REPAIR PARTS MANUAL Snorkelift UNO-41D/41G (4x4) SERIES NOTES: Always give the serial number and model number of your “Snorkelift” when ordering parts. This information is found on the nameplate which is mounted at the Ground Controls Station. Be sure to order all parts by their part number, and if possible specify routing of shipment. All correspondence relative to this unit, such as field reports, discrepancy reports, requests for service information, etc., should be directed to: ‘Snorkel-Economy ‘A Figgie International Company P.O BOX 4065 ST JOSEPH MO 64504-0065 Attention Service Manager (Snorkel EESSEU AGGIE INTERNATIONAL COMPANY ST. JOSEPH, MISSOURI Publication no, RPM-002-UNO-41D/41G (4x4) October 1991LIMITED WARRANTY Snorkel-Economy, A Figgie International Company warrants each new product manufac- tured and sold by it to be free from defects in material and workmanship for a period of, one year from date of delivery to a customer. During the first six months, any part or parts which upon examination by Snorkel-Economy Service Department are found to be defective, will be replaced or repaired by Snorkel-Economy through its local authorized dealer at no charge. During the second six months, any part or parts found to be defec- tive will be replaced or repaired at no charge, however, any labor charges incurred as a result of such replacement or repair will be the responsibility of the customer. Customer and dealer shall not be entitled to the benefits of this warranty and Snorkel- Economy shall have no obligations hereunder unless the “Pre-Delivery Adjustment and In- epection Report” and the “Customer Delivery Report have hoth been properly completed and returned to the Snorkel-Economy Service Department within 10 days after delivery of the Snorkel-Economy product to customer or dealer rental fleet. ‘THIS WARRANTY EXCLUDES AND SNORKEL-ECONOMY DOES NOT WARRANT: 1. Engines, motors, tires, batteries or similar components or accessory items manufac- tured by suppliers to Snorkel-Economy who furnish their own warranty: however, ‘Snorkel-Economy will, to the extent permitted, pass through any such warranty protection to its customer or dealer. 2. Any Snorkel-Economy product which has been modified or altered outside Snorkel- Economy's factory without Snorkel-Economy's prior written approval, if such modification or alteration, in the sole judgment of Snorkel-Economy, adversely affects the stability or reliability of the Snorkel-Economy product. 3. Any Snorkel-Economy product which has been subject to misuse, improper main- tenance or accident. “Misuse” includes but is not limited to, operation beyond the factory-rated load capacity and speeds. “Improper maintenance” includes but is not ited to, failure to follow the recommendations contained in the Snorkel-Economy Operation and Service manual. Snorkel-Economy is not responsible for normal main- tenance, service adjustments and replacements, including but not limited to, hydraulic fluid, filters, and lubrication. 4, Incidental or consequential expenses, losses, or damages related to any part or ‘equipment failure, including but not limited to downtime on the unit or loss time for workers. This warranty is expressly in lieu of all other warranties, obligations or liabilities of Snorkel-Economy, either express or implied. SNORKEL-ECONOMY MAKES NO WAR- RANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, IN- CLUDING INJURY TO PERSONS OR PROPERTY. ‘The customer shall make all warranty claims through its local authorized dealer. Please contact them, or if unable, the Snorkel-Economy Service Department for further assis- tance. SNORKEL-ECONOMY, A FIGGIE INTERNATIONAL COMPANY 7990REPAIR PARTS MANUAL ORGANIZATION The Repair Parts Manual consists of four sections, separated by index tab dividers with the Index of the contents for each section immediately following the divider. Sub-assemblies and detailed parts are identified by index numbers on the illustrations that correspond to the item numbers on the parts listing. When requesting any part, always specify complete part number, description, model and serial number of your unit, ‘The following is a general description of each section and ils contents. Repair Parts: Repair Parts (Section 1), contains parts listings and illustrations for general mechanical repair parts of all major installations and sub-assemblies of the unit. Hydraulics: Hydraulics (Section 2), contains parts listings and illustrations of hydraulic components installations including hydraulic schematics and individual components such as cylinders, controls vaives and solenoid operated valves. Electrical: Electrical (Section 3), contains parts listings and illustrations of electrical components installations including wiring schematics and controller drawings. Options: Options (Section 4), contains parts listings and illustrations of optional installations that may be installed on your unit.DISASSEMBLY AND REASSEMBLY PROCEDURES The illustrations located in Repair Parts Manual, are designed for use as a guide for disassembly of the “Snorkelift” and components as well as for parts replacement. Always refer to the hydraulic system installation drawings and the electrical wiring diagram before removing or disassembling associated parts. DO NOT attempt to disconnect or remove any hydraulic line before reading and understanding all text concerning the system hydraulics. In most cases, disassembly of the “Snorkelift” will be obvious from the illustration. When disassembling or reassembling components, complete the procedural steps in sequence. DO NOT partially disassemble or assemble one part, then start on another. Always check your work to assure that nothing has been overlooked. The following list is a gentle reminder when disassembling or assembling the “Snorkelift”. 1. Always be conscious of weight. 2. Never attempt to lift heavy objects without the aid of a mechanical device. 3. DO NOT allow heavy objects to rest in an unstable condition. 4, Always make sure booms are in stowed position - blocked or the weight removed by a suitable lifting device before disconnecting any hydraulic lines to the boom holding valves or cylinders. 5. When raising a portion of the machine, be sure that adequate blocking is properly postioned - DO NOT depend on iting device to held and secure weight. 6. Make sure unit is level before removing booms or turntable. 7. If a part resists removal, check to see if all fasteners, electrical wiring, hydraulic lines, etc., have been removed or that other parts are not interfering. Parts should be thoroughly inspected before restoring to service at the time of reassembly. Burrs, nicks or scratches may be removed from machined surfaces by honing or polishing with #600 crocus cloth, followed by a thorough cleaning in an approved cleaning solvent, and blown dry with compressed air. DO NOT alter the contour of any part. If this operation does not restore the part to a serviceable condition, replace the part. Replace all O-rings, seals, and gaskets at reassembly. Use new roll pins or cotter pins. Dip all packing rings and seals in hydraulic oil before reassembling in cylinder and manifold installations. Replace any part having imperfect threads. In general, units that have been disassembled can be reassembled by reversing the order of disassembly. 0Remember that the service life of a machine can be increased by keeping dirt and foreign materials out of the vital components. Precautions have been taken to safeguard against this; shields, covers, seals and filters are provided to keep air, fuel, and oll supplies clean; however, these items must be maintained on a scheduled basis in order to function properly. At any time air, fuel, or oil ines are disconnected, clean surrounding areas as well as the opening and fittings themselves. As soon as a line or component is disconnected, cap or cover all openings to prevent the entry of dirt or foreign materials. New parts should remain in their container until they are ready to be used. Clearly mark or tag hydraulic lines and electrical wiring connections when disconnecting or removing them trom unit. This will assure that they are correctly reinstalled. Proper assembly is critical to the successful rebuilding of any unit. Carefully inspect any parts which are to be reused. If in doubt, replace. “SAFETY FIRST” is a good slogan. Replace any guards and protective devices that have been removed to carry out maintenance and repair work. IlREPAIR PARTS - SECTION 1 INDEX Bottom Boom Installation. .... . Page 1-5 Chassis Cowling Installation .. . . Page 1-53 Chassis/Turntable Mounting... . Page 1-3 Drive Installation, Rear belt Page 1-35 Drive Motor, Front . . . Page 1-33 Drive Motor, Rear Page 1-39 Drive Motor Brake . . . Bae ee Page 1-41 Engine Installation, Kubota Diesel - Page 1-61 Engine Installation, Toyota Gas Page 1-62 Extension Cylinder Assembly Page 1-17 Fuel Tank Installation . Page 1-43 Hose Carrier Assembly Page 1-19 Hydraulic Oil Reservoir Installation” ae Page 1-45 Intake/Exhaust Installation, Kubota Diesel. . | Page 1-69 Intake/Exhaust Installation, Toyota Gas... . . Page 1-73 Lower Floating Turret Installation ce Page 1-7 Middle Boom Installation ..... . Page 1-9 Placards Installation, Kubota . Page 1-55 Placards Installation, Toyota... . Page 1-57 Platform Installation... . Page 1-21 Platform Rotator Assembly Page 1 - 23 Platform Rotation Gear Box Page 1-25 Power Wheel, Front . Page 1-31 Power Wheel, Rear 8 Page 1 - 37 Steer Yoke & Wheel Installation . . Page 1-29 Steering Installation ......... Page 1-27 Swing Drive, Gear Products Manufacture . Page 1-49 Swing Drive, Hub City Manufacture... .. . Page 1-51 Throttle and Choke Installation, Toyota Gas. - Page 1-71 Throttle and Run Installation, Kubota Diesel. - Page 1-67 Top Boom Assembly, Base Boom . Page 1-13 Top Boom Assembly, Tip Boom . . Page 1-15 Turntable Cowling/Swing Drive Installat Page 1 - 47 Upper Floating Turret Installation ........ Page 1-11 Page no. 1-1CHASSIS/TURNTABLE MOUNTING ITEM " 12. PART NO D-015-1644 D-015-1666 C-015-0059 ‘A-556-0201 ‘A-556-0051 ‘A-557-0001 503-7102 507-4401 ‘A-007-0769 503-8702 A-007-3492 CHASSIS WELDMENT TURNTABLE WELDMENT . . ROTATION BEARING GEAR ...... . CAPSCREW 5/8-11 SELF LOCKING . WASHER 5/8 FLAT ASTM-F436 . . CAPSCREW 5/8-11 SELF LOCKING . GREASE FITTING, BALKAMP #4-700 BULKHEAD CONNECTOR BULKHEAD LOCK NUT LUBRICATION HOSE . ELBOW, MALE 45° DECAL, GREASING INSi DESCRIPTION Page no. 1-2BOTTOM BOOM INSTALLATION ITEM PART NO C-015-0824 C-015-0822 D-015-1414 B-015-1102 A-601-0092 ‘A-601-0093 A.015-0182 A-015-0685 A-015-0689 A.015-0687 A-007-0033 ‘A-007-0473 250-2032 015-0123 250-0026 250-0016 A-015-0126 DESCRIPTION BOTTOM BOOM WELDMENT BOTTOM FOLLOWER BAR WELDMENT . |. |. CYLINDER ASSEMBLY, BOTTOM BOOM LIFT. REPLACEMENT HYDRAULIC TUBE REPLACEMENT CARTRIDGE NEEDLE VALVE REPLACEMENT CARTRIDGE HOLDING VALVE PIN, LIFT CYLINDER ROD END .. . . PIN, LIFT CYLINDER TO TURNTABLE PIN, FOLLOWER BAR TO TURNTABLE PIN, BOTTOM BOOM TO TURNTABLE PIN LOCK. WASHER 5/16 MEDIUM LOCK . . - CAPSCREW 5/16-18 DRILLED HD. . .040 DIA SS SAFETY LOCKWIRE . . . BEARING, GARMAX #GM2024-32 BEARING SPACER ......... BEARING, GARMAX #GM2024-16 | - BEARING, GARMAX #GM2426-92 BEARING SPACER . . : REQ Raanazooaseas aawazoos Page no. 1-4LOWER FLOATING TURRET INSTALLATION ITEM ___PARTNO. DESCRIPTION REQ 1. ©-015-0824 BOTTOM BOOM WELDMENT .......... REF 2. C-015-0822 BOTTOM FOLLOWER BAR WELDMENT ...........- REF 3, D-015-0995 LOWER FLOATING TURRET . 1 4. 015-0828 PIN, BOOM TO LOWER FLOATING TURRET. . 1 5. A-015-0826 PIN, FOLLOWER BAR TO LOWER FLOATING TURRET 1 6. A011-0581 SPACER.......... ant 4 7. A015-0318 STRAP ..... 2 8 WASHER 3/6 MEDIUMLOCK «|. ei 4 9. CAPSCREW 9/8-16 x 13/4 LG HEXHD GR5 . . 4 10. B-015-0949 HOSE COVER .. . a 1 oe WASHER 5/16 MEDIUMLOCK oss cece 8 12. CAPSCREW 5/16-18 x 9/4 LG HEX HD GA 5 4 13. 007-0033 PINLOCK................... 2 14. A-007-0473 CAPSCREW 5/16-18 DRILLED HD 4 15. .040 DIA SS SAFETY LOCKWIRE ......... AR Page no. 1-6MIDDLE BOOM INSTALLATION ITEM PNOMSENS 10. 1" 12. 13, 14. 15, 16, 17. 18. PART NO ¢-015-0820 C-015-0823 B-015-1015 250-0026 B-015-1016 015-1413 B-015-0370 A-601-0292 A-601-0293 A-015-0182 A015-0184 4007-0033 ‘A-007-0473 250-2032 A-015-0123 250-0016 A015-0126 DESCRIPTION REQ MIDDLE BOOM WELDMENT . MIDDLE FOLLOWER BAR WELOMENT LIFT CYLINDER ANCHOR ee eee : BEARING, GARMAX #GM2026-16 pee eee Hone WASHER STRIP . . . WASHER 1/2 MEDIUM LOCK... CAPSCREW 1/2-13 x 1 1/2 L@ HEX HD GR'S CYLINDER ASSEMBLY, MIDDLE BOOM LIFT . REPLACEMENT HYDRAULIC TUBE REPLACEMENT CARTRIDGE NEEDLE VALVE REPLACEMENT CARTRIDGE HOLDING VALVE PIN, LIFT CYLINDER ROD END . 7 PIN, LIFT CYLINDER BASE END PINLOCK........ ‘i WASHER 5/16 MEDIUM LOCK . CAPSCREW 5/16-18 DRILLED H .040 DIA SS SAFETY LOCKWIRE BEARING, GARMAX #GM2024-32 BEARING SPACER .... BEARING, GARMAX #GM2428-92 BEARING SPACER soansane wanazaanae arabe Page no. 1-8MIDDLE BOOM INSTALLATIONUPPER FLOATING TURRET INSTALLATION ITEM__ PART NO DESCRIPTION REQ 1. C-015-0820 MIDDLE BOOM WELDMENT. . eee eae -. + REF 2. C-015-0823 MIDDLE FOLLOWER BAR WELDMENT aaa ee Aer, 3. D-015-1413 CYLINDER ASSEMBLY, TOP BOOMLIFT ....... a 1 B.015-0370 REPLACEMENT HYDRAULIC TUBE A-601-0292 REPLACEMENT CARTRIDGE NEEDLE VALVE ‘A-601-0293 REPLACEMENT CARTRIDGE HOLDING VALVE A.015-0182 PIN, LIFT CYLINDER ROD END A-015-0184 PIN, LIFT CYLINDER BASE END . ‘A-007-0033 PIN LOCK WASHER 5/16 MEDIUM LOCK . ‘A.007-0473 CAPSCREW 5/16-18 DRILLED HD. 040 DIA SS SAFETY LOCKWIRE . . . oe D-015-0651 UPPER FLOATING TURRET WELDMENT en : 41, 0160186 PIN, FOLLOWER BAR TO UPPER FLOATING TURRET 12. 4015-0192 PIN, MIDDLE BOOM TO UPPER FLOATING TURRET 13. A-015-0190 PIN, TOP BOOM TO UPPER FLOATING TURRET 14 CAPSCREW 1/2-13 x 1.3/4 LG HEX HD GR . 18. 556-0039 SELF LOCKING NUT 1/2-13 ESNA #22NE-083 16. A-015-0177 PIN, MASTER LEVEL CYLINDER BASE END . . 17. ©-015-0110 MASTER LEVEL CYLINDER MOUNT .... . 18 A-015-0179 PINLOCK. .. ae : 19, WASHER 1/2 MEDIUMLOCK «52... 20. A-686-0138 CAPSCREW 1/2-13 x 1 LG SELF LOCKING . 21. C-015-0045 CYLINDER ASSEMBLY, MASTER LEVEL . 22, A.015-0175 PIN, MASTER LEVEL CYLINDER ROD END 23. A-015-0319 CLAMP BAR Ree eee eens 24. A-015-0581 SPACER. : 25. A-015-0318 STRAP Seenoms MNS dae ea eee Be sone Page no. 1-10UPPER FLOATING TURRET INSTALLATIONTOP BOOM ASSEMBLY, BASE BOOM ITEM __ PART NO DESCRIPTION REQ 1. D-015-0060 BASE BOOM WELDMENT .. . 1 2. 509-3027 CLAMP, AEROQUIP #900729-27 .... .. 1 3 CAPSCREW 3/8-16 x 1 LG HEX HD GR 5 4 4 WASHER 3/8 MEDIUM FLAT . . 9 5. WASHER 3/8 MEDIUM LOCK . . S 20 6 556-0033 SELF LOCKING NUT 9/8-16 ESNA #22NE.066 10 7. COTTER PIN 3/16 DIAx 1 1/2 LONG . 2 8 015-0170 PIN, EXTENSION CYLINDER BASE END . . 1 9. CAPSCREW 3/8-16 x 1 LG HEX HD GR 5 PLTI 16 10. -015-1519 SLIDE PAD TRACK ...... ae 1 11. D-015-0251 CYLINDER ASSEMBLY, EXTENSION . : 1 12. C-015-0286 TUBE WELDMENT . : 1 13, HOSE CARRIER WELDMENT REF 14. GAPSCREW 9/8-16 x 1 1/4 LG HEX HD GR 2 15. A015-0114 PAD STOP BAR . i agente 2 16. 015-0116 SLIDE PAD . ee. 1 17, B-015-0289 RAMP... . Sea 1 184.018.0117 SLIDE PAD SHIM, .030 THICK 4 A-015-0118 SLIDE PAD SHIM, .063 THICK . 4 19. A015-0115 SLIDE PAD ae 4 20. CAPSCREW 3/8-16X1LGFHSKTPLTD 00.000 sees eee eee eee 4 21, B-007-2682 SLIDE PAD . a 1 22, B.007-2683 SLIDE PAD SPACER, 1/4 INCH THICK - 1 B-007-3111 SLIDE PAD SPACER, 1/8 INCH THICK . 1 23, B-007-2681 SLIDE PAD MOUNT . 7 1 24, 250.0018 BEARING, GARMAX #GM2426-32 a 25. 250-0034 BEARING, GARMAX #GM1620-16 fod 26, 280.0026 BEARING, GARMAX #GM2026-16 (LIFT CYLINDER PIVOT) 1 27. CAPSCREW 5/16-18 x 1/2 LG HEX HD GR5 5 28. WASHER §/16 MEDIUM LOCK . 5 29. WASHER 5/16 MEDIUM FLAT 5 Page no. 1-12TOP BOOM ASSEMBLY, BASE BOOM Page no. 1-13,TOP BOOM ASSEMBLY, TIP BOOM ITEM PSeenouse 13, 14, 15, 16. 17. 18. PART NO D-015-0050 A-007-0838 ‘A-007-1272 A-015-0122 A-015-0121 556-0033 D-015-0251 A-015-0113 015-0248 015-0939 A-601-0293 B-015-0941 B-015-0940 A015-0171 C-015-0085 C-015-1524 DESCRIPTION TIP BOOM WELDMENT. . SLIDE PAD SHIM, .030 THICK . ‘SLIDE PAD SHIM, .063 THICK . SLIDE PAD SLIDE PAD CAPSCREW 9/6-16 x 1 1/4 LG FH SKT PLTD ‘SELF LOCKING NUT 3/8-16 ESNA #22NE-066 CYLINDER ASSEMBLY, EXTENSION BACK-UP BAR . . CAPSCREW 3/8-16 x 1 LG DRILLED HD 040 DIA SS SAFETY LOCKWIRE .. . . CYLINDER ASSEMBLY, SLAVE LEVEL . REPLACEMENT CARTRIDGE HOLDING VALVE 1/4 OD HYDRAULIC TUBE ASSEMBLY 1/4 OD HYDRAULIC TUBE ASSEMBLY . PIN, SLAVE LEVEL CYLINDER BASE END. . ‘SLAVE LEVEL CYLINDER MOUNT PLATE . . . CHANNEL MOUNT PLATE . . . a WASHER 1/2 MEDIUM LOCK ... . CAPSCREW 1/2-13 x 1 LG HEX HD GR 5 REQ SSeonaas ee Ban eee Page no. 1-14TOP BOOM ASSEMBLY, TIP BOOMEXTENSION CYLINDER ASSEMBLY eM @rogeen PART NO. D-015-0053 A-601-0294 B-015-0396 555-0050 ‘A-006-0089 C-015-0088 A-556-0164 DESCRIPTION CYLINDER ASSEMBLY, EXTENSION ........ REPLACEMENT CARTRIDGE HOLDING VALVE 9/8 OD HYDRAULIC TUBE ASSEMBLY CLAMP, IDEAL #5452......... : CAPSCREW 1/4-20 x 1/2 LG FH SKT PLTD . SLIDE PAD . : ‘ CYLINDER MOUNT WELDMENT SELF LOCKING NUT 1 1/8-7 ESNA #52NE-187 COTTER PIN 3/6 DIAX1 1/2LONG ....... REQ Page no. 1-16EXTENSION CYLINDER ASSEMBLYHOSE CARRIER ASSEMBLY ITEM __PART NO. DESCRIPTION REQ 1. B-015-0226 LOWER CHANNEL 1 2 A-992-0014 PLASTIC TRACK ASSEMBLY, 29 LINKSLONG «22... os 1 3. A-992-0016 PLASTIC TRACK MOUNTING BRACKET 1 4 CAPSCREW 1/4-20 x 3/4 LG HEX HD GR 5 4 5. A-011-0581 SPACER... 4 & 856-0004 SELF LOCKING NUT 1/4-20 ESNA #22NE-040 - 6 7. A-015-0224 CLAMPBAR .... ee 3 8 CAPSCREW 3/8-16 x 1/2 LG HEX HD GR 5 2 9 A015-0586 SPACER... .. 0.0.00 e eee eect ete eee 2 10. WASHER 3/8 MEDIUM FLAT |... 8 11. 886-0038 SELF LOCKING NUT 3/8-16 ESNA #22NE-066, 6 12, A-015-0315 3/16 ID HYDRAULIC HOSE ASSEMBLY 7 2 13, 301.0009 CONTROL WIRE #1, 18 GAUGE - 12 CONDUCTOR x 68 FOOT LONG 1 14, A-301-0005 CONTROL WIRE #2, 18 GAUGE - 12 CONDUCTOR x 68 FOOT LONG . . 1 15. A-301-0006 POWER WIRE, 12 GAUGE - 8 CONDUCTOR x 68 FOOT LONG 1 16. B-015-1526 TOP CHANNEL ... : 1 17, A-992-0015 PLASTIC TRACK MOUNTING BRACKET . |... 1 18, CAPSCREW 5/16-18x 3/4 LGHEXHDGR5 «2.0... .. 0.0.2 2 19. WASHER 5/16 MEDIUM FLAT . 2 20. 56-0031 SELF LOCKING NUT §/16-18 ESNA #22NE058 2 21. B-015-1520 SLIDE PAD MOUNT BAR . .. . ‘ 1 22. A-015-1876 SLIDE PAD SPACER 1 23. A-015-1587 SLIDE PAD... . es 1 24, CAPSCREW 1/4-20 x 1 9/4 LG SKT FH PLTD 2 25. A-015-0256 SPACER... .. : 2 26. WASHER 9/8 MEDIUM LOCK... - 2 27. CAPSCREW 3/8-16x41/2LGHEXHDGRS...... 2... 2 28. CAPSCREW 3/8-16x 1 1/2LGHEXHDGR5............-.--- 4 Page no. 1-18HOSE CARRIER ASSEMBLY Page no. 1-19PLATFORM INSTALLATION ITEM ©exnoasena 14, 15. 16. 17. 18. 19. PART NO. ‘A-015-0180 A-015-0172 A-015-0179 A-556-0136 A-007-0033 ‘A-007-0473 556-0039 D.015-2287 D-015-2286 B-015-0528 B-015-1581 556-0033 A-015-0605 B.015-2172 A-015-0473 ‘A-015-0509 DESCRIPTION PLATFORM ROTATOR ASSEMBLY PIN, TIP BOOM TO PLATFORM ROTATOR ... . PIN, SLAVE LEVEL CYLINDER TO PLATFORM ROT/ PIN LOCK. : ‘CAPSCREW 1/2-13 SELF LOCKING DRILLED HD” PIN LOCK ee WASHER 5/16 MEDIUM LOCK . CAPSCREW 5/16-18 DRILLEDHD |. |. feces .040 DIA SS SAFETY LOCKWIRE .... eee eeaeeea SELF LOCKING NUT 1/2-13 ESNA #22NE-083 « WASHER 1/2 MEDIUM FLAT... . : eae CAPSCREW 1/2-13x 2 1/4 LG HEX HD GRS cee PLATFORM WELDMENT, STANDARD 30 x 48 . een PLATFORM WELDMENT, OPTIONAL 30 x60. : fe PLATFORM FLOOR, STANDARD 30 x 48 PLATFORM : PLATFORM FLOOR, OPTIONAL 30 x 60 PLATFORM .. . SELF LOCKING NUT 3/8-16 ESNA #22NE-066 . WASHER 3/8 MEDIUM FLAT . : BAR CAPSCREW 3/8-16x1 3/4 LG HEXHD GRS | |. GRAVITY GATE ASSEMBLY ....... . REPLACEMENT GRAVITY GATE REPLACEMENT SPACER REPLACEMENT ROLLER REQ > asim as aoa gonsasa Page no. 1-20PLATFORM ROTA™OR ASSEMBLY ITEM__PART NO DESCRIPTION REQ 1. D-015-1502 PYLON WELDMENT 1 2. A-015-0532 KEY : 1 3. C-015-1501 PYLON MOUNT WELDMENT 1 4, 250-2032 BEARING, GARMAX #GM2024-32 2 5. A-015-0133 BEARING SPACER... 1 6 A-556-0154 CAPSCREW 1/2-13 x 1 3/4 LG SELF LOCKING GR 8. 6 7 WASHER 1/2 FLAT ASTM-F436 . . ‘ 12 8 556-0099 SELF LOCKING NUT 1/2-13 ESNA #22NE-083 . 6 9. C-015-0244 LOWER MOUNT . i 1 10, A-007-0033 PINLOCK. . . 1 " WASHER 5/16 MEDIUM LOCK . . 8 12, 007-0473 CAPSCREW 5/16-18 DRILLED HD 4 13, .040 DIA SS SAFETY LOCKWIRE . . . 7 AR 14, CAPSCREW 5/16-18x11/4LGHEXHDGRS .... 4 15. B-015-1804 ROTATION STOP WELDMENT. . . . i 2 16. 015-0264 MANUAL ROTATION GEAR BOX . . 1 17, 015-0210 PINLOCK. . . : 1 18. B-015-0393 MANUAL ROTATOR CRANK . 1 19, 015-0498 KEY wee 1 20. SET SCREW 9/8-16 x 3/8 LG FLAT POINT . 1 Page no. 1-22PLATFORM ROTATOR ASSEMBLYPLATFORM ROTATION GEAR BOX ITEM__PART NO. DESCRIPTION 0. A-015-0264 MANUAL ROTATION GEAR REDUCER.................... SAFEGUARD POWER TECH SYSTEMS MODEL #0222-00180-1350 1 SPACER, #0223-01901-320 2. SPACER, #0223-01902-320 3. GASKET, #0223-01909-320 4. GASKET, #0223-01910-320 . . . 5. WORM, #0223-01952-320 6. 819-0031 WORM GEAR, #0223-01953-320 7. HOUSING #0225-09874-1350 8 CAP - OPEN, #0225-09875-1350 9. CAP - OPEN, #0225-09876-1350 10. CAP - CLOSED, #0225-09877-1350 re INPUT SHAFT, #0225-09878-1350 12. OUTPUT SLEEVE, #0225-09879-1350 13. OUTPUT SPACER #0225-09880-1350 14. BEARING CUP, #8-32-20-58-074 16, BEARING CUP, #8-32-20-58-075 16. BEARING CONE, #8-32-20-68-074 . 17. BEARING CONE, #8-32-20-68-075 . . . 18, CAPSCREW 3/8-16 x 1 LG HEX HD GR 5 19 CAPSCREW 5/16-18 x 3/8 LG HEX HD GR 5 20. KEY, 1/2 INCH SQUARE, #8-47-17-05-038 . 24 KEY, 3/16 INCH SQUARE, #8-47-17-05-103 . 22. RETAINING RING, #8-47-17-86-146 23. PIPE PLUG 1/2 NPT, #8-63-12-61-004 ..... 24. SEAL, CHICAGO RAWHIDE #21070-856 25. SEAL, CHICAGO RAWHIDE #29224 Naot saSonnynssssansas Page no. 1-24PLATFORM ROTATION GEAR BOX Page no. 1-25STEERING INSTALLATION ITEM__PART NO DESCRIPTION REQ 1 STEER YOKE AND WHEEL INSTALLATION . REF 2. ©-015-0216 STEERINGCYLINDER .................0005 2 3, MACHINE BUSHING 1 1/2 OD x 1 ID x 14GA 3 4, 4015-1607 PIN, STEERING CYLINDER ROD END 2 5, 856-0152 ROLL PIN 5/16 IDA x2 INCHES LONG 6 6. A-015-0095 PIN, STEERING CYLINDER BASE END 2 7. B-015-1602 TIE ROD END WELDMENT 1 8 C-015-1604 TIE ROD 1 9 A011-0920 PIN,TIEROD .......... 2 10. A-557-0001 GREASE FITTING, BALKAMP #4-700. 2 4 CAPSCREW 5/16-18 x 5/8 LG HEX HD GR 5 2 12, WASHER 5/16 MEDIUM LOCK 2 13, 4008-0348 SPACER 2 14. A-269-0001 SELF ALIGNING BEARING . 2 15. 250-2229 BEARING, GARMAX #GM2426-16 4 16. A-010-1028 YOKE PIN . . 4 17, 4010-1921 PIN KEEPER PLATE. . a 4 18, WASHER 3/8 MEDIUM LOCK . . . ‘ 12 19. CAPSCREW 3/8-16 x 3/4LGHEXHDGRS ..... 12 20. MACHINE BUSHING 2 1/4 OD x 1 1/2 IDx14GA 6 21, B-015-1653 PIN GUARD i ‘ 2 22, 258-0001 THRUST WASHER 2 Page no. 1-26STEERING INSTALLATIONSTEER YOKE AND WHEEL INSTALLATION ITEM ___PART NO. DESCRIPTION REQ 1. A-603-0031 HYDRAULIC DRIVE MOTOR... . . 2 2. D-016-1591 YOKE WELDMENT, LEFT HAND (sHowny 1 D-015-1592 YOKE WELDMENT, RIGHT HAND . 1 3. 711-0155 O-RING, PARKER DASH 159 . 2 4 A015-1589 POWER WHEEL . 2 728-0022 REPLACEMENT WHEEL BOLT | 5. A-556-0154 CAPSCREW 1/2-13 x 1 3/4 LG HEX HD GR 8 4 6 WASHER 1/2 MEDIUM LOCK : 4 7. A'856-0180 SELF LOCKING NUT 5/8-11, GREER #F52N7562-1011_ 16 8 WASHER 5/8 FLAT ASTM-F436 : 16 9. CAPSCREW 5/8-11 x2 1/2LGHEXHD GR... 16 10. C-015-1127 WHEEL . 2 11. A-728-0005 RIMVALVE - 2 12. &-728-0001 LUG NUT . 18 134-728-0014 TIRE 12-16.5 8 PLY, GENERAL MANUFACTURE... . 5. 2 A-728-0017 TIRE 12-16.5 8 PLY, FIRESTONE MANUFACTURE .........- 2 A-728-0021 TIRE 12-16.5 8 PLY, GOODYEAR MANUFACTURE 2 NOTES: DO NOT MIX TIRE BRANDS OR SIZES ON ANY ONE MACHINE Page no. 1-28STEER YOKE AND WHEEL INSTALLATIONPOWER WHEEL, FRONT ITEM PART NO. DESCRIPTION REQ 0. A-015-1589 POWER WHEEL, AUBURN GEAR MODEL 6 #6WBBI5056C .... . 2 1 COVER #603915 ............. 7 1 2 CAPSCREW 5/16-18 x 1 LG HEX HD GR 5 8 3 RING GEAR #14-16-162-001 1 4 RETAINING RING #14-02-410-003 1 5 WHEEL BOLTS #14-00-183-005. . . 9 6. BEARING CUP #04.01-102-12. . . 2 7. BEARING CONE #04-01-101-17 1 8 INPUT SHAFT #618916 1 9. HUB #14-02-179-004 ........ 1 10. ‘SPINDLE #14-02-079-005 ...... 1 11 BEARING CONE #04-01-101-95 1 12, OIL SEAL #14-00-044-010 ... . 1 13, COUPLING #14-02-089-006 ... . 1 14, DISENGAGE SPRING #14-02-156-001 . .. . 1 16, RETAINING RING #613912 .......... fe 2 16. CAPSCREW 9/8-24 x 1 7/8LGHEXHDGRS .... 6 17. WASHER 3/8 MEDIUM FLAT... 0.22.22 ne eee eee 6 18, CARRIER ASSEMBLY #665952 . 1 19, MAGNETIC PLUG #14-00-052-012 1 20. CAPSCREW HEX HD #618305. . cise) 21. RETAINING RING #613909 eae 1 22. DISENGAGE COVER #12-02-039-005 : 1 23. PLUNGER #610801..........---- 1 24. O-RING #614101 . . 1 28. SUN GEAR #616568... . 1 26. THRUST WASHER #95-04-115-01 1 27. BACK-UP WASHER #14-02-193-002 7 2 Page no. 1-30DRIVE MOTOR, FRONT ITEM __PART NO. DESCRIPTION REQ 0. A-603-0031 DRIVE MOTOR, EATON #104-2243-001 ....... 2 1 SHAFT ASSEMBLY #21618-008 es 1 (INCLUDES ITEMS 2 THROUGH 5) 2 RETAINING RING #14472-000 1 3. BEARING #9103-010 .. . . 2 4 BEARING SPACER #21579 . 1 5. OUTPUT SHAFT #21575-008 1 6. SEAL #9022-006 . ‘ 3 7 VALVE PLATE #21722 1 8 SEAL #250001-039 1 9. VALVE #21598 . 1 10. COMPRESSION SPRING #7389 2 " BALANCING RING #21599 1 12, SPRING PIN #14161 2 13, O-RING #250001-024. . . - 1 14, BACK-UP RING #14461-004 1 15, ‘O-RING #250001-028...... 1 16, BACK-UP RING #14461.005 1 17. O-RING #250001-031....... 1 18. BACK-UP RING #14461-006 . . . 2 19, SEAL #9121-001 ...... 1 20. ‘SEAL #9057-009 : 1 21. BACK-UP WASHER #7382 . 1 22. BEARING HOUSING #21578-001 1 23. DRIVE #21371-005 . . : 1 24, FACE SEAL #9050 1 25. WEAR PLATE #22026... . 1 26. GEROLER ASSEMBLY #21625-005 1 (INCLUDES ITEMS 27 THROUGH 29) 27. GEROLER RING #21624-004 ............ 1 28. GEROLER STAR #8037-005 1 29. GEROLER ROLLER #7371-00504 7 30. VALVE DRIVE #8433... 1 31 VALVE HOUSING ASSEMBLY #21602-001 1 (INCLUDES ITEMS 32 THROUGH *) 32. VALVE HOUSING #21600 . 1 33. STEEL BALL #18026 .. 2 34, PLUG #8349... 2... : 2 365. O-RING #250003-903.............. 2 36. COMPRESSION RING #6464 2 37, PLUG #9188 2 38, PLUG #9072-003 : 1 39. PLUG #9072-006 .... 1 40. CONTROL SPOOL #220449 - : 1 at. COMPRESSION SPRING #230304 . 1 42. COMPRESSION SPRING #230305 . 1 43. O-RING #250003-908 7 1 44. HEX HD PLUG #9152-002 . . . . 1 Page no. 1-32DRIVE MOTOR, FRONT INI \I\\ V7 \ \ \ 32 34 35 36 37 33:16 15 17 18 @ Il 30 27 28 25 23 22 2019 Page no. 1-33DRIVE INSTALLATION, REAR ITEM __PARTNO. DESCRIPTION REQ 1. A-603-0027 HYDRAULIC DRIVE MOTOR 2 2. 711-0155 O-RING, PARKER DASH 159 4 3. A-720-0017 DRIVE MOTOR BRAKE 2 4. A.015-1588 POWER WHEEL ... 2 A-728-0022.__ REPLACEMENT WHEEL BOLT 5. A-556-0154 CAPSCREW 1/2-13 x 1 1/4 LG HEX HD GR 5 4 6 WASHER 1/2 MEDIUM LOCK a 4 7 CAPSCREW 1/2-13 X 4 1/2 LG HEX HD GR5, 4 8, A.856-0180 SELF LOCKING NUT 5/8-11, GREER #F52N7582-1011. 16 9 WASHER 5/8 FLAT ASTM-F436 16 10, CAPSCREW 5/8-11 x 2 1/2 LG HEX HD GR 8 . 16 11. C-016-1127 WHEEL i nnd 2 12. A-728.0005 RIM VALVE 2 13. A-728-0001 LUG NUT 18 14. A-728-0014 TIRE 12-16.5 8 PLY, GENERAL MANUFACTURE 2 A-728-0017 TIRE 12-16.5 8 PLY, FIRESTONE MANUFACTURE 2 A-728-0021 TIRE 12-16.5 8 PLY, GOODYEAR MANUFACTURE. 2 NOTES: DO NOT MIX TIRE BRANDS OR SIZES ON ANY ONE MACHINE Page no. 1-34POWER WHEEL, REAR ITEM __PART NO. DESCRIPTION REQ 0. A-015-1588 POWER WHEEL, AUBURN GEAR MODEL 6 #6WB13156C 2 1 COVER #603915 ............ i 2 CAPSCREW 5/16-18 x 1 1/4 LG HEX HD GR 5. 8 3. RING GEAR #14-02-162-004 . . . 1 4 RETAINING RING #14-02-410-003 1 5. WHEEL BOLTS #14-00-183-005 9 6 BEARING CUP #04.01-102-12 2 7 BEARING CONE #04-01-101-17 1 8 INPUT SHAFT #618915 1 9. HUB #14-02-179-007 1 10. SPINDLE #14-02-079-005 1 11 BEARING CONE #04-01-101-35, 1 12, OIL SEAL #14-00-044.010 1 13. COUPLING #14-02-089-003 . . . . 1 14 DISENGAGE SPRING #14-02-156-001 1 15, RETAINING RING #613912... . 2 16. CAPSCREW 3/8-24 x 1 7/8 LG HEX HD GR 5 12 17. WASHER 3/8 MEDIUM FLAT 12 18, SECONDARY CARRIER ASSEMBLY #14-02-659-013 1 19. PRIMARY CARRIER ASSEMBLY #14-02-659-012 1 20. MAGNETIC PLUG #14-00-052-012 . 1 21 CAPSCREW HEX HD #618305 2 22. RETAINING RING #95-04-138-01 1 23. DISENGAGE COVER #12-02-039-005 1 24, PLUNGER #610801 1 25. O-RING #614101 i 1 26. SUN GEAR #14-02-165-008 1 27. THRUST WASHER #95-04-115-01 1 28. BACK-UP WASHER #14-02-193-002 2 Page no. 1-36POWER WHEEL, REAR 2 9 8 6 7 5 283 2 27 2 241 x SSS : IS | jo 10 Bon 6 8 4 6 17) 4 1 2 19 8 20 21 23 Page no. 1-37DRIVE MOTOR, REAR ITEM __PART NO DESCRIPTION REQ 0. A-603-0027 DRIVE MOTOR, EATON #106-2001 . 2 1 DRIVE #21971-009 .. . . 1 2 MOUNTING FLANGE #22382 1 3 SEAL #9022-006 .... 3 4 GEROLER ASSEMBLY ¥21625-001 . 1 (INCLUDES ITEMS 5 THROUGH 7) 5. GEROLER RING #21624-001 1 6 GEROLER STAR #8555-001 . . 1 7 GEROLER ROLLER #7371-002 7 8. VALVE PLATE #21722. . 1 9. VALVE DRIVE #8433, 1 10. VALVE #21598 1 11 COMPRESSION SPRING #7383 2 12 BALANCING RING #21599 1 13. SPRING PIN #14161 2 14. O-RING #25001-024 1 15. BACK-UP RING #14461.004 1 16. O-RING #250001-028 1 17. BACK-UP RING #14461-005 . 1 18. O-RING #250001-031.... . 1 19. BACK-UP RING #14461-006 2 20. VALVE HOUSING ASSEMBLY #21602-001 1 (INCLUDES ITEMS 21 THROUGH ar 2 VALVE HOUSING #21600 1 22. STEEL BALL #18026 . 4 23. PLUG #8349 2 24. O-RING #250003-903........ 2 25. COMPRESSION SPRING #6464. 2 26. PLUG #9072-003 1 27. PLUG #9072-006 1 28. CONTROL SPOOL #220449 | | 1 29. COMPRESSION SPRING #230304 1 30. COMPRESSION SPRING #230305 1 31 HEX HD PLUG #9152-002 1 32, O-RING #250003-908 1 Page no. 1-38DRIVE MOTOR, REAR | | | wa / i \ \ a 23 24 25 22 2217 16 B19 13 2 9 | Page no. 1-39,DRIVE MOTOR BRAKE ITEM___PART NO. DESCRIPTION. REQ 0. A-720-0017 HYDRAULIC BRAKE, MICO #B-131228-12 2 1 PRESSURE PLATE #40-230-019 1 2. SPRING PLATE #40-230-061 1 3. COVER PLATE #40-030-024 1 4 BEARING #42-470-034 1 5. SHAFT #40-180-036 1 6 RETAINING RING #42-640-047 1 7 RETAINING RING #42-640-011 1 8 OIL SEAL #42-190-070 ‘) 9 RETAINING RING #42-640-035 . 1 10. OUTER SPLINE #40-180-103 . 1 1 SOCKET HEAD SHOULDER BOLT #43-200-010 4 12. ROTOR #42-230-004 2 13. PRIMARY #42-230-003 1 44. STATOR #42-290-002 1 15 CASE SEAL #42-115-016 2 16. PISTON #40-010-028 00.0... 1 17. SPRING, RED #42-660-022 4 18. O-RING #42-630-065 : 19. BACK-UP RING #42-630-064 . . . 1 20. O-RING #42-630-067......... 1 a4 BACKUP SEAL #42-630-066 . . . 1 22 OIL SEAL #92-190-038 1 23. RETAINING RING #42-640-071 .......... 1 24, BEARING #42-470-062 1 25. DOWEL PIN #42-700-023 a 1 26. RETAINING RING #42-640-090 . . . 1 Page no. 1-40DRIVE MOTOR BRAKEFUEL TANK INSTALLATION a 2 enogeens PART NO C-015-0331 B-007-1940 556-0004 556-0033 ‘A-007-0483 771-4202 DESCRIPTION FUEL TANK, 20 GALLON CAPACITY : FUELTANKSTRAP ............... CAPSCREW 1/4-20 x 3/4 LG HEX HD GR 5 ‘SELF LOCKING NUT ESNA #22NE-040 . . . CAPSCREW 3/8-16 x 1 LG HEXHDGRS5 . SELF LOCKING NUT 3/8-16 ESNA #22NE-066 FUELGAUGE ... eee PIPE PLUG 1/4 NPT SQUARE HEAD REQ sass Page no. 1-42HYDRAULIC OIL RESERVOIR INSTALLATION ITEM PART NO. D-015-1590 A-015-2084 015-2085 A-015-2086 508-0004 B-007-1940 A-509-0007 771-4204 556-0004 556-0033 DESCRIPTION HYDRAULIC OIL RESERVOIR, 20 GALLON CAPACITY REPLACEMENT TANK COVER REPLACEMENT COVER GASKET REPLACEMENT FILLER/BREATHER CAP IN-TANK SUMP STRAINER HYDRAULIC OIL RESERVOIR MOUNT STRAP. LIQUID LEVEL GAUGE WITH THERMOMETER PIPE PLUG 1/2 NPT SQUARE HEAD . CAPSCREW 1/4-20 x 3/4 LG HEX HD GR 5 SELF LOCKING NUT 1/4-20 ESNA #22NE-040 CAPSCREW 3/8-16 x 1 LG HEXHDGR5 .. SELF LOCKING NUT 3/8-16 ESNA #22NE-066 REQ aannaae Page no. 1-44TURNTABLE COWLING/SWING DRIVE INSTALLATION ITEM __PARTNO. DESCRIPTION REQ 1. D-015-1063 SWING DRIVE . 1 2. A-603-0026 SWINGDRIVEMOTOR ....... 2... 1 3, 711-0152 O-RING, PARKER DASH-152 1 4. 857-0008 AIR VENT, ALEMITE #300805 i 5. WASHER 1/2 MEDIUM LOCK 2 6. A-656-0154 CAPSCREW 1/2-13 x 13/4 LG SELF LOCKING . 2 7, WASHER 1/2 FLAT ASTM-F436 . . 4 8. A-886-0165_ CAPSCREW 1/2-13 SKT HD SELF LOCKING | 4 9. NUT 5/8-11 HEX JAM . ae 3 10. A-556-0022 ADJUSTMENT BOLT 1 11, 4586-0178 ADJUSTMENT BOLT . 1 12, 586-0177 ADJUSTMENT BOLT 2 13. D-018-0719 DOOR, LEFTHAND......... 1 14 D.015.0720 DOOR, RIGHT HAND 1 15, D-015-0889 REAR PANEL . 1 16. C-015-0776_ LEFT FRONT COVER 1 17, WASHER 5/16 MEDIUM FLAT 20 18, WASHER 5/16 MEDIUM LOCK... . 6 19, CAPSCREW 5/16-18 x 3/4 LG HEX HD GR 5 2 20. CAPSCREW 5/16-18x 1 LGHEXHDGR5....... 18 21. 556-0031 SELF LOCKING NUT 5/16-18 ESNA #22NE-058 16 22, A-51-0004 RUBBER DOOR LATCH ASSEMBLY .. 2 23. MACHINE SCREW #10-24 x 1/2 LG TRUSS HD PLTD 4 24, WASHER #10 MEDIUM LOCK... . 4 25. 56-0034 SELF LOCKING NUT #10-24 ESNA #: 4 26. A-015-0121 SLIDEPAD.... 1 27. CAPSCREW 3/8-16x 1 1/4LG FH SKTPLTD |... 4 28. 556-0033 SELF LOCKING NUT 3/8-16 ESNA #22NE.066 . 4 Page no. 1-46IRNTABLE COWLING/SWING DRIVE INSTAISWING DRIVE, GEAR PRODUCTS MANUFACTURE ITEM PART NO. DESCRIPTION REQ 0. D-015-1063 SWING DRIVE, GEAR PRODUCTS #003-00018-1 ......-...--.-... 79 015-0004 —_ SWING DRIVE SEAL REPAIR KIT 1 HOUSING COVER #003-10068-1 2 WORM GEAR #003-10056-1. . . 3. RETAINER BEARING #002-10029-1 4. WORM #003-10077-1........... 5. GASKET #003-100009-1 6. SPACER #003-10051-1........ 7 BEARING/MOTOR MOUNT RETAINER #003-10010:2 8 HOUSING #003-10069-1 : 9. SPACER #003-10054-1 10. OUTPUT SHAFT #003-10070-1 1. NUT #135-10019-1 12. BEARING CONE, TIMKEN #23100 . . 13. BEARING CUP, TIMKEN #23256. . 14, BEARING CONE, TIMKEN #M802048 eae 15. BEARING CUP, TIMKEN #M802011 : 16. BEARING CONE, TIMKEN #LM04947A 17, BEARING CUP, TIMKEN #JLM-104910 18. BEARING BALL, NTN #6205 . 19. SEAL, NATIONAL #471689 20. SEAL, NATIONAL #412119 2.0... see eee eee 21. 711-0236 O-RING, PARKER DASH.236 22. 711-0258 O-RING, PARKER DASH-258 . 23, GREASE ZERK, ALEMITE #1911-B1 24, COTTER PIN 1/8 DIAx 1 1/2 LG 25. MOTOR GASKET #008-10056-1 . . 26. GASKET, 1/64 THICK #003-10074-1 27. HALF GASKET, 1/32 THICK #003-10075-1 28. PLUG 3/8-18 HEX SOCKET #535-10084-1 29. BOLT 1/2-13 x 1 LG #801-10089-1 30. WASHER 1/2 MEDIUM LOCK 31. BOLT 3/8-16 x 1 LG HEX HD GA 5. 32. WASHER 3/8 MEDIUM LOCK .. . 33. BOLT 3/8-16 x 1 1/4 LG HEX HD GR'5 34. REDUCER BUSHING 3/8-18 TO 1/8-27 NPT 35. 711-0234 O-RING, PARKER DASH-234. . . . : Page no. 1-48SWING DRIVE, GEAR PRODUCTS MANUFACTURE Page no. 1-49SWING DRIVE, HUB CITY MANUFACTURE ITEM __PART NO DESCRIPTION REQ 0. D-015-1063 SWING DRIVE, HUB CITY #0222-00210-1350 1 1 HOUSING #0225-11123-1350 1 2. CLOSED CAP #0225-11124-1350 1 3 OPEN CAP #0225-11125-1350 ... . . : 1 4 MOTOR FLANGE #0225-11126-1350 . 1 5 INTERNAL WORM #0225-11127-1350 1 6. WORM GEAR #0225-11128-1350 . 1 7, OUTPUT SHAFT #0225-11129-1350 . . 1 8 PLASTIC GASKET #0225-11130-1350 5 8. GASKET #0225-11131-1350 5 10. PLASTIC GASKET #0225-11132-1350 3 " SPACER #0225-11193-1350 . . . 1 12. BALL BEARING #8-32-11-16-092 1 13. BEARING CUP #8-32-20-58-006 1 14. BEARING CUP #8-32-20-58-040 1 15. BEARING CUP #8-32-20-58-065 2 16. BEARING CONE #8-92-20-68-006 ..... 1 17. BEARING CONE #8-32-20-68-040 1 18. BEARING CONE #8-32-20-68-065 . . . 2 19. CAPSCREW 1/2-13 x 1 1/8 LG SOCKET HD . 2 20. CAPSCREW 3/8-16 x 1LGHEXHDGRS . . 10 21. LOCKING WASHER #8-47-16-11-009. . 1 22. LOCKING WASHER #8-47-16-14-019. . 1 23. PACKING GREASE, MOLYKOTE G-N PASTE AR 24. PIPE PLUG 1/2 NPT SOCKET .. . : 2 25, PIPE PLUG 1/8 NPT SOCKET - HEAT TREATED. 1 26. VENTED PLUG, LINCOLN #567... . 1 27. SHALLOW TUBE PLUG #8-63-95-60-048 1 28. SEAL #8-74-21-25-017 . 1 29. SEAL #8-74-21-25-140 1 30. O-RING #8-74-80-09-051 2 Page no. 1-50SWING DRIVE, HUB CITY MANUFACTURE Page no. 1-51CHASSIS COWLING INSTALLATION ITEM " 12, 13. 14, 15. 16. 17 18. 19. 20. 21 22, 23, 24, 25, 26. 27. 28. 29, 30. 31 PART NO. C-015-1837 C-015-1846 C-015-1836 D-015-1831 C-015-1679 556-0033 B-015-1858 A-551-0004 556-0034 C-015-1680 A.015-1882 A.015-1881 B-015-1859 015-1922 D-015-1850 D-015-1849 D-015-1851 556-0004 DESCRIPTION SIDE COWLING, REAR LEFT HAND ENGINE COMPARTMENT COVER .. . . SIDE COWLING, REAR RIGHT HAND CARRIAGE BOLT 1/4-20 x 3/4 LG GRILLE Seeeaeeeia COVER, RIGHT HAND DRIVE AXLE | CAPSCREW 3/8-16 x 1 LG HEX HD GR 5. WASHER 3/8 MEDIUM FLAT . nae SELF LOCKING NUT 3/8-16 ESNA #22NE-066 CAPSCREW 3/8-16 x 1 1/8 LG FH SKT PLTD . . SLIDE PAD... . : RUBBER DOOR LATCH ASS! BLY MACHINE SCREW #10-24 x 3/4 LG a HD PLTD || || WASHER #10 MEDIUM FLAT .. . . SELF LOCKING NUT #10-24 ESNA #22NN-04 - COVER, LEFT HAND DRIVE AXLE . GUIDE PAD . . GUIDE ANGLE : 7 CAPSCREW 3/8-16x 9/4 LGHEXHDGRS |. . CAPSCREW 3/8-16x 1 1/4LG HEXHD GRS . . WASHER 3/8 MEDIUMLOCK ......... BOTTOM PLATE COWLING PIN... ... WASHER 5/16 MEDIUM FLAT . WASHER 5/16 MEDIUM LOCK . CAPSCREW 5/16-18 x 3/4 LG HEX HD GR 5 SIDE COWLING, FRONT LEFTHAND . . SIDE COWLING, FRONT RIGHT HAND COVER, FRONTTOP...........- WASHER 1/4 MEDIUM FLAT . . . SELF LOCKING NUT 1/4-20 ESNA #22NE-040 BBaaawynnaZGagwa-eoenng@Boi+ge Page no, 1-52CHASSIS COWLING INSTALLATION Page no. 1-53PLACARDS INSTALLATION, KUBOTA ITEM __PART NO DESCRIPTION REQ 1. D-015-0506 DECAL,UNO..... 2 2, D-018-0808 DECAL, SNORKELIFT ‘ 2 3. 007-1927 DECAL, HYDRAULIC OIL . . : 1 4, 4007-1926 DECAL, DIESEL FUEL 1 5. B-011-1390 DECAL, 4x4... 2 6. C-092-3896 DECAL, ELECTROCUTION HAZARD 2 7. €-016-1216 PLACARD, SERIAL NUMBER: 4 od 8. B-015-1012 PLACARD, OPERATING INSTRUCTIONS . . . aa) 9. A-007-0420 PLACARD, MANUAL BLEED DOWN eS ae 10. B-018-1394 DECAL, MODEL 41D .. 2 11. B.092-3899 DECAL, DANGER - ELECTROCUTION HAZARI 1 12. A-018-0602 DECAL, DESCENDING BOOM ........ 3 13. C-018-1917 DECAL, DIRECTIONAL ARROWS - FRONT . 1 14. A.007-1780 DECAL, THROTTLE... a 1 18. A-007-1778 DECAL, MAIN CIRCUIT BREAKER. 1 16. A-009-0907 DECAL,RUN........ 1 17, A008-0914 PLACARD, GLOW PLUG |... ... 1 18. D-007-0418 DECAL, SNORKELIFT .... eens 2 19. 018-1410 PLACARD, ROTATING ENGINE PARTS |... - 2 20. A-015-1886 DECAL, LIFT & PULL eee 1 21. C-015-1885 DECAL, SNORKELIFT ... ‘ aaa 22, 018-0452 DECAL, DIRECTIONAL ARROWS - REAR. pant 23. A.015-0603 DECAL, EMERGENCY BLEED DOWN INSTRUCTIONS. 1 24. A-015-1987 PLACARD, PREHEAT... .. 1 25. A-015-1396 DECAL, DO NOT USE ETHER . . 1 26. B-092-9897 DECAL, DANGER - YOU MUST NOT OPERATE - 1 27. B-015-1959 DECAL, WARNING - TIRE PRESSURE .... 0.20.2. 22 eee eee ee ee 1 28. 8-009-0589 PLACARD, PLATFORM CAPACITY 500 POUNDS . 1 29. 8-07-2531 DECAL, ELECTROCUTION HAZARD 1 30. 015-0448 DECAL, BODY BELT . feces 1 31. 4-07-2277 PLACARD, WHEEL LUG NUT TORQUE... . . : : 4 32, .007-0421 DECAL, TIRE INFLATION 65 PSI, STANDARD TIRE. - 1 A.015-1929 DECAL, TIRE INFLATION 28 PSI, FLOTATION TIRE 1 33. C-015-1902 PLACARD, WIRING BOX . 1 34. OPERATOR'S MANUAL UNO-41D/41G (4x4) |. 1 35. C-015-1877 PLACARD, PLATFORM CONTROL BOXTOP ..... 1 36. C-015-0914 PLACARD, PLATFORM CONTROL BOX FRONT . 1 37. B-007-3298 PLACARD, FOAM FILLED TIRES (OPTION) . 2 Page no. 1-54PLACARDS INSTALLATION, KUBOTA Page no. 1-55PLACARDS INSTALLATION, TOYOTA ITEM n. 12. 13. 14, 15, 16. 17. 18. 19. 20. 2 22. 23. 24, 25, 26. 27. 28. 29. 30. 31. 32. 33. 34. 36. 36. PART NO 0-015-0506 D-015-0505 ‘A-007-1927 A-007-1925 B-011-1390 C-032-3896 C.015-1216 B-015-1012 ‘A-007-0420 B-015-1140 B-032-3899 A-015-0602 ‘A-009-0906 ‘A-007-1780 4007-1778 ‘A-009-0907 C-015-1917 D-007-0418 015-1410 015-1886 C.015-1885 C-015-0452 A-015-0603 C.015-1894 C-015-1877 B-032-3897 B-015-1959 B-009-0589 B-007-2531 015-0448 ‘A-007-2277 ‘A-007-0421 A.015-1929 ‘A-032-0241 B.015-0914 B-007-3298 DESCRIPTION, DECAL, UNO..... DECAL, SNORKELIFT | DECAL, HYDRAULIC OIL. . . DECAL, GASOLINE FUEL DECAL, 4x4. DECAL, ELECTROCUTION HAZARD . PLACARD, SERIAL NUMBER : PLACARD, OPERATING INSTRUCTIONS PLACARD, MANUAL BLEED DOWN DECAL, MODEL 41G .... tee DECAL, DANGER - ELECTROCUTION HAZARD .. . DECAL, DESCENDING BOOM . : DECAL, CHOKE... 2.2.00. eee ee DECAL, THROTTLE... coe DECAL, MAIN CIRCUIT BREAKER DECAL, RUN... .. DECAL, DIRECTIONAL ARROWS - FRONT DECAL, SNORKELIFT .. . ae PLACARD, ROTATING ENGINE PARTS DECAL, LIFT & PULL . He DECAL, SNORKELIFT ee DECAL, DIRECTIONAL ARROWS - REAR . |. DECAL, EMERGENCY BLEED DOWN INSTRUCTIONS PLACARD, WIRING BOX . . . : PLACARD, PLATFORM CONTROL BOX TOP. . DECAL, DANGER - YOU MUST NOT OPERATE DECAL, WARNING - TIRE PRESSURE ... . . PLACARD, PLATFORM CAPACITY 500 POUNDS DECAL, ELECTROCUTION HAZARD . DECAL, BODY BELT .... PLACARD, WHEEL LUG NUT TORQUE... . - : DECAL, TIRE INFLATION 65 PSI, STANDARD TIRE. . DECAL, TIRE INFLATION 28 PSI, FLOTATION TIRE PLACARD, CHOKE 7 OPERATOR'S MANUAL UNO-41D/41G (4x4). - PLACARD, PLATFORM CONTROL BOX FRONT PLACARD, FOAM FILLED TIRES (OPTION) . . REQ Page no. 1-56PLACARDS INSTALLATION, TOYOTA Page no. 1-57ENGINE INSTALLATION, KUBOTA DIESEL ITEM__PART NO DESCRIPTION REQ 1. A-762-0023 ENGINE, KUBOTA DIESEL MODEL #V1200-B . . 1 2. A-763-0236 RADIATOR . . sea i 1 3. A-763-0239 RADIATOR CAP 1 4. A-010-1694 RADIATOR OVERFLOW HOSE... . 1 5. D-015-1841 RADIATOR MOUNT . . . eee 1 6 763-0181 DRAIN COCK a es 1 7. B-010-1642 MOUNTING BRACKET 2 8 A-763-0180 RADIATOR CUSHION él : 4 9 CAPSCREW 3/8-16 x 2 LG HEX HO GR 5 4 10. 556-0033 SELF LOCKING NUT 3/8-16 ESNA #22NE-066 . 6 " WASHER 3/8 MEDIUM FLAT 9 12. A-556-0179 SPECIAL FLAT WASHER . . . . 8 13. CAPSCREW 9/8-16x 9/4 LGHEXHD GAS .. 8 14. D-015-1685 FAN SHROUD acu 1 18. 595-0040 CLAMP, IDEAL #5440 . 4 16. A-763-0257 UPPER RADIATOR HOSE 1 17. A-763-0258 LOWER RADIATOR HOSE .... 1 18 C-015-1612 MOTOR MOUNT, FRONT LEFT HAND (SHOWN) . 1 19. C-015-1613 MOTOR MOUNT, FRONT RIGHT HAND .. 1 20. C-015-1608 MOTOR MOUNT, REAR LEFT HAND (SHOWN) 1 21. C-015-1609 MOTOR MOUNT, REAR RIGHT HAND ... . 1 22. AO15-1755 5/16ID FUELHOSE.... . i 1 23. 555-0028 CLAMP, IDEAL MIRO GEAR #6202 - 4 24, FUEL FILTER, KUBOTA ......... : 1 25. CAPSCREW METRIC M10-1.25 x 25MM CLASS 8.8 12 26. WASHER METRIC M10 LOCK 7 12 27. FUEL FILTER, KUBOTA... . . 1 28. CAPSCREW 1/2-13 x 1 LG HEX HD GR 5 8 29, WASHER 1/2 MEDIUM LOCK 10 30. A-602-0035 HYDRAULIC PUMP, SUNDSTRAND MANUFACTURE 1 ‘A-602-0048 HYDRAULIC PUMP, VICKERS MANUFACTURE 1 ‘A-602-0036 HYDRAULIC PUMP, REXROTH MANUFACTURE, 1 503-7605 SPLIT FLANGE 711-0222 O-RING, PARKER DASH-222 503-9001 BEADED INSERT 31. A-015-1757 SENSE LINE DUMP VALVE ASSEMBLY 1 ‘A-601-0499 SENSE LINE DUMP VALVE ‘A-007-1805 DUMP VALVE MOUNT BRACKET CAPSCREW 1/4-20 x 2 LG HEX HD GR 5 556-0004 __ SELF LOCKING NUT 1/4-20 ESNA #22NE-040 92. A-763-0227 RADIATOR OVERFLOW BOTTLE . 1 33. C-015-1618 AIR CLEANER MOUNT BRACKET . . . : 1 34. CAPSCREW 1/4-20x 3/4 LGHEXHDGRS .. 4 95. 856-0004 SELF LOCKING NUT 1/4-20 ESNA #22NE-040 4 36. WASHER 3/16 MEDIUM FLAT 4 37. WASHER 1/4 MEDIUM LOCK 4 38. A-302-0095 OIL PRESSURE SWITCH 1 39. 555-0010 CLAMP, IDEAL #5410 2 40. CAPSCREW 5/16-18 x 3LG HEX HD GR 5. 1 41, 556-0031 SELF LOCKING NUT 5/16-18 ESNA #22NE-058 1 42, A-015-1756 5/16 ID FUELHOSE.. . . 1 43. A-015-1786 1/4 ID FUEL SUPPLY HOSE 1 44, 015-1787 5/16 ID FUEL RETURN HOSE 1 45. CAPSCREW 1/2-13 x 3 1/2 LG HEX HD GR 5 4 Page no, 1-59ENGINE INSTALLATION, KUBOTA DIESEL 73. CAPSCREW METRIC M10-1.5 HEX . ITEM ___PARTNO DESCRIPTION REQ 48. 556-0039 SELF LOCKING NUT 1/2-13 ESNA #22NE-083 4 47. A-007-0148 ENGINE MOUNT WASHER . : 8 48. A-763-0001 ENGINE MOUNT 5 4 49. CAPSCREW 3/8-16x 1 1/2 LG HEX HD GR. 10 50. WASHER 3/8 MEDIUM LOCK 8 51. C-008-0827 ENGINE ADAPTER .. . 1 52. A-763-0221 BOWEX COUPLING . 1 53. CAPSCREW 5/16-18 x 1 LG HEX HD GR 5. 6 54. WASHER 5/16 MEDIUM FLAT... . 6 55. A-686-0136 CAPSCREW 1/2-13 SELF LOCKING DRILLED HO 2 56. WASHER 1/2 MEDIUM FLAT... . 7 2 87. 040 DIA SS SAFETY LOCKWIRE AR 58. A-763-0228 ALTERNATOR ...... 2.0.0.0 sce e eee e eee 1 59. A-721-0009 ALTERNATOR V-BELT . . .- 1 60. 0-015-1778 ALTERNATOR MOUNT BRACKET .............- 1 61. CAPSCREW METRIC M6-1.0 x 90MM CLASS 8.8 1 62. WASHER METRIC M6 LOCK . . . . . : 1 63, CAPSCREW METRIC M8-1.25 x 90MM CLASS 8.8... . 1 64, WASHER METRIC M8 LOCK . : ae 2 65, NUT METRIC M8-1.25 HEX. 1 66. 8-015-1784 MOUNT PLATE 1 67. CAPSCREW 3/8-16 x 1 LG HEX HD GR'S- 1 68, NUT 3/8-16 HEX . . . 1 69. A-015-1785 ADJUSTMENT BAR . . . 1 70, CAPSCREW METRIC M8-1.25 x 20MM HEX HD GRS 1 n WASHER METRIC M8 FLAT 7 : 1 72. A-763-0238 ALTERNATOR PULLEY . 1 1 1 74, NUT METRIC M10-1.5 HEX Page no. 1-60ENGINE INSTALLATION, TOYOTA GAS ITEM__PARTNO DESCRIPTION REQ 1. A-762-0019 ENGINE, TOYOTA GAS MODEL 4P 1 2. A-763-0236 RADIATOR : 1 3. A-763-0239 RADIATOR CAP .. . 1 4. A-010-1694 RADIATOR OVERFLOW HOSE - 1 5. D-015-1841 RADIATOR MOUNT 1 6 763-0181 DRAIN COCK ao 1 7. B.010-1642 MOUNTING BRACKET 2 8 A-763-0180 RADIATOR CUSHION 7 4 9. CAPSCREW 3/6-16x2LGHEXHDGRS ...... 4 10. 656-0033 SELF LOCKING NUT 3/8-16 ESNA #22NE-066 6 1. WASHER 3/8 MEDIUM FLAT . . . 7 18 12. A-886-0179 SPECIAL FLAT WASHER . 4 13. CAPSCREW 3/8-16 x 9/4 LG HEX HD GR'S 8 14. D-015-1913 FAN SHROUD . . . ee 1 15. 555-0030 CLAMP, IDEAL #5432 . 4 16. A-763-0253 UPPER RADIATOR HOSE 1 17. A-763-0254 LOWER RADIATOR HOSE . . 1 18 A017.0454 5/16ID FUELHOSE..... 7 1 19. FUEL FILTER, TOYOTA #23310-20540-71 . 1 20. 010-1660 5/16ID FUELHOSE..... 1 21. 856-0039 SELF LOCKING NUT 1/2-13 ESNA #22NE-083 . 4 22. CAPSCREW 1/2-13 x3 1/2 LG HEXHD GR5 . 4 23. A-007-0148 ENGINE MOUNT WASHER . = 8 24. A-763-0001 ENGINE MOUNT .. . 4 25. B-007-3395 ENGINE MOUNT BRACKET, FRONT RIGHT HAND 1 26. C-007-3404 ENGINE MOUNT BRACKET, FRONT LEFT HAND. 1 27. B-007-3400 ENGINE MOUNT BRACKET, REAR 1 28. CAPSCREW 1/2-13 x 1 LG HEX HD GR 5 7 29. WASHER 1/2 MEDIUM LOCK... . aa 10 30. CAPSCREW 1/2-13 x 1 1/2LG HEXHD GRS . |. 1 31. A-302-0095 OIL PRESSURE SWITCH 1 32. A-763-0240 SUCKER FAN 1 33, A-763-0241 FAN SPACER. 1 34. CAPSCREW METRIC M6-1.0 x 40MM CLASS 8.8, 4 35. NUT METRIC M12-1.25 HEX ane 3 36. WASHER METRIC M12 LOCK . . : 5 37, CAPSCREW METRIC M12-1.25 x 25MM CLASS 8.8. 2 38. A-010-1650 COIL MOUNTING BRACKET . . . : : 1 39. CAPSCREW 1/4-20x1LGHEXHDGRS ..... 2 40. 856-0004 SELF LOCKING NUT 1/4-20 ESNA #22NE-040 : 6 41, A-602-0085 HYDRAULIC PUMP, SUNDSTRAND MANUFACTURE 1 ‘A-602-0048 HYDRAULIC PUMP, VICKERS MANUFACTURE 1 ‘A-602-0036 HYDRAULIC PUMP, REXROTH MANUFACTURE 1 503-7605 ‘SPLIT FLANGE 711-0222 O-RING, PARKER DASH-222 503-9001 __ BEADED INSERT 42, 4602-0048 SENSE LINE DUMP VALVE ASSEMBLY 1 ‘601-0499 SENSE LINE DUMP VALVE 007-1805 DUMP VALVE MOUNT BRACKET CAPSCREW 1/4-20 x 2 LG HEX HD GR5 556-0004 SELF LOCKING NUT 1/4-20 ESNA #22NE-040 Page no. 1-63,ENGINE INSTALLATION, TOYOTA GAS ITEM__PART NO DESCRIPTION REQ 43. C-015-1618 AIR CLEANER MOUNT BRACKET. . . 1 44, CAPSCREW 1/4-20 x 3/4 LG HEX HD GR 5 6 45, WASHER 1/4 MEDIUM FLAT 4 46. WASHER 3/16 MEDIUM FLAT 4 47. A-763-0227 RADIATOR OVERFLOW BOTTLE 1 48, WASHER 1/4 MEDIUM LOCK 2 49 NUT 1/4-20 HEX . 2 0. A-763-0199 BOWEX COUPLING 1 51, C-008-0827 ENGINE ADAPTER . 1 52. A-686-0136 CAPSCREW 1/2-13 SELF LOCKING DRILLED HO 2 53, WASHER 1/2 MEDIUM FLAT = 2 54. .040 DIA SS SAFETY LOCKWIRE : AR 55. CAPSCREW 5/16-18 x 1 LG HEX HD GR 5. 8 56. WASHER 5/16 MEDIUM LOCK 8 87. CAPSCREW 3/8-16 x 1 1/2 LG HEX HD GR 5 8 58. WASHER 3/8 MEDIUM LOCK a Page no. 1-64THROTTLE AND RUN INSTALLATION, KUBOTA DIESEL ITEM __ PART NO DESCRIPTION REQ 1. A-802-0174 SOLENOID . : 2 2, 8007-2104 SOLENOID GROUND WIRE . . See ee eee eee 2 3. CAPSCREW 1/4-20 x 3/4 LG HEXHD GAS. 7 4. WASHER 3/16 MEDIUM FLAT .. . 10 5. 556-0004 SELF LOCKING NUT 1/4-20 ESNA #22NE-040, 10 6 A-304-0467 RUN RETURN SPRING Pee eeaea areca 1 7 NUT 1/4-28 HEX... . 4 8 —A-265-0001 IN-LINE SWIVEL . 2 9. A-269-0004 BALL JOINT . 2 10. CAPSCREW 1/4-20 x 1 LG HEX HD GR'5. 3 11, 015-1701 UPPER BRACKET ...... 1 12. MACHINE SCREW #10-82 x 1/2LG RDHD LTD. - 2 13. 556-0038 SELF LOCKING NUT #10-32 ESNA #22NM-02 . 2 14. B.015-1700 THROTTLE MOUNT PLATE mae 1 15. A-304-0467 THROTTLE RETURN SPRING . . 1 16. 556-0005 SELF LOCKING NUT 1/4-28 ESNA #22NE-048 2 17. A-008-0440 THROTTLE BAR . 1 18. A015-1754 ANGLE .. . 1 19. 015-1702 THROTTLEROD..................000- 1 Page no. 1-66THROTTLE AND RUN INSTALLATION, KUBOTA DIESEL Page no. 1-67INTAKE/EXHAUST INSTALLATION, KUBOTA DIESEL ITEM PART NO. DESCRIPTION REQ 1. A-763-0102 AIR CLEANER ASSEMBLY Sinise ceases : 1 REPLACEMENT PRIMARY ELEMENT, DONALDSON #P12-0281 REPLACEMENT SAFETY ELEMENT, DONALDSON #P12-0307 2. A-763-0025 MOUNTING BAND a 2 3. B.015-1872 AIR INLET ELBOW 1 4. 855-0050 CLAMP, IDEAL #5452 6 5. A-763-0077 ELBOW 90° 1 3/4 INCH RUBBER 1 6. B.015-1873 AIR INLET TUBE 1 7 CAPSCREW 5/16-18 x 1 LG HEX HD GR 5. 4 8 WASHER 5/16 MEDIUM FLAT 4 9. 556-0031 SELF LOCKING NUT 5/16-18 ESNA #22NE-058 4 10. A-763-0006 AIR SERVICE INDICATOR, 1 11. A-763-0015 ELBOW 90° 2 1/2 INCH RUBBER 1 12. A.007-3484 TAILPIPE BRACE . .. A 1 13, CAPSCREW 3/8-16 x 1 LG HEX HD GR 5 1 14, §56-0033 SELF LOCKING NUT 9/8-16 ESNA #21NE-066 1 15. _ 509-3030 CLAMP, AEROQUIP #900729-30 1 16, B-015-1823 AIR INLET WELDMENT 1 17. A-015-1707_ EXHAUST FLANGE WELDMENT 1 18. WASHER METRIC M10 LOCK 4 19, NUT METRIC M10-1.25 HEX 4 20. A-763-0002 MUFFLER. ‘ 1 21, B-015-1915 MUFFLER BRACE 1 22, 855-0005 EXHAUST CLAMP, WALKER #35406 2 23. €-015-1766 EXHAUST PIPE 1 24. B.015-1912 TAIL PIPE 1 Page no. 1-68INTAKE/EXHAUST INSTALLATION, KUBOTA DIESEL 22 23 VIEW A-A Page no. 1-69,THROTTLE AND CHOKE INSTALLATION, TOYOTA GAS ITEM__PARTNO DESCRIPTION REQ 1, B-015-1716 SOLENOID MOUNT BRACKET 1 2. A-304-0174 THROTTLE SOLENOID 7 1 3. A-304-0063 CHOKE SOLENOID... . 1 4.007204 THROTTLE SOLENOID GROUND WIRE 1 5. CAPSCREW 1/4-20 x 3/4 LG HEXHD GR... .. 7 6. 556-0004 SELF LOCKING NUT 1/4-20 ESNA #22NE-040 . .. .. 8 z CAPSCREW METRIC M8-1.25 x 30MM CLASS 8.8 3 8 WASHER 5/16 MEDIUM LOCK 3 9. NUT 1/4-28 HEX . 4 10. A-265-0001 IN-LINE SWIVEL... .. 2 1 WASHER 3/16 MEDIUM FLAT 4 12, A-269-0004 BALL JOINT . . 2 13, A-018-1718 THROTTLELEVER .... 1 14. CAPSCREW 1/4-20 x 1 1/4 LG HEX HD GRS 1 15, ROLL PIN 1/8 DIA x 1 1/2 INCH LONG . 1 16. A-556-0199 BUSHING, NYLINER TYPE 5... . . 3 17. WASHER 1/2 MEDIUM FLAT 2 18. A015-1355 SPACER........ : 6 19. B-015-1709 CHOKE ROD .... : 1 20. A-763-0230 SANDWICH MOUNT .. . . 3 21, B-015-1713 THROTTLE ROD . 1 22. AO15-1720 THROTTLEBAR .... 2.2.20. 2-0 e cece ec ee eee eee ee 1 Page no. 1-70THROTTLE AND CHOKE INSTALLATION, TOYOTA GAS ON ENGINE 22 20 20, Page no. 1-71INTAKE/EXHAUST INSTALLATION, TOYOTA GAS ITEM __ PART NO. DESCRIPTION REQ 1. A-763-0102 AIR CLEANER ASSEMBLY... 2... 0.0 eee 1 REPLACEMENT PRIMARY ELEMENT, DONALDSON #P12-0281 REPLACEMENT SAFETY ELEMENT, DONALDSON #P12-0307 2. A-763-0025 MOUNTING BAND. . : : 2 3. B-015-1872 AIRINLETELBOW ......... 1 4. A-763-0113 ELBOW 90° 2 INCH RUBBER 1 5. B-015-1874 AIR INLET TUBE . 1 6. 555-0050 CLAMP, IDEAL #5452 . 5 iB CAPSCREW 5/16-18 x 1 LG HEXHD GR 5. 5 8 WASHER 5/16 MEDIUM FLAT = 5 8. 556-0031 SELF LOCKING NUT 5/16-18 ESNA #22NE.058 5 10. A-763-0006 AIR SERVICE INDICATOR . . . . . ee 1 11. A-763-0015 ELBOW 90° 2 1/2 INCH RUBBER 1 12. B-015-1823 AIR INLET TUBE a 1 13. 809-3030 CLAMP, AEROQUIP #900729-30. 1 14. 8-07-3484 TAILPIPEBRACE ...... : 1 15. 007-3456 EXHAUST GASKET 1 16. WASHER METRIC M10 LOCK . 2 17. NUT METRIC M10-1.25 HEX . 2 18, B-015-1915 MUFFLER BRACE : 1 19. 774-1096 NIPPLE 1 1/4 NPT x 12 INCH LONG. 1 20. A-015-1707 EXHAUST FLANGE ... . : 1 21. 855-0005 EXHAUST CLAMP, WALKER #35406 | - 1 22. 773-4710 ELBOW 90° 1 1/4 NPT STREET 1 23. A-763-0002 MUFFLER. . 1 24. B-015-1912 TAILPIPE.. . 1 Page no. 1-72INTAKE/EXHAUST INSTALLATION, TOYOTA GAS. MU VIEW A-A Page no. 1-73HYDRAULICS - SECTION 2 INDEX Check Valve Manifold, Fluid Tech Manufacture Check Valve Manifold, Weco Manufacture Control Valve Package ........... Cylinder Assembly, Bottom Boom Lift - Cylinder Assembly, Extension . . Cylinder Assembly, Master Level cae Cylinder Assembly, Middle Boom Lift ree Cylinder Assembly, Slave Level a Cylinder Assembly, Steering... 2... Cylinder Assembly, Top Boom Lift... . Drive Control Valve... . . Dual Counterbalance Vaive, Fluid Tech Manufacture” Dual Counterbalance Valve, Weco Manufacture . . . . Emergency Power Motor/Pump Flow Divider, Gear Type. . . ae Flow Divider, Fluid Tech Manufacture... Flow Divider, Sun Hydraulics Manufacture Hydraulic Pictorial... . . Hydraulic Schematic... Hydraulic Valves Installation . Solenoid Valve, Drive Shift . . ae Solenoid Valve, Sense Line Dump... . - Transmission Valve, Fluid Tech Manufacture... . . . Transmission Valve, Vickers Manufacture... ... . Page 2- Page 2 - Page 2 - Page 2 - Page 2 - Page 2 - 24 25 13 14 15 16 Page 2-17 Page 2 Page 2 - Page 2- Page 2 - Page 2 - Page 2 - Page 2 - Page 2 - Page 2 - Page 2 - 18 19 20 11 26 27 22 21 28 29 Page 2-10 Page 2- Page 2- Page 2 - Page 2 - Page 2 - Page 2 - 9 3 30 23 31 32 Page no. 2-1HYDRAULIC VALVES INSTALLATION ITEM. i 13. 14, 18. 16. 17, 18, PART NO. C-015-1868 ‘A-601-0351 B-015-1749 A-015-1508 ‘A-607-0006 C-015-1727 ‘A-601-0522 B-010-1223 ‘A-601-0520 C-015-1728 A-601-0518 ‘A-601-0542 A-015-1792 B-016-1735 ‘A-601-0519 A-015-1864 A-603-0033 A-015-1794 ‘A-508-0030 A-015-1793 ‘A-602-0037 ‘A-015-1795 ‘A-601-0544 D-015-1063 A-603-0026 DESCRIPTION CONTROL VALVE PACKAGE ASSEMBLY, COMPLETE ............- 1 CONTROL VALVE PACKAGE CONTROL VALVE PACKAGE MOUNT BRACKET . . ACCUMULATOR ASSEMBLY ‘ACCUMULATOR VALVE MOUNT PLATE DUAL COUNTERBALANCE VALVE” DRIVE CONTROL VALVE MOUNT BRACKET ae DRIVE CONTROL VALVE VALVE MOUNT PLATE .. - TRANSMISSION VALVE FLOW DIVIDER ACCUMULATOR DRIVE SHIFT VALVE ASSEMBLY DRIVE SHIFT VALVE GEAR FLOW DIVIDER ASSEMBLY FLOW DIVIDER, GEAR TYPE ASSEMBLY . HYDRAULIC OIL FILTER EMERGENCY POWER ASSEMBLY .. . EMERGENCY POWER MOTOR/PUMP CHECK VALVE ASSEMBLY . . HYDRAULIC OIL FILTER CHECK VALVE SWING DRIVE . SWING DRIVE MOTOR . - Page no. 2-2TURNTABLEHYDRAULIC SCHEMATIC ITEM__PART NO. DESCRIPTION REQ 1. 015-0939 CYLINDER ASSEMBLY, SLAVE LEVEL . 1 ‘4601-0293 REPLACEMENT CARTRIDGE HOLDING VALVE A-015-0563 HOLDING VALVE SEAL REPAIR KIT 015-0555 _ CYLINDER SEAL REPAIR KIT 2, ©-015-0045 CYLINDER ASSEMBLY, MASTER LEVEL.........- fae 1 A-015-0556 _ CYLINDER SEAL REPAIR KIT 3, C-015-0053 CYLINDER ASSEMBLY, EXTENSION ....... : ae 1 A-601-0294 REPLACEMENT CARTRIDGE HOLDING VALVE 015-0563 HOLDING VALVE SEAL REPAIR KIT A-015-0554 _ COMPLETE CYLINDER SEAL REPAIR KIT 4, D-015-1414 CYLINDER ASSEMBLY, BOTTOM BOOM LIFT . . 1 A-601-0293 REPLACEMENT CARTRIDGE HOLDING VALVE A-015-0563 HOLDING VALVE SEAL REPAIR KIT A-601-0292 REPLACEMENT NEEDLE VALVE A-015-0567 NEEDLE VALVE SEAL REPAIR KIT 015-0553 _ CYLINDER SEAL REPAIR KIT 5. D-015-1413 CYLINDER ASSEMBLY, TOP BOOM LIFT . . oregere aera 1 601-0293 REPLACEMENT CARTRIDGE HOLDING VALVE A-015-0563 HOLDING VALVE SEAL REPAIR KIT 601-0292 REPLACEMENT NEEDLE VALVE A-015-0567 NEEDLE VALVE SEAL REPAIR KIT 015-0553 _ CYLINDER SEAL REPAIR KIT 6. C-015-0216 CYLINDER ASSEMBLY, STEERING . . 1 015-0557 _ CYLINDER SEAL REPAIR KIT 7. D-015-1413 CYLINDER ASSEMBLY, MIDDLE BOOM LIFT . . 1 601-0293 REPLACEMENT CARTRIDGE HOLDING VALVE 015-0563 HOLDING VALVE SEAL REPAIR KIT ‘601-0292 REPLACEMENT NEEDLE VALVE A-015-0567 NEEDLE VALVE SEAL REPAIR KIT 015-0853 _ CYLINDER SEAL REPAIR KIT 8 603-0026 SWING DRIVE MOTOR . 1 9. A-607-0006 ACCUMULATOR . . 1 10. A601-0351 CONTROL VALVE PACKAGE : 1 (SEE PAGE 2-12 FOR PARTS LISTING) 14. 4601-0499 SOLENOID VALVE, SENSE LINE DUMP . 1 601-0472 REPLACEMENT CARTRIDGE 304-0473 REPLACEMENT SOLENOID 007-3620 __SENSE LINE DUMP VALVE SEAL REPAIR KIT 12, A-601-0520 DRIVE CONTROL VALVE... . eee eee ee 1 (SEE PAGE 2-11 FOR PARTS LISTING) 13, 601-0519 SOLENOID VALVE, DRIVE SHIFT 1 A-601-0500 REPLACEMENT CARTRIDGE A-304-0473 REPLACEMENT SOLENOID 007-3620 __ DRIVE SHIFT VALVE SEAL REPAIR KIT 14, 4601-0542 FLOWDIVIDER ........ ae 1 (SEE PAGE 2-28 FOR FLUID TECH FLOW MANUFACTURE DIVIDER) (SEE PAGE 2-29 FOR SUN HYDRAULICS MANUFACTURE DIVIDER) 15. 601-0518 TRANSMISSION VALVE... co 2 (SEE PAGE 2-31 FOR FLUID TECH MANUFACTURE VALVE) (SEE PAGE 2-32 FOR VICKERS MANUFACTURE, iE VALVE) 16, 601-0033 FLOWDIVIDER, GEARTYPE ......... 1 17. 4603-0027 DRIVE MOTOR, REAR DRIVE 2 18. A-603-0031 DRIVE MOTOR, FRONT DRIVE ........ 2 Page no. 2-5HYDRAULIC SCHEMATIC ITEM ___PART NO DESCRIPTION 19. A-607-0005 ACCUMULATOR.......... ie 20. A-601-0522 DUAL COUNTERBALANCE VALVE .. . . (SEE PAGE 2-26 FOR FLUID TECH MANUFACTURE VALVE) (SEE PAGE 2-27 FOR WECO MANUFACTURE VALVE) 21, A-602-0037 EMERGENCY POWER MOTOR/PUMP .... . . 22, A-601-0544 CHECK VALVE MANIFOLD... . (SEE PAGE 2-24 FOR FLUID TECH MANUFACTURE MANIFOLD) (SEE PAGE 2-25 FOR WECO MANUFACTURE MANIFOLD) 23. A-602-0036 HYDRAULIC PUMP, SUNDSTRAND MANUFACTURE . . ‘A-602-0036 HYDRAULIC PUMP, REXROTH MANUFACTURE ‘A-602-0048 HYDRAULIC PUMP, VICKERS MANUFACTURE - 24. D-015-1590 HYDRAULIC OIL RESERVOIR ee 25. A-508-0004 _IN-TANK FILTER : 26. A-509-0007 LIQUID LEVEL GAUGE WIT a 27. A-608-0030 HYDRAULIC OILFILTER ...... ee A-508-0013 __ REPLACEMENT FILTER ELEMENT 28. A-015-1918 ORIFICE, .035 DIAMETER ... . 29. A-015-0604 ORIFICE, .029 DIAMETER . 30. A-015-0975 ORIFICE, .052 DIAMETER 31. 32. 33. 34. 96. 36. 37. 38. 39. 40. a 42, A-016-1425 1 1/4 1D SUCTION HOSE, REXROTH PUMP... ... . A-015-1514 1 1/41D SUCTION HOSE, SUNDSTRAND PUMP... . . . A-015-1514 1 1/4 ID SUCTION HOSE, VICKERS PUMP : 43. A-002-0266 3/8 ID HYDRAULIC HOSE ASSEMBLY . . 44. A-002-0276 3/8 ID HYDRAULIC HOSE ASSEMBLY . . 48. A-002-0270 3/8 ID HYDRAULIC HOSE ASSEMBLY . . 46. A-011-0907 3/4 ID HYDRAULIC HOSE ASSEMBLY . . 47, A-011-0171 3/4 ID HYDRAULIC HOSE ASSEMBLY 48. A-008-0524 3/4 ID HYDRAULIC HOSE ASSEMBLY 49. A-007-0768 1/4 ID HYDRAULIC HOSE ASSEMBLY . . 50. A-002-0276 3/8 ID HYDRAULIC HOSE ASSEMBLY 51. A-007-0771 1/4 ID HYDRAULIC HOSE ASSEMBLY . . 52, A-007-0911 1/4 ID HYDRAULIC HOSE ASSEMBLY . . 53. A-007-0771 1/4 ID HYDRAULIC HOSE ASSEMBLY . . . $4. A-007-0772 1/4 ID HYDRAULIC HOSE ASSEMBLY . . 58. A-015-1867 1/4 ID HYDRAULIC HOSE ASSEMBLY . . 56. A-005-0137 1/4 ID HYDRAULIC HOSE ASSEMBLY 57. A-011-0732 1/2 ID HYDRAULIC HOSE ASSEMBLY . . 58. A-011-0732 1/2 ID HYDRAULIC HOSE ASSEMBLY . . 59. B-015-1723 3/4 OD HYDRAULIC TUBE ASSEMBLY . . 60. B-015-1723 3/4 OD HYDRAULIC TUBE ASSEMBLY 61. A-007-0783 1/4 ID HYDRAULIC HOSE ASSEMBLY . - 62, A-002-0276 3/8 ID HYDRAULIC HOSE ASSEMBLY . . 63. A-002-0276 3/8 ID HYDRAULIC HOSE ASSEMBLY . . Page no. 2-6HYDRAULIC SCHEMATIC ITEM __ PART NO DESCRIPTION REQ 64. A-011-0907 3/4 ID HYDRAULIC HOSE ASSEMBLY 1 65. A-007-0926 1/2 ID HYDRAULIC HOSE ASSEMBLY 1 66. B-015-1724 1/2 OD HYDRAULIC TUBE ASSEMBLY 1 67. A-015-1724 1/2 OD HYDRAULIC TUBE ASSEMBLY 1 68. A-007-0772 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 69. A-006-0290 3/8 ID HYDRAULIC HOSE ASSEMBLY 1 70. A-007-0772 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 71. B-015-1810 3/4 OD HYDRAULIC TUBE ASSEMBLY............ 1 72, A-010-0271 1/4 1D HYDRAULIC HOSE ASSEMBLY . . 1 73. 010-0271 1/4 1D HYDRAULIC HOSE ASSEMBLY . . . 1 74, A-015-1861 1/2 1D HYDRAULIC HOSE ASSEMBLY 1 75. A-006-0290 3/8 ID HYDRAULIC HOSE ASSEMBLY . . . 1 76. -007-0926 1/2 ID HYDRAULIC HOSE ASSEMBLY 1 77. 8015-1860 1/2 ID HYDRAULIC HOSE ASSEMBLY 1 78. 004-0276 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 79, &-032-2247 3/8 ID HYDRAULIC HOSE ASSEMBLY 1 80. A-032-2247 3/8 ID HYDRAULIC HOSE ASSEMBLY 1 81. A-004-0276 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 82. A-007-0783 1/4 1D HYDRAULIC HOSE ASSEMBLY 1 83. A-007-0771 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 84. A-007-0771 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 85. A-032-2247 3/8 ID HYDRAULIC HOSE ASSEMBLY 1 86. A-032-2247 3/8 ID HYDRAULIC HOSE ASSEMBLY 1 87. A-010-0422 1/4 1D HYDRAULIC HOSE ASSEMBLY 1 88. A-007-0771 1/4 ID HYDRAULIC HOSE ASSEMBLY .. . . 1 89. A-015-0316 1/4 ID HYDRAULIC HOSE ASSEMBLY . . 1 90. A-015-0316 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 91. A-007-0769 1/4 ID HYDRAULIC HOSE ASSEMBLY .. . . 1 92. A-007-0769 1/4 ID HYDRAULIC HOSE ASSEMBLY . 1 93. A-007-0771 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 94. A-007-0771 1/4 1D HYDRAULIC HOSE ASSEMBLY ......- 2-2-0 e ee eee ee 1 95. A-002-0283 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 96. A.007-0788 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 97. A-002-0283 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 98. A-007-0768 1/4 1D HYDRAULIC HOSE ASSEMBLY 1 99. A-015-0715 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 100. 4-015-0715 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 101. 4-07-0910 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 102. A-007-0910 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 103. A-015-0317 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 104, A-015-0317 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 105. B-015-0396 3/8 OD HYDRAULIC TUBE ASSEMBLY . . 1 106. 015-0316 3/16 ID HYDRAULIC HOSE ASSEMBLY . 1 107. A-015-0316 3/16 ID HYDRAULIC HOSE ASSEMBLY 1 108. A-002-0283 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 109. A-007-0768 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 110. A-015-0315 9/16 ID HYDRAULIC HOSE ASSEMBLY 1 111. 4015-0315 3/16 ID HYDRAULIC HOSE ASSEMBLY 1 112. 4-07-0768 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 113. 4007-0768 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 114. B-015-0940 1/4 OD HYDRAULIC TUBE ASSEMBLY 1 115. B.018.0941 1/4 OD HYDRAULIC TUBE ASSEMBLY 1 Page no. 2-7LIFT CYLINDER. TOP BOOM bz. a EXTEND CYLINDER L EMERGENCY POWERDRIVE CONTROL VALVE ITEM__ PART NO. DESCRIPTION REQ 0. A-601-0520 DRIVE CONTROL VALVE ......... eee eaeeaaal B-010-1497 _ DRIVE VALVE SEAL REPAIR KIT 1. A-304.0124 REPLACEMENT SOLENOID, 12 VOLTDC .. . . : 2 304-0260 REPLACEMENT SOLENOID COIL, 12 VOLT DC 601-0262 REPLACEMENT FLUX TUBE Page no. 2-11CONTROL VALVE PACKAGE ITEM pee 10. n. 12. 13. 4. 15. 16. 17. 18. 19. PART NO ‘A-601-0351 ‘A-601-0428 ‘A-601-0447 ‘A-304-0430 ‘A-601-0448 A-304-0430 ‘A-601-0448 ‘A-304-0430 A-601-0448 A-304-0430 ‘A-601-0448 A-304-0430 A-601-0447 A-304-0430 ‘A-601-0429 A-601-0425 ‘A-601-0426 ‘A-601-0449 A-601-0445 ‘A-304-0457 ‘A-601-0431 A-601-0328 ‘A-601-0431 A-601-0328 ‘A-601-0432 A-601-0321 ‘A-601-0450 A-601-0566 ‘A-601-0457 A-304-0448 ‘A-601-0460 A-601-0445 ‘A-304.0457 ‘A-601-0263 A-601-0352 A-601-0434 A-601-0448 A-304-0430 ‘A-601-0431 ‘A-601-0328 DESCRIPTION CONTROL VALVE PACKAGE ASSEMBLY, (COMPLETE) . MANIFOLD, 6 STATION... 2... ‘| SWING CONTROL VALVE ASSEMBLY |. . REPLACEMENT SOLENOID, 12 VOLT DC STEER CONTROL VALVE ASSEMBLY .. REPLACEMENT SOLENOID, 12 VOLT DC BOTTOM BOOM CONTROL VALVE ASSEMBLY REPLACEMENT SOLENOID, 12 VOLT DC TOP BOOM CONTROL VALVE ASSEMBLY REPLACEMENT SOLENOID, 12 VOLT DC EXTEND/RETRACT CONTROL VALVE ASSEMBLY REPLACEMENT SOLENOID, 12 VOLT DC LEVEL CONTROL VALVE ASSEMBLY . REPLACEMENT SOLENOID, 12 VOLT DC. LEVEL SANDWICH VALVE ASSEMBLY . . REPLACEMENT CARTRIDGE, PRESSURE RELIEF REPLACEMENT CARTRIDGE, PILOT CHECK EXTEND/RETRACT SANDWICH VALVE ASSEMBLY REPLACEMENT CARTRIDGE, REGENERATION REPLACEMENT SOLENOID, 12 VOLT DC TOP BOOM SANDWICH VALVE ASSEMBLY . . . . REPLACEMENT CARTRIDGE, PRESSURE RELIEF BOTTOM BOOM SANDWICH VALVE ASSEMBLY ....... eee REPLACEMENT CARTRIDGE, PRESSURE RELIEF SWING SANDWICH VALVE ASSEMBLY .. . . . REPLACEMENT CARTRIDGE, PRESSURE RELIEF MANIFOLD INLET VALVE ASSEMBLY, (COMPLETE) PROPORTIONAL BY-PASS CARTRIDGE VALVE ASSEMBLY REPLACEMENT CARTRIDGE REPLACEMENT SOLENOID, 12 VOLT DC 3-WAY INLET CARTRIDGE VALVE ASSEMBLY ......- REPLACEMENT CARTRIDGE REPLACEMENT SOLENOID, 12 VOLT DC. FLOW CONTROL CARTRIDGE VALVE ... . MIDDLE BOOM ADD-ON VALVE PACKAGE ASSEMBLY - MANIFOLD, SINGLE STATION MIDDLE BOOM CONTROL VALVE ASSEMBLY . .. . . REPLACEMENT SOLENOID, 12 VOLT DC MIDDLE BOOM SANDWICH VALVE ASSEMBLY . REPLACEMENT CARTRIDGE, PRESSURE RELIEF REQ Page no. 2-12[TTT TECYLINDER ASSEMBLY, BOTTOM BOOM LIFT ITEM __ PART NO DESCRIPTION REQ 0. 015-1414 CYLINDER ASSEMBLY, BOTTOM BOOMLIFT ..........--.----02-0 1 GREAT BEND INDUSTRIES #12791 015-0553 CYLINDER SEAL REPAIR KIT (TEs 1 156 23) 1 TUBE ASSEMBLY #202890 . 2. ROD ASSEMBLY #203648 3. RETAINER #29561 : 4 BEARING #21272 . 5. SPACER #203649 . 6. PISTON #203650... . : 7. 250-0026 BEARING, GARMAX #GM2024-16. 1... 8 SPACER #201206 . Seen 9. POPPET #20482 ......- 10. SPRING #30314 . . 1" PORT PLUG #30248 . . 12, CAPSCREW #30497 .. . . 13, LOCK WASHER #30498. 14. NUT #30001... .. . 15. COTTER PIN #30021 . 16. 714.0447 T-RING #32428 17. 609-0043 C.I. PISTON RING #30257. . . . 18 711-0222 O-RING #30055 . 19. 711-0232 O-RING #30050 . . 20. 714-0232 BACK-UP #30051 . 21. 556-0024 NYLON PLUG #30010 .... 22. 714-0025 WIPER #30080 ........ 23. 714-1815 U-RING #33074 . . . 24. A-601-0203 HOLDING VALVE CARTRIDGE . ‘015-0563 HOLDING VALVE CARTRIDGE SEAL REPAIR KIT 25. A-601-0292 NEEDLE VALVE CARTRIDGE ........ eee 1 ‘A.015-0567 NEEDLE VALVE CARTRIDGE SEAL REPAIR KIT 5 20 r / A | 1g. Ph \ / ieee / Ee ae Page no. 2-14CYLINDER ASSEMBLY, EXTENSION ITEM__ PART NO. DESCRIPTION REQ 0. 015-0053 CYLINDER ASSEMBLY, EXTENSION .........- 1 GREAT BEND INDUSTRIES #12365 A016-0554 __ CYLINDER SEAL REPAIR KIT (TEMS 11-18) 1. TUBE ASSEMBLY #201262 . 1 2. ROD ASSEMBLY #201261 . 1 3 RETAINER #201260 . 1 4. BEARING #20107... 0.2.2.0 e eee eee 1 5. SPACER #201259 1 6. PISTON #201258 1 7. CAPSCREW #30497 . 1 8 LOCK WASHER #30494 1 9. NUT #30001 . 1 10. PIPE PLUG #30247 1 11 COTTER PIN #30021 . 1 12. TRING #32427 . . : 1 13. 711-0222 O-RING #30002 . . 1 14. 711-0228 O-RING #30003 . . 1 15. 714-0228 BACK-UP #30007 . 1 16. §56-0024 NYLON PLUG #30010 . . 1 17. U-RING #32832 . 1 18 A-763-0067 WIPER, AN #30005 1 19. A601-0294 HOLDING VALVE CARTRIDGE . 1 ‘A-018-0563 HOLDING VALVE CARTRIDGE SEAL REPAIR KIT Page no. 2-15,CYLINDER ASSEMBLY, MASTER LEVEL ITEM__PARTNO DESCRIPTION REQ 0. 015-0045 CYLINDER ASSEMBLY, MASTER LEVEL............ eeapet 1 GREEN MANUFACTURING INC. #600-E-2008 A-015-0556 __ CYLINDER SEAL REPAIR KIT (reus 10- 6) BARREL ASSEMBLY ROD ASSEMBLY FULL LOCK NUT #36-0962 PISTON....... : GLAND . = SET SCREW #25-1061 . . NYLON LOCK #19-6016 CAPR eee tee 250-0034 BEARING, GARMAX #GM1620-16. . 10. COTTER PIN 3/16 DIA x 2 INCHES LONG 4 714-0446 PISTON SEAL ... 12. 711-0113 O-RING #809-0 13. 711-0228 O-RING ........ 14. 714-0228 BACK-UP... . 15. 714-1810 ROD SEAL #894-UR .. . 16. 715-0006 DUST SEAL #30-817 . aaa es alee ee /} ny 2 . 5 15 16 Page no. 2-16