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    UNO41E 91 and later

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    128 views211 pages

    UNO41E 91 and Later

    Uploaded by

    kirk sutherland

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    REPAIR PARTS MANUAL Snorkelift. UNO-41E NOTES: Always give the serial number and model number of your “Snorkelift” when ordering parts. This information is found on the nameplate which is mounted at the Ground Controls Station. Be sure to order all parts by their part number, and if possible specify routing of shipment. All correspondence relative to this unit, such as field reports, discrepancy reports, requests for service information, etc., should be directed to: Snorkel-Economy ‘A Figgie International Company P 0 BOX 4065 ST JOSEPH MO 64504-4065 Attention Service Manager "AFIGGIE INTERNATIONAL COMPANY ST. JOSEPH, MISSOURI Publication no. RPM-002-UNO-41E May 1991 LIMITED WARRANTY Snorkel-Economy, A Figgie International Company warrants each new product manufac- tured and sold by’it to be free from defects in material and workmanship for a period of ‘one year from date of delivery to a customer. During the first six months, any part or parts which upon examination by Snorkel-Economy Service Department are found to be defective, will be replaced or repaired by Snorkel-Economy through its local authorized dealer at no charge. During the second six months, any part or parts found to be defec- tive will be replaced or repaired at no charge, however, any labor charges incurred as a result of such replacement or repair will be the responsibility of the customer. Customer and dealer shall not be entitled to the benefits of this warranty and Snorkel- Economy shall have no obligations hereunder unless the “Pro Delivery Adjustment and In- spection Report” and the “Customer Delivery Report” have both been properly completed and returned to the Snorkel-Economy Service Department within 10 days after delivery of the Snorkel-Economy product to customer or dealer rental fleet. ‘THIS WARRANTY EXCLUDES AND SNORKEL-ECONOMY DOES NOT WARRANT: 1. Engines, motors, tires, batteries or similar components or accessory items manufac- tured by suppliers to Snorkel-Economy who furnish their own warranty: however, Snorkel-Economy will, to the extent permitted, pass through any such warranty protection to its customer or dealer. 2. Any Snorkel-Economy product which has been modified or altered outside Snorkel- Economy's factory without Snorkel-Economy's prior written approval, if such ‘modification or alteration, in the sole judgment of Snorkel-Economy, adversely affects the stability or reliability of the Snorkel-Economy product. 3. Any Snorkel-Economy product which has been subject to misuse, improper main- tenance or accident. “Misuse” includes but is not limited to, operation beyond the factory-rated load capacity and speeds. “Improper maintenance” includes but is not limited to, failure to follow the recommendations contained in the Snorkel-Economy Operation and Service manual. Snorkel-Economy is not responsible for normal main- tenance, service adjustments and replacements, including but not limited to, hydraulic fluid, filters, and lubrication. 4, Incidental or consequential expenses, losses, or damages related to any part or equipment failure, including but not limited to downtime on the unit or loss time for workers, This warranty is expressly in lieu of all other warranties, obligations or liabilities of ‘Snorkel-Economy, either express or implied. SNORKEL-ECONOMY MAKES NO WAR- RANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, IN- CLUDING INJURY TO PERSONS OR PROPERTY. The customer shall make all warranty claims through its local authorized dealer. Please contact them, or if unable, the Snorkel-Economy Service Department for further assis- tance. SNORKEL-ECONOMY, A FIGGIE INTERNATIONAL COMPANY 7/1990 REPAIR PARTS MANUAL ORGANIZATION The Repair Parts Manual consists of four sections, separated by index tab dividers with the Index of the contents for each section immediately following the divider. Sub-assemblies and detailed parts are identified by index numbers on the illustrations that correspond to the item numbers on the parts listing. When requesting any part, always specify complete part number, description, model and serial number of your unit. The following is a general description of each section and its contents. Repair Parts: Repair Parts (Section 1), contains parts listings and illustrations for general mechanical repair parts of all major installations and sub-assemblies of the unit. Hydraulics: Hydraulics (Section 2), contains parts listings and illustrations of hydraulic components installations including hydraulic schematics and individual components such as cylinders, controls valves and solenoid operated valves. Electrical: Electrical (Section 3), contains parts listings and illustrations of electrical components installations including wiring schematics and controller drawings. Options: Options (Section 4), contains parts listings and illustrations of optional installations that may be installed on your unit. DISASSEMBLY AND REASSEMBLY PROCEDURES The illustrations located in Repair Parts Manual, are designed for use as a guide for disassembly of the “Snorkelift” and components as well as for parts replacement. Always refer to the hydraulic system installation drawings and the electrical wiring diagram before removing or disassembling associated parts. DO NOT attempt to disconnect or remove any hydraulic line before reading and understanding all text concerning the system hydraulics. In most cases, disassembly of the “Snorkelift” will be obvious from the illustration. When disassembling or reassembling components, complete the procedural steps in sequence. DO NOT partially disassemble or assemble one part, then start on another. Always check your work to assure that nothing has been overlooked. The following list is a gentle reminder when disassembling or assembling the “Snorkelift”. 1. Always be conscious of weight. 2. Never attempt to lift heavy objects without the aid of a mechanical device. 3. DO NOT allow heavy objects to rest in an unstable condition. 4, Always make sure booms are in stowed position - blocked or the weight removed by a suitable iting device before disconnecting any hydraulic lines to the boom holding valves or cylinders. 5. When raising a portion of the machine, be sure that adequate blocking is properly positioned - DO NOT depend on lifting device to hold and secure weight. 6. Make sure unit is level before removing booms or turntable. 7. If a part resists removal, check to see if all fasteners, electrical wiring, hydraulic lines, etc., have been removed or that other parts are not interfering. Parts should be thoroughly inspected before restoring to service at the time of reassembly. Burrs, nicks or scratches may be removed from machined surfaces by honing or polishing with #600 crocus cloth, followed by a thorough cleaning in an approved cleaning solvent, and blown dry with compressed air. DO NOT alter the contour of any part. If this operation does not restore the part to a serviceable condition, replace the part. Replace all O-rings, seals, and gaskets at reassembly. Use new roll pins or cotter pins. Dip all packing rings and seals in hydraulic oil before reassembling in cylinder and manifold installations. Replace any part having imperfect threads. In general, units that have been disassembled can be reassembled by reversing the order of disassembly. nif Remember that the service life of a machine can be increased by keeping dirt and foreign materials out of the vital components. Precautions have been taken to safeguard against this; shields, covers, seals and filters are provided to keep air, fuel, and oil supplies clean; however, these items must be maintained on a scheduled basis in order to function properly. At any time air, fuel, or oil lines are disconnected, clean surrounding areas as well as the opening and fittings themselves. As soon as a line or component is disconnected, cap or cover all openings to prevent the entry of dirt or foreign materials. New parts should remain in their container until they are ready to be used. Glearly mark or tag hydraulic lines and electrical wiring connections when disconnecting or removing them from unit. This will assure that they are correctly reinstalled. Proper assembly is critical to the successful rebuilding of any unit. Carefully inspect any parts which are to be reused. If in doubt, replace. “SAFETY FIRST” is a good slogan. Replace any guards and protective devices that have been removed to carry out maintenance and repair work. Il REPAIR PARTS - SECTION 1 INDEX Bottom Boom Installation . eee eee reg ea eee Chassis/Turntable Mounting ..........-.- Page1-3 Dive trainiinstalletions ce ee + Page 1-31 Extension Cylinder Assembly Sees eaeaeeaaee . Page 1-17 Gear Reduction Unit . : Page 1-33 Hose Carrier Assembly Page 1-19 Lower Floating Turret Installation Page 1-7 Middle Boom Installation ........ Page 1-9 Placards Installation... 2.22.0: Page 1-41 Platform Installation... 2... Page 1 - 21 Platform Rotator Assembly . Page 1 - 23 Platform Rotator Gear Box . ae Page 1 - 25 Steer Yoke and Wheel Installation | : Page 1 - 29 Steering Installation .......... uae Page 1 - 27 Swing Drive, Gear Products Manufacture... . . Page 1 - 37 Swing Drive, Hub City Manufacture... ... . Page 1 - 39 Top Boom Assembly, Base Boom . . Page 1-13 Top Boom Assembly, Tip Boom . - eo Page 1-15 Turntable Cowling/Swing Drive Installation . . . : Page 1-35 Upper Floating Turret Installation Page 1-11 Page no. 1-1 CHASSIS/TURNTABLE MOUNTING ITEM PART NO. DESCRIPTION REQ 1. D-015-0762 CHASSIS . . 1 2. D-015-0621 TURNTABLE ... 1 3. C-015-0059 ROTATION BEARING GEAR 1 4. A-556-0051 CAPSCREW 5/8-11 SELF LOCKING” 38 5. WASHER 5/8 FLAT ASTM-F436 - 38 6. A-015-0466 CHASSISCOVER .... 2 7% WASHER 5/16 MEDIUM FLAT . 8 8. WASHER 5/16 MEDIUM LOCK 8 8 CAPSCREW 5/16-18 x 3/4 LG HEX HD GR 5 8 Page no. 1-2 BOTTOM BOOM INSTALLATION ITEM PART NO. C-015-0824 C-015-0822 D.015-1414 B-015-1102 A-601-0092 ‘A-601-0093 A015-0182 A-015-0685 A-015-0689 A-015-0687 ‘A-007-0033 A-007-0473 250-2032 A015-0123 250-0026 250-0016 A-015-0126 DESCRIPTION REQ BOTTOM BOOM WELDMENT BOTTOM FOLLOWER BAR WELDMENT . fee CYLINDER ASSEMBLY, BOTTOM BOOM LIFT .. . . REPLACEMENT HYDRAULIC TUBE REPLACEMENT CARTRIDGE NEEDLE VALVE REPLACEMENT CARTRIDGE HOLDING VALVE PIN, LIFT CYLINDER ROD END : PIN, LIFT CYLINDER TO TURNTABLE PIN, FOLLOWER BAR TO TURNTABLE. ....... - PIN, BOTTOM BOOM TO TURNTABLE........ PINLOCK.... : cee WASHER 5/16 MEDIUM LOCK . . - CAPSCREW 5/16-18 DRILLED HD .040 DIA SS SAFETY LOCKWIRE . BEARING, GARMAX #GM2024-32 BEARING SPACER .... 7 BEARING, GARMAX #GM2024-16 |. BEARING, GARMAX #GM2426-32 BEARING SPACER ........- anes Pe Rasnazoos Page no. 1-4 LOWER FLOATING TURRET INSTALLATION ITEM ___PART NO 1. C-015-0824 2. -015-0822 3. D-015-0995 4. A-015-0828 5. A-015-0826 6. A011-0581 7. A-015-0318 8. 9. 10. 8-015-0949 13. 4-07-0033 14. 4-07-0473 DESCRIPTION BOTTOM BOOM WELDMENT ...... . BOTTOM FOLLOWER BAR WELDMENT LOWER FLOATING TURRET ........ i PIN, BOOM TO LOWER FLOATING TURRET ... . PIN, FOLLOWER BAR TO LOWER FLOATING TURRET | SPACER . STRAP .. WASHER 3/8 MEDIUM LOCK... . CAPSCREW 3/8-16 x 1 9/4LG HEXHD GRS . HOSE COVER .. . panne WASHER 5/16 MEDIUM LOCK |... CAPSCREW 5/16-18 x 3/4 LG HEX HD GR 5 PINLOCK... . : CAPSCREW 5/16-18 DRILLED HD .040 DIA SS SAFETY LOCKWIRE ANA@tRAWASaS > 3 Page no. 1-6 LOWER FLOATING TURRET INSTAI MIDDLE BOOM INSTALLATION ITEM @xomeero 10. " 12. 13, 14, 16. 16. 17. 18. PART NO C-015-0820 C-015-0823 B-015-1015 250-0026 B-015-1016 D-015-1413 B-015-0370 ‘A-601-0292 ‘A-601-0293 A-015-0182 A.015-0184 ‘A-007-0033 ‘A-007-0473 250-2032 A-015-0123 250-0016 015-0126 DESCRIPTION REQ MIDDLE BOOM WELDMENT.. MIDDLE FOLLOWER BAR WELDMENT. . LIFT CYLINDER ANCHOR .. . . BEARING, GARMAX #GM2024-16 WASHER STRIP... . WASHER 1/2 MEDIUM LOCK. - ce CAPSCREW 1/2-13 x 1 1/2LG HEX HD GR5 . CYLINDER ASSEMBLY, MIDDLE BOOM LIFT REPLACEMENT HYDRAULIC TUBE REPLACEMENT CARTRIDGE NEEDLE VALVE REPLACEMENT CARTRIDGE HOLDING VALVE PIN, LIFT CYLINDER ROD END .. . . . : PIN, LIFT CYLINDER BASE END PINLOCK... 2... WASHER 5/16 MEDIUM LOCK - « CAPSCREW 5/16-18 DRILLED HD .040 DIA SS SAFETY LOCKWIRE BEARING, GARMAX #GM2024-32 BEARING SPACER ... . BEARING, GARMAX #6M2426-32 BEARING SPACER soanasse > nanazaanaa Page no. 1-8 UPPER FLOATING TURRET INSTALLATION ITEM __PART NO DESCRIPTION REQ 1. C-015-0820 MIDDLE BOOM WELDMENT... . . REF 2 C-015-0823 MIDDLE FOLLOWER BAR WELDMENT. |... . ee nee 3. -015-1413 CYLINDER ASSEMBLY, TOP BOOM LIFT ace ee ca ee eee eee B-015-0370 REPLACEMENT HYDRAULIC TUBE ‘A-601-0292 REPLACEMENT CARTRIDGE NEEDLE VALVE ‘A601-0293 __ REPLACEMENT CARTRIDGE HOLDING VALVE 4. A-015-0182 PIN, LIFT CYLINDER ROD END = 1 5. A-015-0184 PIN, LIFT CYLINDER BASE END 1 6. A-007-0033 PINLOCK.. . 5 7. WASHER 5/16 MEDIUM LOCK . 10 8 A-007-0473 CAPSCREW 5/16-18 DRILLED HD | 10 9. .040 DIA SS SAFETY LOCKWIRE AR 10. D-015-0651 UPPER FLOATING TURRET WELDMENT 1 11. A-015-0186 PIN, FOLLOWER BAR TO UPPER FLOATING TURRET . aaa 12. A-015-0192 PIN, MIDDLE BOOM TO UPPER FLOATING TURRET . 1 13, A-015-0190 PIN, TOP BOOM TO UPPER FLOATING TURRET . . . 1 14, CAPSCREW 1/2-13 x 1 3/4LG HEX HD GR5 .. . 4 15. 566-0039 SELF LOCKING NUT 1/2-13 ESNA #22NE-083 ....... 4 16. A-015-0177 PIN, MASTER LEVEL CYLINDER BASE END . . 1 17, C-015-0110 MASTER LEVEL CYLINDER MOUNT 1 18 A-015-0179 PINLOCK. : 2 19. WASHER 1/2 MEDIUM LOCK... a 20. A-556-0138 CAPSCREW 1/2-13 x 1 LG SELF LOCKING 2 21, C-015-0045 CYLINDER ASSEMBLY, MASTER LEVEL 1 22. A-015-0175 PIN, MASTER LEVEL CYLINDER ROD END : tod 23. A-015-0319 CLAMP BAR : : : 1 24. A-015-0581 SPACER 7 25, A-015-0318 STRAP 2 Page no. 1-10 UPPER FLOATING TURRET INSTALLATION TOP BOOM ASSEMBLY, BASE BOOM ITEM __PART NO DESCRIPTION REQ 1. D-015-0060 BASE BOOM WELDMENT ... 1 2. 509-3027 CLAMP, AEROQUIP #900729-27, 1 3 CAPSCREW 3/8-16 x 1 LG HEX HD GR 5 4 4 WASHER 3/8 MEDIUM FLAT . 9 5 WASHER 3/8 MEDIUM LOCK 20 6 586-0039 SELF LOCKING NUT 3/8-16 ESNA #22NE-066 10 7 COTTER PIN 3/16 DIA x 1 1/2 LONG 2 8 A.015-0170 PIN, EXTENSION CYLINDER BASE END . 1 9. CAPSCREW 3/8-16 x 1 LG HEX HD GR 5 PLTD 16 10. €-015-1519 SLIDE PAD TRACK : 1 11. D-015-0251 CYLINDER ASSEMBLY, EXTENSION . a 12. C-015-0286 TUBE WELDMENT 1 13. HOSE CARRIER WELDMENT. REF 14, CAPSCREW 3/8-16 x 1 1/4 LG HEX HD GR5 2 15. 015-0114 PAD STOP BAR 2 16. 015-0116 SLIDE PAD J 17. B-015-0289 RAMP ai 18 A.015-0117 SLIDE PAD SHIM, .030 THICK . 4 015-0118 SLIDE PAD SHIM, .063 THICK 4 19, A.015-0115 SLIDE PAD . 4 20. CAPSCREW 3/8-16 x 1 LG FH SKT PLID. 4 21, B-007-2682 SLIDEPAD.... : 1 22. B-007-2683 SLIDE PAD SPACER, 1/4 INCH THICK . 1 B.007-3111 SLIDE PAD SPACER, 1/8 INCH THICK 1 23. B-007-2681 SLIDE PAD MOUNT... . . 1 24, 250-0016 BEARING, GARMAX #GM2428-32 2 25. 250-0034 BEARING, GARMAX #GM1620-16 . . . es 1 26. 250-0026 BEARING, GARMAX #GM2024-16 (LIFT CYLINDER PIVOT) 1 27, CAPSCREW 5/16-18 x 1/2 LG HEX HD GR5 5 28 WASHER 5/16 MEDIUM LOCK 5 29, WASHER 5/16 MEDIUM FLAT 5 Page no. 1-12 TOP BOOM ASSEMBLY, BASE BOOM TOP BOOM ASSEMBLY, TIP BOOM ITEM PART NO D-015-0050 ‘A-007-0838 ‘A-007-1272 A015-0122 A015-0121 556-0033 D.015-0251 A.015-0113 A015-0248 €-015-0939 ‘A-601-0293 B-015-0941 B-015-0940 A-015-0171 €-015-0085 C-015-1524 DESCRIPTION TIP BOOM WELDMENT SLIDE PAD SHIM, .030 THICK . . SLIDE PAD SHIM, .063 THICK . . SLIDE PAD . SLIDEPAD............... CAPSCREW 3/8-16 x 1 1/4 LG FH SKT PLTD. SELF LOCKING NUT 3/8-16 ESNA #22NE-066 . CYLINDER ASSEMBLY, EXTENSION BACK-UP BAR... . CAPSCREW 3/8-16 x 1 LG DRILLED HD « .040 DIA SS SAFETY LOCKWIRE . . . CYLINDER ASSEMBLY, SLAVE LEVEL . . REPLACEMENT CARTRIDGE HOLDING VALVE 1/4 OD HYDRAULIC TUBE ASSEMBLY 1/4 OD HYDRAULIC TUBE ASSEMBLY . - PIN, SLAVE LEVEL CYLINDER BASE END. . SLAVE LEVEL CYLINDER MOUNT PLATE . CHANNEL MOUNT PLATE : WASHER 1/2 MEDIUM LOCK .... . CAPSCREW 1/2-13x 1LGHEXHDGR5 . REQ Coe 5 3s Page no. 1-14 TOP BOOM ASSEMBLY, TIP BOOM EXTENSION CYLINDER ASSEMBLY ITEM 1. eNOeEeN PART NO D-015-0053 ‘A-601-0294 B-015.0396 555-0050 ‘A-006-0089 C-015-0088 A-556-0164 DESCRIPTION CYLINDER ASSEMBLY, EXTENSION .... . REPLACEMENT CARTRIDGE HOLDING VALVE 3/8 OD HYDRAULIC TUBE ASSEMBLY . CLAMP, IDEAL #5452... . . CAPSCREW 1/4-20 x 1/2 LG FH SKT PLTD SUDEPAD.............. : CYLINDER MOUNT WELDMENT : SELF LOCKING NUT 1 1/8-7 ESNA #52NE-187 . COTTER PIN 3/6 DIA X 1 1/2 LONG : REQ ee Page no. 1-16 EXTENSION CYLINDER ASSEMBLY HOSE CARRIER ASSEMBLY ITEM _ PART NO DESCRIPTION REQ 1. B.015-0226 LOWERCHANNEL 22.2... 1 2, A-992-0014 PLASTIC TRACK ASSEMBLY, 29 LINKS LONG 1 3. A-992-0016 PLASTIC TRACK MOUNTING BRACKET . . 1 4 CAPSCREW 1/4-20 x 3/4 LG HEX HD GR 5 4 5. A011-0581 SPACER. . aaa 4 6 556-0004 SELF LOCKING NUT 1/4.20 ESNA #22NE-040 - 6 7. A-015-0224 CLAMP BAR : 3 8 CAPSCREW 3/8-16 x 1 1/2 LG HEX HD GR'S 2 9. A-015-0586 SPACER. 2 10. WASHER 3/6 MEDIUM FLAT... . 8 11 556-0033 SELF LOCKING NUT 9/8-16 ESNA #22NE-066 6 12. A-015-0315 3/16 ID HYDRAULIC HOSE ASSEMBLY . . eeeeeaa el 13. A-301-0009 CONTROL WIRE #1, 18 GAUGE - 12 CONDUGTOR x 68 FOOT LONG .. - 1 14. A-301-0009 CONTROL WIRE #2, 18 GAUGE - 12 CONDUCTOR x 68 FOOT LONG .. . 1 18. A-301-0006 POWER WIRE, 12 GAUGE - 8 CONDUCTOR x 68 FOOT LONG 1 16. B-015-1526 TOP CHANNEL ... 1 17, A-992-0015 PLASTIC TRACK MOUNTING BRACKET... 1 18. CAPSCREW 5/16-18 x 3/4 LG HEX HD GR 5. : 2 19. WASHER 5/16 MEDIUM FLAT .. . . 2 20. 856-0031 SELF LOCKING NUT 5/16-18 ESNA #22NE-058 - 2 21, B-015-1520 SLIDE PAD MOUNT BAR. 1 22. A-015-1876 SLIDE PAD SPACER 1 23, 015-1587 SLIDE PAD aa 1 24. CAPSCREW 1/420 x 1 3/4LG SKTFHPLTD |. . 2 25. 015-0256 SPACER...................- : 2 26. WASHER 9/8 MEDIUMLOCK |... 2 27. CAPSCREW 9/8-16 x 4 1/2 LG HEXHD GRS 2 28. CAPSCREW 3/8-16 x 1 1/2 LG HEX HD GRS . 4 29. A-015-0714 3/16 ID HYDRAULIC HOSE ASSEMBLY 1 (BRAKE HOSE - NOT SHOWN) Page no. 1-18 HOSE CARRIER ASSEMBLY PLATFORM INSTALLATION TEM PART NO. ‘A-015-0180 A.015-0172 A-015-0179 A-556-0136 ‘A-007-0033 ‘A-007-0473 556-0039 A-015-0597 D-015-0489 ‘A-720-0011 A-015-0363 B.015-0443 556-0033 556-0162 A-015-0605 A-015-0528 A-720-0012 B.015-2172 A-015-0473 ‘A-015-0509 DESCRIPTION PLATFORM ROTATOR ASSEMBLY ..........- PIN, TIP BOOM TO PLATFORM ROTATOR 7 PIN, SLAVE LEVEL CYLINDER TO PLATFORM ROTATOR . PINLOCK........... CAPSCREW 1/2-13 SELF LOCKING DRILLED HD PIN LOCK WASHER 5/16 MEDIUM LOCK CAPSCREW 5/16-18 DRILLED HD 040 DIA SS SAFETY LOCKWIRE . . . - ‘SELF LOCKING NUT 1/2-13 ESNA #22NE-063 WASHER 1/2 MEDIUM FLAT . . CAPSCREW 1/2-13 x 2-1/4 LG HEX HD GRS « ANTI-SKID PAD, FOOT PEDAL PLATFORM WELDMENT ...... FOOT BRAKE ACTUATOR KIT . . - ADAPTER BLOCK FOOT PAD. CAPSCREW 3/8-16 x2 3/6 LG HEX HD GR5 - NUT 9/8-16 HEX JAM... . CAPSCREW 3/6-16 x 4 1/2 LG HEX HD GAS WASHER 3/8 MEDIUM FLAT . SELF LOCKING NUT 3/8-16 ESNA #22NE-066 WASHER 1/4 MEDIUM FLAT WASHER 1/4 MEDIUM LOCK... CAPSCREW 1/4-28 x 1 1/4LG HEX HD GR . BAR . PLATFORMFLOOR .. 1s... ea CAPSCREW 3/6-16 x 13/4 LG HEX HDGRS ... . FOOT BRAKE OIL RESERVOIR GRAVITY GATE ASSEMBLY REPLACEMENT GRAVITY GATE REPLACEMENT SPACER REPLACEMENT ROLLER REQ ee osyn saws eannogsssssssion Page no. 1-20 PLATFORM INSTALLATION PLATFORM ROTATOR ASSEMBLY ITEM Zepxpepene "1 12. 13. 14, 15. 16. 17. 18, 19, 20. PART NO D-015-1502 A-015-0532 €.015-1501 250-2032 A-015-0133 A-556-0154 556-0039 C-015-0244 ‘A-007-0033 A-007-0473 B-015-1804 ‘A-015-0264 A-015-0210 B-015-0393 A-015-0498 DESCRIPTION PYLON WELDMENT . KEY... PYLON MOUNT WELDMENT : BEARING, GARMAX #GM2024-32 ........ BEARING SPACER .... eee CAPSCREW 1/2-19 x 1 3/4 LG SELF LOCKING GR & WASHER 1/2 FLAT ASTM-F436 ‘SELF LOCKING NUT es 13 ESNA #22NE-083 - LOWER MOUNT ..... PINLOCK.. .. WASHER 5/16 MEDIUM LOCK... 20... CAPSCREW 5/16-18 DRILLEDHD ......- 040 DIA SS SAFETY LOCKWIRE ... . . CAPSCREW 5/16-18 x1 1/4 LG HEX HD GRS - ROTATION STOP WELDMENT : MANUAL ROTATION GEAR BOX . PINLOCK.......... : MANUAL ROTATOR CRANK . KEVensn ieee eoeaeaae SET SCREW 3/8-16 x 9/8 LG FLAT POINT - REQ ane ssnoZeagesogosne osag Hoanaas Page no. 1-22 PLATFORM ROTATOR ASSEMBLY PLATFORM ROTATOR GEAR BOX ITEM. 0. PART NO DESCRIPTION ‘015-0264 MANUAL ROTATION GEAR REDUCER . 819-0031 SAFEGUARD POWER TECH SYSTEMS MODEL #0222-00180-1350 SPACER, #0223-01901-320 SPACER, #0223-01902-320 GASKET, #0223-01909-320 GASKET, #0223-01910-320 WORM, #0223-01952-320 WORM GEAR, #0223-01953-320 HOUSING #0225-09874-1350 CAP - OPEN, #0225-09875-1350 CAP - OPEN, #0225-09876-1350 CAP - CLOSED, #0225-09877-1350 INPUT SHAFT, #0225-09878-1350 . . OUTPUT SLEEVE, #0225-09879-1350 OUTPUT SPACER #0225-09880-1350 BEARING CUP, #8-32-20-58-074 BEARING CUP, #8-32-20-58-075 BEARING CONE, #8-32-20-68-074 . . BEARING CONE, #8-32-20-68-075 ... . CAPSCREW 3/8-16 x 1 LG HEX HD GR5 CAPSCREW 5/16-18 x 3/8 LG HEX HD GR 5 KEY, 1/2 INCH SQUARE, #8-47-17-05-038 KEY, 3/16 INCH SQUARE, #8-47-17-05-103, RETAINING RING, #8-47-17-86-146 PIPE PLUG 1/2 NPT, #8-63-12-61-004 SEAL, CHICAGO RAWHIDE #21070-856 SEAL, CHICAGO RAWHIDE #29224 HOvuyneaseanane Neon Page no. 1-24 PLATFORM ROTATOR GEAR BOX Page no. 1-25, STEERING INSTALLATION ITEM Senagagnn 10. "1 12, 13. 14, 15, 16. 17. 18, 19. 20. 24 22. 23. 24. 25. 26. PART NO. A-015-0096 556-0033 A-015-0093 556-0152 A-015-0095 258-0402 C-015-0216 €-015-0038 250-0035 A-015-0109 A-015-0094 B-010-0459 ‘A-010-0555 B-015-1167 A-010-0460 A-015-0583 DESCRIPTION STEER YOKE AND WHEEL INSTALLATION KING PIN SELF LOCKING NUT 9/6-16 ESNA #22NE-066 CAPSCREW 9/8-16 x 4 1/2 LG HEX HD GR 5. STEERING ARMPIN .. . a ROLL PIN 5/16 DIA x 2 INCHES LONG CAD PLTD «| PIN, STEERING CYLINDER BASE END . . MACHINE BUSHING 1 1/2 ODx 11D x 14GA. THRUST BEARING 2 3/8 OD x 1 1/4 ID x 1/8 THICK CYLINDER ASSEMBLY, STEERING i STEERING ARM WELDMENT : MACHINE BUSHING 1 7/8 ODx'1 1/4 1D x 14GA BEARING, GARMAX #GM2024-20 BEARING SPACER ... : PIN, STEERING CYLINDER ROD END TIE ROD END, LEFT HAND . TIERODCLAMP........ CAPSCREW 9/8-24 x 1.9/4 LG HEX HD GR'S. WASHER 3/8 MEDIUM LOCK a NUT 3/8-24 HEX . es TIE ROD TIE ROD cut nen HAND. WASHER 1/2 FLAT ASTM-F436 NUT 9/16-18 SLOTTED HEX . . . COTTER PIN 1/8 DIA x 1 1/2 INCHES LONG SPACER REQ REF BR Re A eR EN eee Page no. 1-26 STEER YOKE AND WHEEL INSTALLATION ITEM OProgaens PART NO -015-0041 C-015-0042 250-0035 715-0012 ‘A-256-0002 D-015-0484 ‘A-254-0002 A-254-0010 ‘A-256-0010 ‘A-556-0161 A-556-0160 A-015-0589 B.015.0768 A-728-0053 NOTES: DESCRIPTION STEERING YOKE, RIGHT HAND . STEERING YOKE, LEFT HAND . BEARING, GARMAX #GM2024-20 . . . GREASE SEAL, CHICAGO RAWHIDE #20148 INNER BEARING CONE, TIMKEN #25590 HuB . INNER BEARING CUP, TIMKEN #25520 . OUTER BEARING CUP, TIMKEN #25821... OUTER BEARING CONE, TIMKEN #25877 . SPINDLE WASHER: eee SPINDLE NUT 7/8-14 . COTTER PIN 5/32 DIA x 1 9/4 INCHES LONG HUB CAP TIRE AND WHEEL ASSEMBLY - 10-165 8 PLY, FOAM FILLED WHEELBOLT ............- eee DO NOT MIX TIRE BRANDS OR SIZES ON ANY ONE MACHINE REQ RO PNNYYYNNVEsS Page no. 1-28 STEER YOKE AND WHEEL INSTALLATION Page no. 1-29 DRIVE TRAIN INSTALLATION {TEM___ PART NO. DESCRIPTION REQ 1. A-308-0008 MOTOR, D.C. TRACTION - (PEERLESS MANUFACTURE) 1 A-308-0015 MOTOR, D.C. TRACTION HIGH TORQUE - (G.E. MANUFACTURE) 1 2, 015-0237 MOTOR MOUNT BAR, (PEERLESS MOTOR ONLY) 2 B-015-0699 MOTOR MOUNT BAR, (G.E. MOTOR ONLY) 1 3. CAPSCREW 5/8-11 x2 LG HEXHDGR5 6 4. WASHER 5/8 MEDIUM LOCK 6 5. NUT 5/8-11 HEX . : 2 6. NUT 5/8-11 HEX JAM . 4 7. B-015-0238 GASKET ... 1 8 D-015-1040 GEAR REDUCTION UNIT... 1 9. C-018-0207 GEAR REDUCTION UNIT MOUNT BRACKET 1 10. WASHER 1/2 MEDIUM LOCK .. . 8 11 CAPSCREW 1/2-13 x 1 1/4 LG HEX HD GRS 8 12. CAPSCREW 1/2-13 x 4 1/2 LG HEX HD GR 5 . 8 13. WASHER 1/2 FLAT ASTM-F436 8 14. 886-0039 SELF LOCKING NUT 1/2-13 ESNA #22NE-083 - 16 16. A016-0482 KEY ....-....-..0..00. 1 16. CAPSCREW 3/8-16x 13/4 LG HEX HD GR . 9 CAPSCREW 3/8-16 x 1 1/4 LG HEX HD GR 5 . 1 17. WASHER 3/8 MEDIUM LOCK ae 10 18. NUT 8/8-16 HEX... 2-0-2 9 19. 015-0515 END YOKE .. 1 20. 723-0009 SHAFT NUT WASHER, SPICER #98.216. 1 2 COTTER PIN 1/8 DIA x 1 3/4 INCHES LONG 1 22, 723-0008 SHAFT NUT, SPICER #16-74-11 ...... 1 23, A-723-0004 U-BOLT ASSEMBLY ...... 2... 2 24, 015-0149 DRIVE LINE ASSEMBLY . . 1 25. A-723-0005 FLANGE BOLT... . 4 26. C-015-0402 BRAKE MOUNTING BRACKET, LEFT HAND 1 27. A-720-0007 SPRING APPLIED DISC BRAKE . 2 015-0568 DISC BRAKE SEAL REPAIR KIT 28. A-720-0008 HYDRAULIC PRESSURE APPLIED DISC BRAKE ............- 2 A.015-0569 DISC BRAKE SEAL REPAIR KIT 29. C-015-0199 BRAKE DISC... . fe : 1 30. C-015-0469 BRAKE MOUNTING BRACKET, RIGHT HAND... ... « 1 31, CAPSCREW 1/2-13 x 5 LG HEX HD GR 5. sana 8 32. 728-0007 LOCK WASHER, SPICER #500357-12 4 33. 723-0006 NUT, SPICER #500371-4 4 34. A-015-0751 U-BOLT . 4 35. A018-1096 AXLE ASSEMBLY |. - 1 36. WASHER 5/8 FLAT ASTM-F436 «|. aa 8 37. 886-0040 SELF LOCKING NUT 5/8-11 ESNA #22NE-101 .. - 8 38. A-728-0010 LUGNUT...... 10 39. B-015-0769 TIRE AND WHEEL ASSEMBLY - 10-16.5 8 PLY, FOAM FILLED 2 NOTES: DO NOT MIX TIRE BRANDS OR SIZES ON ANY ONE MACHINE Page no. 1-30 DRIVE TRAIN INSTALLATION GEAR REDUCTION UNIT {TEM __PART NO. DESCRIPTION REQ 0. D-015-1040 GEAR REDUCTION UNIT... ... . GEAR PRODUCTS MANUFACTURE PART NO. 103-00006-2 _ 1 SECONDARY PLANET CARRIER, #103-10034-2 . ee 2 PLANET GEAR #103-10031-2 . . - ee . 3 3. PLANET SHAFT #103-10010-1 . . . . 38 4 SPECIAL BOLT #103-10011-2 1 5. BASE #103-10014-1 ......... 1 6. OUTPUT SHAFT #103-10015-1 . . . 1 7 RING GEAR #103-10032-1 . 7 1 8 MOTOR ADAPTER #103-10017-1 . . at 9. 807-0149 INPUT GEAR #103-10033-1 : i 10. ADAPTER #103-10022-1 . . aa 11. SHIM #002-10011-1 : 3 12. BEARING CUP. TIMKEN #JLM-104910 - ‘i : : 2 13. BEARING CONE, TIMKEN #LM104949 : : : 2 14, ROLLER BEARING #506-10001-1...... a : 54 15. THRUST WASHER, TORRINGTON #TRB-1018 . . . : 6 16. GREASE SEAL, NATIONAL #415449 . 7 : 1 17. O-RING, PARKER #2-260 ...... aae 18, VENT PLUG, ALEMITE #300805 ea 19. PLUG #535-10144-1 ... . : aaa 20. SHIPPING COVER #600-100003-1. 1 2 LABEL PLATE #600-143779-1...... 1 22. CAPSCREW, FERRY 5/16-18 x 3 1/2 LONG 8 23. CAPSCREW 1/4-20 x 1/2 LG SKT HD . ‘ eee 24. DRIVE SCREW #015-10444-1 . . . . : 2 25. SET SCREW 1/4.20 x 1/2 LG SKT FLAT POINT : 3 26. NUT 1/4-20 HEX . : : 8 27. WASHER 5/16 FLAT ASTM-F436 : 8 Page no. 1-32 GEAR REDUCTION UNIT 25 (USE LOCTITE 242. TORQUE TO ‘80 IN, LBS AND STAKE IN PLACE) 10 71g a USING ITEMI1 SHIM IMPUT TO 1.860 2288 TIMKEN PRE-LOAD: 10 TO 20 IN. LBS. TORQUE _(8)_5/16-I8NC BOLTS: TO 28 FT. LBS. (FERRY HD. END) Page no. 1-33 TURNTABLE COWLING/SWING DRIVE INSTALLATION ITEM PART NO D-015-1063 ‘A-603-0026 711-0152 557-0008 A-556-0154 A-556-0165 A-556-0022 A-556-0178 ‘A-586-0177 D-015-0719 D-015-0720 D-015-0889 C-015-0776 556-0031 ‘A-551-0004 556-0034 A-015-0121 556-0033 DESCRIPTION REQ SWING DRIVE... . ‘SWING DRIVE MOTOR . O-RING, PARKER DASH-152 . AIR VENT, ALEMITE #300805 . WASHER 1/2 MEDIUM LOCK .. . . CAPSCREW 1/2-13 x 1 9/4 LG SELF LOCKING - WASHER 1/2 FLAT ASTM-F436 . . . CAPSCREW 1/2-13 SKT HD SELF LOCKING NUT 5/8-11 HEXJAM 2... ADJUSTMENT BOLT i ADJUSTMENT BOLT . ADJUSTMENT BOLT . DOOR, LEFT HAND... . DOOR, RIGHT HAND . . REAR PANEL... LEFT FRONT COVER WASHER 5/16 MEDIUM FLAT . WASHER 5/16 MEDIUM LOCK . CAPSCREW 5/16-18 x 3/4 LG HEX HD GR 5 CAPSCREW 5/16-18 x 1 LG HEX HD GR 5 ‘SELF LOCKING NUT 5/16-18 ESNA #22NE-058 RUBBER DOOR LATCH ASSEMBLY .... . MACHINE SCREW #10-24 x 1/2 LG TRUSS HD PLTD . WASHER #10 MEDIUM LOCK... . . SELF LOCKING NUT #10-24 ESNA #22NM-04 . SLIDE PAD . ae CAPSCREW 3/8-16x 1 1/4LG FH SKTPLTD |. SELF LOCKING NUT 3/8-16 ESNA #22NE-066 . DR ReaD ZENOR aan oaannasae Page no. 1-34 SWING DRIVE, GEAR PRODUCTS MANUFACTURE ITEM __ PART NO. DESCRIPTION REQ 0. D-015-1063 SWING DRIVE, GEAR PRODUCTS INC. MODEL #003-00018-1 ......... 1 015-0004 SWING DRIVE SEAL REPAIR KIT 1 HOUSING COVER #003-10068-1 2. WORM GEAR #003-10056-1 : 3. RETAINER BEARING #002-10028-1 . . - 4. WORM #003-10077-1 : 5. GASKET #003-10009-1 . 6. SPACER #003-10051-1 . 7. BEARING/MOTOR MOUNT RETAINER #003-10010-2 8. HOUSING #003-10069-1 9. SPACER #003-10054-1 . 10. OUTPUT SHAFT #003-10070-1 1. NUT #135-10019-1 .. . 12. BEARING CONE, TIMKEN #23100 . 13. BEARING CUP, TIMKEN #23256 14, BEARING CONE, TIMKEN #Mg02048 . . 15. BEARING CUP, TIMKEN #M802011. . . . 16. BEARING CONE, TIMKEN #LM04947A 17. BEARING CUP, TIMKEN #JLM-104910 . . . 18. BALL BEARING, NTN #6205... . 19. SEAL, NATIONAL #471689 20. SEAL, NATIONAL #412119. 21. 711-0286 O-RING, PARKER DASH-236 . 22, 711-0258 O-RING, PARKER DASH-258 . oe 23, GREASE ZERK, ALEMITE #1911-B1 7 24, COTTER PIN 1'1/@ DIAx 1 1/2 INCHES LONG 25. MOTOR GASKET #008-10056-1.. . . oe 26. GASKET, 1/64 INCH THICK #003-10074-1 27. HALF GASKET, 1/32 THICK #003-10075-1 28. PLUG 3/8-18 HEX SKT #535-10084-1 29. BOLT 1/2-13 x 1 LG #801-10089-1 30. WASHER 1/2 MEDIUM LOCK 31. BOLT 9/8-16 x 1 LG HEX HD GR5 32. WASHER 3/8 MEDIUM LOCK ..... . . 33. BOLT 9/8-16x 11/4LG HEXHDGRS ....... 34. REDUCER BUSHING 3/8-18 TO 1/8-27 NPT . 35. 711-0234 O-RING, PARKER DASH-234. . Page no. 1-36 SWING DRIVE, GEAR PRODUCTS MANUFACTURE 30 A 35 29 7 3 Cac ic 14 4 12 | 13 i‘ 2 O O UD 9 32 2 : ES 27 32 7 23 6 24 8 aa\\ WZ. a esl | a Page no. 1-37 SWING DRIVE, HUB CITY MANUFACTURE ITEM 0. 1 2. 3, 4. 5. 6. 7. 8 10. 1" 12, 13, 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24, 25, 26. 27. 28. 29, 30. PART NO DESCRIPTION D-015-1063 SWING DRIVE, HUB CITY PART NO. 0222-00210-1350 HOUSING #0225-11123-1350 . CLOSED CAP #0225-11124-1350 OPEN CAP #0225-11125-1350 . MOTOR FLANGE #0225-11126-1350 INTERNAL WORM #0225-11127-1350 . . WORM GEAR #0225-11128-1350...... . OUTPUT SHAFT #0225-11129-1350 : PLASTIC GASKET #0225-11130-1350 . . . . GASKET #0225-11131-1350 . : PLASTIC GASKET #0225-11192-1350 . . SPACER #0225-11133-1350 . BALL BEARING #8-32-11-16-092 BEARING CUP #8-32-20-58-006 BEARING CUP #8-32-20-58-040 BEARING CUP #8-32-20-58-065 BEARING CONE #8-32-20-68-006 BEARING CONE #8-32-20-68-040 BEARING CONE #8-32-20-68-065 . CAPSCREW 1/2-13 x 1 1/8 LG SKT HD . CAPSCREW 3/8-16 x 1 LG HEX HD GR 5 LOCKING WASHER #8-47-16-11-009 LOCKING WASHER #8-47-16-14-019 GREASE, MOLYKOTE G-N PASTE PIPE PLUG 1/2 NPT SOCKET PIPE PLUG 1/8 NPT SOCKET - HEAT TREATED VENTED PLUG, LINCOLN #567... . . . SHALLOW TUBE PLUG #8-63-95-60-048 SEAL #8-74-21-25-017 . 7 SEAL #8-74-21-25-140 ne O-RING #8-74-80-09-051 ........ REQ ieee tal i sre tee Geen ee Bans Page no. 1-38 SWING DRIVE, HUB CITY MANUFACTURE [N—s 20 26 2 2 9. " 24, aA . IS 18: 29 28 'S 24 \ 20 Page no. 1-39 PLACARDS INSTALLATION Tem Oeronaena 10. 1 13, 14. 15, 16. 17. 18, 19. 20. 24 22. 23. 24, 25. 26. 27. 28. 23. 30. 31. 32. PART NO D-015-0506 015-0505 A-015-0500 B-032-3897 A007-2276 010-1384 C-015-1917 C.032-3896 B-015-0449 B-007-3298 A-015-0602 A-015-0603 C-015-1064 ‘A-007-0420 B-015-1062 B-032-3899 A015-0448 015-0447 D-007-0418 B-009-0589 C-015-2044 B-015-2045 B-007-2531 A015-0601 ‘A-007-1927 C-015-0519 C-015-0452 B-015-0451 015-0446 ¢-015-0899 C-015-1107 DESCRIPTION DECAL, UNO : DECAL, SNORKELIFT DECAL, BRAKE RELEASE DECAL, DANGER - YOU MUST NOT OPERATE - PLACARD, DRIVE WHEEL NUT TORQUE . . PLACARD, FRONT WHEEL NUT TORQUE . . DECAL, DIRECTIONAL ARROWS - FRONT . DECAL, ELECTROCUTION HAZARD ..... DECAL, BATTERY SERVICE ....... PLACARD, FOAM FILLED TIRES . . . DECAL, DESCENDING BOOM... ee DECAL, BLEED DOWN INSTRUCTIONS . || - PLACARD, SERIALNUMBER ........ PLACARD, MANUAL BLEED DOWN... .. DECAL, UNIT IDENTIFICATION MODEL 416. 7 DECAL, DANGER - ELECTROCUTION HAZARD . . DECAL, BODYBELT ......... DECAL, BRAKE RESERVOIR . DECAL, SNORKELIFT PLACARD, PLATFORM CAPACITY 600 POUNDS |. - - DECAL, FOOT BRAKE WARNING . .... . DECAL, BRAKE SYSTEM OPERATION . . . . DECAL, ELECTROCUTION HAZARD . . DECAL, HAND PUMP (LEFT HAND BOX) DECAL, HYDRAULIC OIL... . . DECAL, BATTERY CHARGER INSTRUCTIONS DECAL, DIRECTIONAL ARROWS - REAR . . DECAL, HIGH AMPERAGE... . . DECAL, 110 VOLT POWER SUPPLY... . PLACARD, PLATFORM CONTROL BOX PLACARD, WIRING BOX... 0.2... OPERATION AND MAINTENANCE MANUAL UNO-41E REQ ee ONDE ANDEAN Page no. 1-40 HYDRAULICS - SECTION 2 INDEX Control Valve Package ........... Page 2-11 Cylinder Assembly, Bottom Boom Lift - Page 2- 12 Cylinder Assembly, Extension . . a Page 2-13 Cylinder Assembly, Master Level... . . Page 2-14 Cylinder Assembly, Middle Boom Lift . . Page 2-15 Cylinder Assembly, Slave Level Page 2- 16 Cylinder Assembly, Steering . te Page 2-17 Cylinder Assombly, Top Boom Lift... . . Page 2-18 Hydraulic Hand Pump i Page 2 - 22 Hydraulic Pictorial... .. Page 2-9 Hydraulic Power Unit Page 2-21 Hydraulic Schematic Page 2-7 Hydraulic Valves Installation . Page 2-3 Pressure Switch ........ Page 2-19 Page no. 2-1 HYDRAULIC VALVES INSTALLATION ITEM pN PART NO C-015-1026 A.015-0383 ‘A-602-0030 ‘A.015-0382 ‘A-302-0053 A.015-0384 ‘A-607-0005 A-015-0386 ‘A-508-0024 ‘A-015-0487 ‘A-602-0034 C-015-1187 B-015-1056 C.015-1222 DESCRIPTION CONTROL VALVE PACKAGE ASSEMBLY HYDRAULIC HAND PUMP ASSEMBLY . HYDRAULIC HAND PUMP PRESSURE SWITCH ASSEMBLY PRESSURE SWITCH ACCUMULATOR ASSEMBLY ‘ACCUMULATOR RETURN FILTER ASSEMBLY... ...........-. RETURN FILTER HYDRAULIC POWER UNIT ASSEMBLY HYDRAULIC POWER UNIT REPLACEMENT PUMP GUARD (NOT SHOWN) OIL FILTER MOUNT BRACKET eee CONTROL VALVE PACKAGE MOUNT BRACKET .. . - Page no. 2-2 HYDRAULIC VALVES INSTALLATION 5 \ 4 I VIEW A-A Page no. 2-3 HYDRAULIC SCHEMATIC ITEM _PART NO DESCRIPTION. REQ 1. 4602-0034 HYDRAULIC POWER UNIT, FENNER MANUFACTURE . . . 1 A.015-0565 HYDRAULIC POWER UNIT SEAL REPAIR KIT 2. 4-602-0030 HYDRAULIC HAND PUMP... . . ‘ 1 ‘015-0566 _ HAND PUMP SEAL REPAIR KIT 3. A-601-1026 CONTROL VALVE PACKAGE... . . ‘i 1 (SEE PAGE 2-11 FOR CONTROL VALVE PARTS. ustiNe) 4, 302-0053 PRESSURE SWITCH ................ - 1 A015-0571 _ PRESSURE SWITCH SEAL REPAIR KIT 5, 607-0005 ACCUMULATOR... 2.0.0.0 oe ete eee ee 1 6 C-015-0216 CYLINDER ASSEMBLY, STEERING |... ee eee 1 A-015-0557 _ CYLINDER SEAL REPAIR KIT 7. 603-0026 SWING DRIVEMOTOR.. 02.2.2 1 8. D-016-1413 CYLINDER ASSEMBLY, MIDDLE BOOM LIFT - 1 015-0553 CYLINDER SEAL REPAIR KIT A-601-0292 REPLACEMENT CARTRIDGE NEEDLE VALVE ‘A-601-0567 NEEDLE VALVE SEAL REPAIR KIT 601-0203 REPLACEMENT CARTRIDGE HOLDING VALVE A-015-0563 HOLDING VALVE SEAL REPAIR KIT 9, D-015-1413 CYLINDER ASSEMBLY, TOP BOOMLIFT .... 2... 2.2.2.0 eee ee 1 015-0553 CYLINDER SEAL REPAIR KIT ‘A-601-0292 REPLACEMENT CARTRIDGE NEEDLE VALVE ‘A-601-0567 NEEDLE VALVE SEAL REPAIR KIT A-601-0293 REPLACEMENT CARTRIDGE HOLDING VALVE. A015-0563 HOLDING VALVE SEAL REPAIR KIT 10. D-015-1414 CYLINDER ASSEMBLY, BOTTOM BOOM LIFT .........- 55 1 A015-0553 CYLINDER SEAL REPAIR KIT ‘A-601-0292 REPLACEMENT CARTRIDGE NEEDLE VALVE ‘A-601-0567 NEEDLE VALVE SEAL REPAIR KIT ‘601-0203 REPLACEMENT CARTRIDGE HOLDING VALVE A-015-0563 _ HOLDING VALVE SEAL REPAIR KIT 14, D-015-0053 CYLINDER ASSEMBLY, EXTENSION . 1 A.015-0554 CYLINDER SEAL REPAIR KIT 601.0204 REPLACEMENT CARTRIDGE HOLDING VALVE A-015-0563 HOLDING VALVE SEAL REPAIR KIT 12, C-015-0045 CYLINDER ASSEMBLY, MASTER LEVEL eee 1 015-0556 _ CYLINDER SEAL REPAIR KIT 13. C-015-0939 CYLINDER ASSEMBLY, SLAVE LEVEL. 1 015-0555 CYLINDER SEAL REPAIR KIT A-601-0193 REPLACEMENT CARTRIDGE HOLDING VALVE A-015-0563 HOLDING VALVE SEAL REPAIR KIT 14, 4-720-0011_ PLATFORM FOOT BRAKE eee 1 A-015.0570 _ FOOT BRAKE ACTUATOR SEAL REPAIR KIT 15, A-720-0012 FOOT BRAKE RESERVOIR . aaa 1 16. 508-0024 RETURN FILTER . 1 ‘508-0025 REPLACEMENT FILTER ELEMENT 17. A-015-0604 ORIFICE, .029 DIA 1 18 A-002-0356 ORIFICE, .018 DIA 1 19, A-015-0604 ORIFICE, .029 DIA 1 20. A-015-0604 ORIFICE, .029 DIA 1 Page no. 2-4 HYDRAULIC SCHEMATIC ITEM __PARTNO- DESCRIPTION REQ 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. A-002-0276 3/8 1D HYDRAULIC HOSE ASSEMBLY . 1 32. A-010-1234 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 33. A-002-0283 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 34 4.009.098 1/4 1D HYDRAULIC HOSE ASSEMBLY 1 35. A-010-0269 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 36. A-007-0910 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 37. A-008-1136 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 38. 007-0766 1/4 ID HYDRAULIC HOSE ASSEMBLY . 1 39. 007-0766 1/4 1D HYDRAULIC HOSE ASSEMBLY . 1 40. A-007-0771 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 41. A-007-0771 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 42. A-018-0316 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 43. 015-0316 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 44. 015-0715 1/4 ID HYDRAULIC HOSE ASSEMBLY . 1 45. A-015-0715 1/4 ID HYDRAULIC HOSE ASSEMBLY . 1 48. A-007-0910 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 47. A-007-0910 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 48. A-015-1175 1/4 1D HYDRAULIC HOSE ASSEMBLY 1 49. A-015-1175 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 50. A-008-1136 1/4 ID HYDRAULIC HOSE ASSEMBLY .. . . 1 51. A-015-0714 3/16 ID HYDRAULIC HOSE ASSEMBLY ... . 1 52. A-007-0765 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 53. 4007-0765 1/4 ID HYDRAULIC HOSE ASSEMBLY 1 54. A-015-0713 3/16 ID HYDRAULIC HOSE ASSEMBLY 1 55. A-015-0713 3/16 ID HYDRAULIC HOSE ASSEMBLY . 1 56. A-002-0768 1/4 ID HYDRAULIC HOSE ASSEMBLY . 1 57. A-002-0283 1/4 ID HYDRAULIC HOSE ASSEMBLY . . 1 58. 015-0315 3/16 ID HYDRAULIC HOSE ASSEMBLY 1 59. 015-0315 3/16 ID HYDRAULIC HOSE ASSEMBLY . . 1 60. A-007-0768 1/4 ID HYDRAULIC HOSE ASSEMBLY . . . 1 61. A-007-0768 1/4 ID HYDRAULIC HOSE ASSEMBLY . 1 62. B-015-0370 3/8 OD HYDRAULIC TUBE ASSEMBLY . 1 63. B-015-0370 3/8 OD HYDRAULIC TUBE ASSEMBLY . 1 64. B-015-1102 3/8 OD HYDRAULIC TUBE ASSEMBLY . . . . 1 65. B-015-0396 3/8 OD HYDRAULIC TUBE ASSEMBLY . 1 66. B-015-0940 1/4 OD HYDRAULIC TUBE ASSEMBLY . 1 67. B-015-0941 1/4 OD HYDRAULIC TUBE ASSEMBLY . 1 Page no. 2-5 LIFT CYLINDER, MICOLE BOOM LIFT CYLINDER, TOP BOOM fost [Ooze] 9) ‘3 EXTEND CYLINDER ott Ham 12 STEER CYLINDER SLAVE LEVEL CYLINDER be

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