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CHAPTER 3: ONE STORY WORKSHOP

DESIGN

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CHAPTER 3: ONE STORY WORKSHOP
DESIGN

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Typical Plan
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CHAPTER 3: ONE STORY WORKSHOP
DESIGN
I. Detailing of the structures

From Q and L →lk


4 From Q and B → hdct=Hc
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Bridge crane details

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CHAPTER 3: ONE STORY WORKSHOP
DESIGN

II. Nominal dimensions:


1. Position of the roof resultant force :150mm from the architectural axis
2. Position of the bridge crane resultant force: λ depending on the crane
capacity

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CHAPTER 3: ONE STORY WORKSHOP
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II. Nominal dimensions:


3. Column corbels
lv > 20cm and multiply of 5cm (lv<40cm)
or 10cm (lv>40cm)
hv=20-50cm (depend on Q) and 1/3h
4. Bridge crane status
* Hard, Normal, Light: based on the velocity
of the crane
* The hook of the crane: hard and soft

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CHAPTER 3: ONE STORY WORKSHOP
DESIGN

III. Design the planar frame:


1. Select the preliminary dimensions
1.1 Nominal dimensions:
Level: V,R,M
Dimensions: Ht ; Hd; H
Bridge crane parameter: B,K,Hct,B1 (index); Q,λ,lk
1.2 Select the preliminary dimensions of columns
Upper part: lot/ht≤ 24 and lot/bt≤ 30 with lot=2.5Ht
Lower part: hd=(1/10-1/15)Hd or bd=(1/20-1/25)Hd
Note: Dimensions of the column is the multiply of 20cm and must ≥ 40cm

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CHAPTER 3: ONE STORY WORKSHOP
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CHAPTER 3: ONE STORY WORKSHOP
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2. Determine the applied load
2.1 DL: Roof (Gm)- Bridge-crane beam (Gd)- Self-weight of columns (Gc)
2.1.1 Gm : SW of the roof, roof truss, artic windows and roof components
2.1.2 Gd: SW of the bridge-crane beam and rails
2.1.3 Gc: Gct :SW of the upper part of the column (without corbel)
Gcd :SW of the lower part of the column (with corbel)

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CHAPTER 3: ONE STORY WORKSHOP
DESIGN

2. Determine the applied load


2.2 LL: Roof (Pm)- Bridge-crane: V-component (D) and T- component (T)
2.2.1 Pm same as Gm but need to consider the temporary nature of the load
( at the mid-column Pm1 and Pm2 can be occurred or not)

=Pm Pm1= =Pm2

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CHAPTER 3: ONE STORY WORKSHOP
DESIGN
2. Determine the applied load
2.2 LL: Roof (Pm)- Bridge-crane: V-component (D) and T- component (T)
2.2.2 Live load of Bridge-crane
2.2.2.1 V-component (D): when the trolley nearest the corbel, P=(Pmax)
occurs

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CHAPTER 3: ONE STORY WORKSHOP
DESIGN

2.2.2.1 V-component (D):


and all Pmax make the reaction at the
support of the runway beam (at the
corbels) maximum based on the
moving load combination (using
influence diagram)

Dmax = n.PmaxΣyi

15 Dmin = n.PminΣyi.
CHAPTER 3: ONE STORY WORKSHOP
DESIGN

2.2.2.2 T-component (T):


when the trolley nearest the corbel, τmax
occurs - τmax (max transversal load
from the trolley wheel to the runway
beam→ to the corbel)
Similar to Dmax but Pmax is replaced by
τmax)
Tmax= 1,1.τmax (y1+ y2 + y3+ y4)

Note: T cannot occur


without D
but D can occur without T
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CHAPTER 3: ONE STORY WORKSHOP
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2. Determine the applied load


2.3 Wind Load
q: Wind pressure per area unit:
q=n.C.k. Wo
với Wo: standard wind pressure for a
region
Uniform WL for the design frame
to the top of the column:
pđ=qđ.B and ph=qh.B
Pressure on roof structures to the frame S1
and S2
S1=Σn.Wo.Ciđ.ki.hi.B
S2= Σ n.Wo.Cih.ki.hi.B
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CHAPTER 3: ONE STORY WORKSHOP
DESIGN

3. Determine the internal forces


Spatial behavior of the frame system:

Under a local load the lateral


displacement of a frame is reduced
Ckg times:

Ckg = 1
1 + mx2
n 2 x2
∑ k
1
n: number of frames
x: distance from load to the center
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CHAPTER 3: ONE STORY WORKSHOP
DESIGN

3. Determine the internal forces


Special case:
* With the frame having more than 3 spans : under local loads the lateral
displacement at the top of the column is ignored ( Ckg high)
* Under loads distributing on the whole of the building the lateral the lateral
displacement at the top of the column must be considered
* The stiffness of the roof beam (truss) is much greater than the column →
+ Roof beam (truss) stiffness is infinite
+ Connection between roof beam and column is hinge
+ Connection between foundation and column is fixed

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CHAPTER 3: ONE STORY WORKSHOP
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3. Determine the internal forces


Schematic diagram of the frame under vertical loads and local lateral
loads

20 Real diagrams Schematic diagrams


CHAPTER 3: ONE STORY WORKSHOP
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3. Determine the internal forces


Schematic diagram of the frame under the wind load

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CHAPTER 3: ONE STORY WORKSHOP
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3. Determine the internal forces


Determine internal forces using pattern diagrams:
Reaction force R is given

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CHAPTER 3: ONE STORY WORKSHOP
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3. Determine the internal forces


Determine internal forces using pattern diagrams:
Reaction force R is given and calculate the internal forces at 4 sections
1 - 1 : at the top of the column (Fig. 2.14)
2 - 2: at the corbel of the upper column
3 - 3: at the corbel of the lower column
4 - 4: at the top surface of the foundation
Note: 1-1, 2-2, 3-3: M,N
4-4: M,N,Q

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CHAPTER 3: ONE STORY WORKSHOP
DESIGN

3.1 Determine the internal forces due to DL


3.1.1 DL (roof) Gm using c and e diagrams → R and establish the IF
diagram

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CHAPTER 3: ONE STORY WORKSHOP
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3.1 Determine the internal forces due to DL


3.1.2 DL (runway beam) Gd using c diagram →R and establish the IF
diagram

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CHAPTER 3: ONE STORY WORKSHOP
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3.1 Determine the internal forces due to DL


3.1.3 DL (SW column) → N only
3.1.4 Internal forces diagrams due to DL: using super-composition

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CHAPTER 3: ONE STORY WORKSHOP
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3.2 Determine the internal forces due to LL


3.2.1 LL (roof) Pm using c and e diagrams → R and establish the IF
diagram
Similar to Gm but Gm is replaced by Pm
Note: Separate Pm1 and Pm2

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CHAPTER 3: ONE STORY WORKSHOP
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3.2 Determine the internal forces due to LL


3.2.2 LL(V-Compt) Dmax using c diagram → R and establish the IF
diagram.
Similar to Gd but Gd is replaced by Dmax Note: Separate Dmax1 and Dmax2

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CHAPTER 3: ONE STORY WORKSHOP
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3.2 Determine the internal forces due to LL


3.2.3 LL(T-Compt) Tmax using d diagram → R and establish the IF
diagram.
Note: Separate Tmax1 and Tmax2 and Tmax: reverse direction

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CHAPTER 3: ONE STORY WORKSHOP
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3.3 Determine the internal forces due to WL

Load diagram
Equilibrium equation:
r.∆ + Rg = 0 (*)
(Resultant force at the virtual support
must be equal)

30 Basic diagram
CHAPTER 3: ONE STORY WORKSHOP
DESIGN

3.3 Determine the internal forces due to WL


Develop the equilibrium equation:
r.∆ + Rg = 0 (*)
where:
r : reaction at the virtual support due to the deflection ∆= 1 in the basic
diagram
r = r1 + r2 + r3 + r4 (value ri based on the b diagram)
Rg : reaction at the virtual support due to all loads in the basic diagram
Rg = S1 + S2 + R1 + R4
R1 and R4 is the reaction at the virtual support of the 1st and 4th column
based on the g diagram
31 Solving (*) to find the displacement at the top of the frame ∆
CHAPTER 3: ONE STORY WORKSHOP
DESIGN

3.3 Determine the internal forces due to WL


Develop the equilibrium equation:
r.∆ + Rg = 0 (*)
where:
r : reaction at the virtual support due to the deflection ∆= 1 in the basic
diagram
r = r1 + r2 + r3 + r4 (value ri based on the b diagram)
Rg : reaction at the virtual support due to all loads in the basic diagram
Rg = S1 + S2 + R1 + R4
R1 and R4 is the reaction at the virtual support of the 1st and 4th column
based on the g diagram
32 Solving (*) to find the displacement at the top of the frame ∆
CHAPTER 3: ONE STORY WORKSHOP
DESIGN

3.3 Determine the internal forces due to WL

Using b for ri Using g for R1 - R4

* Determine the reaction at the top of the columns A,B,C,D


RA = R1 + r1.Δ; RD = R4 + r4.Δ; RB= r2. Δ; RC= r3. Δ

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CHAPTER 3: ONE STORY WORKSHOP
DESIGN

3.3 Determine the internal forces due to WL

Establish the internal force based on the


force equilibrium principles

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CHAPTER 3: ONE STORY WORKSHOP
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4. Internal force combinations: LL can be imposed or not
Objective: To find the most dangerous internal forces of each element that
can be occurred
Vietnamese standard: 2 fundamental combinations
*THCB1(IFC1): DL + 1.0 LL (the most dangerous LL)
*THCB2(IFC2): DL + 0.9ΣLL ( all dangerous LLs)
0.9 : combination factor
Example:
IFC1 : DL + WL; DL + LL1, DL + LL2 DL + LL1+ LL2 ???
IFC2 : DL + 0.9(LL1 + WL); DL + 0.9(LL2 + WL)
35 Note: LL1+LL2 : one LL case - WL : one LL case
CHAPTER 3: ONE STORY WORKSHOP
DESIGN

4. Internal force combinations


Implement for 4 sections of the column
THCB1= DL + LL1(roof), DL+ LL1+LL2, DL+ WL,
=DL+Dmax1+Tmax1, DL+(Dmax1+Tmax1+Dmax2+Tmax2)nth
THCB2= DL + [LL1(roof)+LL2+(Dmax1+Tmax1+Dmax2+Tmax2)nth+WL]0.9
Note:
* Dmax on one side or both sides of the corbel is considered as one load case
* When Tmax impacts, Dmax must be considered.
* Internal forces of Tmax can be inverted and the signal depends on the internal
forces of Dmax

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CHAPTER 3: ONE STORY WORKSHOP
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4. Internal force combinations


When more than one crane in the building, the nth must be considered
* With 4 cranes:
nth=0.7 – light and medium working status
nth=0.8 – heavy working status
* With 2 cranes:
nth=0.85 – light and medium working status
nth=0.95 – heavy working status

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KẾT CẤU NHÀ CÔNG NGHIỆP 1 TẦNG BTCT
LẮP GHÉP

M= -1,382 + 0,9.{0,732-1,195+ (5,639+3,308-4,127+2,24).0,7 +29,17}


38 =29.39 = (4 + 5+ 6 + 7 + 8 + 9 + 10 + 11)
CHAPTER 3: ONE STORY WORKSHOP
DESIGN

5. Longitudinal reinforcement design for columns


5.1. Middle columns: (Symmetrical reinforcement) Select 3 couples of
internal forces (M,N) to design:

M max
; eo max ; N max
Calculate to find the maximum As=As’ from three pairs of As=As’
5.2. Boundary columns: (non-symmetrical reinforcement) Select 4 couples
of internal forces (M,N) to design:
M plus max ; M negative max ; eo max ; N max
Using repetitive calculation for design
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5. Longitudinal reinforcement design for columns – Repetitive calculation


For non-symmetric reinforcement
Loop 1:
with (M1, N1) → As11 = A’s11 (symmetric case)
with (M2, N2) let A’s2 1= As11 → As21 (non-symmetric case)
Result: Pair 1 (A’s2 1;As21)
Loop 2:
with (M1, N1) let A’s12 = As21 → As12 (non-symmetric case)
with (M2, N2) let A’s22 = As12 → As22 (non-symmetric case)
Result: Pair 2 (A’s22; As22)
40 Continue until Pair (n) ≈ Pair(n+1)
CHAPTER 3: ONE STORY WORKSHOP
DESIGN

5. Longitudinal reinforcement design for columns


Note:
*In-plan design: Using the non-symmetric uni-axial bending moment column
problem to design the boundary column
+ In-plan design length of the column lo :
- upper column lo =2,5Ht
- lower column lo =1,5Hd
*Out-plan design: Using centrically compressive column problem to design the
boundary column
+ In-plan design length of the column lo :
- upper column lo =1,2Ht
41 - lower column lo =1,2Hd
CHAPTER 3: ONE STORY WORKSHOP
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6. Corbel design
Corbel is designed as a short cantilever

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6. Corbel design
Corbel is designed as a short cantilever
6.1 Shear resistance

Pv ≤ 2,5Rbtbh0
Pv ≤ (1,2 KvRbtbh20)/av
Kv =0.75- 1 depends on the working status of the crane
Pv = Gd + Dmax
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6. Corbel design
Corbel is designed as a short cantilever
6.2 Flexural design

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6. Corbel design
Corbel is designed as a short cantilever
6.3 Stirrups and inclined reinforcement (minimum requirement- text
book)

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7. Transport and Assembling checking

Transport design Assembling


design

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CHAPTER 3: ONE STORY WORKSHOP
DESIGN
>= 3 l­íi >= 3 l­íi
s=50 s=50

1 1 2 2

1-1

2 2 3 3
2-2

>= 3 l­íi
47 s=50 3-3

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