/ perry STANDARDS PUBLICATION / NO. MG 5.2-1972 (R 1977) / 44152003 == |e | OUAING tar for Pur SiieragNATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION a ACTURERS ASSOCIATION 155 Eost 44th Street New York, N. Y. 10017 Proposed, New and Revised Standards vcs ome 17 Octoter 10, 1075, TO ALL REPRESENTATIVES OF sieMER COMPANIES JW THE MOTOR AND GENERATOR SECTION Subject: NEMA Standards Publication for tstalladon of Verucal yduaviceturbine-ciiven Generaton and Reverble Generator/Motrs for Pumped Storage listilauore, Mo 5.21972 Gentlemen, Plea rors MG 4.2-8.10 Closing of Generator-uebine Coupling in your copy of Publication No. ‘Me 62-197 by cepacing the ast patagaph wath Ue allowing Altes the couplings have been deawn together, the bolt holes must be teamed or finisheé-hored {unless ths has aready been done i a factory astembly) to ft the pecmmanent Bolen he ae at the bolts should be in accordance widh the latest ceviion of the “American Ravonal atantond for lntegealy Forged Flange Type Stat Couplings for Hydioelecine Unis,” $40. 1-180, sles eticewte specified by the ranutacrt, ‘The bolt siould be ughtoned sven (nace cordance wish the manstscrure's inseuetion, * copies ate available fom fe American Na onal Standatds Insiue, Ine., 1420 Boadway, Rew You Nv. 10018, ‘Authorized Engineering Information 6-1-1953, sovised 12-16-1911; 9-25-1975, very ely yous, = soe Copies to: AN owe bolder: MG 8.261972 Use AL to Ant TTTFOREWORD Hydrauli-nbine-diven generators, because of their physical size, are usally shipped in several parts and are completely averbted forthe fast time when they are installed in the power howe. The tnstallaion, then, becomes a contnustion of the manufacturing process, and many of the operations Involved ate those whlch ace normaly performed in the factory on smaller generators. Close tolerances must be matnained in fhe ft and alignment of the vazout pars, Tho use of proper insailaion procedures i# exsenat co ackiewe satisfactory operation of the unit ‘the soggetted procedures for the intallaion of verdcal-shafe hyéraulic-trbioe- driven generator, as presented in tis publication, were developed by the Large Gencrato Group ofthe Motor and Gezersior Section fand were approved for publication by the National Bleculeal Manufactures Asociation, These procedures are ‘bared upon the combined experience ofall member companies in the Group—experience gained during the ‘manufacture and etectlon of sich generator whet are now producing millions of Kilovoltamperes, “This publication te pestodeally reviewed by the Large Generator Group of the Motor and Generator Section lof NEMA for ay revisions necestary to keep it vp t date with advancing welaolegy, Prepased ot recom= mended revisions should be submited 10: Manager, Engineering Department [National Elecuical Manufscurers Astosation 2102 Lsueet, NW. Washingina, D.C. 20037TABLE OF -conTENTS are 1, Toole an Faster eee Part 2, ee seeeeeeeee : Part 3, Generator Constueton art 4, Alignment of Combined Generator and Tubine Shafts in FBCIHY ssesseee Part §, Installation oe eee 2 pee For 6, Reclvng, storage and. Unpecing om Part €, Detalsof retin Pocedies, eee . Part 9, Initial No-load Operation .. seataeneaneeees / Part 10, Balancing . . senesaceseseanssens ; a Pare 11, Insulation Testing and Diag Ostesesscesseeees . ar 22, Ina Operon Under Los sesesseseceeeeee Part-13, seeeee ’ . Appendix A... a ee i 10 n 25 26 9 %Pubs No. MG 5.2 Page 2 INSTALLATION OF VERTICAL HYDRAULIC-TURBINE-DRIVEN GENERATORS AND REVERSIBLE GENERATOR/MOTORS FOR PUMPED STORAGE INSTALLATIONS Part TOOLS AND FACILITIES MG §.2-1.01 TOOLS AND FACILITIES Adequate working and storage areat aie eental for efficient insulation of the geneistrs, Crane facilities, compessed ait, a water supply and elec tle power should be availabe at all cies An office with 2 desk or ble for spreading out iawings; a smsil machina shop, a storeroom forthe * storage of wols, small pars and supplies, and space for mechanles" tot boxes should be provided, ‘Asultabe set of special tools should be provided for craft labor eter than tote tools pesonslly_pro= ed by the crafts (wsally consisting only of hand ‘). Typically, the tool set may include the fottowing Set of lage wrenches, 2. Pipe bending and threading equipment, Welding and buring equipment, ‘Soldering and brazing eqiipment, 5. Power tools, 6 Sledge hammer. 1 tacks, 8 Manual tout, 2. Lighe rigging equipment 10, Precision measuring tool, 21, Hlecuical wst equipment, including Mgh- potential test set, an chmmeter, and volt meters and ammetete for a wide range of eleetical measurements, ‘The folowing tols, each designed for use with 4 particular design of genetsor, ate often necessaty or highly desirable for execting the machine, 1, shaft Ung device, 2 Rome lifting device, Slings of popes lengthand size for the major lifeing opezations 4. Rotor erection pedestal, 5, A plate for supporting the shafe in 4 vertical potion, The plate i anchored ia de con ferete Noor of the asembly area or i0 a pit of the proper depth w bag the robe 1 a convenfent distance above the ft. For the fotor of a generator which tat is uxust Dearing above the rotor, Ukr plate mutt be capable of supporung’ the weight of the assembled pare widh dhe alate Authorized tagineering twormagyn 6-1-1909, teviseg 22-16-1971,Pub, No, MG 5.2 Page 2 Part 2 PERSONNEL MG 5.22.01 PERSONNEL ‘A crew ofskitie’ workmen with sufficient helpers and a supervisor expecienced in the inaallation of vetticel hyéraute-rrbine-diiven generawrs are ‘esondal, In addison to eleeteians and mechanics, ‘men shied in pipe fitting, welding, igging. and coll winding ae ssally needed, In many cates the generator manufacturer i slven the job of installing the equipment which he furnishes, 10 svch cates, ne will provide «supervisor ‘and all other pemonnel nooded, Otiervise, 1 is recommended that one of the generator manufac- ‘ares flelé representatives be employed to provide technical direction of the snstalladion, His fariti= airy with te conzucton of the generator and ‘experience in the instalation of similar machines we vahable ase. Close cooperation benween the purchaser, the generator manuiactures, the twine manufacturer, ‘he governor mannfaemier sod any intallation com actors involved is necesrary to are proper instal Jaticn in the mot efficient manner, Agreement on De general procedures to be folloved sould be reached before serial exection begins ‘Autiorized Exgincesig tnformation ¢ sevied 12-16-1971. 71858,Pub. No. MG 5.2 Page 3 pares GENERATOR CONSTRUCTION ‘The following paragrapt give 8 biief description ofthe contruction features of vers hydra surbine ‘riven genorators that have an {mportaat beating on their intallaton, MG 5.2201 GENERAL ARRANGEMENT ‘The basic elomentof the generator are the statar (eame, magnetic core and windigs), ror (hate, tinue block, spider and poles with windings), dst bearing, one or ovo guide beaeing, upper and lower brackets (lor the support of bearings and otter par), and sleplstes (aio teetred to a foundation caps) Which ae bole? the foundation and form suppor for te stationsty part ofthe machine. Otber com ‘onents may inehide 4 diect-convected exelier, a pilot exciter, wtor brales oF combined brakes and Jacks, foundssion Dols, plavorm, sairvay and Ihandealls, snd an alr-dzchaige housing ora totaly enclosed venting system With surface alr coolts, ‘The sue bessing ‘wiay Be located above the rotor ot, altersstvely, below the rotor. The gulde beatings aze located ove above and one below the rotor, However, ifthe thust bearing is above the rotor, occasionally only one gulde beating, locaced Above the rotor, 1 provided, Sirilarly, Af the thst Dearing Ht below the rows, somedsies only one ‘guide bearing, located below the rotor, Is sed, ‘The upper bracket is supported ffom the stator flame, On emall generates with choir douse beating above the rotor, the lower bracket may be integral ‘ho i to he Hae fame, Otani, eis opported on Ls own set of steps. “Aodenied Engincetog Information 6-1-1959, NG 52-202 ROTOR CONSTRUCTION ‘The totor sper of 8 smal low-speed generator Ieurvally of est oe fabricated comsmuction and has ‘a rolld rim to which the poles a attached by bol: for snidt (bolld-pote corsauenon), The spider is funk on and beyed tthe shaft ‘The laner low-speed machines genecally em= ploy a fabscated ste tb and spider arms witha fim built op of segmental sel lanunatons which fare bolted together and dave by keys at the ends fof de spur ati, The poles ar hstd by dovetaes to the Laminated rim, ‘The spéer is either shrunk on Aan) koje 69 he shaft st a holteg tw a Mange ot anges forged antegeal wadh the shate, High-speed generators requlte a roter spider which is built up of citoular steel laminasions ot ‘plates, The poles afe astached tothe outer perptiery fof the spider by dovetails, The spider is shun on and layed wo the shaft ‘There are sull otter ro1r constructions which may be used in special cases, ‘Authorized Engineering Information 6 revised 12-26-1971, 1958, MG 52-803 SHAFT AND COUPLING “The generator coupling ie uavaly forged in withthe shale The thro block of collae whieh anemits all vertical forces from the safe © the ‘trust bearing ie uevally fonged intepraly with she shaft f the tnust bearing it below he roots but, If the thrutt beating i above ele rotor, a soparare colar is shrank on snd i uttably heyed wo the shat. I the wxbine Is of the adjustable-biade propeller (Kaptan) type, a hollow generator shat i required to that oll pipes can be catried through dhe shaft from the oil head at the tp of the generator to the turbine servomote, Occasionally, onsinal machines itis roqited that the generate eousling form the cover of the servomous housing. In such cases, aa especially cexignedaverize coupling is vied. Other Wise, the cover Ls 3 separate piece which i pat of fe ‘utbine shaft amombly, and & convenonal generator coupling fs wed ‘Authorized Enginesing tnformation revised 12-16-1971, 1-159, MG $.2-9.08 THRUST BEARING ‘The thrust bearing must cary the combined weight of te rotating part of the generame and the fuabine plus the hygeiule trust imposed on che turbine runes, Small machinct have a0 andifvction-rype cont bined eit and guide bearing, sucl as the angular contact ball beating of de spericalollee thust bearing, if speed and tut Limitations permse, ager machines with greater dist loads have a plate or runner and shoe-rype bean.Pub, No, MG 6.2 Page 4 In the woual consuuetien of plate or runner and thoe-type bearings, the rotating eloment consiss of fa flat circular plate of runner which beats on a inatlonary member consstng ofa umberaf habbit faced segments ot esring thoes, Those shoes are supported ina manner which is deigred to equalize the loading between shoes and 1 allow each shoo 10 ‘asuine the proper peition with respect to theruanes, ‘hace diferent arrangements fm common we are 1m the “adjustable-shos-ype" bearing, the fies are pesusined so that they do not rotate, but each is fee w tock on the epher fal end ofa jack screw which support 1, ‘The jack screws provide a meansof adjusting the height of each shoe individually wo ob- tain equal loading of all shoes. They are ao used to adjust the elevation ofthe rotor and w plumb the shalt, In- some eases, rmeasuing dovices ae permanently located in each jackescrew asembly for direct reasuemeat of the load on the shoe. 2 ‘The selfeqnalizing- ype" beatings ae also designed so that each thoe can pivor oa it. miypert, To equalize the load among the thoes, wo diferent axangements are used, With euee-shoe bearings, the shoes are up ported by a single spherical seated member. With a greater number of hoes, the equal- faing support consist of a system of inte locking levers which allows small verseal movement of the shoes while maintaining ‘uiformity of she loading. 8 The “ywing-npe™ bearing. has relatively thin and flexible babbitted soginens, each fupported on a bed of closely spaced pt compresedsprings. Ths slows each segment to adjust iuelf wo the proper postion vith respect to the rsnct while @eniform pres fue is mafotained on all segment, iste of runner and shoe-type beatings operate While (mmeised in a seseroit of beieatig ol, 10 the siyaller sizes, the heat which 4s gencrated may De removed by the Now of venslaung, ait over the Dearing Housing. In whe Lauper sizes, It is wal to elteulate water Uyough evoling coils cated in he Dearing housings, Oceasionally, the oil is eteulated dvough an extemal heat exchanges, ‘A thrust bearing located above the nar is wally fnvvlated from i supporting rrsture to prevent the flow of thalt curent, The loiter result feo per= rmeanee variauon® in the f9tor core and tend to flow lengthwise along the shaft, out Uugh a bear ng on one end of whe rotor, and return tough the frame and the bearing at the otber end of the rotor. Such current flow ean be prevented by opening the clreit at any point. It ie moet convenient t open the circuit above the rotor which requires ination ‘of the bearingt and all other metallic part which make contact with the halt above te rtot, het 4 ingle layer of inevlauion ot a double layer witha metallic component berween the ro layers may be wed, The latter may be vested by aplytng a volt age berveen the inner metallic component and the outer meualle pars, Audorlzed Prgincestig infrmation 6-1-1050, revised 12-16-1971, MG 5,205 GUIDE BEARINGS If the thrust bearing Is Tocated above the rotor, te upper guide bearing may be combined with the * tust bearing, wit the cuter cylindrical surface of the aust block ox runner acting as the gulde bear {ing joumel. Both bearings operate in We same oll reservoir, In some large machines, however, the gulde tearing may be located below the thuse Dearing {9 a separate ofl rescrvcic. If the thst Dearing is ested below the rotor, the lower guide bearing is usual) combined with tbe thrust bearing, Now ude beatings re elled and ae dor sigged to pump oll 1 the upper po lower pordon is immersed in oll. The besrings may be of te sleeve ype, eltier slid or spit, or of the segmental type, The latter ate made up of number fof segment Which are independently sahstable ia a ragial direction to permit convenient adustment of, the bearing clearance. ‘A guide beating which Is located above the rotor fe ually feavlated in the mamer described in MG 6.2-2.04 for the thrust bearings, ‘Autosized Engineering Information 6-1-2959, MG §,2-0.05 BRAKES AND JACKS ‘The fuetion of the brakes is 1 bog the rote to rest from costing spced after the wsrbine gates have been closed and to hold st at rest against a small amount of gate leakage, The brakes should ever be applied at tinaway speed ot even at oemal speed, In the intrest of prolonged Iie andlow maintenance of brake pars, te application of brakes on hydeaulle-turbine-diven generators sbould be delayed unt the epeed of the unit has dropped at leat 20 10 30 percent of normal speed, Brakes ave ually operated by comptosied alt ata pressure fof about 100 pounds per sguare inch Takes may ak be used a jacks, When jacking, they are usally epezated by oil at a pressure of 1000 to £500 pounds per square inch by means of an ofl pomp wed solely for dis purpose, In this case, the Deader iy 29 arranged that iz may be admitted w and (elesed from one end and oll admitied to and feleued from the ote end, A blociing device is generally uted to that the rowr can be eld inthe Talsed potion without depending upon the maln- vaacce of oll pressure, Ifthe nbn Is of the adhustable-blade propeller type and flange couplings are used to connect the cll spply pipe t the rervomator, Kt may be neces= sary to fae the generatot fous an extza amount by special jacls or otter means during asembly © feannect the pipe couplings “The bakes and jacks are uevaly supported on de tower brackes but, in some cates, the zelaion be ‘een tie ausbine pit ameter snd generator rotor Glametcr i¢ such that he brakes and jacks can be ~ supported on their owa soleplates. Ifthe otor has rim of wold metal, ths sim may form de braking surfaces otherwise, a separate take place is used “Authorized Engineering information 61-1858, revlsod 12-16-1971. MG 5.23, 1 FIELD ASSEMBLY REQUIRENENTS. Many tydtaulic-uebine-driven genoa must be sipped clessoombled to keep wlthia the size and weight Limitations of wargporiation and handling facilives, Even when tose Kmitatons ean be met by an asembled generar, the generator may be Shipped dsatembled to reduce the possibility of damage diving shipment and to faciiate final ine pectin and cleasing of te unit before operation, Machines of moderate size may be shipped with the tate, tor and doanng beackes separate but with each af thse pars complstely asembled. With angst maclinee, however, some of all of these ceomponent ist be Happ im 0 oF MMe PAF wD fect Ui Lisitauous of traepoetauon Ise The {ator may be dipped in wo of more seca, The Pub No, MG 5.2 age 5 sections are bolted or welded together and the wind Inge completed acros the jin during stallation, ‘The rowe may be sipped complete except forthe shale Ia tis caze, the roto Is shzunk on of citer wise attached to the shaft inthe fled, The roe of low-rpeed machines having cast or rolled steel tins may be split into 540. pats which are joined by think links ding lnsallanoa, Large machines with laminated cms will have die um sacked on the sper and the field poles atached atthe destination On lage high-speed rmachines, dhe spider ise, of built up of laminations or steel plates, may bo as sembled In the flelé, 1 de spider 4 of fabricated steel constuction, it may be shipped in several part which must be bolted orwelged together during installation, The bearing brackets, too, may be of rich a size thar they must be shipped in several pieces which ace bolted or welded together atthe Aescnation, tn all eases where the machines are not shipped completely asembled, such component as fxciter armatures, exciter stator, bearing par, fair coolet, ete, ae packed separately. Because i i impractical > duplicate in die factory all of the conditions which will exist atthe lnstallaton site, itl usually necessry to perform certain machining operadons in the field in order to atice. proper fit and positioning of all pars. ‘This will also coreet any. miner dstonions which ‘occur during shipment. Typleal of the operations that may be required ave: Reaming ot fnith boring of holes for bolts holding rotor spider to the shaft anges, 2, Machining of chocks 1 ft berween soie- plates and the pars they sapport 3, Delling and reaming of dowel holes, 4. Reaming of finish boring of coupling bolt holes. 15 Drilling and tapping of holes for mounting of ecessties, condsit, piping, ete. 8, Fiting of various sheet-metal pat, such a Aue housings and dock platss, 1. Bending and firing of conduit, water and oll piping, etc. Authorized Egle 2939, tevised 12-16-1971. 1g tnormationPub, No, MG 5.2 parte Page 6 ALIGNMENT OF AND TURBINE SHAFTS MG §,2-4,01 FACTORY PREASSEMBLY AND ALIGNMENT Factory preauembly and alignment at te plant of edie the turbine or generstor manufacrster is teeommended for the combined generator and cur Dine thafe of lage byéiaulle-rubine generator volts, This procedsre requires checking the minost nd nding the coupling bolts, The ute of factory facies to handle the heavy ané cumbersome parts has obvious advantages, Forthermore, should it rove necessary 10 femaehioe any of the parts of to take fiber conective measures t reduce the runout, his can be done quickly and eoavenienty. The resul= tant saving installation ime, which may be ube sana, jusies shis procedure on large feld- ssembled unis, COMBINED GENERATOR IN FACTORY ‘The method of maklng the runout check and fe recommended runout tolerances ae given In Appendix Ay When the best telaive positon of te mo couplings has been determined, each i match ‘matied to Wat the ssme relauye poston ean be obtained in field assembly, Where the generator manufactur ot the urine manufaeruer makes ws factory alignment check, itis preferable forthe same manafactrer 10 pro” vide the coupling bolt and fr bis representative © foparvite the closing of the coupling in te Held t9 ‘acute corect asembly. ‘Authorized Engineering Information 6-1-1959,Pub, No, MG 5.2 Page 7 parts INSTALLATION PRECAUTIONS MG 5,2-5.01 POSITION REFERENCES When the units properly installed, the turbine runner should be supported in the conte of the head cover and bottom fing and a the proper elevation ith respec wo the water surfaces of dere stationary pars, Since the portions of the turbine head cover And bottom ring sre fined before instsllaton of the [generator can begin, the resultant position of the fuubine coupling mutt be used ae the reference for fhe location of the generator ixespectve of any previously established cesterine or elevation, Prior to erection of the generator, the nurbée tonner and thatt most be centered properly and supe vorted in & positon at a specified elevation (usvaly 1/4 1 3/4 tacly below the correctoperatng postion, ‘he surbine coupling ean then be teed to locate the foleplate and otter pat of the generator, ‘Authaized hagiseering Ilormation 6 revised 12-16-1971, 1958, 02 HANDLING OF GENERATOR PARTS Generar components must be bandied carefully to prevent damage to windings and other pare. Me 5: When iftng stator flames, the slings should be so aranged that the weight i eupported by the lft fing back and not by th celnforeing members of the frame, Shafts should never be supported oa the journal wlaces, With the shaft verdesl, rotor may be andied by sling though the spider, Tepped bolee nthe end of the shale most not be vied to Lift & complete tort, but they are tometimes wed 1 acach a dovice for handling the shat oly. A tng twunnion may be used ‘of handling the complete rotor, For machines Suoished vidh a separate thrust olla, the tunnion may fit on the shaft in place of the colt, ‘Autborized Engincerirg Information 6-1-1953, MG 5.25.03 MATCHING OF PARTS When asembling machines in te feld, attention must be paid 1 all matchnarls, Where mote than ‘one unit it being frnithed, each machine should be asembled (oom pars having the same seial number or otherwise Ldentfied by the manufsctver a8 being pas of the sate machive, 5 ‘Authorized Exginceting Information 61-1959, MG 5.2-5.01 USE OF PLUMB LINES [A plumb line should consist of a steet piano wire atached 10 a heavy bob. A 0.016-Inch-diamesee wire and a plumb bob weighing not lee than 3 pounds are sacisfactny, Providing fins on te plum bob and allowing it tw hang in a pall of hesvy ol will eamp it wings and expedite the work Ine, the plumb line should be protected fom all trong tir everents, ‘Authorized Engineering Information 6 21058, PRECAUTIONS IN WELDING ‘Aserious hszatd to bearing it electie welding fon any part of the generator or turbine. A bearing ccan be damaged very quickly Af welding curreat pastes though ie, MG 5,2-5.08 4s far at posible, ail eleouie welding, es pectally on, te rotating elements, sould be’ done before the bearings are auombied. If welding mist De done afer asembly of the beatings, the follow Ing precautions shoutd be observed Le Connect the ground cable from the welder diecly 1 the part being welded and w no other pat of the machine, 2, tthe cae of uninsated bescings, separate the radonay and coating parce For sold aide Bening, he Seainge mont be tee frovee, for segmental guide besa the fegmens mast bo backed ff and popes Ine fered deneen the joumal and he baie for tna bearings, he rorrsosla be jacked up. In some cer, if necesny #0 ince complete epration, the eving doves ber tween nner and thst lock can be re moved, A solid ground wo the generar thf fould be mainiaied dng abel. If there ts any posibiliy shee a bearing, parciculaly a dust bearing, har been sub- Jected t any flow of welding curtent, it Should be laspected before being retored service, Autionzed Engineering Inform tevised 22-16-1971, ton 6-1-2089,Pub, No. MG 5.2 Page & MG 8,2-8,06 CLEANLINESS. Times, bearing pars, generator coll, ventilanng docs, excitereommutatre and collector tings should be thiléed from art and other exe ‘aneous material. Specil effort should be made to exclude meal chips, flings, weld spatter ot oder conducting materia from de windings, 1 conseucton work fe beng done, all pars of the generator shouldbe covered when neceuary © exelide dus and dirt. ip all cats, the generator assembly area must be potcted from the weather In no eae shouts consmtion work be cated eo above the geicatr while ts Being erected, Auioized mglnecring Information -1-1889, MG 8.2-807 KEEPING RECORDS Permanent regord should be hept of all setungs slearances and Sterances established dining evectio fof the generator. Soch recor: are pasueulaly user fut if, ata later date, 1 appears iat & change in Alignment has occurred, Without adequate recone fis dificult to determine the eause of the damage (or the most suitable remedy. To retain accurate alignment recexs, permanent reference plugs should be inserted in dhe concrete foundation, ‘Authorised Engineesingtnformation 6-1-1959, revised 12-16-1972,Pub, No. MG 5.2 Page 9 pare 6 RECEIVING, STORAGE AND UNPACKING NG 5,2-6,01 RECEIVING TImmedlacely upon receipt of shipment, at Imatedials should be checked agalist die manufter turer's shipping list for lost and inspected fr damage dutag tansit. Any loss or damage die covered should be reported at once to the exiles, and hs agent should Begiven an opportinity to make ‘a appropiate inveetigation, In all cases, copies of epors of damage or Ins: made tothe carer should besoat to the manufactur, 1f concealed damage Is found after the parts aze unpacked, Wis should be reported in sinar Machined surfaces are coated with 2 rust-pre- vensive material before shipment, If dere are signe fof damage 1 sich suraces, the proweue com ound sould be removed, tho rust and mpoisice ‘eliminated and the coating teapplied, Where rin pers, bomting joumals and other highly polished surfaces are ovolved, the manufacturer shosld be conmulted before any action ts ken, ‘Authorized mplnootng Taorination 6-1-1959. MG §.2-6.02 STORAGE ‘Al material should be placed under adequate * ‘cover tmmwdiately upon £m receipt, Packing eases are notsultabie for unprotected storage, Instesd, the feaipment sould be stored in 2 clean, ary place and protected agalast redone and termite, Exposwte to very low teniperatizes and extueme temperetce ‘iagons Should be prevented, During storage all insulated windings should be prowted against sweating and freezing by a sale snd robiable eating system hich will beep the temperature of te, windings above the dewpoint af the sureunding air, An elecuic (an-type heater with a termortade” contol is excellent. For dix ‘asembled Wourd Rawr secdons, asembled ro! or poles, about 18 watts per 1000 pounds Is ually toffiient If the heat is applied inside the erates, The tenperatre of the secuons should be maine lalned at appsoximately 10°C shove the outide ambient temperane, Machines tn storage shuld be inspected an the lation tossaice mesrized at paride tnterval, Records should be hept and any significant dsop in tesistance should be invesdgated, It may prove nocesary w increase the heat inpst to inde the moisture absorp, Such precautions during storage will avoid comly deteioration of pasts and an abe normaly long dey-out time after inetellation, Part oa which final alignment and_ running clearances depend, such as shat, couplings and bearings, are mactined 1 close tolerances, Con sequently, adequate blocking rust be provided when Storing such pars 10 prevent distoruon of their machined surfaces, Supports must not be placed under journal surfaces nor should wood syppors: be In direct contact with the shaft, Large para, such ‘toto spidersand stator secon, must be supported tw ditibute their weight uniformly and Uist avoid any permanent éeformacion, ‘Authorized Engincesng formation 6-1-2958, MG 5,2-6.03 UNPACKING ‘Upon unpacking, tio contents ofall boxes shoud be checked against the manufacturer's packing list, windings or pars with machined surlaces ave been exposed w a low temperarue, thelr coveringe should not be removed unl they have geen warmed to approximately the temperature of the room where they will be unpacke, fampreventve contigs on machined aufces should not be removed sl te. pase to be inal, The wivent ied should be one specified byte genertor mansfacmier, In no cae ould toy save mae, sich a tndpaper ot etic ferapen, be ed @ remove the ttpevenive contngt Alter the finished surfaces have been thoroughly cleaned, any bars or bumps received in shipping ot hhandling should be removed witha fine fle, scraper for stone, except where highly polisied” runners, bearing Joumal, et., ae volved. the later ‘cue, the manufacwter should be consulted for spccfic insaveavas, Authorized Engineering Information 6-1-1959,Pub, No. MG 5.2 age 10 pare? ERECTION PROCEDURES MG 52-701 GENERAL ‘The erection procedures described in Part 7 are hove which will generally prove mott satisfactory, Speclal ecumstances, however, may arise in any installation which make it desitable to depart some What ftom these procedures, ‘The erection procedure for gencratom which are ‘shipped completely awethbled necessarily diffe fiom that for the machinee which are assembled in the field, Furhermore, field-assembled generators require & somevhat cilleret erection procedure if the thrust beating {6 loeated above the rotor thay they do iff it located below the ote. Finally, ®e procedure for field-asembled machines having & Fpring-ype ot seli-equalizing-type thet bearing Aifes from that for machines having an adjustable ‘toe-type trust bearing. Hence, the five cases 0 be covered are: ot 1, Generate shipped ‘completly assembled (G20 MG 52-7, 02). 2 Generator sucmbled in the field, dust easing above te rowr—spiing-type o sll equalizing ype thst bearings (22e MG 8.2- 1.09. Generator assembled in the field, thust Dearing above the rotor adjstable-hoe- ‘ype thrust bearing (see MG 5.27.02), Generator setembled Sm the field, thst Dearing Below the row—eping- ype ot tell leqalising- type vast bearing (68 MG 5.2- 1.05). Generator assembled in the field, trust Dearing below ihe rotr—adjustable-sioe~ type thrust bearing (See MG 5.2-7.00). ‘The step-by-step erecon procedures are outlined tm NG 8, 2-7, 02 Urough NG 5, 2-7, 08 fr these five cates, Mote detailed information on certain steps in the tection procedures are given in Part 8, Some generator components must be aucmbled fn the ezection bay bofore they ate knccrporated imo the final assembly over the maine pit, Such sub- sembly york should be scheduled propoty #9 that it will it into the final erection procedure which tt oullined in MG 5.2-7.02 tyough NG ‘Amaple time should be allowed for major operations, fuch a the field atembly ofa generator rotor. mall eases, the foundssion bolt are placed in positon while the forms forthe conesete foundstons fre being built (ee MG 5,2-8,01), Auorized Pagineerng Information 6-1-1058, revised 12-16-1971. . IMG 6.27.02 GENERATOR SHIPPED COMPLETELY ASSEN ED 11, Lift shegenerator into placeon the foundation With the soleplates bolted to the bottom of the machine 2. Center tbe shaft in guide beavings and statoe bore; check air gap: ane temporacily lock, fn place, Adjust elevation and horizontal postion of soleplates (2 NG 5.28.02) unbl the gem erator coupling is in alignment withthe tor Dine coupling and a Ue corect elevation. Tighten foundauon bolt. Close the generatr-nubine coupling (see MG 5,2-8,10), and check the elevation of ‘Be arbine runner, Make shaft-plimb an suaighmes: check (ee MG 5.28.11) where the design of the machine permis, and recheck ecatring of shaft in guide bearings, 6, Grout the soleplates (see MG 5. 1. Dowel generator to soleplates (wiles pee doweled). Authorid fngineering information 6-1-1959,MG 5.27.03 GENERATOR ASSEMBLED IN THE FLELD, THRUST BEARING ASOVE THE ROTOR— SPRING: TYPE OR SELF-EQUALIZING- TYPE THRUST BEARINGS 1, Place the soleplatet forthe stator fame (and those for the lowet bracket in poston over the foundation bolts, and adjust dem to a level positon at approximately the conect elevation, Temporaily ughton foun dadon boli, (For growing, 22 MG 5.2 09), 2 Place the assembled lower beacket into potion on (ts soleplates and instal holding ova bols, A. Place the stator on fs soleplates and install holding: down bolts, ifthe stator ie eecton= alized, lowe de Joins io the tame and complete the sator winding across the joints (ee MG 5.2-8.09, Adjust the elevation of sleplates (see MG 5.2-8,02) unl the top surface of the stator frame ig Loveland at the correct ele vation, Alo, check see that the stator fos a cue cizele and make any necexary adjustment, Asterly of air coolere and any Antena ising and piping (see MG 5,2-8,07) can usualy sare at is ame. Place the suembled upper backer on the stator frame and shim under ends of arms > vau the dewse beating supporting surface is at the correct elevation, 6 Suspend a plumb Une fiom the upper bracket tothe tibice shaft, centring the ine with tespect w the upper guide bearing fs. Shift the bracket onthe stator to center the pam line ta the stator core, and temporarily dowel the racket to the frame w foes tessembly. » a0. a 2 13, 16. ". Pub, No, MG 5.2 Page 12 Genter the asembly of the stator and upper acket to de uubine shaft Adjust the elevaxion and. position of sole~ plates supporting the lower bracket (sce MG 5.2-8.02) until the guide bearing s¢= por ie at the proper elevation and te cen tered wit respect to the turbine salt; tien ‘ighten the lower bracket foundation bots % Remove the upper bracket and tower tie assembled tor (see MG 5.28, 04) Lato the state, resting the rowr on the Jacks of Wwhete they a8 provided, on special blocks, Replace We upper bracket and asemblc the thrust beasing (22 MG 5.2-8,09) and these biock, ower the rotor 29 Hat the weight of the rte fs warsfemed to the thrust beazing and check thrust bearing fsulation (ee MG 42-8, 09). (Check to see that the tote is approximately ‘centered avially with respect 1 the stacr CGheck the elevation and alignment of the ‘generator coupling wich the turbine coupling find make adjosimens, if necessary. Ghre te geiGnion mine coping (ice Nua 8-010, aa check te levatin of the tune eter Perform shafiplomb and suaighmness check (Gee MG 62-8.11) and make necessary ad- fusenens. CCeater che tubine runner and establish tae sel polns at all guide beatings (including the turbine gulde beating) in cooperasion withthe curbine ereetr. Ccheck the shaft ranoue by rotation check rmethod 1 (pat. A of MG 5.2=19.03) if dis fretted Us telected and st applicable (sce NG 5.28.10). In this cate, the upper guide bearing should tbe istaed of eter pro- vision mide to prevent exceaive sige slip dating rotation of the shale, ‘FURST te tower bracket is inogral with of bolted to he ster frame, dus sep is omltted fom the erection proces,Pub. No, MG 5.2 Page 12 18 Check te axial position and centering of te lower guide eanng support and make recesary adjusmens in the position and elevation of the lover bracket 29, Insta any thermal devices in the thst beating and oil reseroit, The thrust bearing fotlowing final Inspection (see MG 62-9, 02) Aepending on the geversior manviacuser’s ecommendations, 20, Inet the upper guide bearing (unles: sl- ready installed) and then the lower gulde Dearing (see MG 5,2-8.00), (The turbine guide beating should now be insted.) If the beasings are of de sleeve ‘ype, check the clearances all around the journal and, if necessary, reecsicr the bearing support and/or bracket. If seymental-rype beatings sre used, adhust each segment {0 the eorect ‘clearance, Check the tammel points at the Iuibine guide easing after installing each bearing to make sue that the shaft hes not shifted, Abo, check the insulation of the ‘upper guide bearing (sce MG 6. 2-8 09). 2, Install excites, collector rings and bruh Higging (tee MG 5,2-8.18) and complete te Internal wicing to dese devices 22. check air gap for uniformity (see MG 6.2 0H, 28, Dowel the upper bracket tothe stator fame fand dowel the star fame (and lower Bracket) w che soleplaee, If ot done previously, grout the soleplates, (Gee MG 5,2-8,02), 25, Install enclosing cover, sta, handzlls, etc, Uf provided, cil coolers may he fwialled at this time + 26. After complete assembly ofall parts (ine cluding turbine and govezncr para) dat ste located above we geneiator rote, check tie lnsulation of alt posible pau for shaft ceument (see MG 5.28, 09, ‘Authorized Engineering information revised 12-26-1971, M6 5, ‘“ 27.04 GENERATOR ASSEMBLED N THE FIELD. THRUST BEARING ABOVE THE ROTOR— ADIUSTABLE- SHOE-TYPE THRUST BEARING Place the atsembled tower bracket in poison fn the foundation with se soleplates belied to the bracher arms. Bring the bracket to the concer elevation and center the bracket to the turbine shaft wih a plumb line. For routing of the lower bracket solepltes, see MG 8.28.02, Final centeing ofthe brachet will be done tater by semoving the pipe spacers fom arocnd the bracket holi-dowa Bolis and moving the bracker on its sole plates, Place the stator soleplaee in. potion and set them to the cavrect elevation angle and radi, For grouting, #€6 MG 6.2-8,02, 7 lover bracket is © wothing pltloizn fr this operation, Place the stator on i oleplates and instal holding- dows bore, ifthe stator is secdoue alized, close the joint in the frame and ‘complete the sator winding actos the jlnis (Gee MG 5,2-8,09), Adhst the elevation of soteplates (see MG 5.2-8,02) uaa the top aulace of the ator frame ig level and at the comet cle= vation, Al, check see that the stator forms a tne circle and make any necesaty adjustment, Arsembly of a coolets and any internal wiing ané piping (se MG 5. 8.0% ean wally tart at Wis time, “F When the lower ache ssmnogel with or bolted to the stator frame, his step Is omitted from te erection procedure,S Place the upper bracket on the stator Center de stator and upper gulde besring fit to the turbine shalt, Install temporary dowels in the upper backer arms, Remove the upper bracket and lower the sezombled rotor (See MG 5.28.04) into the stor, resting the tows on the jacks or, where dey are provided, on special blocks. snd axomble the 05) and thst 1 Replace te upper brack thrutbeaving (828 MG 8 Dock. & Lower the rote 40 that the weight of the rovor is wapsfered tothe dust beacing and check dist bearing Insulacon (ee MG 5.2- 09), 8 Check to we tht the wor Is appsoxdmately centered axially with respect to testator 10, Adjust the thst beating Jack sevews und the generator coupling face i at the correct, elevation and parallel withthe wbine cou pling face, Shift the generator rotor howizea~ tally unl to coupling ate tn alignment ML, Close the eneritor-asblne coupling (ee MG 5.2-6,10), and check the elevation of torbine rusnen, 22, Perform shaft-plumb and suaighiess check (Gee NG 8.2-8.11) and make necessary ad hustmens. 29 Center the rrbine runner and establish ame rel poing 3 all guide Seasings (Inloding the turbine guide bearing) in cooperation with de mine ewer, ‘Tiifow ie bwer teacher tntgral wid or Bolted 10 de stator fe procedure, 4 as, a8, 1». 20, a, Pub, No. MG 5.2 Page 28 ‘check de drut bearing shoos for uniformity of loading and make necessary adjustments (ee NG 5.28.12). CCheck the shaft runout by sotation chock method 1 (pat. A of MG 5.2-19.01) if tus meted is selected and is applicable (s22 MG §.2-6.19, In this cate the upper guide easing ould fuse be installed or eer pro= vision made to prevent excessive tie slip facing rouon of the shal, (Check the axial position and centering of the lover guide Bearing sopport and make necessary sdjutmenss in the podltion and elevation of the lover backer, Install any dermal devices in the aust Dearing and oil reseroit, The thst bearing ‘off coolers may be installed ac cis ume following final inipeeson (s2e MG 52-9, 02) depending on the generator manufactter' recommendations, Install the upper gulde beading cuntess ate ready {nalled) and then ibe Lover guise beazing (Gee MG 6.2-8,06). (The rubie olde bearing should now be installed.) If fhe bearings are of the sleeve type, chock fhe clearances all around the joursal and, Hf nocestary, recenter the beating. support and/or bracket, If segmental-ype beaings fare ued, adjust each segment the eottect flesrance, Check the tamed points at dhe fuubine guide bescing ster installing each bearing to make sore that the safe has not sifted, Alo, check the insilaion of the upper guide bearing (s2¢ MG 5.28.09), Tostall excites, ‘collector singe and brush rigging (see MG 5.26.14) and complete the internal wing to these devices, check alt gap for unlformiy (sce MG 5.2 8.05, Dowel the upper beschet tothe stator frame and dowel the stator frame (and lover bracket) to the soleplates. oe, this Hep oited from die erectionPb, No. MG 8.2 Poge 14 22, If not done previously, grout the soleplates (G20 NG 5.28.02. 23, Insall cnelesng covers, salts, handrails, fte., Hf provided, 24, After complete astembly of all part (ime eluding turine and governor pars) that are located above the generaicr rotor, check the ineolaion of all posible patht for shaft coment (#20 MG 5.2-6,09), ‘Authorized Engineering Information 6-1-1889, revited 12-16-2971. * NG 5.2.05 GENERATOR ASSEMBLED IN THE-FIELD, THRUST BEARING BELOW THE ROTOR—SPRING-TYPE OR SELF- EQUALIZING- ‘TYPE THRUST BEARINGS 1s. Place the soleplates forthe gto frame in position over the foundation ol, and ad- Just them to a level position at approxi~ ‘mately the coxrect‘elevaton, emperatiy tighten foundation bole (for groustg, see MG 5,2-8,02). 2. Place the roloplates forthe ower bracket in position over the foundation bols, and adjust, fem to a level position at approximately the conect elevation, Tighten foundation Dols (for giouting, see MG 5,2°8,02), (This stp in the erection procedure, of course, dees nor apply if the soleplates are ‘embedded in the foundation.) Inthe erection area, assemble rogether the ower bracket, shaft, thrust bearing and lower guide bearing (#ee MG'S.2-8,05 and MG 5.26.09). Ifthe guide bearing is of te segmental iype, dghten four segments against the joutnal wo heep the shaft (9 positon, Pevform the necesity fitdag of any thermal dovices in he beavis and oll reservoir (see NG 8,2-8.18), 4, Place the lover bracket assembly init ap- proximately cotect location of the sole- plates, If die soleplates were not grosted (Gtep 2 0 embedded in tie foundation, = fall te lower brackst bolding-down bol, 2 20, a 12, Place the stator ons soleplates and install holding- own Bole: Af the state i tec Bon= alized, lore the Joins in te frame and complete the stator winding acros the ins (eee MG 5,-6.0, ‘Adjust the elevation ofthe Tower racket and Shife it positon until dhe generator coupling {at the corect elevation and isin algae mest with the nurine coupling. (Close the gonerator-mibine coupling (eee MG §,2+8,10) and cheek the elevation of te mybine runner, Perform shef-plumb and suaightes: check (lee MG 5.26.11) and make necesty ad usenet, Center the aubine runner and establish wom rel points at the genesato lower guide beating and at the turbine guide beating (Un cooperation withthe mbine execwr. 1f the lower bracket soleplates were grovted (grep 2) ot were embedded in the foundation, fit and install chocle between the bracket arms and soleplates when they are required, and install boling-down bolts, Otherwise, tighten the foundation bole snd grout the lower bracket toleplates (Gee MG 5.2 8,0, Recheck the shafe plumbness and centering fof the tutbine runner and make any necestany ajstmens, Adjust the elevation of the stator roteplatee (Gee MG 5,2-8.02) unit the top surlace of Be. frame is level and at the covtect ele vation, Also, check to ter that te stator forms & ave eitcle and make any ncesary agjstnents, Center the stator around the thaft and righten tata foundation bois, Are fembly of air cooles and any interna vitiog and piping (#ee MG 5,2+8.07) can wsoally srt at dus ume,13, Mi 36. a6, M. rr ww, a1. 2, 23, 28, Ingil the asemby of tor spider, rim and poles on the sha (ce MG 5,2-8, 04), Repu the that with the rotor weight sup- potted by the thet bearing. Check the thalt minout by rotation check method 1 (par. A of MG 5.2-12.01) if this method is sclected and ‘i applicable (ee MG 5.2-8.19). Check 19 see that the rior i approximately centered axlaly wid respect 1 the star core and, {f not done previously, grout the ‘ator soleplates (220 MG 5.2°8.02), stall the asiembled upper bracket and center It to the shaft, an upper guide tearing is proviged, align and axially Jocate its support Alo, establish ‘warmed polou atthe upper gulde beaziag. Asjost the clesrance of the lower guide bessig, then distil any ermal deviees fn the trust bearing and oll texewolt, The thrust Beszing ofl cooters may be installed ft thi sie or following fiat tapection (Gee MG 5.28.02) depenclag on the gen erator manufacturer's Lastuetons, Insta and adjust clearance of the upper {guide beating, Hf provides. (The mrbine {guide bearing thould alo be intatied at Ous time and ie clearance adjusted.) Recheck the tammel poins 6 be sure the shaft hat not sited, CCheck the insulation of the upper guide Deming, If provided (ee MG 5,28, 09). testa excites, collector singe and brush rigging (Gee MG §,2-8.14), and complete ‘Be internal wing to thse devices, Check al gap for ellrty (20 MG 8.2 aon. Dowel the upper bracket tothe stator frame, the tutor frame to We toleplates, and the lower backet to te soleplaes, testa enetosing covets, sats, tee, if pronded, anda, Pb. No. MG 5.2 Page 35 26, After complete assembly of all pars (In eluding turbine and governor pare) that are located above the generator rote, cheek the Insulation of all possible paths for shaft ceurent (#2 MG 6.2-8.08), Authorized tnglncering Information 6-1-1959, tevited 22-16-1971, NG 6.2-7.06, GENERATOR ASSEMBLED IN THE FIELD, THRUST BEARING BELOW THE ROTOR— ADJUSTABLE- SHOE-TYPE THRUST BEARING 1. Some of the generators of this ype are dex figned 0 thatthe thafe and. thrst bearing ‘sembly can be placed through the top of the lower bracket after the bracket fas Boon fet on the foundation, For machines of thit type, the procedure for setting the lower bracket and ator ean be identical to the method sted on adjustable shoe bearings with the phe bearing above the root, 2, Place theaxtembied lower bracket in postion ‘onthe foundation with It eoleplates bolted to the brecker arm, Being the beacker wo the comect elevation and center the bracket to the turbine safe with s plumb line, For grouting of the lower bracket sleplates, see (MG 5.2-8,02, Final eonteriag ofthe bracket will be done laser by removing the pipe spacer fom around the bracket hold-eown bls and moving the bracket on {i sole~ plates A, Place the stator doleplater in postion and tet them t the correct elevation, angle and radive. For grouting, 4ee NG 5,2°8,02, The lower bracket is a working platiorm for dus operation. 44. Place ite stator on soleplates and install bolding- down bolts if the ator ie eecton= ‘lized, close the joins in the frame and complcte the stator winding acros th jones (Gee NG 5,2-8,03). 5, Tht bearing pars can be preassembled scound the slate and tus ascmbly can be laced sn the lover racketPub, No. MG 5,2 Page a0 1 a 10. ra a a3, M 18 (On macines where the shale and’ thst bearing eaniot be azrombled thug the top of the lower bracket, it will bo necesary to preasemble the shaft and boasing in the racket and place tis as 2 wait on 1 foune davon; otherwise, ike procedure it 28 cute lined in steps 2 to 6, inclusive, ‘Adsl the elevation of the lower bracket and sift (8 position unl the generstor coupling is at the correct elevation and it An aligament with the sine coupling. Close the generator-urbine coupling. Gee MG 6.2-8.10) and check te elevation of the wibine runner, Perform shatfsplamb and stalgheest check (gee MG 8,2+8,11) and make nectsary ad Jascmens. CCenter the turbine runner and establish tame rel poins atal guide bearings (ineuding the tsbine guide bearings) in cooperation with the turbine exector. If not done previously, grout the lower backer soleplaer (ee MG 5.2-8.02). 7 Adjust the elevation of the stator until the top surface of the frame ie level and at the ‘concer elevation. Also, check to see that the stator forms a ue circle and make any necessyy agjstinents Center the stator sound the shaft and tighten the stator foune ‘ation bolt, Assembly of ait coolers and ‘any internal wing and piping (228 MG 6.2 8,07) can wally tart at ds ume, Ingiall Be asembly of rotor spider, sim and poles on the shaft (sxe MG 5,2-8 04), Rephuimb the shaft withthe rotor weight rp- ported by the thnost bearing. Check ie thst shoes for uniformiry of oading and make necessary adjutmment (0 MG §,2-6,12), Check the shaft runout by rotation check method 1 (par. A of MG 5.2-19.01) 4 his method is selected and i applicable (eee NG §,2-8.29), Mm 18, as. 20. 2, 23, 26, CCheck to see that the ott is approximately centered axially with rapect to dhe statet core and, 1F not done previously, grout te soleplates (sce MG 5,228.09) Install the assembled upper bracket end cemor 1819 whe share, Han upper guide beating is provided, align sand axialy Jocate iw support Also, establish eammel points atthe upper guide beacing, Adjust the clearance of the tower guide bearing, then fostall any thermal devices fin the thrust bearing and ell reservoi, The ‘rust bearing ofl coolers may be insalleé at {Ws me oF following final inspection (se MG 5.2-9,02) depending on the genecetor manufacmer's recommendations, Install and adjut clearance of the upper guide bearing, sf provided (The nubine guide bearing shold also be installed at 2s me and i clearance adjusted) Recheck the tammel point 1 be sire the shafe has pot sifted, Check the insulation of the upper-gutde Dearing, if provided (see MG §.2°8, 08), lastall excites, collector rings and bout rigging (tee MG 5.2-8,14), snd complete the internat wiring w these devices check air gap for untfemity (see MG 5,2 809, ‘Dowel the upper bracket to dhe stator frame, ie sater fame tthe soleplates, “and the Iower bracket to the soleplates, Install exclosing covers, eal andeall, ete., if provided. Alte complow assembly of all part (in- cluding tbine and governor pace) that are Iecated above the generator rotor, check he ingulaion of all posible pate for shaft current (see MG §.2-8. 09), Authorized Engineering Information 6-1-1959, revised 1216-1071,Pub. No. MG 5,2 Page 17 part 8 DETAILS OF ERECTION PROCEDURES MG5.2-8.01 PLACING OF FOUNDATION soLTS “The proper size andthe locasionf the foundation bolus are showa on the generator outline drawing. Metal templates sould be vted to assure accurate posiuoning of the bols while the foundation is being poured, Altcnasvely, the bols with plates ot large washers on the lover end may be Sct in plpes 1 w 2 inches lager thanthe bots or in tapered Fectangulat pocket: In the foundation which are liuger atthe lover end. The nu ar tho lover end ofthe bolt should be welded tothe plates or washers And fo the bolt. The pipes o pockets ae filled with encrete when the soleplate ave groued, The foundation bolu and the pipes, if used, thoold be left unpalated w provide a bewer bond ‘with the coneree, ‘Audioized ingineesog laformation 6-1-1958, teviaed 12-16-1971. Mc 5.28.02 POSITIONING AND GROUTING OF SOLEPLATES soleplates ace often positioned by bolting them te the part which they mpport (stator fame oF lower bracket) belore grouting 40 that proper pestering fof the part briige the gleplarce to the comect location. The hols for the holding-down bolts are tually Milled oversize 10 allow some adjrtment ‘of the potion of the supported part aftr de sole- ates have been grouted, Initially, the bolt should vue centered inthe Holes, This is conveniently ac~ complished by placing sleeves of proper dimenstone {nthe bolt holes, Somedmes, 1 is advantageous locate accarately and grovt the tleplats before the supported parti brought into postion, During the erection procedure, grouting of the foleplate should be done atthe tne specified by the manufacrwer, ‘The elevation of she sleplates may be adjusted by means of jack sctews, siding parallels or double parallel wedges, In the cae of the statet of lage rachines, convenient adnstment of the elovanon lr powible provision mads an de foundauon 19 that jack ean be placed alonglde each solepla fe raue and lowst the stator wid Ck wep luached, Alter aoleplate has been brought tothe ‘conect elevation, i ean be supported inthis position ‘by fat plates or shims. In all cases, the soleplates rust ret on # eopport which ie subtantal enough tp cany the coral vertical loading unt she sole plates are grouted After final posioning, chocks, Hfzequlred, ate nachined to fit accurately into the space between cach soleplate and supported pare When grovting stepistes, the base mass of con crete should be thoroughly cleaned, The surface should be roughed up by chipping and then wetted land slumied, A suff, fine grostshould then be forced Into the space around and under the soleplate, rmaling sure that every crevice it filled, ‘The we of viratar for distibuting the grout (¢ aot recone mended, since their ute may ditrh the alignment of the soleplates. Sufficient space mort be allowed for destlling any radial dowels a shown on the generator oudine rawing of in accosdance with the mancfacturers snsmuewors, ‘Authorized Engineering information 6 revised 12-16-1971, 1959, MG 5.28.03 ASSEMBLY OF STATOR the stator \s shipped in two of more sections, each tection of the stator {placed in postion on the toleplates and is bolted tothe adjacent section. ‘The sections are then easefully aligned #0 that he cores match at each split) The manufacturer should specify the procedure 1 use and the tolerances ce uited in making up the spl ‘The Anetatiaion and connection of the stator ‘coils at the jones can start as soon asthe Joins ae dugned and ean condnue while other work is being done unl the cowr is placed im the macksne. 18 some esses, the lower bracket may be placed ten poraily m porison and ured « base fF Hewanding lation, The procevores recommended by the generator masufaeeuter should be followed. The ‘work should be done, under the technical direction Of the mamfactuers teptesenrauve, by windses ‘who have hadesperience inwinding lange generator,Y Pub. No. MG 5.2 age 18 After the coils are in the slow but before con nections are made, the newly installed coils and tore which have Been disturbed should be given 8 high-potenial test im accordanee with the recom rmendssions of the generator manufacturer, Coil connections should be made in accordance with the coneetion dagsam furnished by the gen ferator manufsenurer, The mateisls and metiods lwed to complete the insuason of the mactine ‘howld also bein aceotdance wi snstueton® pro= Vided by the generator manufacturer, Auvhoized Bigineering Information 6-1-1969, revised 12-16-1971, . MG 5.2808 ASSEMBLY OF ROTOR ‘he procedure 10 be followed in the ascemby of 4 generator rotor will vary considerably for the Afferent designs and most be specified by the gem= erator manufactorer, However, the suggestions Which follow ate genersly applicable Az Shrinking of Rowe spider_on_shaft* The spider Doe and Tie shat diameter should be compared at thesame temperature to make sate that De proper interference ‘fe will be provided. The hey dimensions should be checked and all buns and sharp corners temoved. Both heyways should be ebecked for suaighwess and parallelism, Finaly, At Is desirable w twbricate the eye and heyway ‘with a mixtuze of graphite and machine off pele sembly. "tn heat shuinklng a rotor spider 10 a shel, the possibilty exiss thar de shaft may be eletorted. It fs recommended that, whenever possible, his assembly procedire bo’ done at the factory #9 that heat staighteaing and machining ofthe thst collar and bearing joural surfaces may be performed at required ‘The shaft shoulé be in a vertical positon when le spider is shrunk onto 4 to minimize the shalt ‘Aisortion due to unever cooling. ‘The spider should be heated in an oven ot tomporary enclosure by salable heater, The Leading sould be done slowly and evemly to prevent distortion, ‘The oven temper: fanuze should not exceed 250°C for a rott without poles, The shrinking eperation should be pexfoumed hefore Wie poles are attached, otherwise, the terme peianute should not exceed 100°C, With 2 iter ference fir of 1/2 ml per snch of diameter, a potarute difference between the sider and thalt of approximately 15°C to 150%C i required, ‘To determine that thecouect etearance has been obtained, the bot rte bore shovld be checked with 44 micrometer or pin gaze which lsat ie same tem= perature as te taf. Alter the rotor sper has Boe Droperly pesitioned on the that, ait should be Nowa Against dhe side of the spider which tf nent ro the shaft shouldes so hat We spléar will evol and seize (on this side first and not pull away fom the shoulder 8 cools, If the spider consists of mote than one axial section, the sections may be shwnk on one at & time, Alternatively, the tectons may be Lined up when cold and sho heat applied while they are spe ported in pesca around the shaft above the fit After dhe oven has been removed, and without dis= rurbing the spider, te shaft i pulled up eiough the spider bere by the ciane to te corect positon, The shaft-liting device proviged mist be mutable for flog the total weight of te shat and spider. With celiher method of asembly, Aris evental dat the overall slot for the poles ea the perptiey of the spider be kept in alignment This ean be accom= plished by the ze of several aligning bars in these sox, ‘Thete is always some danger of the rotor ssicing fon the shaft before it reaches the proper location. ‘Therefore, arzvgemens should be made telortiond for quick duasicmbly if it should prove access. ‘Avvlal fe with the spider cold ie also desiratne © ‘mark the fina) crave potion for quicker action ‘with the hor spider, Assembly of Rim Having. Sections Held Togeter By Shink Links T pin gage Hiss bo Thade Wate Tonge (bj ® ot rns per inch of tongihy shan the distance beweon the shoulders of the hey (avisk tiniy when cold. When not acwally in use, tis gage should be kept lying on the sim to that ie will temain at te sane temperanue a6 the rim, Before heating the Reys, the two tection of the ‘ims should be brought int6 contact with temporary bots or clamps and ined up properly. The keys Should be heated slowly and vnifemly unl the {gage Will move fiely between the shoulders, The keys mist nor be heated to a temperate above 380°C. They will expand approximately 2 il per finch for each 88°C rise.Since the lower surface of the rim is often wed asa braking surface, itis preferable that the keys be flu with the bottom of the sim, When heated, the oys sould project about 0.014 Inch below the rimso Wit after cooling, they will be Mush at the Bottom ofthe im. To sccomplith dus, the rim ean be supporiod by a fat barat the join with a0. OL4- {nch thim betveen the rim and the bar on exch side of the keyway. If te key projects after cooling, it thould be ground off fash and smeoth. G__Awenbly of Laminased TH de ths bearing ix abave de cotor, the rote and shaft aro usually avembied together in he erection ares and handled 26 a unit, Hence, prow sion mist be made to support the shat fiom the supllng in 2 vertical positon for assembly of the spider and laminated sim, On the other hand, if tho dust boasing s below de foro, the rome and Pub. No. MG 8.2 Page 19 Diy pins oe shims at recommended by dhe generator rmanufaceuer, Each layer of laminations should be seated by tapping with a heavy mallet, and the stack should be presiod at intervals of 12 to 90 Inches as the rim ir asembied, ‘After the stacking Is complete, the sim studs should be tightened to the tension specified by she {generator manufacturer, After final ughtoning, he sud note are locked by welding. ‘The method of installing the rim dive keys varies with the design and siovld be specified by Be generator manufactures. Di Field Pole Auembly Tl poTes should be tocated 40 that theis centers sae in the-same plane at right angles to the shaft and coinciding, a nesry ae powible, with a plonePub, No, MG 5.2 Page 20 For the mounting of dovetail poles, the mans factuer’s instuetions for installing dhe key should be followed with respect 1 the uss of proper Iubei= ‘cant, designation of erivenin and dcive-ovt key necessity for reciving keys, ulumate ughmest of pole, removal of excess Hey Jeng, and installation ‘of locking plates over che dovetail som. For poles which ave held place by radial bole: or stds (bolted poles, the bol should be tightened ‘in accordance with the manufacturer's ineaveions, Alter Be polos ere snatalled, the fled winding should be checked for conect polayy, ualformity of fielécoll impedance of altematng-curtent vyoluge drop, grounds, open ixcult, reiatanee and Iigh-resictance joint, E_Folting of Rowr Spider 10 shaft Toto: spiders which are bolted to We end of the generator shaft or shaft anges aze generally held by eitles of cloe~fiting bols er dowels, The bolt holes in the spider and shafe may be dtfied under~ size ip the factory, Daring auembly, after the rotor is lowered onto de shaft, the bolt holes sre reamed ‘oF finsh-bored to the proper size, The details of the procedure 10 be followed inthis ssembly operetion Should be specified by We generator manufaenirer. ‘Audisized mgineering Information 6-1-1958, revited 12-16-187, MG 5.2805 ASSEMBLY OF THRUST BEARINGS. ach of the eifferent designs of thrust bearings requires a somevbat different aseinbly procedure, snd ths should be specified by the generator mane wacturer In all eases, however, cleanliness and careful workmanship ste exzemely important A tearing can easly be mined by even a Ure Lint or dirk Consequently, precautions should be taken dung assembly of the bearing w avold te presence of dist and dit by eliminating other con struction work above and in ihe vicinity of the genet Finally, before ascmbly, all pars of the bear ng, esrng housing and ofl reservoir should be Anspected t0 Insae ateolute freedom fom dit, nt for other foreign matter, Any rags wed around a beating should be fee ef Lint (never we otronwaste). Lint-fice paper wwels are available which are ex cellent. When spectiied by the generator manu facruret, Ue beating ofl coolers should be given & hydeonatic tet, After asembly, che duust beasing should be hept covered to exclude dott and dirt, Te oil reservelt should be filed with clean fttered lobiicaag oi for the bearing otherwise protected in aceotsance withthe generator masufacmirer’s recomimendetions tp proveat conosion. Authorized Engineesng information 6 revised 12-16-1971, 1959, MG 52-808 ASSEMBLY OF GUIDE BEARINGS The precautions outised in MG ,2°6.05 1 ep alr lint and other foreign matter oot of the ‘ust besting should also be observed fm connection with the guide bearings, Sloevo-rype bearings, eter solid of split, are not adjustable, Therefore, if the bearing cleaances Aifer appreciably fom those thown of the tani- facturer's asembly drawing or inituction bok, the manufacterer should be consulted, Uf $s necessary to scrape a beanng in the Held, it shovld be done ‘only by someone with considorable experience in the Insatladon of bearings, ‘Segmental bearings made vp of independently sagustable segments should be set to the clearance shown on We asembly daving ot in accordance with the marofacturer’ insouctons, ‘The clovation of a self-oiled bearing must be such that the oil groove, if any, tt completely covered by the opposite member. The elevation must alo be weh Uist, when the rotor i sited 1 Its maximum upward position by te jacks, te bottom of the journal will be below the center of the guide Bearing. ‘After te bearing has been assembled, the re~ maining pars of the ofl reservoir ae added, Clear ances between these pars and the shafe must be quate to prevent rubbirg, ‘Autierized Engincering Information 6-1-2959,MG 52-807 INSTALLATION OF LUBRICATION SYSTEM very tection of pipe forming a part of the ie Iuication stem should be ficed of seals, reamed st both ends and blown out with compresed ale oF steam before being comected, Rapping the. pepe ‘with a rawhide or wooden mallet while blowing out will help 1 distodge any foreign mater which may have entered ouuing constuction, Pipe compound ot ‘a witable ollresstant varished should be used on at Uvesded joins, To clean the plpes, oil should be circulated trough hem for several hours, The oil Jeaving the pipes should by-pass de teservlr and sould be Filtered to remove dire The recervor twelT should be filled with oil and drained, several umes if ecesiry, to remove all waces of diet Finally, It should be filed with clean filtered oil Is rooommended that the lubricating ofl used bein accordance with the geacramr manufacturer's specications Oils om diferent producers should pot be mixed without the approval of the producer, A sampleof the Isbricating oll should be checked peslodically to determioo Is acidity, water content, fegiec of sludge formation, and presoce of any foreign material. This will indicate when eeatment cr replacement of the oll is desirable, For futher information on the design, ashing ‘and cleaning, and purification of the lubrieauon tyrtens eee the folowing ASME Seandacs, Coples fe available, from the “American Society of Me~ chanical Egiees, 5 East 47th Sucet, New York, MY, 200, 2k ASME Sundard No, LOS-SD1, "Recon mended Practices for the Design of Oil Sjsiems for Libicason and Conzol. of yéeoeleente Equipment’ * ASME Standard No, LOSSC1, "Recome mended Practices or the Flushing and + Cheating of O11 Sjsems for Lubrication and CConuol of Hydsoelzeaie Equpment” ASME Sundard No. LOS-$P1, ended Practices {oF te Putieaton of Oil Systems for Laiscation and Contol of Hydeoclectic Equipments ‘Recom ‘sui under development, not yet available Authorized Enginceng tformavon d=1-1953,, seve 2-10-1911, Pub, No, MG 5.2 Page 2 MG 5,2-8,08 CHECKING AIR GAP ‘The variations in the aie gaps ehould be in ac« cordance with the werances specified by the mane ‘Macturer, Ife average air gap varies appreciably foom that shows on the asembly drawing, the manufacture should be consulted. fo measuring the airgap, cate should be taken to measure fiom ion tw izon atthe tangential center of the polo face. A tapered alr-gap gage ora Tong fecter gage may be ued. If the end ring of the amordssour winding project above the tsp of the polo, a small block Attached t0 4 wire can be held over the top of the pole and an airgap gage placed on the tap of the Block, "Authorized Exgieesing information 61-1959, MG 5.2-8.09 CHECK OF INSULATION AGAINST SHAFT cuRRENTs Beacingt and otier pars, such as insrument ele= men, Kaplan feamres, condult, piping, ett, wich’ make coneact, dlseoty or indirectly, wish the shale above the rote are utvally insulated front the supporting stuetire t eliminate the possibly of ait eurents, This inssasion should be checks With a S0O-vole ineulsson restance meter and, if te resistance ie les than 29,000 ohms, che ins lation siould be inspected ad the necessary cor rections made, in the cate of 2 thst bearing, ie insulation suould be checked with the weight of the rotor on the beating. 1 double insulation ie provided (Wo layers of ingulacion with a metalic compound between the layer), 1 resetance can be checked wich the machine completely asembled, However, each parallel path matt be checked Individually, Often the insulation is shunted by some temporary con rection sich af 4 tool, Serap material oF dir A complete visval fnpection should be made © eliminate this posibiy, Where single inslation Is wed, all comections bbenween the ois and the fame at the lower end of the machine must be removed to test the bearing Ancoladon, of each ndividoal joint must be ttlated snd tested individually. ‘Authored Enginesring Information G-1-1259. CLOSING OF GENERATOR- TURBINE COUPLING ‘The closing of theeoupling between the generator land de picbine shale is prterably dove under de ‘upervision ofthe representative of de manufaccuter NG 5,2+8,10Pub, No, NG 8.2 Page 22 who fornished the coupling bolts If the evo shafee were asembled fora shop check of the runout inthe plant of the wurbine mansfacrurer or the generator rmanvfactuer, the same manufserer usually prom icer the coupling bolt, I the co shas were assembled in a factory, they shovld be assembled at the installation to the same relative angvlar posidon 2 indicated by the factory-placed matchmaris,1f the two shafts were ot assembled in a factory but the high points on the faces of the evo couplings have been determined (sualy marked with the letter “H” on.the outer cylindrical surface of the flange), te coupling ould be axembled zo that hee point will be 360 degrees apart If the hydraulic erhine is ofthe agjstable-blade propeller (Kaplan) ype, he attangement may be such that, before the coupling is closed, the gen fester rotor (of the shaft and the atached dust bearing runnet) ir raised sufficiently to make con nections to the oil pipet which supply ofl to the bade servomotor, The generar rotating ssembly fe then lowered 0 that the weight se mansenred back on to the tus beaing. Before drawing the couplings together, theit mating furfaese must be in aligoment, parallel, clean and tree fom burs, The coupliags must be fawn up evenly 10 prevent ditorion, Ace the couplings have been drawo tgetbet, ‘he bolt holes must bereamed or finshed bored (UI leas this hat alzeady been done in factety asersbly) tofit the pertisnent bolt, ‘The fico the bole shovld be in accordance withthe latest revision of the "Amm= texlean National Stands for integrally Forged Flange “Type Shale Couplings for Hiycevelectie Units, "819.1 “1907, unles otherwise specified bythe manutsctu~ tet, The bole should be tightened every kn accarde ance withthe manufacture’ suction, * coples are availabe from the American National Standards Istiwtc, Ine 1490 Broadway, New York, RY. 10018, Authorized Engineering Information 6-1-1980, revised 12-16-1971, MG§.2-811 SHAFT-PLUMB AND STRAIGHTNESS CHECK ‘This ts a plomb-vite check of the rrsightnest and plumbnes of the combined generator and tur bine shafis. The use of four plumb lines spaced 90 degrees apart around the shaft Js recommended, ‘The readings thoulé be taken tom he sane poins fon each shaft that were ved dusing the factory rane ut chack, The shatt azembly shall be considered to be sualght when no rnosteheck point (conetated for diameter variations) deviates more than 0.093 lnch thom a seaighe line joining the top and boram poins, The shaft assembly shall be considered 10 be plumb whea the top and bottom pointe do not eviate from plumb by more than 1/4 mil pet foot of shaft longs, ‘Authorized Engineering Information 6 $1958, EQUALIZING THE LOAD ON ADJUSTABLE’ SHOE- TYPE BEARINGS Adjustable-shoe-type bearings must Se properly sadsusted inorder that the thust load wll be equally fivided among all of the bewung shoes, There ae various types of bearing desgashlch allrd a means ofreading the shoe loacag dizecl. In some bestng design, a suaingage fs permanently locatedia each Jack soiew and, by comecting the suain gages to a suitable insmument, a dect reading can be ob- tained of the trust load eaiie by each shoe. From such readings, adlutinents are readily made 1 equalize the Ioaing on all shoes In oter bearing esigns, dhe deflection of a builtin member it measured at each shoo to determine loading. MG 5,2-8,12 For beating designs without bulltin measting devices, the “sugged ae” method may be wed 1 equalize the load. ‘There ate teverat variations of {ass method, each giving equally go08 resus. ‘The manufscturer intruction book should ereude the bearing design and te method to be sed, ‘Authorized Engineering Information 6-1-1950, MG 52-819 CHECK OF SHAFT RUNOUT ‘Av sretallason check of the minovt of the com bined generatorsnd rine Haft is ecirable Thees Aiffeccnt methods of making ths check ate described In MG 8.2-22.01. as indicated dere, the methous applicsble depend upon the type of Unt bearing, furnished with the generator,If the rotation check by method 1 is c20d, it must be performed during the erection of the ges- erator (0 avoid tabieqient disasembly of the actine, “Authorized Engineering Information 8-1-1959, f.14 ASSEMBLY OF EXCITERS, COLLECTOR RINGS AND BRUSH RIGGING ‘The main excitr amature is often desgnedwith ‘a farged shaft having & rabboted Gt which bots = the end of the generator shal, The pllor exclter shat imum, may be atached w the main exeiter ‘Shafe though one oF mote bolted jn, ‘Tis means that giest care must be taken in the ssiembly of these armatuee, Any foreign matedal berwcen the ange facee of uneven wghtening of the coupling bolts will eve exceaive eommutauar runeut, MG 8, Generator guide bearings may necesarily have a iamenal clearance as great as 20 mis and, under some conditions, the shaft may float in the bearings, ‘Therefore, @ smal! amount of commutator runout at operating, spe0d can be expected Any check of fommutatorfoneat shoalé be made with a dial ia ficetr rador than by vinual observadons, ‘The collector singe for the diect-current eld ceavent should be careiliy asembled in accordance With de manufactirer's istsesons, For the seasons Imenoned, a small amount of eollesior ring runout atoperating speed can be expected, Collector ring eccentricity should be checked with s diabindicasoe, Pub. No. MG 5.2 Page 28 Collector ring surfaces can often be Kept in good condition by pesiodcally rovetsing the polarity of the bushes. When collector slags and exciter Jeaue ‘ze brought out © a elxult breaker, cables should be long exough to permit such reversal, ‘The bruthes should be staggered actos the eal- lector tinge to minimize grooving but, tw prevent formation of bruh slivers, shuld not extend beyond the eéger of the singts The bruhholder springs should be adjsted In accordance with the generator rmanufacruer’s insouctions Authorized Engineering tfoumadion 6 1953, MG 5.2815 INSTALLATION OF INSTRUMENTS AND RELAYS Various travunens: and relays, ot thelr sensing flemens, are often mounted on the generator and rust be intalled duting 4 erection. The epplice to auch devices at oil level incicators, bearing t= perance relays, indicating and recording ther~ Tmameterr for besting and sic temperatures, watet= flow indicators, differential contol temperatire relay and overspeed device, This equipment and is awoclated wittng and piping must be careillyin- stalled, making sure that i€ does not short-circuit the bearing insulation, that is, provide a eondsctng path from any point on the shafe above tho rotor fhe titor frame, Suitable inevlanon must be peor vided at the proper poins. Authorized Engineering taformation 6-1-1958,Pub, Nos NG 5.2 Page 24 Pare 9 INITIAL NO-LOAD OPERATION NG 5.2-9.01 GENERAL ‘Do not apply voltage t any winding until the ‘condition of the insulanon hat been checked a escribedin Pact 13. All eldetteut breakers ehould be open, fletdsheosat in de “alvin” poston, an te voluge regulater mused to the “ofl postion, ‘Auorized Engineering Information O-2-1959, PREPABATION FOR INITIAL START. Preparation of the generator for the inital sare should inchide the following: MG 5,2-9,02 4, During Whe last few days befoe de initiat start and after all welding bar boen com- pleted, make a final inspection of the Yost land guide bearings and prepare them for the {nial samt in accordance with dhe masie= facturers nemetons, 2% Examine the intetior of Whe eatar, the alt £2, excite, collector rings, top of the fotor and the space between poles for looee objecis such as bots, nue, tools ete, Make sure that al! moving parts have suf. feient clearance from the neszest stationary pars, " 4, heck we electical clearance atound alt pars which are tobe energized. 8 Check the sgheneat of alt foundaion bole: and holdiag-down bole. 6 Clean the commutators and collector rings and check the seating of bashes, See that ail protective devices ate operating propery. Tum on the bearing and air cooling water (Gust before strsng ps ‘Authorized engineering Information 6-1-1959, MG 52-903 INITIAL START Tes customary for a repeeeentative of the pute chaser to coordinste the nial start with dbrect supervision by the govemor manvfaener's tep- resentative, The time of she start and the genccal procedure to be followed showld be dotesnuned by {he purchaser in consultation with the representatives ofthe nzbine, governerand generator manuiaensers ‘The purchaser's peronnel should operate the unit with such guidance ar is necesary ftom the equp= ‘ment manufacturer field representatives, ‘The aubine should be shor dowa se often at 8 requted at the request of any of te manufacraes* field representanves snd epparainity should be af forded for making such inspections and agjttments asthe manufacturer’ representative deemsnecesary. ‘The following starting procedure suggested 1. Sua the turbine and aeccterse rpicly to 8 speed of enc~third to oneshaf of rated spect but not les tan 50 zpm so that the Bearing ‘ofl film willbe established quick Told this speed constant and note the bese ng. ternperarares at Y-munete itervas unl they become constant Any r3pid ot con tinted 1s of the bearing tempersnure should be Investigated, 8. Afes e bearing temperame becomes con stant and the wnt is operating sooty, she speed shoe gradually be incieared wo rated speed, 4, vibration becomes excesive at any dine hile dhe unit is Belog brought up 10 rated speed, the’ unit should be slut own and Balanced as described in Part 10, During no-load operation, various checks and sdjusemenss of the thine and governor ate nor mally tmad ‘Authorized tngineering information 6-1-1969, MG 5.2-3,01 CHECK OF SHAFT RUNOUT When applicable, checking the inout of the face of the tust bearing runner wih rxpoct tothe shaft, as described sn method 2 (pat. A of MG 52° 18.01) may be done st dit ame, However, may bbe necessary 10 balance the rotating. part of the machine befoz this check canbe made, See Pat 10, ‘Authorized Prgincering information 6-1-1959, revised 22-10-1921,. Pub, No, MG 5.2 Page 25 Part 10 BALANCING MG 6,2-10.01 BALANCING "The rotating pare of We generate should be in dynamic balance, This may require the addition of balance weight to the rotor, Thee size and location are, in tome cases, determined entirely by tial fad exor; however, It is usually desirable w take: rmeasstements which will defioe the horizontel Inotion of the shsfe under vasious conditions and, fiom tis cat, caleulate the size and location of ‘he Balance weighs requires, ‘the minim data requted to make the eal ulations fs the motion of the shaft (magninide of ‘horizontal movernent sud te locaton of the “gh spor) ac one axial easion with (1) the rotor in its original condition and (2) 2 wal balance Wwelght added 10 the rote, However, if dynamic unbalance is present, requiring the addldion of Delance weight in evo planes, Tt may be necessary Balance weight should be attached 10 the rome {in the mane prescribed by the generator man~ frorzer. 1H, ata later dime, itbecomes necessary 10 re= move a balance weigh, 1¢ sould be replaced in ‘exactly the same posidon. Before disasembling a pole on a hgh-speed machine, 1 axial positon Fhould be aceuiately marked soit can be replaced in the same position, should it become aecesary tp replice & field coil or a complete pole, the balance mst be rechecked. ‘The tubine runner shall also be in dynamic balance to insure that the aubine-generator unie ‘balance and shalt runout are acceptable. Occasion- ally the overall balance and shaft unout of the unit Yl not respond to balancing only the generstor own, tn dir sisiation balancing should be done on the turbine runner, The reals may be checked byPub. No. MG 5.2 Page 26 Parti INSULATION TESTING AND DRYING OUT AOL MEASUREMENT OF WINDING INSULATION RESISTANCE ‘The insolation resistance of the armanue and field windings of the generator and excites) serves 8 an indication of whether ot not the machine i 0 ‘condition for operation and dielectric testing, n+ ulation resistance measurements of the windings thal! be made in accordance with the latest revision of the IBEE "Recommended Practice fr Testing 1o- fulaion Resetance of Rotating, Machinery,” Publi= cation No. 43%, ‘4 insolation resistance test reste should be refered to the manifaciter for analyte and p> oval, From these data, the manufscruter ean de termine whether “éeying out of the windirgs ts required before dielectric tesing and operation, ‘Autborized Brplneering Information 6-1-1959. revised 12-36 NG 5.2-21.02 DRYING OUT OF winpines 1 deying out of the windings is recommended by the manufscrue, we following procedures are sug geste 1, The temperstine of the winding should generally tot be allowed w exceed 00°C When messuted by 4 resistance or wemper- ture detector ot 75°C when measured by a Uertometer. In cases where meisrve pene~ reawon of the isolation is usually severe, 1¢ Will be necessary to convert the moistte w 2 gat. This rele can unvally be achieved by working within these temperature Limita- tions. However, they may be exceeded by 4 fow degrees if it becomes apparent hat {he insulation fenstance fe not changing ‘expected, The rate of heating should be such that ds temperature i attained in not lest than 6 hours and, preersbly, in not Lose than 22 hous, The winding should be brought up tm temperate slowly by stops wo aveid gtsing of enzapped molstue and posible rupawe of inulaton, 2 ‘The armante winding sbould preferably be “ed our by the short-circuit metios. When this method is wed, the machine i operated at ated speed with all phates of the arma tue winding shor-eitcuived, Enough field uments applied to give an srmanire ceutent (usally berween 69 and 109 percent fof rated armanure eusent) which will pro- dace the rate of semperante rise specified im item 3, This hearag should be contaued sna the seulation restance readings, cor rected for any temperature differences, ap- prosch constaney. A slight amount of ¥ lason must be provided to exhaust the rmalste-Iaden alt, ‘The armature winding can alo be dried out by pasing direct curent through i with the machine stationary. A high-cuttent low: voltage source of eiect-euttent power, such fe a welding generator, is requted, Whece posible, the phates of the winding. should all be connected in series ot in past, 2 thar all phases will eany de same Where the phate currents ate unbalanced, the maximum curtent in any pase sould be Limited to that which will give the heating rate specifigd in item 1, Since te machine 4 stationary, thie erent it uwvally botween 25 and 60 percent of rated curent, A sight Amount of ventilation must be provided @ exhaust We molstue-laden alt, ‘even tough the short-citeit method i sed to ay ost the armature winding, she te- siting curvent in te field winding 1s not generally sulfictent for adequate dying out fof the field, One method for erying out the field is 10 operate the inachine wader load for several days, alternatively, the field e80 be dried out by applying direct current to the field with te root sationtey, Bot with the cisrent limited 20 dat the temperature sgiven int ‘ot be exceeded. This feutent should not be pased dyough the Fopler wre available fom the testiate of Slectrcal and Electonics Engineers, 345 fast 47H Sweet, New York, NY. 100%,‘brushes; instead, the Leads should bo cone rected to coppet bands clamped around the ccomnector rings. 5 Ab altemative method of dying out arma ‘ure windings is by meane of electric space heateis, They should bo Located in airspace under the machine orst the Back of the stator core and be diruibuted around the periphery fof the machine 1 allow for an even dist bution of heat, 16 the rower Is not tn place, the ende of the machine may be closed with end bells ot wih large carpaulins to reduce he heat loss ‘Adlight amount of vonalaaon must be pro” vided to exhaust the moisnute-Iaden alt Precautions should be taken to prevent fre when this typeof heat is applied, 6 Further doulls of deylog out windings are given in the IEEE “Recommended Practice for Testing tosuston Reustance of Rotating Machinery,” Publication No, 43%, Autoized Engineering Tofermation 6-1-195 revised 12-16-1971, MG 5,211.03 HIGH-POTENTIAL TESTS General Considerssons The pocedbieto be followedin making thehigh= potential test should be in accordance with the latest visio of the TEBE “Test Procedure for Synchronous “alines," Publieaton No. 135% The frequency of the west voltage showld be 25 to G0 benz. The wave shape shall have a deviation factor not exceeding 041. os ely Wound in the Factory Whore te sembly of 2 windog i Completed at the dottination, precluding the posibilsy of finat high-potenust teis at the factory, it 12 recom mended wat hgh-potendal test be made, using te Golbwing cst volugss, immediately alter final asembly and befoe the iachine 4 put into ore sew Tok, N.Y, 10007, Pub. No. MG 8,2 Page 27 service. ¢ The winding should be in good condition and the tess not applied wen the intlation resi tance is low because of dirt or molenite, (For ad Aitonal decals, see NG 5.2-12,01,) fm some cases, It may be desirable w give the Stator a final higl-potential test before Installing Be rome, 1, Armaaue Windings—The test voltage should be an altering voltage whose effective value (takes as the crest valve dlvided by Wf) 1s 1000 votes plus awiee the rated voltage of the machine (eo Now {11}. 2, rleld windings, Geveraton—The test vole "age should be an aerating voleage hots elective vale (taken as We crest value divided by 4/5 18 ten tines the rated ex citation wolage but in a0 cae les dha 4800 vote, % Field Windings, Rovenibte Motor [Genera fon The test voluge sloeld be an alter: nating voltage whose effective vatve (taken 4s the ciest value divided by af ie at follows A Machine to be started widh fe field ott-circuted or closed tough an feeling armature—ten dimes rated ex elation voltage but in no eate les an 2500 vols nor rote than 5000 vols, Machine w be started with a resistor in sedies with the Reid winding—evice im value of the IR drop 26108 the t= ‘stor but in no cae Los than 2500 vols, the IR drop being taken af the produet of the teitance and the current which would eiteelate in the field winding f shorrelteuited ot eel! at We specitied starting volags, ‘ae. available ffom the Insts of Hlectest and Hlectonies Enginvers, 945 Eset ATth Steet,Pub, No, MG 8.2 Page 28 Machine 10 be started with fw fleld opearetrculted and seetonalized—1 1/2 times the maximum ens voltage which fean occur berween terminals of any section under the specified starting cone ditions but in no ease with Jest than 2500 vols or ren umes the rated ex cltaion voltage per section, whichever 15 he lagen, Machine 1 be started with ts field ‘open-cireuted end connectedin series— 11/2 umes ‘the maximum rms voltage which ean occur between the eld ter rinals under the specified raring com Aitions but In ne case wh est than 2500 volts ot ten mes the rated exe ltation vottage, whichever isthe lagen, 4s Rotating Exciter(—The test voltage should be in accordance with the latest revision of the “American National Standard Rotating Bxelion for Synctuonous Machines,” C50, 19553, and the test procedure ould be i accordance with the lates revision of the IEEE "Test Code for Dacot-Canent Mae chines,” Publication No, 118%, Addisons Test Made After Insstation When a est ie mae alter instalation on a new machine which hat previously paged se high potential test at the ‘actory and whoee windings hhave not since beea dismsbed, the text voltage fhould be 85 percent of the valuce spe pat B for machines having voltage 1aungy above 5000 volts and KVA range of C280 and above, and 15 percent of the values specified in pat. B for other machines, NOTE IDne to the high voltxget weed, dctectic text should be conducted only. by experienced personnel, and adequate safexy precautions should be ten t0 avoid injury to pexonnel and eamage te propery, NOTE 11—Following an altrnating-voliage high= potential test, the tested winding thoslé be di charged to ground before itis wouchea by personnel NOTE ILIA deer instead of an alteiating vole age 1s sometimes used for high- poten text on pilmary windings of machines ratec. 6000 volts or higher. In such cases, a test voltage equal to 2.7 tines te altemasing-eurrent teat voltage (effective value) as given In par, B is recommended, ‘Dueet-vottage high-potential te shal! be made in accordance with latest revision of the IEEE insulation Teesingaf Lage Arc Rotating Machinery with High Direct Voltage,” Publication He, 955%, Following a direct-voliage higheporential test the tested winding mast be thoroughly grounded ‘The insulation rating of the winding and the test level of vollage applied determine the period of time required to disipate the charge arg, in many cases, the ground must de maintained for roveral hours disipate the chage to svoid personnel hazard, ‘Authorized Engineering information 6-1-1950, revised 12-16-1971, ‘Tope are avatable fom the tnstimte of Electrical and ecwooict Engineess, M48 Fast 470 Steet, New York, MY. 10017, 4 Copies we available from the American National Standards Insive, Inc. 1490 Broadway, New Yorks NY. 10018,Pub. No. MG 5,2 Page 23 Part 12 INITIAL OPERATION, MG5,2-12.01 CONNECTION TO POWER SYSTEM Before connecting the generator to the power sytem, te phase sequence of he goncrator and the eomections the syaclzeicope shouldbe ‘hoched and, iFeoneet, the generator leads can be ‘connected penmanenty. With the generator rung st sated speed and with excitation applied, the mageituds, frequency and phaco angle of the generated voltage can be matched to that of he bus, und the generator breaker can be close, toed should chon be apptied fn small increment, and tho temperate rise ‘hould be observed, when fll load hasbeen eached, should be mainsained for several hoursand a eare= UNDER LOAD ful cheek mace of the temperature cise of windings and beavings, balance, collector ting and excltet brush operation, oll and wat flow, ventilator, fic. Some adjustments may now be necesany 12 insure continued succcusfut operation. ‘Avihorized Engiacesing tnformation 61-1989, revised 12-16-1971, MG 53-1202 OPERATION CHECK OF SHAFT RUNOUT 1 an operation chock of the shaft runout it re- aquired, 1 should be made In accordance with pat. B of MG 5,218,01 after the generator it ‘opecating under fall oad, ‘Authorized snglneesig Information 6-1-2958,Pub. No. MG 5.2 Page 90 part as FIELD TESTS MG §,2-1801 VERTICAL HYDRAULIC* TURBINE GENERATOR SHAFT RUNOUT TOLERANCES— INSTALLATION CHECK ‘The runout of the combined wrbine and gene ‘ator shafts after installation shall be checked by one of the following methods: A Rotational Check, Teided 1—Tius medisd shall be wsed for checke ng shats equpped with adjusable-shoe~type thrust bearings 1 may beused for checking shats equipped wit self-equallzing-type bearings if recommended by the generator manafacrure, . ‘After aligning and plombing the coupled gen- erator and tubine chafe, the eccaracy of the germ ferstor thrust bearing shall be checked by’ the following procedure, ‘The unit shall be mechanleally sotated, wish the aubine gulde besring removed, and any gea- erator hearings oer than the one immediately aujacent to the thust bearing backed off s0 as not tw estain the posion of the sate, ‘The generator guide bearing remaining effective prevent excesive side sip during rotation; However, tunes this beazing ie at approximately the same flevation 1 the thmtt Bearing, it ako should be backed off or remaved before the readings are taken, Finout shall be measueed by plumb line or dial Andicator reacngs at 90 degtee intervals at both the itewst bosing level and the whine gulde bearing level. ‘Atter making coneetions for such sie sip as has cecurted in the Dust beating, the shaft shall how a ‘sidexsye deflection on the pmb lines er dial indie ‘eaots not greater than 0,002 x L/D Inches, where: 1 = the distance tm ince from thust surface to polot of measurement Do de dst bearing ouside dlaneter In Snches, Method 2— This method shall be uted for chocke Ang shafts equipped with spring-type dust bearings, It may slo be wied for checking safe equpped wlth selfeqializing-npe bearings if recommended by the generator mansfacrurer, Aer Inisal operation of the combined unit, she accuracy of the generator Uyust bearing shall be checked by the following procedure Dial indicator shall be placed on two of the ttuust bearing segment: sn auch a manner ae to ine dicate the vertical movement of these segment. ‘The on shall the be run and readings of the dial Indicators recerdod at approximately one~quarer of notinal speed when the unit is decelerating. These readings Will plve an inéication of the runout ofthe face ofthe thrust bearing runner plate with respect to the shaft axe, This runout ehall be not greater tan 0,002 inch, B_Operaion_ chee the rune obtained by Methods 1 and 2 (ee pat. A) escees the allowable vies, de ranout a tbe guide bearings of the combined waft shall be checked with he unt ning a nora speed and tated load with Indcatrs mosnied on be Beary fuppovt, The unit shal be considered at mecueg fhe remitemens of ls standad If he mise (exclusive of skate} doce rot exceed 70 0 80 per cent of Ue dlamesical clearance fa te guide earings and ifthe temperante ofthe guide beating does not exceed SC. ¥ Skate isthe lateral random movement of a shaft swperimpoced onthe periogie runout, This movement may be up to the ful clearance of the bearing and In generally not considered significant in an analysis of hate motion. NEMA Standard 9-15-1056, revised 12-16-1971. In addin to machining inaccuracles of he beacing collar and runner being the cause of shaft runout, other causes may ocevr such as eleetical or mechanical wnbalance of te generator ror, Improper connection at the generator eouplirg, of Inydeaulic of dynamic unbalance of the mubine runnet, (See Patt 10.) ‘Authorized Engineering information 15-1855, revived 1216-1071,MG 5,019.02 ELECTRICAL TESTS ‘The larger generators (above 6250 KVA) usially recelve only winding resistance measurements and diclecwle text at te factory, and any adcitional testing must be done aftr instalation at the sls, Certain addional te ate dosrable t provide tor formation which will alloy a more accurate pre= diction to be made of generator performance under asim operasing conditions, ‘Ass ufniamim, these tests should include: "a, Winding resistance measiremens, 2, Openeeizcu saturation eure, A Stoet-eleeut saturation curve, 4A. Field cuent strated HVA, power factor and voltage. Pub, Now MG 5.2 Page at ‘Only catibrated Inssumene should be used, and ‘he text procedure thould be ia accordance with the latest revision of the {EEE "Test Procedure for Sym ‘lvonous Machines," Publication No, 15%, Ie ts recommended that a tepresentave of the ‘generator manufacturer be present when the fore going tests are made, ** copies are avallable from the Insite of Hlecui= cel and Electonics Bagineess, 345 Ease 47th Sucet, New York, N.Y. 10017, ‘Authorized Engineering information 12-16-1971,4 Pub, No. MG 6.2 Page APPENDIX. A :MA Standards Publication for Large Hydraulle- bine driven Synchronous (Tis Append is quoted om the Nt Generators, NG 5-1-1963.) MG 5-1.63 VERTICAL HYDRAULIC-TURBINE-GENERATOR SHAFT RUNOUT TOLERANCES— SHOP CHECK ‘A, Combined Turbine and Generator Shafts, Tisbine and Intermediate shaft and Generator ard Intermediate Shafts Whe die aligoiiane oj the eombinoe wrbine and penaraior Mall generator And intermediate shafs, and rurbine and intermediate shaft is checked ar the factory, 1X sll be done by rotating the tafe in a Late ot fon a vertical alignment ble, The couplings shoulé be match manked before disasembly. The amount of runout determined by the reagan Sndestor Bed sasonary wih espect tothe late o tbl, shal not ‘exceed the following tolerances: Teleances Point indieated Inches 1, Combined Tubine and Generator Shafts (No Intermediate Shaft Died) A. Cylindrieal eufaee of all puide beating journals .veeeee BG) Face of dust block (if forged integral with shafg befowe atachment of ust Dearing ager. (@ Face of tute block (iF not forged inwegral with the shay esieatated fom runout of face of retaining ring groove, or sboulder ca the shaft beating 0,003 against the thnst Block? vsesecsseesssseesscensecssnesseee 0 0018 (eTutbine waterseal surface .y.sscssscsissvonsscsiesnisseseesscneecnseeseses 0,008 Mate or female person of coupling at runner end of turbine whales ssccersece 0.0018 Face of coupling at runner end of turbine shaft oe 0.0015 Combined Generaior and Intermediate shafes : A. Cylinitieat surface of all guide beating Journals’ seesesees 0008 rae of da oc fp ing wih sta) Before attachment of dit easing rane «oo. a coe 0.00075 (2 Face of dinst block (UF pot forged integral wid he shai eAleutaed from runout of face of retaining ving. groove, ot shoulder on the shaft bearing agalnst the dist block? cn .0018 fc, Male or female portion of coupling at whine end of intermediate shale vsccsy 0,002 4. Face of coupling (inside and outside te bolt eitele) at rabine end of itermesiate Hhattasseseseresessesssecavesessecenesesesersves / 0.00 8. Combined Turbine and Intermediate Shafe Cylindrical surace of all guide bearing jouinals «+4 0,003, by Turbine waterseal slice vsssesseseveessseess S008 ‘e._Nale portion of coupling at generator end of intermediate tale... 2 o0on a. Fave of coupling (insige and outside the bolt clzele) at genciatr end of 1oei= mediate Haltessesssesesssesessesesssesssesese Gee evo. fe Male cr female portion of coupling a runner end of wbine shale. 0.0018 0.0018 {Face of coupling at runner end of tibine shafe If We tiwst block isnot orgod integral with the shal, Its not necestaty to teassentble the block oa the hale for the shop chock of the combined generator and Uatermediate or mubine shaftPub, No. MG 5.2 Page 53 Ingivigual Generator shaft ‘When the slats are be aligned ata location other than the generator manofacturer’s factory, the tol- ‘erances onthe tunout of te individual generator taf shall not exceed the following Tolerances, Point Indicated Inches ‘Generator Sart 4. Cylindsical surface of all guide bearing journals + +4e. 0,002 1b. Face of inteprat sunner or duet block before atachmeat of Guus beating wanet 0, 00075. fe Hthe dust bearing runner is separate, the thickness vaslationat constant ra rmoasued at inner snd cur Gamorer -. 0.0005 "Male or female portion of coupling vescveese Teese 0.002 fe. Face of coupling (side and eutide the Bolt ae 0.00075, f utide cylindrical surface of coupling «seesses SEIT ocooa cos ~ gh Balance of shalt exclusive of ineicated polbis se.yeseee 4 Mark cylindsical surface of shaft lange wlth "H to show high point of face of coupling, The mark shall not Antenfre with fue shalt indications oF th ft of the coupling guard, NEMA Standard 7-16-1960, G__Individsal Twine and torermediare Shaft ‘perience Huicates that Ui presnibed olatances on dhe combined shais wll usually be met if th when the shafts ae checked inaividvally tn the same manner as that described in pat, A, does not exceed Me following eaterances ‘Tolerances, Point Indicated Inches 2. Tubine Sate 4% Cylindreal surface of all gulde bearing journals ... peed = = 000 DL Water seal sufscobsseesssssesnseseoee Nonesneee 0.008 Male or fesnile porcon of couplings vasevsece0 Tolntccsecceesces 02002 {Face of coupling (side and outaide the bolt cle) ae generator eod of urine SOIT sssessscsesecnsareeseescenaseenee eteesasesssess 0500075 Face of coupling af runrer end of surbine shaft ee. mos § Ch 4, Outside cylindrical sutace of couplings 0,002 |B Balance of shaft exclusive of incieated pola eos sncermediaz Shaft a Male of femate portion of couplings «arsssatersseey - 8,00 B, Face of couplings (Inside and outside the bolt eltcle) ? 9.0007 & Ouslde cylindieal sulace of couplings ssseseees o.oo Balance of shaft esclsive of inieates aime Bond 1 Mark eylindcat utface of shafe lange widh “H™ to show high point of fae of eoupling, The mark shal not Interfere with future safe indicanons or te ft of the coupling guatde tess recommended that a shat atigomnt drawing be fspad swing the heaton of alt chek points sor to inoraton of te tld esc Aubrtzed Engineesing Information 7-16-1969,NEMA STANDARDIZATION The purpose of NEMA Standards, their clarsification and status are set forth in certain clauses of the NEMA By-Laws, which are quoted below Purpose of Standards National Elettieal Manufacturer: Atociation Stendatde are adopted in the publle Intetest and are deigued to climinate misunéentandings Between the mansfacturer and the putchater and toast the puschaset in selecting and obtaining the proper product for te patevlsr need. Exutence of a National Hecuceat Mana(acuet ‘Association Stondara dees notin any tespect preclude any member ot ow-mesnber fom manufacturing ot rllng produc tot conforming othe Standand, (By-Law— An. Vs See. 1) Definition of a Standaré [A Standatd ofthe National Hlecutcal Manufacture Attocition defines a product, processor procedute with the folowing: uomenclatre, compesiton, contruction, eimensions, tolerances, ing, tesng and the service for which designed, (By-Law—Ane ¥. See, 2 Sabiection A) reference to one ot mote safery, operating charactessues, performance, quality. Clattes of Stancards [Naxonal Eleeuieat Manufacturers Autoclation Standarde ace of two clasts 1 NEMA Standatd, which selaes toa product commercially standardized and subject to repetitive manefac= te, which standard has been appreved by atleast 60 percent of the members of the Subdivision eligible to vore thereon: 2, Suggested standard for Foare Dexiga, which may act have been tegulatly applied toa commercial product but which suggests a round ergiacening approach to future development, wich standard hes been approved by at least two-thirds ofthe member of te Subsivision eligible fe vote thereon, (y-Lawman. Vs See, 2, Suttection Authorized Engineering taformation Authorized Englneeting Information comin of explanatory data and ether engineering information of an ia- formative eraracteroot falling within the elasificstionof NEMA Standaré or Suggested Standard for Future Design (yrLawn ane V. Sec, 8 Ist Sentence) Identification of Scatut : At the end of each standard in this publication appear the word: “NENA Stand- ara” or “Suggested Standard for Future Design.” which indicate the status of the Mandaré. These words ate followed by 4 date which indicates when that standard wat adopted in its preseat form by the Association ‘The classification "Authorized Engineering Information* (s designated similarly.MOTOR AND GENERATOR SECTION NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION . MEMBER COMPANIES Anes Incorpo ins Ec Dison ‘ent, On 4200 1.0. Smith Corporation flee tet “Fon Cy, O8 Baldor Eerie Company "ont Smit AR TIE ‘Chandeyion Produce, Abex Corpornon ‘Sous Mowe Delco Progen Dhsion of General Motors ayeen, OH #520 Deer Bee Comprstion ‘Ceaartrg, WS3012 tea Motoct Operant "Anahewn, CA 2801 lec Machinery Me, Company Disnow of Tursodane Corporation Eneroe Hlcie Company Br Lous, MO ‘Arend A010 ener! Fee Company ‘Stheestady, NY IDS cout tn. : ezine Meter Dolson ‘St bows, MO Be Harishtege Comoration Hayward Tye In Rocca Cr ost ED des Eli Company Subnignny of carrer Corponation ‘Mansi, OF #890) Tbe Imperial Bere Company “Akron, OH 4309 Indians General Motors Ersaronse Hemoves& Magpetcs Co, Pao, TX 9958 Rosie, 044 AinglaFectie Company ‘Gomes On 4a? Lito Inds Frodo, te Bel, W151. Losi Ais Dion ‘esate, WES3201 Muzthon Fcc Mig Copoation ‘Ween, S80 Divan of Magnetics Interasons,fe ‘Mapie Weg, O11 437 Reach ond Bevlopment Center Farcigion, C100 Retince Brie Company ‘Giewinad, OH SA Slee lis. ne ‘Te iver Eee Corpany “Chico, ass Sting rei, US Plc Motos ‘iors, WER Interit Dinan of Encaon Eke Company ‘Chagos 40) ‘Lima, O11 43802 Printed in U.S.A.