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SUNROOF
87D
V2 Edition Anglaise
"The repair procedures given by the manufacturer in this document are based on the All rights reserved by Renault s.a.s.
technical specifications current when it was prepared.
Copying or translating, in part or in full, of this document or use of the service part
The procedures may be modified as a result of changes introduced by the reference numbering system is forbidden without the prior written authority of
manufacturer in the production of the various component units and accessories from Renault s.a.s.
which his vehicles are constructed."
This document presents the fault finding method applicable to all computers with the following specifications:
Vehicle(s): KOLEOS
Computer name: Sunroof control unit
Function concerned: Sunroof
Documentation type
Wiring Diagrams:
– Visu-Schéma (CD-ROM)
Multimeter
3. RECAP
Procedure
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Fault finding – Introduction 87D
Faults
Faults are declared as either present or stored (depending on whether they appeared in a certain context and have
disappeared since, or whether they remain present but have not been diagnosed within the current context).
The present or stored status of faults should be taken into consideration when the diagnostic tool is switched on
after the + after ignition feed (without any system components being active).
For a present fault, apply the procedure described in the Interpretation of faults section.
For a stored fault, note the faults displayed and apply the instructions in the Notes section.
If the fault is confirmed when the instructions in the Notes section are applied, the fault is present. Deal with the
fault.
WARNING:
Deal first with instrument panel faults (e.g. Particle filter warning light).
Then carry out scheduled maintenance on the vehicle.
Conformity check
The aim of the conformity check is to check data that do not produce a fault diagnostic tool because the data is
inconsistent.
Therefore, this stage is used to:
– carry out fault finding on faults that do not have a fault display, and which may correspond to a customer complaint,
– check that the system is operating correctly and that there is no risk of a fault recurring after repairs.
The conformity check is a fault finding procedure carried out using the interpretation of statuses and parameters.
If a status is not behaving normally or a parameter is outside the permitted tolerance values, consult the
corresponding fault finding page (see Interpretation of Status and Parameters).
If the test with the diagnostic tool is OK but the customer complaint is still present, the fault should be processed by
customer complaints.
A summary of the overall procedure to follow is provided on the following page in the form of a flow chart.
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Fault finding – Introduction 87D
4. FAULT FINDING PROCEDURE
Perform a pre-diagnostic on
the system
Connect CLIP
Dialogue with NO
computer? Refer to ALP No. 1
YES
Read faults
Faults NO
present Conformity check (interpretation of
statuses and parameters)
YES
The cause is NO
Fault The symptom
NO
still present Fault
solved is still present
solved
YES
Contact the Techline with the
completed fault finding log
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Fault finding – Introduction 87D
4. FAULT FINDING PROCEDURE (continued)
Wiring check
Visual inspection
Look for damage under the bonnet and in the passenger compartment.
Carefully check the fuses, insulators and wiring harness routing.
Look for signs of oxidation.
Tactile inspection
While manipulating the wiring harness, use the diagnostic tool to note any change in fault status from stored to
present.
Make sure that the connectors are properly locked.
Apply light pressure to the connectors.
Twist the wiring harness.
If there is a change in status, try to locate the source of the fault.
Resistance check
Check the continuity of entire lines, then section by section.
Look for a short circuit to earth, to + 12 V or to another wire.
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Fault finding – Introduction 87D
5. FAULT FINDING LOG
IMPORTANT
Any fault on a complex system requires thorough fault finding with the appropriate tools. The
FAULT FINDING LOG, which should be completed during the procedure, enables you to keep
track of the procedure which is carried out. It is an essential document when consulting the
IMPORTANT manufacturer.
IT IS THEREFORE MANDATORY TO FILL OUT A FAULT FINDING LOG EACH TIME FAULT FINDING IS
CARRIED OUT.
6. SAFETY ADVICE
The safety instructions must be followed at all times when working on components, to avoid damage or injury:
– check the battery voltage to avoid incorrect operation of computer functions,
– use the proper tools.
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Fault finding – List and location of components 87D
2. Sunroof motors
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Fault finding – List and location of components 87D
3. Instrument panel
4. Sunroof switch
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Fault finding – Role of omponents 87D
– UCH: UCH (Passenger compartment unit) supplies power to run the sunroof motor assembly.
– Sunroof motor: CPU is integrated into the sunroof motor. Slide closing/opening is possible by the operation of the
sunroof motor assembly.
– Instrument panel: Instrument panel sends the vehicle speed signal to the sunroof motor assembly. Then, the
sunroof motor can take the resistance of wind into consideration when the sunroof is operated.
– Sunroof switch: The sunroof switch sends the tilt up/down and slide closing/opening signals to the sunroof motor
assembly.
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Fault finding – Operating diagram 87D
+ After 3
Ignition feed
1 4
1. UCH
2. Sunroof switch
3. Instrument panel
4. Sunroof motor assembly
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Fault finding – Function 87D
Function
– Timer
1. With hands free card option: When the ignition switch is converted to OFF from ON or START, the timer is
operated for 45 seconds. The sunroof can be operated for 45 seconds. Timer operation is stopped as the
following conditions:
– Ignition switch off → + after ignition feed
– Driver's door opens
2. Without hands free card option: When the ignition switch is converted to OFF from ON or START, the timer is
operated for 45 seconds. The sunroof can be operated for 45 seconds. Timer operation is stopped as the
following conditions:
– Ignition switch off → + after ignition feed
– Driver's door closes
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Fault finding – Safe and defect modes 87D
– Anti-Pinch function
Anti-pinch is a safety function that stops the roof closing when it detects a point of resistance (damaged rail, hand
present, etc.)
The detection of an obstacle is based on an analysis of the sunroof motor's speed of rotation.
During the initialization phase, the motor computer stores the speed curve.
The computer compares the sunroof's speed of movement (motor's speed of rotation) with the stored speed of
movement.
The computer also receives information about the vehicle speed, so that at high speed the wind pressure working
against the closing movement of the roof is taken into account.
Depending on the speed variation detected, the system decides whether or not to trigger the anti-pinch function.
WARNING
The anti-pinch function only operates if the sunroof has been correctly initialized. (see Initialization).
If a driver presses the closing switch within 10 seconds after anti pinch triggers, the sunroof closes gradually. Then,
the sunroof stops when the closing switch is released or the sunroof closes completely.
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Fault finding – Initialization 87D
Initialization procedure
If the sunroof does not close or open automatically, follow the next procedures to initialize the sunroof.
1. Initialization : Once the sunroof motor rotation lock is detected while closing switch is pressed, lock position is
initialized as a full closing position.
2. Normalization : The procedure to correct initial position.
– Press and hold the close switch (The sunroof moves gradually.).
– The sunroof moves to closing direction till stopped by the stopper. Press the closing switch till the sunroof
closes completely.
3. Sliding friction learning: To learn reverse load with normal operation
– After the normalization, release the closing switch.
– Press and hold the closing switch again within 6 seconds.
– After approximately 4 seconds, the sunroof opens and closes automatically (Press and hold the closing switch
while the sunroof operates).
– When the sunroof stops, release the close switch after 0.5 seconds or more.
NO
2 3
Yes
5 4
1. Initialization
2. Is initialization successfully completed at correct full closed position?
3. Normalization
4. Sliding friction learning
5. The end of procedure
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Fault finding – Check 87D
B
If the sunroof has been correctly initialized, the sunroof opening and closing will operate normally without the Anti-
Pinch operation.
If the Anti-Pinch function is triggered while the sunroof is closing, see the customer complaints.
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Fault finding – Customer complaints 87D
The sunroof does not operate at all ALP1
The sunroof does not operate in certain positions on the control ALP2
The sunroof does not close when driving (anti-pinch is triggered) ALP3
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Fault finding – Fault finding chart 87D
NOTES After charging the battery to switch ignition ON, carry out various checks.
Is the sunroof open smoothly after pressing With the ignition on, check for the + 12 V supply on the
NO
the switch for approximately 10 seconds. connection A1 and the BP48.
YES
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Fault finding – Fault finding chart 87D
ALP1
CONTINUED
A
YES
YES
YES
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Fault finding – Fault finding chart 87D
ALP 2 The sunroof does not operate in certain positions on the control
NOTES After charging the battery to switch ignition ON, carry out various checks.
The sunroof does not operate in certain Refer to ALP1 "The sunroof does not operate
NO
positions on the control at all".
YES
YES
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Fault finding – Fault finding chart 87D
ALP2
CONTINUED
A
YES
YES
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Fault finding – Fault finding chart 87D
The sunroof does not operate when driving
ALP 3
(anti-pinch is triggered)
NOTES After charging the battery to switch ignition ON, carry out various checks.
YES
YES
YES
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Fault finding – Fault finding chart 87D
The sunroof is difficult to close or the anti-pinch is triggered
ALP 4
without any apparent obstacles
NOTES After charging the battery to switch ignition ON, carry out various checks.
YES
Open the sunroof completely. (If Anti-Pinch Remove the sunroof panel (see MR 421
function is still triggered, see Defect and safe Bodywork, 52A, Non-side opening element
modes.) Remove the sunroof motor (see MR 420 mechanisms, Moving sunroof panel:
Mechanical manual, 87D Sunroof, Sunroof Removal – Refitting). Check that there are no
motor: Removal – Refitting) conducting components on the rail (sand,
Operate the panel of the sunroof manually. NO leaves, and etc).
YES NO YES
Replace the sunroof motor (see MR 420 Clean the mechanism and the
Mechanical manual, 87D Sunroof, Sunroof A rails with an air gun.
motor: Removal – Refitting). Refit the sunroof panel
(see MR 421 Bodywork,
52A, Non-side opening
element mechanisms,
Moving sunroof panel:
Removal –Refitting).
Initialize the sunroof
(see Initialization).
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Fault finding – Fault finding chart 87D
ALP4
CONTINUED
A
NO
Manually check that all of the linkages (front and rear) slide
correctly. Lubricate the rails, linkages and mechanisms. Refit
the sunroof panel (see MR 421 Bodywork, 52A, Moving
sunroof panel: Removal – Refitting).
Initialize the sunroof (see Initialization).
YES
YES
Remove the sunroof deflector (see MR 421 Bodywork, 52A, Replace the sunroof deflector
Non-side opening element mechanisms, Sunroof (see MR 421 Bodywork, 52A, Non-
deflector: Removal – Refitting). side opening element
Initialize the sunroof (see Initialization). mechanisms, Sunroof deflector:
Removal –Refitting). Initialize the
Is anti-pinch triggered? NO sunroof (see Initialization).
YES
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Fault finding – Fault finding chart 87D
NOTES After charging the battery to switch ignition ON, carry out various checks.
Do other sunroof functions operate normally See the corresponding item of Customer complaints
NO
except the remote controller close function? and check.
YES
Check the continuity and insulation of the If the connection or connector are faulty and if the
connection 52AJ between the passenger repair method exists (see Technical Note 6015A,
compartment computer k645 and the sunroof Repairing electrical wiring, Wiring: Precautions
motor connector. for repair), repair the connector, otherwise replace
the wiring. Initialize the sunroof (see Initialization)
after repairing the wire.
Is the continuity and insulation of the
NO When repairing the wire, disconnect the every
connection 52AJ normal?
components connected before the operation.
YES
YES
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