Service Information

Document Title: Function Group: Information Type: Date:

Sprocket, measurement of Service Information 7/17/2022
wear
Profile:
EC210B Volvo

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Sprocket, measurement of wear

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Valid for serial numbers

Model Production site Serial number start Serial number stop
EC210B Volvo Bangalore 51131 70000
EC210B Volvo Changwon 82989 90000
EC210B Volvo Shanghai 95021 110000

Tools: 14623167. Sprocket wear gauge tools kit part number and part number. See Tools & equipment.

Figure 1
Sprocket
Wear limit, unit: mm (inch)
 Symbol Item Wear limit Remedy
A Wear limit of sprocket tooth profile 5 (0.2) Replace
B Width of Standard value 68 ±1.5 (2.68 ±0.06)
sprocket tooth Allowable value 62 (2.44)
C Wear limit of sprocket tooth profile 10 (0.4)
Number of tooth 21 EA –

Measuring of sprocket tooth profile

Figure 2
Measurement, sprocket tooth wear

1 Sprocket wear gauge

2 Sprocket new part line (black)
3 Sprocket wear part line (red)
A Wear of sprocket tooth profile

Ÿ Black line (2) of the gauge shows the original sprocket tooth profile.
Ÿ Sprocket tooth profile is worn in the direction of red line (3) of the gauge.
Ÿ Sprocket tooth profile is worn irregularly and not as regular as red line (3) of the gauge.

1. Clean the measuring faces of the sprocket.

2. Set the worn sprocket tooth profile between black line (2) and red line (3) of the gauge and move the measuring
gauge.
3. Put measuring gauge on the location which is the most similar to black line (2) and red line (3) formation on
sprocket tooth profile.
Stop and put the gauge at the point that
NOTE!
If the sprocket tooth profile is worn slightly, it would be closer to the black line (2).

If the sprocket tooth profile is worn havily, it would be closer to the red line (3).

4. Measure the value of P1, P2, P3 of the sprocket gauge and find the average value.
5. Sprocket tooth profile has to be measured more then twice at different points.
 6. Replace the sprocket as a new one if the sprocket tooth profile is below the red line (3) of the measuring gauge.
NOTE!
Sprocket tooth profile that has been measured below the red line (3) of the gauge will continue to wear rapidly.

Measuring of sprocket tooth width

Figure 3
Measurement, sprocket wear

A Vernier calipers
B Wear of tooth width

1. Clean the sprocket.

2. Measure the width of the sprocket using vernier calipers.
3. Measure 2 places to take average value.
4. If the average value is over wear limit, replace the sprocket.