Service Information

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Top roller, measurement of Service Information 2/7/2024 1
wear
Profile:
EC290B LC Volvo

Top roller, measurement of wear

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Valid for serial numbers

Model Production site Serial number start Serial number stop
EC290B LC Volvo Changwon 10001 16792

Figure 1
Dimension, top roller
Wear limit, unit: mm (inch)

No. Check item Standard size Repair limit Remedy

1 Outer diameter of flange 184 (7.24) – Reinforcement
2 Outer diameter of tread 155 (6.10) 145 (5.71) welding or replace
Machine serial no.: 10001 ~ 12369
138 (5.43)
Machine serial no.: 12370 ~
Machine serial no.: 80001 ~
3 Width of flange 95 (3.74) 83 (3.27)
4 Clearance between shaft Standard Tolerance Clearance Replace bushing
and bearing size Shaft Hole Standard Repair limit
size
55 –0.030 +0.35 –0.33 –
(2.17) –0.090 +0.30 –0.44
5 Clearance between roller 63 +0.150 +0.030 –0.09 – Replace bushing
and bushing (2.48) +0.120 0 –0.15
* Mounting screw torque 509 ±49 N m, 52 ±5 kgf m, 375 ±36 lbf ft

Measuring of top roller tread outer diameter wear

1. Clean the top roller.

2. Measure the outer diameter (2) of top roller tread using outside calipers (1).
3. Read the values of vernier calipers.
4. Measure right and left alternately.
If the measuring value is over wear limit, repair or replace the top roller.

Figure 2
Measurement, top roller tread outer diameter wear

1. Outside calipers
2. Outer diameter of top roller tread
3. Vernier calipers

Measuring of top roller flange width wear

1. Clean the top roller.

2. Measure the width (1) of top roller flange using vernier calipers (2).
3. Measure right and left alternately.
If the measuring value is over wear limit, repair or replace the top roller.

Figure 3
Measurement, top roller flange width wear

1. Top roller flange width

2. Vernier calipers