SL88 Series Base Unit IPB SwingMaste Lift Truck Illustrated Parts Breakdown Landoll Corporation Drexel Division 1900 North Street Marysville, KS 68508 USA. ‘Telephones... (788) 562-5384 Fe (785) 562-4853 ‘ww.drexeltucks.com ‘ase unit 13004.08, 8, 09103 We“SL88” Series Base Unit IPB Chapter 8 includes a parts breakdown of the main body (base unit) of the. Drexel Lift Truck, such as the drive section, standard electrical system, brakes, steering, etc. NOTICE! All items of technical information, advice, know-how, drawings, designs, spec- ifications and other items communicated in this document are confidential and remain the property of Landoll Corporation and shall not be disclosed to a third arty, photocopied, reproduced, or translated to another language without the prior written permission of: Landoll Corporation Drexel Division 1900 North Street Marysville, KS 66508 USA Telephone: ..... (785) 562-6381 Fax: .. (785) 562-4853 Wet - warw.drexeltrucks.com The Landoll Corporation is pleased to provide detailed specifications of its products in this manual, but reserves the right to vary these at its discretion at any time without notice. As the Company's products and services are continu- ously being developed, its important for customers to check that the informa- tion contained herein includes the latest specifications. This manual is for general guidance only. Landoll Corporation cannot accept any financial or other responsibility that may be the result of your use of the information con- tained herei ; including direct, indirect, special or consequential damages. All recommendations and suggestions issued by or on behalf of the Company in whatever form, are subject to the Company's terms and conditions of sales, a copy of which will be supplied upon request. This document is not part of a contract or license, save insofar as may be expressly agreed, acount 1300%-08,-9, ons (© Lerdetl Corperatn, Drexel Dhision 2008, ‘AD Rights ReservesTable of Contents O. IPB Contents Page “SL88” Series Base Unit IPB General. Abbreviations. Phantoms / Reference Parts .. Task Groups/Assemblies .. Top Assembly Group, pin: 13401-BN Top Assembly Group, pin: 13401 (continued) Top Assembly Group, pin: 13401 (continued) ‘op Assembly Group, p/ 16 ‘op Assembly Group, p/ . 8417 Pivot Cylinder, pin: 6914-F .. Figure 8-5: Pivot Cylinder, pin: 6914-1 Tilt Cylinder Assembly, pin: 9822-01 Tilt Cylinder Breakdown, pin: 6982-K 8-22 Figure 8-6: Tilt Cylinder Breakdown, p/n: 6982- 8-23 Pivot Switch Assembly, p/n: 12360-A. 8.24 Figure 8-7: Pivot Switch Assembly, pin: 8:25 Counter Balance Assembly, p/n: 10607-B Figure 8-8: Counter Balance Assembly, pit Tall and Stoplight Assembly, pin: 13707-( Figure 8-9: Tail and Stoplight Assembly, p/ Stop and Tall Light, 36V, pin: 25055-B. Figure 8-10: Stop and Tail Light, 36V, p/n: 25055- Horn Assembly, pin: 1415796-A, Figure 8-11: Horn Assembly, p/ Fan Assembly, SCR Cooling, pin: 1411316-A. Figure 8-12: Fan Assembly, SCR Cooling, pin: Traction Drive Assembly, p/n: 8856-02-K Figure 8-13: Traction Drive Assembly, p/n: 8856-024 Traction Motor, pin: 50298-C.. Figure 8-14: Traction Motor, p/n: 50298-B Brake Assembly Modification, pin: 1406982-B Figure 8-15: Brake Assembly Modification, pin: 1406982-B . ‘SBE Series, Base unt, pr: 1300108, 09103 8-3Q Table of Contents IPB Contents - continued Page Drive Axle, pin: 52994.D.. Drive Axle, p/n: §2994-D ( Drive Axle Assembly, pin: 52994-D (eoninued) Figure 8-16: Drive Axle Assembly, p/n: 52994 Differential Assembly, pin: 20230-A. Figure 8-17: Differential Assembly, pin: 20230-A Brake Assembly, pin: 53002-E. Figure 8-18: Brake Assembly, p/n: 5302-1 Steer Axle Assembly, p/n: 13113-06-C.. Steer Axle Assembly, pin: 13113-06-C (continued). 854 Figure 8-19: Steer Axle Assembly, pin: 13113-06-C. 8-55 Steering Cylinder Assembly, p/n: 11171 8-56 Figure 8-20: Steering Cylinder Assembly, p/n: Steer Cylinder Breakdown, pin: 1416946-A. Figure 8-21: Steer Cylinder Breakdown, p) Tie Rod Assembly, p/n: 11158 Figure 8-22: Tie Rod Assembly, pin: 111 Wheel Brake Assembly, Right, pin: 13596-A Figure 8-23: Tie Rod Assembly, p/n: 11158 8-63 Brake Assembly, p/n: 18062-D 8-64 Figure 8-24: Brake Assembly, p/n: 18062- 8-65 Wheel Brake Assembly, Left, p/n: 13597-A Pump and Motor Assembly, p/n: 9978-B Figure 8-25: Pump and Motor Assembly, pin: 99784 Electric Motor, Pump, pin: 9617- Figure 8-26: Electric Motor, Pump, Double Vane Pump, pin: 21197-D Figure 8-27: Double Vane Pump, pin: 21197-D Operator's Compartment, p/n: 13018-04-P. Operator's Compartment, pin: 13018-04-P (continued 876 Operator's Compartment, p/n: 13018-04-P (continued 8-77 perator’s Compartment Assembly, 879 perator's Compartment Assembly, p/n: 13018-04-P (Ghost 2 OF3) 880 perator’s Compartment Assembly, p/n: 13018-04-P (sheet 3 of 3).......8-81 Accelerator Assembly, pin: 13522-C, 8-82 Figure 8-31: Accelerator Assembly, pin 8-83 a4 SL88 Series, Beso unit pn: 18001-08063Table of Contents 0 IPB Contents - continued Page Accelerator Switch Assembly, p/n: 13523-C Figure 8-32: Accelerator Switch Assembly, pin: Reservoir Assembly, pin: 11750-01-1 Figure 8-33: Reservoir Assembly, p/n: Pump and Motor Assembly, pin: 50454-A... Figure 8-34: Pump and Motor Assembly, p/n: 50454-A .. Steering Pump, p/n: 50654-A Figure 8-35: Steering Pump, p/n: Motor, Steering Pump, pin: 50656-A Figure 8-36: Motor, Steering Pump, pin: 50656-A Steering Wheel and Horn Assembly, p/n: 1410602-A .. Figure 8-37: Steering Wheel and Hom Assembly, pin: 1410602-A Dash Panel Assembly, p/n: 1402690-( Figure 8-38: Dash Panel Assembly, pin: Operator's Control Panel Assembly, pin: 1402667- @. Figure 8-39: Operator's Control Panel Assembly, p/n: 1402667-H.. Panel Assembly, Key Switch, p/n: 16212... Figure 8-40: Panel Assembly, Key Switch, pin: 16212 .. Knob, Pivot, pin: 50382-03 Knob, Shift, pin: 50382-04 Knob, Lift, p/n: 50382-01 Knob, Tilt, p/n: 50382-02 Figure 8-41: Knobs, Pivot, Shift, Lift & Tilt, p/n: 50382-03, -01, 04, -02. Control Valve, pin: 220654 Figure 8-42: Control Valve, p/n: Control Valve, 3-way, pln: 23737- Figure 8-43: Control valve, 3-way, pin: 23737-C. Steering Control Unit, pin: 25763- Figure 8-44: Steering Control Unit, pin: 25763-C. Intermediate Panel Assembly, p/n: 1402716-C Figure 8-45: Intermediate Panel Assembly, pi Pump Switch Resistor Assembly, pin: 37887 Figure 8-46: Pump Switch Resistor Assembly, p Steer Column, pin: 25040-C... Figure 8-47: Steer Column, Battery Connector, Gray SB-350, pin: 25165-A Figure 8-48: Battery Connector, Gray SB-350, p/n: 25165-A. ‘Shift Switch Interlock Installation, p/n: 13633-B. Figure 8-49: Shift Switch Interlock Installation, p 'SL66 Series, Babe un, jh 18001-08n, 08109 85Q Table of Contents IPB Contents - continued Page Driver's Seat, p/n: 1413607-A Figure 8-60: Driver's Seat, p/n: Side Shift Assembly, pin: 10273-K. Side Shift Assembly, pin: 10273-K (continued Figure 8-51: Side Shift Assembly, pin: 10273-K (sheet 1 of 3 Figure 8-52: Side Shift Assembly, p/n: 10273-K (sheet 2 of 3) 8-122 Figure 8-53: Side Shift Assembly, p/n: 10273-K (sheet 3 of 3) 8-123 Shift Cylinder Breakdown, p/n: 6790-8 .. 8-124 Figure 8-54: Shift Cylinder Breakdown, p/n: 6790-B Pivot Arm Reinforcement, p/n: 13475-A.... Pivot Shaft Assembly, p/n: 10133-B. Figure 8-55: Pivot Shaft Assembly, p/n: 10133-B.. Service Brake System, p/n: 1413804-B.... Service Brake System, p/n: 1413804-B (continued) . Figure 8-56: Service Brake System, with Knot, p/n: 1413803-B (sheet 1 Figure 8-57: Service Brake System, p/n: 1413803-B (sheet 2 of 2) Master Cylinder, 150 PSI Relief, pin: 1413595-A .... Hydraulic Parts Group, pin: 10550-AA. Hydraulic Parts Group, pin: 10550-AA (continued).. Hydraulic Parts Group, p/n: 10550-AA (continued). Figure 8-58: Hydraulic Parts Group, p/n: 10550-AA (sheet 1 of 4).. Figure 8-59: Hydraulic Parts Group, p/n: 10550-AA (sheet 2 of 4). Figure 8-60: Hydraulic Parts Group, p/n: 10550-AA (sheet 3 of 4). Figure 8-61: Hydraulic Parts Group, p/n: 10550-AA (sheet 4 of 4).. Umbilical Hose Assembly, p/n: 1420158-A Figure 8-62: Umbilical Hose Assembly, p/n: 1420158-A. Solenoid Valve, SAE 6, p/n: 51199-B Figure 8-63: Solenoid Valve, SAE 6, p/n: Solenoid Valve, SAE-12, pin: 51209-B .. Figure 8-64: Solenoid Valve, SAE-12, pit Electrical Pane! Assembly, p/n: 16076-S.... Electrical Panel Assembly, p/n: 16075-S (continued) .. Figure 8-65: Electrical Panel Assembly, EV-1C, pi Mounting Panel Assembly, p/n: 16076-D. Figure 8-66: Mounting Panel Assembly, pin: 16076-D. a6 ‘Sina Saves, Bas rt, ph 9001-084, 09108Table of Contents O IPB Contents - continued SCR Panel - EV-1C, pin: 507414 Figure 8-67: SCR Panel - EV-1C, p/n: 50741-B. Contactor, DPDT, 300A, 36VDC, pin: 28888-D. Figure 8-68: Contactor, DPDT, 300A, 36VDC, p/n: 28888-D.. Contactor, SPNO, 300A, 36VDC, pin: 28889-D... Figure 8-69: Contactor, SPNO, 300A, 36VDC, pin: 28889-D Contactor, 300A, SPNO, 36V, pin: 1413593-A. Figure 8-70: Contactor, 300A, SPNO, 36V, pin: Power Cable Harness, p/n: 16203-D Figure 8-71: Power Cable Hames, p Overhead Guard, p/n: 13016-02-E ‘Schematics, Electrical and Hydraulic... ‘S186 Series, Sone un, pf: 18001-08-, 08108 a7Q Table of Contents IPB Contents - continued Page 8-8 ‘SLB Series, Base ut, phn: 1300%.08-m, 0908General Illustrated Parts Breakdown ‘This section contains drawings and the parts breakdown for the serviceable assemblies and components of the standard Model "SL88 (12119B)” SwingMast lift trucks. Abbreviations “The following abbrevietions may be used in this Options: IPB: in. e measurement of an inner diameter in ‘82nd of an inch; exemple, #10 hose is has ‘an inner diameter of 10/32" or 5/16". As required Barbed, a tapered hose nipple with ridges or “barbs” which keep the hose from slipping oft. .Ciass, used to specify yield strength of metric. fasteners. centimeters: -Extemal Fork, pronged electrical connector Forward Gauge rade - when hardware lists @ grade rating, it Important to maintain that rating when replacing parts HS. fardened stee! Hex eunniHexagonal 1g, 1D.----Inner dkameter or “identification” (tag or plate). (PB ....-llustrated Parts Breakdown nt Industrial Conference, an industry stan- ‘dard used to describe a fiting. Lett hand smilimeters Metric meesurement; example, M8, M10, eter in milimeters Mounting Parts thet are not shown but serviceable, ‘Number ‘Nominal, ie. suitable for nosrest practical dimension. For example, @ washer suitable for a 6/16" screw has an inner diemeter dgteater than 5/16", but its nominal dimension is5/16" [National pipe thread ‘~-lNational pie thread fine NSS..runsNot supplied separately (exemple, assemblies ‘oF coleation of parts which cannot be pur- chased separately) .-Overall length, usually the stretched-out Jength of a hose or cable (including fitings), or the height of en unextended mast. Outer diameter O-ring boss, usually ona fting, a threaded ‘end equioped with a groove or ip to hold an ‘Oring. 0, 0. ‘ORB ‘S128 Serie, Bate unt, ph: 1200708 p/n: 22065-B Item PartNo. Qty Description 22004 Relief Valve, 2,000 Psi Valve Section, Inlet Screw Retainer Sleeve O-ring Quad Ring, internally Lubed Spring Cartridge Washer, C Plug Ring, Back Up O-ring ‘Spring Ball Ring, Back-Up Seal, Ring, Quad Kit, Stack Valve, includes Item #s 4, 10-12, 18, 21 and 23-26 8-102 (peters Compartment, ph 1301806 -p, 02104Illustrated Parts Breakdown Q Figure 8-42: Control Valve, p/n: 22065-B 8-103 parler Comearnent, in: 12018-04-p, O21Q Illustrated Parts Breakdown Control Valve, 3-way, p/n: 23737-C Item PartNo. Qty Description 1410212 1410211 1410210 1410209 1410213 23829 Kit, High Pressure Relief Valve Kit, Load Check ..Kit, Positioner, Spring Return to Normal Seal Kit, Handle Assembly Ball, Relief Spring, Relief Valve Nut, Acorn Gap Screw, Adjustment Relief Vaive Body Spring, Guide Oring Valve, Seat Plug, Check Washer, Stop Lock Washer Screw, Socket Button Head Disc Bonnet, Rubber Link, U-Pin .. Link, Side Plate Pin Control Handle Weldment, Lift Seal Kit, includes Items #10, #12 and #18 - 10665-01 .. 1416867 .. asap atea eto eateH eaten eat cater a 8-104 Operators Comparment pn: 1901804 -p, C2104Illustrated Parts Breakdown 0 Figure 8-43: Control valve, 3-way, p/n: 23737-C ATTACHMENTS TO ITEM 2 28 a) A Lite 30) p Te i 28 DETAIL OF ITEM 5 ‘operators Comparten pi: 18018-04262 RY ll —o) 24 23 DETAIL OF ITEM 4 8-105Q Illustrated Parts Breakdown Steering Control Unit, p/n: 25763-c Item PartNo. Qty Description 1409833 1409834 ... 25621 Screw, Socket Head, Torx, 1.62” End Cap ing, Retaining Seal, 73.5 Mm ID Gerotor, 0.520" Wide Spacer Spacer Plate Drive Pin Center Spring Kit (8 Springs) Needle Bearing Kit Bearing Race Bearing, Needle Seal, 47.2 Mm ID Seal, 1.0" ID ‘Seal, Quad Ring, 1.046” ‘Seal, Gland Bushing Check, Balt Retainer ‘Check, Ball Check, Ball Seat Seal, 7.7 Mm ID Seal, 0.36" ID ‘Set Screw ‘Seal Kit, includes Item #s 3, 15-17, and 24-25 Cap and Spacer Kit 1404053 25708 1409835 25629 25878 1402369 1402365 25625 25626 25622 1402367 8-106 (Operate Compartment pi: 1301804, 024Illustrated Parts Breakdown Figure 8-44: Steering Control Unit, p/n: 25763-C ‘Operate’ Compartert, ph: 18078-04-p, 02104 8-407Q Illustrated Parts Breakdown Intermediate Panel Assembly, p/n: 1402716-C Item PartNo. Qty Description 25080 .... 1402721 20119 .25170 23896 47166 ». 866 1008E, A7E10E -25E10E 5 G608E MS35333-71 16195 1402724 16194 1402725 25438 Ty-Rap, Nylon, 7.3" Weldment, Plate, Panel Intermediate Board, Terminal Relay, Sealed Relay, Base, He2-Sf Relay Bracket ‘Screw, Pan Head, #10-32 x 1/2” Washer, Lock, #410 Washer, Flat, #10 Screw, Pan Head Washer, Lock, Internal Wire Assembly Group, Intermediate Wire Assembly, Intermediate Panel to Dash Panel Hamess, Wire Assembly, Key Switch Wire Kit, Curtis BDI Jumper, used on Terminal Block Series 140 Wire Assembly Group, Jumper (2) Circuit Assembly, Resistor, Pump Switch Screw, Pan Head, 2-56 x 3/16” Controller, Battery, part of pin: 25362 ‘Sorew, Hex Head, Class 8.8, M6 x 1.0-20 Washer, Flat, M6 Nut, Hex Head, Class 8.8, M6 x 1.0" Wire Kit, Curtis Battery Controlfer . 85G6203E 25352-1 |CM620ER 18EM613ER 8-108 ‘Operator's Comparient, ih: 18018.06 0201Mlustrated Parts Breakdown Figure 8-45; Intermediate Panel Assembly, p/n: 1402716-C ©) ©©E00 eo $7 3823] ot Opwetors Compartment, pi 13018.04-, 020% 8-109Q Illustrated Parts Breakdown Pump Switch Resistor Assembly, p/n: 37887 Item PartNo. Qty Description Resistor, Power . Wire Assembly , Yellow, #28 . Wire Assembly, Green, #13 . Ty-Rap, Nylon, 7.3” Solder, Resin Core TRONS Figure 8-46: Pump Switch Resistor Assembly, p/n: 37887 8-110 ‘Operator Compartment ph: 1018049, C2104Steer Column, p/n: 25040-C Item PartNo. Qty Description Brush Assembly, Horn ‘Screw, Self-tapping illustrated Parts Breakdown Figure 8-47: Steer Column, p/n: 25040-C Operates Compartment ph: 19018-4-9, 02101 8-111Q Illustrated Parts Breakdown Battery Connector, Gray SB-350, p/n: 25165-A Item PartNo. Qty Description Tip . Housing 8-112 Cferate's Conartnant pln: 130%6-04-p, o201llustrated Parts Breakdown O Figure 8-48: Battery Connector, Gray SB-350, p/n: 25165-A ‘Operator's Compartment, pin: 9018-04 -p, C2104 8-113Q Illustrated Parts Breakdown Shift Switch Interlock Installation, p/n: 13633-B Item PartNo. Qty Description 1 .25058 ‘Switch Limit, Square D, Class 9007, Series A ee .25681 Lever Roller, Square D 3. .-25163 .. Relief, Strain, 90° 4. 85G1028E Screw, Pan Head, 10-32 x 1-3/4" 5. 12D10E Nut, Hex Head, 0.190-24 6. 5E10E Washer, Flat, #10 ta . AN935-10 Washer, Lock 8114 peratr’s Campartnent pl: 18018.04-p, 02101llustrated Parts Breakdown Q Figure 8-49: Shift Switch Interlock Installation, p/n: 13633-B ‘Operators Comparinent, ah: 1S018.04- 02104 8-145Q Illustrated Parts Breakdown Driver’s Seat, p/n: 1413607-A Item PartNo. Qty Description Plate Weldment, for Gs-12 Driver's Seat Rod, Seat Retaining Ring, Split Pin, Hair, Cotter Gripper Clip Screw, Pan Head, Self-tapping, 0.164-32 x 0.38" Seat, Gs12, Vinyl, with Switch Arms, Doc. Box and Adjust Screw, Button Head, Cap, 5/16-18 x 5/8" Plate, Sub , 0.500" Diameter x 4.5", with Cable ‘Screw, Pan Head, #10-32 x 1/2” Decal, Pinch Point Decal, Warning, Replace Seat Retaining Pin Decal, Warning, Truck Overturn Seat Belt, Automatic, Retractable Screw, Hex Head, Cl 8.8, M10 x 1.6-25 Washer, Flat, M10 Nut, Hex Head, Ci 8.8, M10x 1.5 Loctite, Blue, #242 Decal, Warning, Seat Brake ‘Wire Routing, for Seat Switch Screw, Slotted Pan Head 10-32 x 1/4" ‘Wire Assembly, for Gs-12 Driver's Seat, with Belts BrSecarnanaona 1CM1025ER. .18EM1019ER 4DM10ER... 9. RRBRRY 8-116 Operates Cmnparment fn: 1901844, o2o4Illustrated Parts Breakdown Q Figure 8-50: Driver’s Seat, p/n: 1413607-A eo a 7 . @ operate Compares ir: 1901804. 0201 B17@ Illustrated Parts Breakdown Notes 8-118 (Operiors Compartment ih: $3018.04 -p, 0204Illustrated Parts Breakdown O Side Shift Assembly, p/n: 10273-K Item PartNo. Qty Description 1 786; Assembly, Stationary Way 2 10139-00... ‘ele Slide Bar, Standard Shift 3... 679 hift Cylinder 4 740: Bearing Shoe, Front Cross Head Slide 5 hoe Bearing, Rear, Short 6 Chain, Anchor 7 hain, Anchor 8 Shim, Plate eating Pads Rear Guideway, Standard Shift ross Head, Machined ‘Sorew, Hex Head, 1/2-13 x 1-3/8" ap Screw, Hex Head, Self-Locking crew, Shoulder, Socket Head, 0.50-13 x 2.0" crew, Flat Socket Head, 5/16-24 Unt x 1" crew, Hex Head, 5/8-11 x 1-3/4" ‘Screw, Hex Head, Grade 5, 0.50013 x 1.50" crew, Set in, Titt Cylinder lul, Hex Head, Grade 5, 0.625-11 Screw, Socket Head, Flat, 1/2-13 x 2” lat Washer, 3/16" x 1-3/8" x 21/32” Washer, Flat, Nom., 0.500” ID Washer, 0.250” Grease, Moly, per Mil-G-21164D Sorew, Hex Head, 5/8-11 x 2-1/4" ‘Side Shit Assembiy. pn: 10273 08/01 8-119Q Illustrated Parts Breakdown Side Shift Assembly, p/n: 10273-K (continued) Item PartNo. Qty Description ‘Washer, Lock, 0.500” ‘Washer, Lock, 0.625" Bearing Shoe, Front Set Sorew, Stee! Cad Plated, 3/8-16 x 1” ‘Screw, Hex Head, 1/2-13 x 2" Plate Retainer Screw, Hex Head, 5/8-11 x2" Screw, Set, Socket Head, Cup point, 0.500-13 x 1.5" Screw, Set Socket Head, Cup point 0.500-13 x 1” Nut, Jam, Hex Head, Grade 8, 0.500-13 Block, Shear Plate Retainer Nut, Flex Lock (Self-Locking) 1/2-13 Pin, Cotter, 3/16" x 1-1/2" ‘Screw, Socket Head, Grade 8, 0.375-16 x 1.75" Epoxy Putty, Devcon, Aluminum Filler Solvent, Safety .-Loctite, Red, Stud- Lock Cap Screw, Flat Socket Head, C’ Sunk, Unicoated Nut, Flexnut, 5/16-24 cam Bearing, Shoe Rear, Bottom Bearing Pad Fitting, Lube, Special Long, 0.125-27 Fitting, Lube Loctite #262, Permanent 8-120 ‘Sido Shit Asse, pn: 10273-46801llustrated Parts Breakdown O. Figure 8-51: Side Shift Assembly, p/n: 10273-K (sheet 1 of 3) 8-121 ‘Side Ghit Assembly, pn 10279-08101Q Illustrated Parts Breakdown Figure 8-52: Side Shift Assembly, p/n: 10273-K (sheet 2 of 3) ‘Side Sri Assembly, pln: 10273 -,c801 8422Ilustrated Parts Breakdown O Figure 8-53: Side Shift Assembly, p/n: 10273-K (sheet 3 of 3)Q Illustrated Parts Breakdown Shift Cylinder Breakdown, p/n: 6790-B Item PartNo. Qty Description vw Nut Ring Bearing Ring, Nylon Seal ‘O-ring Piston Cylinder Body Rod O-ring Ring, Back Up Screw; Socket Head, Grade 8, 0.375-16 x 1,75" Nut, Lock; Hex Head, Grade 6, 0.378-16 Rod End Ring, Snap 8-124 ‘Ske Shit Assomby, pi: 40273-, o8c4Illustrated Parts Breakdown Figure 8-54: Shift Cylinder Breakdown, p/n: 6790-B eae 8 Side Shit Assembly, ps 1273-40001 8-125Q Illustrated Parts Breakdown Notes 8-126 ‘Skee Shit Aesombiy, pr: 10278-08104Illustrated Parts Breakdown 1 Notes Pct Sha Assent, pe 10139-, 02101 8-1292 Illustrated Parts Breakdown Pivot Shaft Assembly, p/n: 10133-B Item PartNo. Qty Description Cone, Roller Bearing Cup, Roller Bearing Nut, Lock ‘Washer, Lock ‘Screw, Socket Head, Grade 8, 0.250-20 x 1.00" Fitting, Lube, Straight, 4/8-27 Grease, Lithium #2 Loctite, Blue, #242 Primer, Loctite Grade T Washer, Tongued 8-130 Pot Sh Ascembly, ph: 1019 027Mlustrated Parts Breakdown 0 Figure 8-55; Pivot Shaft Assembly, p/n: 10133-B Pvt Sha Assembly, pl: 10183-0, 204 8-131Q Illustrated Parts Breakdown Notes 8-132 Pct Shaft Asses, pin: 10199 2, 02004Illustrated Parts Breakdown O. Pivot Arm Reinforcement, p/m: 13475-A Item PartNo. Qty. Description ..Pivot Arm Machined Plate Plate, Top Plate, Face late, Bottom Angle Rone Note: This bill is for reference only. No illustration is provided. Phot Av Reoforcament, ph: 13475-2, 0204 8427Q Illustrated Parts Breakdown Notes 8-128 Phot Am Relrorcerent, pr 19475-a, O81Mlustrated Parts Breakdown 0 Service Brake System, p/n: 1413804-B Item PartNo. Qty Description 1413898.. 1409427.. |C622ER, 27EGER. 61D6ER.. .25E17E.. 1409422., 25022. Master Cylinder, 150 Psi Relief Adapter Ring Weldment, Brake Cylinder ‘Sorew, Hex Head, 3/8-16 x 1-3/8" Washer, Flat, Nom., 0.375" ID Nut, Hex Head, Grade 5, 0.375-16 Flat Washer, 0.375" Brake Lever Arm Weldment Brake Pedal, with Pad Not Used Screw, Hex Head, Grade 5, 0.312-18 x 1.25° Fiat Washer, Hardened, 5/16 Nut, Hex Head, Grade 5, 0.31218 Washer, Flat, Nom., 0.750" Pin, Cotter, 3/32" Dia, x 1” Long Yoke End Rod Brake Adjustment Nut, Hex Head, Grade 5, 0.438-20 Rod, Push, Brake Cylinder Boot Clevis Pin, 0.438" Dia. x 1.016", Eff. Length Pin, Cotter ‘Spring, External ‘Seal, Washer Fitting, Swivel Seal, Washer Fitting, Swivel Elbow, 90° Grease, Lithium Hp Synthetic, Gredag Adapter, Special for Brake Wheel Cylinder Tube Assembly, Brake Line, Front 56” OAW Axle Straight, Union Union, Tee Tube Assembly, Brake Line, Crossover Front Pee |C520ER. 27ESER, 61D5ER.. .25E2TE.. .1F316E.. Serve Bae System, ph: 4418804, 0504 8-133O Mlustrated Parts Breakdown Service Brake System, p/n: 1413804-B (continued) Item PartNo. Qty Description 34. 1410604 Tube Assembly, Brake Line, Front Feed Line 35.. 52659-1 Fitting, Brass, Female Tee 36.. 25023 ‘Switch, Brake, 1/8” 37. 1410603 Tube Assembly, Brake Line Master to Feed Line Front 38. 1410723 Tube Assembly, Brake Line Master Cylinder to Feed Line Tube Assembly, Brake LH Rear ‘Tube Assembly, Brake Line, Feed Rear Tube Assembly, Brake RH Rear ‘Anchor Plate, RH Rear Brake and Steer Hoses ‘Anchor Plate, LH Rear Brake and Steer Hoses Hose, Brake, with Guard Brake Hose, 14” OAL Clip, Brake Hose Tube Assembly, Brake LH Rear Whee! Tube Assembly, Brake RH Rear Wheel Bracket, LH Brake Hose Steer Axle Bracket, RH Brake Hose Steer Axle Plete, Adapter, Hose Support Bracket ‘Screw, Hex Head, Grade 5, 0.250-20 x 0.500" Washer, Lock, 0.250° Washer, Flat, Nom.,.0.25" ID Plug, Steel Inverted, Flare, 0.375-24 for 0.19” OD Tube Spacer, Bar, Adapter Plate Screw, Hex Head, 1/4-20 x 7/8” ‘Service Brake, Hydraulic 4 Brake System Install Drawing 1413800 1410770 1413799 39. 40. 1413751 1413752 13594 -1C408ER 13595 1CA14ER 1410681 8-134 ‘Sonics Brake Syston pl: 1418004, 05104Ilustrated Parts Breakdown Figure 8-56: Service Brake System, with Knot, p/n: 1413803-B (sheet 1 of 2) ‘Service Bre Sytem ph: 1413604, 0501 8-135Illustrated Parts Breakdown Notes 8136 ‘Samvics Brake Siam, pin: 1419804», 0514Illustrated Parts Breakdown Figure 8-57; Service Brake System, p/n: 1413803-B (sheet 2 of 2) FRONT OF TRUCKQ Illustrated Parts Breakdown Master Cylinder, 150 PSI Relief, p/n: 1413595-A Item PartNo. Qty Description Vreenenene A 19596 soe oessenee REpait Kit for pin: 1413595 Note: The repair kit includes an illustration for the assembly. 8138 ‘Serdce Brake Systm, pl: 1419804 0804lustrated Parts Breakdown Hydraulic Parts Group, p/n: 10550-AA Item PartNo. Qty Description Pht Pht 1.. -Pht Hose Assembly, #6, 36.88" OAL jose Assembly, #8, 37.88" OAL lose Assembly, #8, 36.88" OAL Hose Assembly, #6, 75.75" OAL bow, 90° Barb. 1” Point to 1” ID Hose ..Nipple, Hose 45° Elbow, 0.750" NPT to 0.750" ID Hose ing, Straight, Hose Clamp, Hose Nominal, Size 3/4” bow, 90°, Standard 3/4-16 bow, 90° 9/16-18 O-ring to 9/16 ~18, JIC /alve Assembly, Check iting, Straight, 9/16-18, Male, with O-ring to Male Fitting, Hydraulic Connector, Straight, 3/4-16 O to 7/8-14 Tube Fitting, Hydraulic Tee lamp, Hose 1” ID Fitting, Hydraulic, Straight Bulkhead Lock Nut, Bulkhead, 9/16-18 bow, 90°, 1/2" Point to 1-1/6-12 connector, Straight 3/4-16 ‘O' to 9/1618 iting, Hydraulic iting, Hydraulic Connector, Male Straight, 3/4” Pipe to 1-1/16-12, JIC Hose 3/4" ID x 44-1/2" Long Manifoid Weldment Connector, Male 45° Elbow, 0.562-18 Fitting, Hydraulic Bulkhead Tube, 90° Elbow, 0.562-18 Fitting, Hydraulic Fitting, Hydraulic Connector, Male, Pipe, 0.750" to 0.750" ‘Manifold Weldment Umbilical Hose Assembly (3 Line Lift Circuit) Flanged Elbow Weldment . 667289. . 675747.. Hyeaue Pats Group, ph 10550-28, 0801 8-139Q Illustrated Parts Breakdown Hydraulic Parts Group, p/n: 10550-AA (continued) Item PartNo. Qty Description ..Clamp, Hose Nominal, 1-3/4" Gasket, Pump and Motor Fitting, Elbow, 45° Male, 0.750 NPTF to 1.0625-12 Hose Nipple, 90° Elbow, 7/8-14 'O' to 3/4" ID Hose Hose Assembly, #8, 103.00” OAL, with Steel Coil Guard Hose Assembly, #8, 94.00" OAL, with Steel Coil Guard Hose, Assembly, Steer Return Hose, Assembly, Steer Feed Hose, Assembly, Shift - Piston End Hose Assembly, #8, 100.00" OAL Hose Assembly, #12; 31.50” OAL Hose, Assembly, Lift and Pivot Loop Hose Assembly, #6, 85.13" OAL Hose Assembly, #6, 14.00° OAL - 6001309... Hose Assembly, #6, 89.06" OAL . 6013-10 Hose Assembly, #6, 91.31" OAL Hose Assembly, #6, 16.75" OAL Hose Assembly, #68, 16.75" OAL 5016-05 : Hose Assembly, #12, 40.00” OAL . 50015-03 Hose, 1-1/2" ID x 10° Long 0003-07 Hose, Return 1° ID x 14" Long . 5016-04 Hose Assembly, #12, 32.75” OAL . 50003-13 Hose, Return 1” ID x 4-3/4” Long + 50014-06 oan Hose, 3/4” ID x 12" Long (Vickers Return) Hose Assembly, #8, 48.82” OAL Plug, Pipe 4/8-27 NPT, Hex Head Elbow, 90°, 1-1/16 x 3/4” NPTF Hose, 3/4” ID x 5 3/4° Long (Gresen Return to Man) Connector, Male 90° Elbow, 7/8-14 'O' to 1-1/16-12 Hose Assembly, #6, 65.0” OAL Screw, Hex Head, Grade 6, 0.375-16 x 0.500" Clamp, Hose Valve, Solenoid, Sae 6, 2-Way, 36 VDC Vaive, Solenoid, Sae 12, 2-Way, 36 VDC 8-140 Hyesule Pars Group, ph 10580 a9, 08101Illustrated Parts Breakdown O Hydraulic Parts Group, p/n: 10550-AA (continued) Item PartNo. Qty Description 105. Check Valve 106... Clamp, Hose 108... Plug, Hex Head, 1/2-14 NPT 109. 110.. 11. 112. 113. 118. 119. 120. Washer, Look, 0.312" Washer, Lock, 0.500" ‘Screw, Hex Head, Grade 5, 0.500-13 x 1.25" Elbow, Extra Long Hose Assembly, #6, 87.38" OAL ‘Screw, Hex Head, 1/420 x 1-1/2" ‘Screw, Flat Head ‘Washer, Lock, 0.250" Nut, Hex Head, Grade 5, 0.250-20 ‘Screw, Hex Head, 5/16-18 x 2-1/2" Nut, Hex Head, Grade 5, 0.375-16 Washer, Lock, 0.375" ‘Screw, Hex Head, Grade 5, 0.250-20 x 0.625" ‘Screw, Hex Head, 1/4-20 x 3/4” Washer, Flat Nominal, 0.25" ID ‘Screw, Hex Head, 1/4-20 x 1-3/4" Elbow, 7/8-14 to 7/8-14, with 1/8" Point Hose Assembly, #8, 43.81” OAL Anchor Plate, Right Rear Brake and Steer Hoses ‘Anchor Plate, Left Rear Brake and Steer Hoses Clamp, Hose ‘Screw, Pan Head, #10-32 x 3/4" Long Washer, Lock, #10 Nut, Hex, #10-32 Hose, 0.25" IS x 264,00" OAL Hose Assembly, #6, 12.887 OAL Elbow, 90°, Plastic, 0.125 NPT to 0.25" ID Hose Clamp, Hose Hose, 0.25: ID x 264.00" OAL Fitting, Straight, 7/8-14 Male, with O-ring to Male Fitting, Straight, 1-1/16-12 Male, with O-ring to Male 136...MS21919WG18. 86G1012E. NONENNNNABSANANKNNNNSSNNIANESRD ydreule Pats Group ph: 10880, 081 8-141Illustrated Parts Breakdown Figure 8-58: Hydraulic Parts Group, p/n: 10550-A< (sheet 1 of 4) i @dd050— 8-142 Hyetaute Pats Group ps: 1085038, 0811Illustrated Parts Breakdown 0 Figure 8-59: Hydraulic Parts Group, p/n: 10550-AA (sheet 2 of 4) DETAIL AA DETAIL C-C ONLY USED FOR HOIST LIMIT MODIFICATION Hyteutle Pats Grou, ph: 19550-s8, 0801Q Illustrated Parts Breakdown Figure 8-60: Hydraulic Parts Group, p/n: 10550-AA (sheet 3 of 4)lustrated Parts Breakdown O Figure 8-61: Hydraulic Parts Group, p/n: 10550-AA (sheet 4 of 4) (102) (38) ydruts Parte Grup, ph: 19850-29, 0301 8-145,Q Illustrated Parts Breakdown Umbilical Hose Assembly, p/n: 1420158-A Item PartNo. Qty. Description 1 1420157 . Hose Assembly, Quad Line He 1420195 .. Hose Assembly, 3-line Lift Circuit 3. .25303 . Wire, Electric 4. ..25080 Cable Tie, Nylon, 7.3” 8-146 Hyeraute Pans Group, pin 1088023, 81Illustrated Parts Breakdown O Figure 8-62: Umbilical Hose Assembly, p/n: 1420158-A Remove Exess. Ty-Rap Section A-A, Hyetute Pets Croup ph: 10550-28, 050% 8-147Q Illustrated Parts Breakdown Solenoid Valve, SAE 6, p/n: 51199-B Description . Cartridge Coil, 36 VDC - Housing, SAE 6, 2-Way, #10 O-ring Kit 8-148 yefaule Pars Group, ph 0550-28, 68/0lustrated Parts Breakdown Figure 8-63: Solenoid Valve, SAE 6, p/n: 51199-B 2 Hyraute Parts Group, pl: 10880 25, 080 8.149Q Illustrated Parts Breakdown Solenoid Valve, SAE-12, p/n: 51209-B Item PartNo. Qty Description 1 .51192-2 cartridge 2 Coil, 36 VDC 3 . Housing, Sae 12, 2-Way #16 4 1411683... O-ring Kit 8-150 yeraule Pats Group, ph 1850-2, 08101Mlustrated Parts Breakdown O Figure 8-64: Solenoid Valve, SAE-12, p/n: 51209-B Hysteul Pata Group, ps 0550-20, c+ 8-154Q Illustrated Parts Breakdown Notes 8-152 Hytause Parts Group, pn 0880-25, 08101Ilustrated Parts Breakdown 2 Electrical Panel Assembly, p/n: 16075-S Item PartNo. Qty. Description . Electrical Door, Ge Ev-ic Weld ment and Sub Assembly - Mounting Panel Assembly use Block Assembly ‘erminal Strip Assembly CR Panel, Ev-tc Contactor, 300 Amp, DPDT, 48 Voit contactor, 300 Amp, SPNO, 48 Volt Lateh in, SCR Door Door Positioner fair Pin, Cotter use 500 Amp. Fuse, 300 Amp able Assembly, #2 Cable, Power Steer uss Bar, Pump Armature, Positive, PA1 Buss Bar, Main Battery, Positive . 1309608... 913902... 306; 13067-01 Bushing, Support Electric Al Panel ‘ect! Penal Assenby, ph: 16076-2, 0801 8-153Q Illustrated Parts Breakdown Electrical Panel Assembly, p/n: 16075-S (continued) Item PartNo. Qty. Description 36. 17218... 1414160 .- Washer, Special ‘Screw, Hex Head, Brass, 0.375-16 x 1.00" Washer, Lock, 0.375" Brass or Phosphor Bronze Lower Pivot Bearing ‘Screw, Hex Head, Brass, 0.312-18 x 2.25” ‘Sorew, Hex Head, Brass, 0.312-18 x 1.50" Washer, Lock, 0.312” Brass or Phoshor Bronze Washer, Flat Brass, 0.62” OD x 0.33" ID Screw, Hex Head, Brass, 0.375-16 x 1.38” Sorew, Socket Head, Stainless Steel, 0.312-18 x 0.750" Sorew, Hex Head, Brass, 0.250-20 x 0.625" Washer, Lock, 0.250" Brass or Phosphor Bronze Washer, Flat Brass, 0.62" OD x 0.27" ID Cap Screw, Hex Head, Brass, M8 x 1.25 x 20 mm Cap Screw, Hex Head, Brass, M8-1.25 x 25mm Washer, Lock, 5/16" Washer, Flat, Brass, 0.688" OD x 0,344” ID x 0.064" Nut, Hex, Brass ‘Compound, Thermal Joint, Wakefield W-120 Wire Harness Assembly, SCR Ev-1 ‘Suppressor, 300 Amp, DPDT Contactor ‘Suppressor, 300 Amp, SPNO Contactor Screw, Cheese Head, Class 4.8, M4 x 0.7-8 Contactor, 300 Amp, SPNO, Standard Tip with Arc Coolers, 36 V Fuse Block Screw, Hex Head, Brass, 0.312-18 x 0.750" ‘Spacer Brass Plate, Securing, SCR Panel to Door ‘Spacer Brass Plate, Securing, SCR Panel to Door .MS35333-109 862921 .MS51969-2 23889 16197-01 .. erate ang atte SER Pao st or 8-154 ecical Panel Assent, pn: 10075-2, 010%llustrated Parts Breakdown 0 Figure 8-65: Electrical Panel Assembly, EV-1C, p/n: 16075-S 16 47) oo00c0gog, seneuyeake 48) (26)(38) (21) (28) (68) (28) (18) 6 pansasaa23 peooo00ece 20)(4 (32) (69)(24 20) (46) (14) 8-155 "lsticlPanslAscembly, pn 6078-2, 08104Illustrated Parts Breakdown Mounting Panel Assembly, p/n: 16076-D Item PartNo. Qty Description ... Support, Logic Box, Drawing C Bracket Weldment Fusé Block Coil Driver Module, Time Delay Nut, Low Crown #10-32 Stud, Threaded, 10-32 x 3-1/2” Steel Stud, 10-32 x 2-1/2" Washer, Flat, #10 ‘Screw, Pan Head Screw, Hex Head, Grade 5, 0.312-18 x 1.00" Nut, Hex Head, Grade 5, 0.312-18 Flat Washer, Hardened, 5/16” ‘Washer, Lock, 0.312" Plug, Button - 12522-02 - 12522-01 25E10E . 85G608E .1C516ER 61DSER .. Electial Pane Asemby, pln 1€075-<, 08101 8-156Figure 8-66: Mounting Panel Assembly, OO ® 5 OD op ais Illustrated Parts Breakdown p/n: 16076-D 12X 13X15 20X21 2223) (4 ‘lect! Panel Assembly, pt: 1075-2, 0801 84157Q Illustrated Parts Breakdown SCR Panel - EV-1C, p/m: 50741-B Item PartNo. Qty Description 51153... 1411633 Capacitor, 150 Mf Snubber Assembly Support Assembly, Card Box, Left Hand ‘Support Assembly, Card Box, Right Hand Bus, Flexible Bus Bus Heat Sink, Rectifier 4 Heat Sink, Rectifier 2 Capacitor Support Bushing ‘Snubber Mounting, 2 Rectifier 4 hunt Bracket, Card Box, Left Hand ‘apacitor Strap ‘Wire Harness (not shown) 8-158 octal Panel Assambly, ph 6075-2, OatUlustrated Parts Breakdown O Figure 8-67: SCR Panel - EV-1C, p/n: 50741-B ‘eet! Pane Assemy, nt 18078-2000 8-159O Illustrated Parts Breakdown Contactor, DPDT, 300A, 36VDC, p/n: 28888-D Item PartNo. Qty Description 1. (28888-1 Base, Double Coil a 28888-2 Coil 3. . 28888-18 Frame, Magnet 4. 28888-6 Spring, Retum, Red 28888-3, 28888-9 Tip Assembly, Moveable Seat, Spring Spring, Movable, Gold insulation, Upper Bus Washer, Brass, Flat, #10, 7/16” OD, 0.036" Thick Look Nut, 10-32 28888-7 28888-6 . 28888-20 .. 141134... 51D10E .. . 28888-10 28888-11.. . TCMB55ER .. GEMBOER .. . 1SEMBOER .. 28888-17 .. B6G8TEE .. ‘Screw, Hex Head, MB x 1.25 x55, Cl 10.9 Lock Washer, M8 Flat Washer, M8 Clamp Screw, Pan Head, 0.164-32 x 4.69" Look Washer, #8 Flat Washer, #8 Suppressor Kit, Contactor (includes items marked * above) Riki REL RARER RH HELENE RD ED 28888-25 .. 8-160 [ecttcl Panel Assert, ph: 16075-5,om'03Iustrated Parts Breakdown QQ Illustrated Parts Breakdown Contactor, SPNO, 300A, 36VDC, p/n: 28889-D Item PartNo. Qty Description 28889-1 ‘Spring, Return, Blue Armature Assembly Bus Base Buss Assembly Buss Clamp Bushing Tip Carrier, Movable Tip Assembly Seat, Spring ‘Spring, Red, Moveable Contactor Retainer, Spring Washer, Brass, Flat, #10, 7/16 OD, 0,036" Thick Look Nut, 10-32 ‘Screw, Pan Head, 0.164-32 x 3.5" Lock Washer, #8 . 28889-25 Kit, Contactor (includes items marked * above) 8-162 [lect Panel Assembly, pin €075-2, coyIllustrated Parts Breakdown O Figure 8-69: Contactor, SPNO, 300A, 36VDC, p/n: 28889-D let! Pael Axsemby, ph: 6075-2, 0804 8-163Q Mlustrated Parts Breakdown Contactor, 300A, SPNO, 36V, p/n: 1413593-A. Item PartNo. Qty Description Magnet Assembly Base Coil, 36 V ‘Suppressor, 48 Volt Series, Diode-Resistor Screw, Pan Head, 0.164-32 x 0.25" Frame, Magnet Spring, Blue, Armature Return Armature Assembly Bus Base Bushing, Plunger Carrier, Movable Tip ‘Stationary Contactor Not used Spring Seat Moveable Contactor Spring, Red, Moveable Tip Retum, Spring, Moveable ‘Washer; Flat #10 Lock Nut, 10-24 Buss Clamp Screw, Self-Tapping, Pan Head, #6 x 0.5" Are Vane ASM Washer, Lock #8 ‘crew, Slot Pan Head, 8-32 x 3” Kit, Pump Contactor BELLE _PLEE 28889-11... 65G608E .. 415779 . TEBE. 85G848E . 28889-25 .. 8-164 etic Pans! Assen in: 10078 -, 6&4Ilustrated Parts Breakdown 2 Figure 8-70; Contactor, 300A, SPNO, 36V, p/n: 1413593-A. 8-165 Electial Pane Assomiy lh: 1007S , 6/01Q Illustrated Parts Breakdown Notes 8466 lctioal Panel Ascesly, pe 16075, 080%Mustrated Parts Breakdown Q. Notes Power Gabe Heres, ph: 162084, 0204 8-167Q Illustrated Parts Breakdown Power Cable Harness, p/n: 16203-D Item PartNo. Qty Description ...Wire Assembly, Tat Wire Assembly, Ta2 Wire Assembly, Ts4 Wire Assembly, Pat Wire Assembly, Ps2, Power Cables Wire Assembly, Positive +, Power Steering Wire Assembly, Negative -, Power Steering Wire Assembly, Tail Light Hamess, Assembly Accelerator Hamess Assembly, Intermediate to Electrical Wire Assembly for Curtis Bai Plate, Strain Relief Lock Nut, 3/4” Strain Relief, 3/8” to 1/2" Nut, Lock Battery Cable, Negative (-) Battery Cable, Positive ( + ) a 25 8-168 war Caste Harner, pn: 182034, 02101Ulustrated Parts Breakdown Q Figure 8-71: Power Cable Harness, p/n: 16203-D. Pree Power Cable Hares, ln: 18209 -<, 02101 8-169Q Illustrated Parts Breakdown Notes 8-170 Power Cable Hamess, / 1€203-<, 0201Illustrated Parts Breakdown O Overhead Guard, p/n: 13016-02-E Item PartNo. Qty. Description ube, Reotangular ube Rectangular ube, Rectangular Tube, Rectangular ube, Square Tube Rectangular ‘ube Rectangular Tube, Diagonal Brace ube, Rectangular ube, Rectangular Piate Bracket, Spotlight Conduit, Hydraulic Tubing, 5/8" OD Bracket, Strobe Bar Conduit Hydraulic Tubing, 5/8” Plate, 1.25" x 2.25" Nameplate, Canopy Rivet, Blind, 1/8” Diameter ‘Screw, Hex Head, 1/4-20 x 3/4" Sleeve Latch, Hood Retainer Washer, Lock, 0,250" Nut, Hex Head, Grade 5, 0.250-20 50903-150.. 50362-04., 28261. -1C412ER. 13313. 13682. 13313-3, Se ee fee ee ee gr ere SRS aL Re ana tot et erating! Note: This bill is for reference only. No illustration is provided. Overhead Guard available as complete unit only. ‘overhead Guard Welément ph: 1901602-2, C702 8-174G Mlustrated Parts Breakdown Notes 8172 ‘Ovetneod Guard Weldment, nin: 1901802-2, 7102Illustrated Parts Breakdown Q Schematics, Electrical and Hydraulic Item PartNo. Qty. Description nis... . 1402718... lectrical Schematic ns . 1407783. Wiring Diagram ns . 141021: Hydraulic Schematic Note: Schematics are located under the divider on the inside of the binder front cover. Schemas, Giese and Hysol, C204 8173Q Illustrated Parts Breakdown Notes 8-174 ‘Schematics, lect and Hyer, 2101Notes Illustrated Parts Breakdown O ps, mat nowt, ph: 1418208-2, 03104 8-181Mlustrated Parts Breakdown Lights, Mast Mounting, pm: 1413203-A Item PartNo. Qty. Description Bracket, Mounting for Headlight . Headlight, 38 Volts, without Guard Model Lamp, Sealed Beam, 36 Volts Guard, Headlight, without Hood Block, Mounting Screw, Pan Head, Steel #10-24 x 1/2” .. Washer, Lock #10 Washer, Flat #10 Clip, Insulated, 0.25" 1D Plug, 2 Circuit Cap, 2 Circuit in, Terminal jackets, Loose Only Wire, 16/2 Type SJO witch, Light .. Switch, Toggle Knob, Light Switch .. Terminator, Solder Grip, 3 Wires ferminal, Pin .. Sealant, RTY, Silicone Clear PRNBDO 8-182 ‘ght, Masi dounteg, pn: 14182033, 0901Mlustrated Parts Breakdown O Figure 8-1: Lights, Mast Mounting, p/n: 1413203-A View "AcAY Only required when lights are mounted on both sides of the mast 8-183 Ups, Mast Mounirg, ph: 14132088, 9101G Illustrated Parts Breakdown Notes 8-184 Lights, Mast Mounting, ph: 1413228 3, 08/0Notes Illustrated Parts Breakdown Q. ack Up Atm, ph: 17318-0802, 310 Options - 185O Illustrated Parts Breakdown Back Up Alarm Assembly, p/n: 17318-03-2 Item PartNo. Qty Description 2534404 ooeccceceeT ecseeeeee Alarm, Back-Up, 12-48 VDC 2... .... 1C40BER ..... ‘Screw, Hex Head, Grade 5, 0.250-20 x 0.500" 4... 37590 ........ ‘late, Mounting ... 5669-3 Wire, 16 Gauge, Yellow 50669-2 ..... Wire, 16 Gauge, Green 25216 ...... Cap, 2 Circuit apacitor Assembly ‘erminal, Fork, #8 . Pin, Terminal Options - 186 ‘Bac Up Alarm, pn 17318-0842, 0904Illustrated Parts Breakdown 9 Figure 8-2: Back Up Alarm Assembly, p/n: 17318-03-2 t (0) (9) ALTERNATE MTG. POSITION @) USED WHEN CTW. IS REQD. (6) 7 : © ® © © l PREFERRED MTG POSITION — USED WHEN NO CWT, IS REQ’'D REAR CTW. (REF) Back Up Air, pl: 7816-09-02, 0101 Options - 187Q Illustrated Parts Breakdown Notes Options - 188 ‘Soc Up Alarm, pn: 17318-0902, 0901Notes illustrated Parts Breakdown Q. ‘Sree Light Assomby, ln 14¥2679-, 02102 Options - 189Q Mlustrated Parts Breakdown Strobe Light Assembly, p/n: 1412979-B Item PartNo. Qty Description . Light Strobe, Amber with 180° Lens Blackout, 12-80 Voits - See “Strobe, Amber, p/n: 1413815-A” on page 192. ‘Screw, Pan Head, Cross, #10-32 x 5/8” Long ‘Washer, Lock, #10 Nut, Hex, #10-32 . Washer, Flat, #10 Wire, 16 Gauge, Red Wire, 16 Gauge, Green .. Spiral Wrap, Uvr 1/2” Black Plug, 2 Circuit Cap, 2 Circuit Pin, Terminal Sockets, Loose Only Plug, 3 Circuit Cap, 3 Circuit ‘Switch, Light Knob, Light Switch A eecceneeee 1418815 so 88G10106...... A7E10E .-14D10E .. ..25E10E .. .. 0669-1 ‘Soe Light Asset, pn: 1412878 2, 02102 Options - 190Illustrated Parts Breakdown Q. Figure 8-3: Strobe Light Assembly, p/n: 1412979-A ole 4 10 < ‘Soe Ligh Assen ph: 14128792, 0202 Options - 194Illustrated Parts Breakdown Strobe, Amber, p/n: 1413815-A Item PartNo. Qty. Description 1 4 Flash Tube 2. fh Lens, Strobe, Clear 2. 1 Lens, Strobe, Red 2. 1415716 1 ... Lens, Strobe, Blue 2 1414282 fee ... Lens, Amber Options - 192 ‘tobe Ugh Assaraly pl: 1412070, 02702Mlustrated Parts Breakdown 0 Figure 8-4: Strobe, Amber, p/n: 1413815-A <> Options - 193 ‘soto lpn Asem, i: 1412879, 0202C2 iiustrated Parts Breakdown Notes Options - 194 _svobe gn Aas ph 1412078-b, 6202Illustrated Parts Breakdown Fire Extinguisher, p/n: 50102 Item PartNo. Qty Description ..Fire Extinguisher, 2.5 Pounds TV ensrneteeee SOLO cecesee 1 Figure 8-5: Fire Extinguisher, p/n: 50102 ~~ Fr Benge, in $0102, 1188 Options - 195Q Illustrated Parts Breakdown Notes Options - 196 Fie Exinguhe, ir 60102-0, 1166