Parts Breakdown Notes 8-38 ‘Storr aan, ph: DAD, 0808Illustrated Parts Breakdown Q Lower Drive Unit Installation, DA11-4 Item PartNo. Qty Description Be Arata Nut, Flange, M14 x 1.5 Figure 8-11: Lower Drive Unit Installation, DAI1-A Lower Dive instalation, in: DAtt 2, 0609 8-39Q Illustrated Parts Breakdown Notes 8-40 Lows Dive lntalaten, ph DANE 8, C803Illustrated Parts Breakdown Press Drive Plate Studs, p14 Item PartNo. Qty Description T rceaertees TEO0B92 rsrnes 12srerenenee Wheel Stud Figure 8-12: Press Drive Plate Studs, DA14 ive Pat Stas, pl DATE-0, c21 8-44Q Illustrated Parts Breakdown Notes 8-42 rive ite Studs, ps OANA 0, c2OYNotes IMlustrated Parts Breakdown ‘Sein tation, pts LW, 0808Q Illustrated Parts Breakdown Spindle Installation, Lw3-B Item PartNo. Qty Description 1 37082 ‘Spindle Assembly 2. 53080-4 ‘Screw, Socket Head, Class 12.9 3, 23998 Loctite, Blue, #242 4 1401228 Bracket, Mounting, Cable Beseannee 1CM620ER ‘Screw, Hex Head, Class 8.8 6 snes 1BEME13ER Washer, Flat, M6 7. 23749 Primer, Loctite ‘ples instal, pn: Lb, 08103Q Illustrated Parts Breakdown Notes 8-46 Spinto ntatton, ph: LWS 6, 0803lustrated Parts Breakdown Q. Load Wheel Installation, Lwo-B Item PartNo. Qty Description ‘one, Bearing, Outer Cover, Hub ‘crew, Flat Head ad Tire Installation lug, Pipe, Standard NOTRONS Figure 8-14: Load Wheel Installation, LW6-B 8-47 Lad whee! Intatitin, p LWS 9, 0813O Illustrated Parts Breakdown Notes 8-48 Loa Whee! Intation, ps LWS 08108Illustrated Parts Breakdown Load Wheel Sub-Assembly, Lw7-4 Item PartNo. Qty Description ‘Seal Cone, Roller Bearing up, Roller Bearing Cup, Roller Bearing Wheel, Machined - Not sold separately 5... Note: For tire pin (item #6), see Truck Specifications Sheet at front of manual. Figure 8-15: Wheel Sub-Assembly, LW7-A Vinee Subsserbly, ph LIT 2, 08101 8-49O Illustrated Parts Breakdown Notes 8-50 Vinee Subsesorby, ph LWT 3, O80lustrated Parts Breakdown Q Notes ‘Servee sake instalation pin: 885-0, 020% 8-51Q Illustrated Parts Breakdown Service Brake Installation, sBs Item PartNo. Qty Description fe 1082-01 Brake Assembly, Right Hand 2.. 1082-02 Brake Assembly, Left Hand 3. 3080-9 ‘Screw, Socket Head 4.. 1405513 Brake Tube, Left Hand 5. 1405492 Tube Assembly, Brake, Right Hand Wheel 6. 1405516 Brake Tube Assembly 7. -20264 Union, Tee 8. .23993 Loctite, Blue, #242 9. 1405945 Clevis Pin 10.. .1F412E Pin, Cotter 8-52 ‘Santee Brak raat, pn: 885-0, 204Ilustrated Parts Breakdown Q. Figure 8-16: Service Brake Installation, SBS Serie Brake Instat, pr: SBS.0, 201 8-53Q Illustrated Parts Breakdown Right & Left Brake Assembly, p/n: 51082-01 & -02 Item PartNo. Qty Description Plate Backing Assembly Plug, Rubber, Brake Adjustment Hole Plate Grooved Pin Clamp, Hold Down 18EMB16ER Washer, Flat, M8 CM816ER Screw, Hex Head, Class 8.8, M8 x 1.25-16 28218 6EM60ER Lock Washer, Spring, M6 Bolt Brake Adjuster Washer, Cam Locking, M12 Screw, Hex Head, Class 8.8, M12 x 1.75-25 Brake Shoo Parking Brake, A1, Right Hand Parking Brake, A2, Left Hand ‘Spring, Return ‘Spring Spring, Holddown 8-54 ‘Serdoe Broke aalaton, ph: SBS 0, 0201Illustrated Parts Breakdown O Figure 8-17: Right & Left Brake Assembly, p/n: 51802 -01 & -02 ake natin, pl $80, 02101 8-55Q Illustrated Parts Breakdown ites 8.56 Sond Brake ltaton ph: SBS 0, 021%llustrated Parts Breakdown Controller Installation, EL41-4 Item PartNo. Qty. Description 1413297. Wiring Diagram Pump Motor Controller ‘Traction Motor Controller Control Pane! Modification, for SX Controller “ompound, Thermal Joint, between Controller & Heat Transfer Plate Figure 8-18: Controllers Installation, EL41-A Controle instalation, phy LAY -#, 1208 8.57Q Illustrated Parts Breakdown Control Panel Modification, p/n: 1413417-A Item PartNo. Qty. Description 1413294 Panel, Contactor Fuse Block, Single Screw, Hex Head, Grade 5, 0.250-20 x 0.500" Plate, Bracket, for Sx.Control Fuse Block, 4 Poles, 3 Awg Screw, Pan Head, #6-32 x 3/8" Washer, Lock, #6 Nut, Hex, #6-32, Fuse, Ann 80 Fuse, Anl 400 Fuse, An! 500 Fuse, 15 Amp Ceramic .... Wire Kit, for SX Control Sen OLN 858 Centar retain, ph ELA1 3, 12004Illustrated Parts Breakdown O. Figure 8-19: Control Panel Modification, p/n: 1413417-A EXISTING FUSE BLOCK 218 Rot O—6 2 0 ° contol irsaaon, nh: ELét-2, 1204 8-59Illustrated Parts Breakdown Notes 8-60 Center ntalaten, pins ELAN, 1201Illustrated Parts Breakdown O Contactor Panel, p/n: 1413294-A Item PartNo. Qty. Description . 1413716.. 11418989. .occse . 1401982.. ..Contactor, 60 V, 300 A, SPNO- Contactor, 80 A, SPNO Fuse, 15 Amp, Ceramic Instrument Figure 8-20: Contactor Panel, p/n: 1413294-A. ‘Confer sittin, in: ELA, 1204 8-61O Illustrated Parts Breakdown Contactor, 60V, 300A, SPNO, pn: 1413716 Item PartNo. Qty Description Frame, Magnet Spring, Retum, Blue Armature Assembly . 28889-12 . 28889-11 28888-4 28888-8 . 28889-15 Bushing, Plunger Tip Carrier, Movable Movable Tip Seat, Spring Spring, Red, Moveable Contactor Retainer, Spring Washer, Brass, Flat, #10, 7/16 OD, 0.036" Thick Lock Nut, 10-32 Screw, Pan Head, 0,164-32x3.5" Lock Washer, #8 Flat Washer, #8 8-62 Conroe Fetalton, prs ELA 2, 2701Illustrated Parts Breakdown Figure 8-21: Contactor, 60V, 300A SPNO, p/n: 1413716 8-63 ‘Contr htabaton, phQ Illustrated Parts Breakdown SPNO Contactor, 80V, p/n: 1413939 - A Item PartNo. Qty. Description Insulator, Return Spring Coil Assembly. 36/48 Votts, Continuous aaa @naawn 8-64 Controle hetlaton, ph: ELA -2, 1201Illustrated Parts Breakdown Q Figure 8-22: SPNO Contactor, 80V, p/n: 1413939-A ‘conte isa fon, Ph: ELA1 2, 1204 8-65Q Mlustrated Parts Breakdown Notes 8-66 Conte nsilaton ph: ELst-a, 120%llustrated Parts Breakdown Notes Baty Comectr Subassemsy, pc ELST, 0713 8-67Q Illustrated Parts Breakdown Battery Connector Sub-Assembly, EL17-B Item PartNo. Qty Description Plate, Mounting, Connector Base Plate Connector, Battery, Grey (36V) Screw, Metric, Hex Head Lock Washer, Spring, M6 Nut, Hex Head, Class 8.8 Nut, Hex Head, Class 8.8 Nat, U 8Mm x 1.25" Long Screw, Socket Button Head, Class 8.8 Power Cable, (Battery -) Power Cable, (Battery +) LLL i i 8-68 Beery Connecter Su-Aasenbly, ph LAT, C103Illustrated Parts Breakdown Figure 8-23: Battery Connector Sub-Assembly, EL17-B Batery Connector Sub-Assemby, pr L172, 0713 8-69Illustrated Parts Breakdown Notes 8-70 ‘attary Connector Suo-Accambly, ph ELA? O72Ilustrated Parts Breakdown Notes ‘Whe Hamess instal, pn E2188, O71 e71Q Illustrated Parts Breakdown Wire Harness Installation, EL18-B Item PartNo. Qty Description . Wire Harness . Wire Harness, Light Modification . Wire Assembly, Jumper Group (2) Ciroutt . Wire Assembly, Jumper Cap . Wire Assembly, Jumper Cap 1413295 onona \Wre Heese htallaton, pv EL18 0713 8-72Illustrated Parts Breakdown O Figure 8-24: Wire Harness Installation, EL18-B Wire Harness Instaleton pf: E48, O79 8-73Q Illustrated Parts Breakdown Notes 874 ‘ro Hares Instat, pn: EL18-, 7108illustrated Parts Breakdown Cable Installation, EL19-4 Item PartNo. Qty Description Power Cable, Power Steering, Positive Power Cable, Power Steering, Negative ..Boot, Battery Terminal, Black Boot, Battery Terminal, Red ower Cable, Traction, S41 ower Cable, Traction, S2 Power Cable, Traction, Tat Power Cable, Traction, Taz pacer, Brass Figure 8-25: Cable Installation, EL19-A (le rsstaton, pr E1:19-2, 020% 8-75Q Illustrated Parts Breakdown ites 8-76 (Gabe Fao, prc EL18-, 0201llustrated Parts Breakdown Q Ground Straps Installation, p/m: EL38-B Item PartNo. Qty. Description ACM1025ER. |BEM1019ER.. 719. 2. Screw Hex Head, Class 8.8 M10 x 1.5-25 Washer, Flat, M10 Strap, Ground Figure 8-26: Ground Straps Installation, p/n: EL38-B FRONT OF TRUCK ‘Ground Strap neatabn, pn: EL:28 , 0688 8-77Q Illustrated Parts Breakdown Notes 8-78 Ground Strap ntalaton, ins E138 0808Illustrated Parts Breakdown Notes Fults, oh FL, 0201 8-79Q Illustrated Parts Breakdown Fluids, FL1 Item PartNo. Qty Description Oil, Hydraulic, ISO32 Grease, Lithium Hp Grease, Lithium #2 Brake Fluid, Dot #3 8-80 Fuld, ph: FLA-a, 0203Mlustrated Parts Breakdown Figure 8-27: Fluids, FL1 Fils, pr FL,Q Illustrated Parts Breakdown Notes 8-82 lide, pln FLY a, 02104llustrated Parts Breakdown O Notes Pomp ard Motor nsallaten pm: HYS2-0, 03102 8-83© Illustrated Parts Breakdown Hydraulic Pump/Motor Installation, Hy52-A Item PartNo. Qty Description Hydraulic Pump/Motor Assembly Mount, Vibration, HR Series Washer, Snubbing, 0.632" ID x 2.13" OD x 0.134" Screw, Hex Head Washer, Flat, M12 Lock Washer, Spring, M12 Nut, Hex Head, Ciass 8.8, M12 x 1.75 Washer, Flat, M8 Lock Washer, Spring, M8 Nut, Hex Head, Class 8.8, M8 x 1.25 Hose, Special ‘Clamp, Hose, 1” 1D Hose, #10 Fitting, Hose, Barb, 1” Hose Hose Assembly, #10, 41.50” OAL Power Cable, Pump, Pat Power Cable, Pump, Ps2 Hose Assembly, #10, 36.50” OAL 1401260 1€M1260ER .18EM1224ER 6EM120ER 41DM12ER 18EM816ER: 6EM80ER POSOF PDA ROP OORARR ARS 8-84 ump and Mote istlaton pi: HY52-2, 0802Illustrated Parts Breakdown 0 Figure 8-28: Hydraulic Pump/Motor Installation, HY52-AQ Illustrated Parts Breakdown Hydraulic Pump/Motor Assembly, p/n: 1413611-C Item PartNo. Qty Description ..Pump, Hydraulic, Truck Serial Number 1845 and After - ‘See “Main Hydraulic Gear Pump, pin: 1420425-A," on page 8-88. Main Hydraulic Pump *, Truck Serial Number 1844 and Before ‘Seal Kit, for preceding Main Hydraulic Pump Item #1a Elbow 90°, 7/8-14, "O° to 7/8-14 Tube Hose Nipple, 90° ‘Screw, Socket Head, Grade 8, 0.375-24 x 1.25" ‘Washer, Flat, Nominal, 0.375" ID Motor, Pump, Modified * Above Item #1 (pin: 1420425) replaces Item #1a (pin: 1410451) by ordering Pump Kit pin: 1420681. See “Pump Casappa Field Kit, pin: 1420681-B,” on page 8-88. 8-86 Puanp and Moir astalaton, pl HYS2 2, o3t02llustrated Parts Breakdown 0 Figure 8-29; Hydraulic Pump/Motor Assembly, p/n: 1413611-C a ko SSS S55) ———_——— SSS sss ——t—— Pu and Motrin, ph HYS2-2, 0802Q Illustrated Parts Breakdown Main Hydraulic Gear Pump, p/n: 1420425-A Item PartNo. Qty. Description Thrust Plate Drive Gear rive Shaft Driven Gear PPrrrrPerres ‘Shaft Seal, 18 x 30x 7 Ring, 30 UNI ack-Up Ring splined Shaft Kit Note: The above pump is used on ail trucks with Serial Number 1845 and Future. Pump Casappa Field Kit, pm: 1420681-B Item PartNo. Qty. Description 1 Main Hydraulic Gear Pump - field replacement for pin: 1410451 bow, 90°, 7/8-14 *O” to 718-14 Tube 8-88 Purr and Molten fs HYS2-2, 0002Ulustrated Parts Breakdown Q Figure 8-30: Main Hydraulic Gear Pump, p/n: 1420425-A. Pump en Motor stallaion, ph: HYS2-2, 03102 8-89Q Illustrated Parts Breakdown Main Motor Assembly, p/n: 1412771-A Item PartNo. Qty Description 1402085 1411823 Bearing Yoke and Bearing Support OORONS Armature Field Wound Cover, D.E. Bearing Bracket Ball Bearing Cover, C.E., with Nut eat ce teat oa toa Gt pat tats Pump and Motor raion, pr HYS2-2, 08:2Illustrated Parts Breakdown O Figure 8-31: Main Motor Assembly, p/n: 1412771-A. Pump ar Motor ntl, sn: HYS2-2, 63102 8-91O Mlustrated Parts Breakdown Notes 8-92 ur and Mot estate, pm: HYE2-2, 0302llustrated Parts Breakdown O. Notes Hysraufe Reson naallaton, ps4, 62109 8-93Q Illustrated Parts Breakdown Hydraulic Tank Installation, p/n: HY74-A Item PartNo. Qty. Description Truck serial number 1918 and future. .. Hydraulic Reservoir Assembly - ‘See “Hydraulic Reservoir, pin: 1419896-C,” on page 8-96. Nut, Special, M10 Hose Assembly, #12 Hose Assembly, #12, 27.50" OAL itting, Elbow, 90° Fitting, Tee, 9/16-18 liter, Return Line, Hydraulic - See “Oil Filter, Retum Line, pin: 1419880-A,” on page 8-98. fotrpe 8.94 Hyeraule Reson nsaaton, isH¥74-0, 203Hlustrated Parts Breakdown Figure 8-32: Hydraulic Tank Installation, p/n: HY74-A TO ‘STACK VALVE Y S To SIDE SHIFT CYL. TEE geste To ORBITROL ‘TANK PORT =r TO STEERING PUMP Hyrule Reserv tsalltn, phv74-a, 02009 8.95Q Illustrated Parts Breakdown Hydraulic Reservoir, p/n: 1419896-C Item PartNo. Qty. Description Truck serial number 1918 and future. 1419883 .. ..Hydraulic Tank, Molded Polyethylene - See ‘Hydraulic Tank Installation, pin: HY74-A," on page 8-95. Plug, Drain, Magnetic Filter, Return Line Hydraulic - See “Oil Filter, Retum Line, pin: 1419880-A,” on page 8-98, ..Retum Pipe, Cpve Cap, Cpve, 3/4” ‘Washer, Fiat, M10 ‘Sorew, Hex Head, Class 8.8, M10 x 1.5-35 2 ovceneeeee 2TBB597 4EM100E 1CM1035ER .. 79K8 .. 1420995 .. 420993 . 1421024 . 17KS... \dhesive Backed Bumper Ibow, 90°, 8/16-18 O-ring to 9/16 -18 JIC lydraulic Fitting, Cap Nut 8.96 Hydroule Roser ntaliaton,phvH¥ 74-2, C09Illustrated Parts Breakdown Figure 8-33: Hydraulic Reservoir, p/n: 1419896-C i —@® Hyseaule Reserva insaliaten, plcHY74-2, 0208,Q Illustrated Parts Breakdown Oil Filter, Return Line, p/n: 1419880-A Item PartNo. Qty. Description Truck serial number 1918 and future. Breather Element PeRe Gasket, Oil Filter Mounting Figure 8-34: Oil Filter, Return Line, p/n: 1419880-A 8-98 yeauteRetonorttaaton, pinks, casNotes Ilustrated Parts Breakdown yeraute Hose Initio, pir: HY23-2, 0204 8.99Q Illustrated Parts Breakdown Hydraulic Hose Installation, Hy23 Item PartNo. Qty Description 1413186... 1413183 1413184 1411866 1412465 1412468 ... Hose Assembly, #8, Special Hose Assembly, #6, Special Hose Assembly, #6, Special Hose Assembly #12 Power Cable, Pump, Ps2 Power Cable, Pump, Negative, Pa2 OORONS 8-100 ytauie Hog neater, ps HY 28-, 0201Illustrated Parts Breakdown Figure 8-35: Hydraulic Hose Installation, HY23 OOOO Hyeraue Hose Inetaaion, pits 23-0, 02101 8-101Q Illustrated Parts Breakdown Notes 8-102 Hystaute Hse near pls HY29-8, 0201llustrated Parts Breakdown C1. Side Shift Hose, ny7 Item PartNo. Qty Description .Hose Assembly, #6 .Run Tee, Swivel .Hose Assembly, #6, 37.00” OAL .Hose Assembly, #6, 42.317 OAL .Hose Assembly, #6 anona Figure 8-36: Side Shift Hose, HY7 & FRONT OF TRUCK LEFT HAND SHIFT CYL. RIGHT HAND. SHIFT CYL. 1 6 4 To To To ‘STACK VALVE HYDRAULIC STACK VALVE FILTER TEE (RIGHT SIDE) ‘Sie Si ee Ieiaiton, pf: HYT-2, 0261 8-103Q Ilustrated Parts Breakdown Notes 8-104 ‘Sie Sit hose etatston ph: 7-2, C24Notes Mlustrated Parts Breakdown O Lnbica Assomby Isilon, ph: HY 2, 02101 8-105Q Illustrated Parts Breakdown Umbilical Assembly Installation, Hys Item PartNo. Qty Description 4 css: 6EMI00ER Lock Washer, M10 2 1412200 Hose Assembly, Umbilical Benne TCM1025ER Screw, Hex Head, Class 8.8 4 1407217 Hose Support Brace Benes 18EM613ER Washer, Flat, M6 6 sees 1CME4OER Screw, Hex Head, Class 8.8 8106 Unica Asser Isttaton, hs Ya, c204Illustrated Parts Breakdown O Figure 8-37: Umbilical Assembly Installation, HY8 2 3X1 FIGURE B Unbiee Aaserty iat, ih: KYB, 02% 8107Q Illustrated Parts Breakdown Notes 8-108 bles! Asserby staan, ph HV a, 0210%IMlustrated Parts Breakdown 0 Notes Untea Tay Intaatin, ih: HY22-2, 020% 8-109Q Mlustrated Parts Breakdown Umbilical Tray Installation, Hy22 Item PartNo. Qty Description 1411814 . Angle, Front Bulkhead .23GM1035ER .. Screw, Socket Head, M10 x 1.5-35 .40DM10ER ...Nut, Lock, Hex Head, Class 10 8110 Ube ay naan, i HY22-6, 02101Illustrated Parts Breakdown O Figure 8-38: Umbilical Tray Installation, HY22 Ubi! Tray etalon, ln HY22-9, 0204 8-111Q Illustrated Parts Breakdown Notes B412 Uriel Tay natalten, he HY22 2, 0201Illustrated Parts Breakdown Q Notes Unbiicel Hose Connest pln: HV48 2, 020% 8-113Q Illustrated Parts Breakdown Umbilical Hoses Connect, HY46 Item PartNo. Qty Description 1413174 Hose Assembly, #10 1413172 Manifold Assembly 10M830ER ... Sorew, Hex Head, Class 8.8 .18EM816ER 1DMBER -61D5ER 1410135, 1412437 1411830 1032-14 Washer, Flat, M8 Nut, Hex Head, Class 8.8 Nut, Hex Head, Grade 5 Hose Assembly, 36.00” OAL Hose Assembly Hose Assembly, #6 Hose Assembly, #6 Semragarans e414 ‘Unbiteal Hse Connect, ph: HY48 2, 02101Mustrated Parts Breakdown O Figure 8-39: Umbilical Hoses Connect, HY46 FIGURE A Ubon Hote Connect ps HY48-2, 0201 8-115Q Illustrated Parts Breakdown Manifold Assembly, p/n: 1413172-C Item PartNo. Qty Description 1402811... .61D5ER 25751 1402848, Manifold Weldment Nut, Hex Head, Grade 5, 0.312-18 Mount, Sandwich, Type 1 Base Support Weldment Bulkhead Tube, 90° Elbow, 0.562-18 Adapter, Bulkhead, Straight, 0.5625-18, JIC to 0.5625-18, JIC Fitting, 90° Elbow, 9/16-18, Female to Male Lock Nut, Bulkhead, 9/16-18 Fitting, Straight, 3/4-16, Male with O-ring to Male Elbow, 45° 1.06-12, O-ring, 0.875-14 JIC MS35333-109......... Lock Washer, Internal, 5/16" ..24K6 Plug, Hex Head, 0.750-16, O-ring 8-116 Unttes Hoew Connect hs HY48 2, 024Ulustrated Parts Breakdown O Figure 8-40: Manifold Assembly, p/n: 1413172-C | TO 8 Sy lain ‘Unbiea Hose Connect ps YB 2, 0201 8-117Q Illustrated Parts Breakdown Notes 8-118 UnblicalHese Comact pe Hé6-2, 0204Notes Mlustrated Parts Breakdown O Phot THtHoee ntact, ph: HY9-0, 02101 8-119Q Illustrated Parts Breakdown Pivot and Tilt Hose Installation, Hy19 Item PartNo. Qty Description 1 1414390 Hose Assembly, #6, with Wire Guard He 1411501 Manifold Weldment 3. 1CM620ER ‘Screw, Hex Head, Class 8.8 4. . 18EM613ER Washer, Flat, M6 5. .1409355 Plug, Hollow Hex, O-ring 6. 1407674 Clamp Half, 17 mm He 1407694 Safety Plate, Group 2 8. 1407698 Stacking Bolt, Group 2 1407689 1C422ER, 1412818 1411884 1412816 1412817 1411974 1. 15K Cover Plate ‘Screw, Hex Head Grade 5 Hose Assembly, #6, with Wire Guard Hose Assembly, #6, with Wire Guard Hose Assembly, #6, with Wire Guard Hose Assembly, #6, with Wire Guard Hose Assembly, #6, with Wire Guard Male Connector, 0.562-18 8-120 Phot Tit Hose Instat, ph: HY9-8, 62108llustrated Parts Breakdown Q Figure 8-41: Pivot and Tilt Hose Installation, HY19 OOOeGG 1816 @) 14. Pvt 8TH Howe letlation pfs HYT9-2, 020% 8-121O Illustrated Parts Breakdown Notes 8-122 Pol & Tit Hees hliton, ph: HY19-9, 0201Illustrated Parts Breakdown Q. Notes (eb Tank Hose Install: 8 8, 0201 8-123Q Illustrated Parts Breakdown Orbitrol Tank Hose Installation, ny4s Item PartNo. Qty Description 1 10422ER ‘Screw, Hex Head, Grade 5 2, 1407674, Clamp Half, 17 mm 3, 1407694 Safety Plate, Group 2 4. 1407698 ‘Stacking Bolt, Group 2 5, 1407689 Cover Plate 6. 1425132 Hose Assembly, #6 7, 1407685, Double Weldment Plate 8-124 bit! Tank Hows rsa ih: WYa8-2, 0201Mlustrated Parts Breakdown O Figure 8-42: Orbitrol Tank Hose Installation, HY48 To I => HyDRauLic TANK TEE _.. > TO RH. : oe > SHIFT CLY. | SHIFT CYL. TEE ! } To +- > contro. VALVE ‘rite! Tan Hoes let, ih: HY9-2, 02101 8-125Illustrated Parts Breakdown Notes 8-126 (rb! Tank Hose nt, HY48 a, 0210llustrated Parts Breakdown 2 Notes SlaerPurp &Moler Italo, pf: HY a, 0608 8-127Q Illustrated Parts Breakdown Steer Pump and Motor Installation, Hy11-4 Item ©PNODR ONS 8-128 Qty Description Nut, Lock, Hex Head, Class 10 Mount, Vibration, HR Series Washer, Snubbing, 0.450" ID ‘Screw, Hex Head, Metric Washer, Flat, M8 Screw, Hex Head, Class 8.8 Nut, Hex Head, Class 8.8 Panel, Raised ‘Washer, Flat, Hardened, M10 Steer Pura Note state, its HY, e613Figure 8-43; Steer Pump/Motor Installation, HY11-A_ 84129Q Illustrated Parts Breakdown Notes 8-130 ‘toe: Pump & Mote Instat, pt: HY 2, 0608Wustrated Parts Breakdown 0 Steer Pump/Motor Sub-Assembly, Hy12 Item PartNo. Qty Description 1413444... Pump and Motor Assembly Fitting, 45°, Swivel Elbow, 90°, Standard Male Connector, 90° Elbow Figure 8-44: Steer Pump/Motor Sub-Assembly, HY12 ‘Steer Purp AMolo Sub Assen sh: HY 2-2, C204 8-131Q Illustrated Parts Breakdown Notes 8-132 Stoo Purp &Motor SubAsserby, ph: MY12-2, Oatllustrated Parts Breakdown O. Steering Pump, p/n: 51734 Item PartNo. Qty Description T ssesersees 1402562. ..Relief Valve Kit Figure 8-45: Steering Pump, p/n: 51734 Steer Pump & Moor Sub-Assombiy ph: HV2-2, 201 8-133C2 Illustrated Parts Breakdown Steering Motor Assembly, p/n: 51735 Item PartNo. Qty Description 1412750 .... 1412751 » 86G1012E 1410601 1402792 1402793, 1402799 86G1006E Cover, Brush Inspection Cover, Brush Inspection ‘Screw, Pan Head, #10-32 x 3/4” Long Nut, Square, Machine, 0.190-32, Unf-28 Screw, Hex Head, 4/4-20 x 9-1/2" Washer, Wave Brush Ring Assembly ‘Sorew, Pan Head, 10-32 x 3/8" ‘Spring, Use pin: 1402800-25 Brush, Use p/n: 1402800-25 Cover, Commutator End Sorew, Hex Head, Brass, 1/4 -20 x 1-1/2" Lock Washer, 0.500", External Tooth Insulator Washer Spacer insulator Nut, Hex Head, Grade 6, 0.250-20 Nut, Jam, Hex Head, 0.250-20, Grade #5 Stator Assembly with Baffie (complete) Armature Assembly, with Fan Fan Cover, Pulley End Bearing, Use pin: 50880 Cover Kit, Commutator End Brush Ring Assembly Kit Banya binnrpr how 8-134 ‘Stuer Purp & Motor Sub-Assamy, ph: HY2-2, C20Illustrated Parts Breakdown O Figure 8-46: Steering Motor Assembly, p/n: 51735 ‘Stour Pump & Moor Sub-Assary. hc HY12- 0201 8-135Q Illustrated Parts Breakdown Notes 8-136 ‘Steer Pump &Nator Sub-Assemby, ph: HY2-6, 0204Mlustrated Parts Breakdown Power Steering Hydraulic Installation, Hy14-B Item PartNo. Qty Description .. Hydraulic Assembly, Power Steering Screw, Hex Head, M12 x 1.75-35 ock Washer, Spring, M12 Figure 8-47: Power Steering Hydraulic Installation, HY14-B Power Stooing nso, pts HY4-b, 0808 8-137Illustrated Parts Breakdown Notes 8-138 Power Stating istaleton, ps #14, 083Iustrated Parts Breakdown 0 Notes ‘SleerMetorSub-Assomy, its HY -«, 0800 8-139Q Illustrated Parts Breakdown Steer Motor Sub-Assembly, Hy21-4 Item PartNo. Qty Description Steering Motor, S Series Sprocket Assembly ‘Screw, Hex Head, Grade 5 Lock Washer, 0.250” Elbow, O-ring Elbow, 90°, Extra Long Loctite Red, Stud Lock Primer, Loctite 1400689 Noorona 8-140 ‘Slee Motor SubAssery, pc HY21 -a, 0808Illustrated Parts Breakdown C1 Figure 8-48: Steer Motor Sub-Assembly, HY21-A ‘toe Moto Sub-Ascerby ph HY21-a, 0868 8.141Q Illustrated Parts Breakdown Steering Motor Assembly, p/n: 25950-A Item PartNo. Qty Description fe 14021144... ... Cap Screw, 12-Point, 5/16-24, Unf x 7/8" 2. 1401405 3.. 1402115 6. 6. 7. 8. Cap Screw, 12-Point, 6/16-24, Unf x 2-1/8" Kit, Base Block Cap Screw Seal Seal Kit 1402127 52001 BeeENEELLEL ‘Stoo Moto Subsassery nh: HY, 0805 8142Mustrated Parts Breakdown Figure 8-49: Steering Motor Assembly, p/n: 25950-A. Steer Meter Sub-Ascenly,phy HV2t-<, 080 8143Q Illustrated Parts Breakdown Notes 8-144. ‘Staer Meter SubsAssemby, ak HY21-, 08illustrated Parts Breakdown O Control Valve Installation, p/n: HY15-D Item PartNo. Qty. Description 1415064 .. 1400976 .. DMBER .. . 18EMB16ER .. 411882 .. 400859 .. Hydraulic Spool Valve Assembly Washer, Rubber 1/8" x 1/2" ID x 1” OD Nut, Hex Head, Class 8.8, M8 x 1.25 Washer, Flat, MB Hose Assembly, #12 Tube Assembly, Port #1 to #11 eres Figure 8-50: Control Valve Installation, p/n: HY15-D Hye Spot Valve neon, phcHY1S-, 0402 8-445Illustrated Parts Breakdown Hydraulic Spool Valve Assembly, p/n: 1415064 -D Item PartNo. Qty. Description ..Control Valve Assembly, with Cams ‘Weldment, Bracket, Switch ‘Switch, Basic Sealed Cover Insulator, Stack Switch crew, Pan Head, 6-32 x 1-1/4" Washer, Lock,#6 Washer, Flat, #6 Retainer Strip, Terminal crew, Pan Head Potentiometer, Linear Motion, 5k Ohms, 0.2 Watts jcrew, Pan Head, Slotted, #2-56 x 1/2” ‘Adjuster lut, Hex Head, Grade 5, 0.25-28 Wire Hamess, Stack Valve Connector, Straight, 3/4-16 “O” to 9/16-18 Connector, Straight, Long, 3/4-16 “O" to 916-18, Elbow, 90°, 7/8-14 “O" to 7/8-14 Tube bow, 90°, 0.875", O-ring to 0.875-14 JIC Straight Adapter, 7/8-14 “O" to 9/16-18 ushing, Port ‘onhector, Straight fale Connector, 90° Elbow, 7/8-14 *O" to 1-1/16-12 itting, 90° Elbow, 1-1/16-12, Female to Male itting, Hydraulic, Straight, 7/8-14 “O" to 1-1/16-12 fasher, Flat ereos 8-146 Hyetaule Spot Vale iretaiaton, ps8, obillustrated Parts Breakdown Figure 8-51: Hydraulic Spool Valve Assembly, p/n: 1415064-D DETAIL"B" SWITCHASSY. FOR PIVOT & TILT SPOOL DETAIL "C" SWITCH ASSY. FOR SHIFT SPOOL, DETAIL"A’ SWITCH ASSY. FOR LIFT SPOOL 48) (18 49) (0) @) @ Pivot} \ TT SHIFT / LIFT tau Spool Vai ntalloon, p15, 0402 8-147Q Illustrated Parts Breakdown Control Valve Assembly, p/n: 1419760-A Item PartNo. Qty Description ..Nut, Special O-ring Nut, Special O-ring Plug, SAE Machine Screw, right hand O-ring Housing, Inlet, Non-serviceable Housing, Spool, Non-serviceable Housing, Spool, Non-serviceable Housing, Spool, Non-serviceable Housing, Spool, Non-serviceable Housing-Outlet, Non-serviceable . Poppet .Plate, Seal ‘Cap, Spool Wiper spool, Non-serviceable Cap Screw, Socket Head Relief Valve Assembly 8-148 yea Spl Vata nation, HY, 402Illustrated Parts Breakdown O. Control Valve Assembly, p/n: 1419760-A (continued) Item PartNo. Qty. Description 35. 1401454 Spool, Non-serviceable 36. 1421505, Mid-tnlet Section Assembly 37. 1413791 Spool Section Assembly, Pivot 38. 1413793 Spool Section Assembly, Tilt 39. 40. “4 1413794 1413795 1421504 42 1412162 43, 1412161 44, 1400270-25 Spool Section Assembly, Shift Spool Section Assembly, Lift Outlet Section Assembly ‘Spool, Titt Spool, Pivot Seal Kit, includes preceding Items marked with an asterisk (*) Oeenenasnan Hysraule Spoct Valve Instat, pinHV15-4, 04702 8-149Q illustrated Parts Breakdown Figure 8-52: Control Valve Assembly Breakdown, p/n: 1419760-A (sheet 1 of 2) SUT oF uoass. aPnBe 3s) aie onaue ro arr 8-150 ysraute Seoc Vaie etalon, pHV16 O42Mlustrated Parts Breakdown Figure 8-53: Control Valve Assembly Breakdown, p/n: 1419760-A (sheet 2 of 2) , @) SECTION"AAT Hyeraute Spot Vatve Isilon, inH15-<, 0402 DETAL"DY 8-151Q Illustrated Parts Breakdown Notes 8-152 Hydraute Spot Veh rstatatonpinVA5-a, 002llustrated Parts Breakdown Notes Joystck nian, pin: HY20-2, 0201 8-153Q Illustrated Parts Breakdown Joystick Installation, Hy20 Item PartNo. Qty Description Joystick Assembly (Also see HY24: Hydraulic Sub-Assembly) _.-Joystick Assembly (A’so see HY24: Hydraulic Sub-Assembly) Side Console Weldment Washer, Flat, M6 Screw, Hex Head, Class 88 Nut, U-Type, M6, Short 18EM613ER .1CM625ER 1408862 hoes 8-154 Joys netalaion, phe 20-0, cantllustrated Parts Breakdown Figure 8-54: Joystick Installation, HY20 Joye tation, ls HY20 4, 92101 8-155Q Illustrated Parts Breakdown Notes 8-156 Joys neat, ple: HY20 2, 02/0¢Ilustrated Parts Breakdown 0 Joystick Hydraulic Sub-Assembly, Hy24 Item PartNo. Qty Description jn 1408119... Joystick, Control Pivot and Shift (Also see 1406119: Joystick Assembly) Bovonnnne 1406120... Joystick, Control Lift and Titt (Also see 1406120: Joystick Assembly) 3 1407470, .Cable, with Valve Adapter, Lift and Tilt 4. 1410345. .Cable, with Valve Adapter, Pivot and Shift 5. -Loctite, Blue, #242 6 Primer, Loctite Figure 8-55: Joystick Hydraulic Sub-Assembly, HY24 Jojo Hysrae SubsAncamby, ph: HY24-2, 0204 8-157Q Illustrated Parts Breakdown Joystick Assembly, p/n: 1406119-A and 1406120-A Item PartNo. Qty Description 1401850... 1401854 . 401852 1401853 1401855 .. 1401854 .. 1401856 1C432ER .G1D4ER..... . MS35338-33 ... . 27EAER ... 1412321 . Housing - Inner . Housing - Outer Cable, Anchor, Outer Cable, Anchor, inner Cable, Lock Screw Cable Bushing -Boot . Sorew, Hex Head, 1/4-20 x 2" Nut, Hex Head, Grade 5, 0.250-20 . Lock Washer, External Tooth, 1/4" ID . Washer, Flat, Nominal, 0.25" ID Spring, #5 8158 Joye HyerauleSub-Aseembiy, ps HY24-, 02104Mlustrated Parts Breakdown O Figure 8-56: Joystick Assembly NOTE: JOYSTICKS ORIENTATION SHOWN IS FOR 1406119 (PIVOT & SHIFT). LEVER POSITION FOR 1406120 (LIFT & TILT) IS ROTATED 180 DEGREES. Joys Hyrule SubAssonby, ps HY24-2, ©2701 8-159