You are on page 1of 16

INDEX CHAPTER

Service Manual Hydraulic Excavator Electrical System

Pos. Component....................................................................Step Location ...........................................Page / Fig. no.


A3 Radio (A) ............................................................................. 3 Right console ................................................ 8.12.01
A1001 Print plate - Control ESP01........................................... 11-23 Right console ........................................... 8.12.01/05
A1010 Print plate / fuses....................................................... 1-20-29 Left console................................................... 8.12.01
A1011 Print plate / optional equipments .................................... 3-29 Left console

B2 Temperature switch / engine coolant................................... 5 Engine fan cooler side


B3 Transmitter / engine coolant level........................................ 9 Expansion reservoir
B5 Transmitter / engine oil pressure ......................................... 5 Engine oil filter
B8 Temperature switch / hydraulic oil ....................................... 9 Hydraulic tank, pumps side
B12 Engine RPM transmitter for BSt........................................... 7 Flywheel housing
B12-1 Transmitter 1 / engine speed ............................................... 5 Flywheel housing
B12-2 Transmitter 2 / engine speed ............................................... 5 Flywheel housing
B14 Transmitter / hydraulic oil level ............................................ 9 Hydraulic tank
B15 Temperature switch / splitterbox oil ..................................... 7 Splitterbox
B19L Sensor - joystick left ......................................................... 17 Left joystick .................................................. 8.12.01
B19R Sensor - joystick right ....................................................... 17 Right joystick ................................................. 8.12.01
B21 Pressure switch / overload warning device (A) ................. 19 Boom support, left side
B33.1 Pressure switch / flow limitation - shovel flap (A)............... 19 Additional pedal
B33.2 Pressure switch / flow limitation - hammer (A)................... 19 Additional pedal
B39 Transmitter / fuel level ....................................................... 20 Fuel tank
B40 Proximity switch / travel pedal left ..................................... 18 Travel pedal left............................................. 8.12.01
B41 Proximity switch / travel pedal right .................................. 18 Travel pedal right........................................... 8.12.01
B43 Temperature switch / air conditioning ............................... 27 Air conditioning circuit
B44 Pressure switch / air conditioning ...................................... 27 Air conditioning circuit
B46 Transmitter / Boost air pressure .......................................... 5 Engine
B50 Loudspeaker (A) .................................................................. 3 Cab
B51-1 Pressure switch / central lubrication .................................. 28 Lubrication system
B53 Impulse transmitter / swing motor...................................... 19 Swing gear
B55-1 Proximity switch / Stick cylinder......................................... 29 On stick
B55-2 Proximity switch / Stick cylinder......................................... 29 On stick
B98 Transmitter / Boost air temperature (A) ............................... 5 Engine

E2 Floodlights on working attachment ................................... 29 Working attachment


E3 Headlight - upper carriage - right ....................................... 20 Front on upper carriage
E4 Headlight - upper carriage - left ......................................... 20 Front on upper carriage
E5 Additional floodlights (A) / cab ........................................... 29 Cab
E7 Dome light ......................................................................... 22 Cab
E8 Cigarette lighter ................................................................. 23 Right console ................................................ 8.12.01
E9 Beacon (A)......................................................................... 15 Cab
E12 Additional floodlights on attachment (A) ............................ 29 Attachment
E25 Lightning of control unit ..................................................... 25 Control unit
E50 Electric box / circuit breakers & relays......................... 1-3-29 Rear of cab.................................................... 8.12.06
E52 Electric box / safety control engine ...................................... 6 Right console ................................................ 8.12.01

F1 Fuse 15A / Reserve........................................................ 3-29 Left console................................................... 8.12.07


F2 Fuse 15A / Reserve, Control circuit additional floodlights* ... 3-29 Left console................................................... 8.12.07
F3 Fuse 15A / Reserve, Central lubrication*, Swing ring teeth
lubrication, windshield wiper and washer for cab roof*.......... 3-29 Left console................................................... 8.12.07
F4 Fuse 15A / Windshield washer, beacon*, rotating grab*,
24V stabilized supply for sensors and detectors .................. 3-29 Left console................................................... 8.12.07
F5 Fuse 7,5A / Windshield wiper motor .................................... 3 Left console................................................... 8.12.07
F6 Fuse 7,5A / Safety control of engine.................................... 6 Left console................................................... 8.12.07
F7 Fuse 7,5A / Control unit and Display ................................... 3 Left console................................................... 8.12.07
F8 Fuse 15A / Safety lever, Control circuits for servo circuit,
Swing brake & pressure cut in* ............................................... 3 Left console................................................... 8.12.07
F9 Fuse 15A / Regulation circuit for hydraulic pumps (U16 - Bst) ... 6 Left console................................................... 8.12.07
F10 Fuse 25A / Floodlights on upper carriage and cab deck,
Solenoid valve for travel speed increase ................................... 3 Left console................................................... 8.12.07
F11 Fuse 15A / Reserve............................................................. 3 Left console................................................... 8.12.07
F12 Fuse 15A / Reserve............................................................. 3 Left console................................................... 8.12.07
F13 Fuse 7,5A / Ignition key / Starting circuit, ............................ 2 Left console................................................... 8.12.07
F14 Fuse 15A / Dome light, Cigarettes lighter, Horn, ................. 3 Left console................................................... 8.12.07
F15 Fuse 15A / Reserve (terminal 30)........................................ 3 Left console................................................... 8.12.07
F19 Circuit breaker 100A / Flame glow plug 1 ........................... 2 Electric box E50 ............................................ 8.12.06
F19-2 Circuit breaker 100A / Flame glow plug 2 ........................... 2 Electric box E50 ............................................ 8.12.06

R 954 C - SN 14968 ĺ LIEBHERR 8.33-1


02 / 2005
INDEX CHAPTER
Service Manual Hydraulic Excavator Electrical System

Pos. Component....................................................................Step Location ...........................................Page / Fig. no.


F20 Circuit breaker 50A / main circuit.................................... 2-29 Electric box E50 ............................................ 8.12.06
F31 Fuse 7,5A/ Heater and air conditioner (terminal 15) ............ 2 Electric box E50
F33 Fuse 15A / Reserve............................................................. 2 Electric box E50
F34 Fuse 15A / Additional floodlights / cab front ........................ 2 Electric box E50
F35 Fuse 15A / Additional attachment floodlights....................... 2 Electric box E50
F35-2 Fuse 15A / Additional attachment floodlights.................. 2-29 Electric box E50
F36 Fuse 15A / Additional floodlights / cab rear ......................... 2 Electric box E50
F36-2 Fuse 15A / Reserve for option "stick cylinder cut-off" .......... 2 Electric box E50
F37 Fuse 15A / Heater and air conditioner (terminal 30) ............ 2 Electric box E50
F109 Circuit breaker 50A / Options, additional floodlights* ...... 2-29 Electric box E50 ............................................ 8.12.06
F110 Circuit breaker 50A / Diesel engine control unit ...................... 2 Electric box E50 ............................................ 8.12.06
F115 Fuse 7,5A / Engine control in manual mode................................. 2 Electric box E50 ............................................ 8.12.06
F116 Fuse 7,5A/ Diesel engine control unit...................................... 2 Electric box E50
F117 Fuse 7,5A/ Diesel engine control unit...................................... 2 Electric box E50
F122 Fuse 7,5A/ Preglow signal ................................................... 2 Electric box E50
F123 Fuse 7,5A/ Preglow signal ................................................... 2 Electric box E50

G1 Alternator ............................................................................. 1 Diesel engine


G2 Batteries .............................................................................. 1 Battery box

H1 Monitoring display.............................................................. 25 Right console ........................................... 8.12.03/07


H2 Indicator light / engine oil pressure .................................... 25 on display H1 ........................................... 8.12.03/07
H9 Horn..................................................................................... 4 Hydraulic tank ............................................... 8.12.07
H10 Buzzer ............................................................................... 26 Right console ................................................ 8.12.01
H11 Indicator light / Flame glow plug .......................................... 6 on safety operation control board E52
H12 Indicator light / battery charge ........................................... 25 on display H1 ................................................ 8.12.03
H19 Indicator light / blinker (not used)....................................... 25 on display H1 ................................................ 8.12.03
H20 Indicator light / fault in swing brake circuit ......................... 25 on display H1 ................................................ 8.12.03
H23 Indicator light / accumulator pressure (not used)............... 25 on display H1 ................................................ 8.12.03
H24 Indicator light / steering oil (not used)................................ 25 on display H1 ................................................ 8.12.03
H57 Buzzer / Engine error with safety mode on .......................... 6 on safety operation control board E52
H60 Indicator light / Engine error with safety mode on................ 6 on safety operation control board E52

K1 Relay /windshield wiper ..................................................... 13 Print plate A1001........................................... 8.12.05


K2 Relay / battery charge ....................................................... 23 Print plate A1001........................................... 8.12.05
K3 Relay / reserve .................................................................. 23 Print plate A1001........................................... 8.12.05
K4 Relay / reserve .................................................................. 23 Print plate A1001........................................... 8.12.05
K5 Relay / safety operation of servo circuit ............................. 18 Print plate A1001........................................... 8.12.05
K5 Relay / engine stop.............................................................. 3 Print plate A1010........................................... 8.12.07
K6 Relay / horn ........................................................................ 4 Print plate A1010........................................... 8.12.07
K7 Relay / additional floodlights on the cab .............................. 4 Print plate A1010........................................... 8.12.07
K8 Relay / float position ............................................................ 4 Print plate A1010........................................... 8.12.07
K9 Relay / safety operation (not used)...................................... 7 Print plate A1010........................................... 8.12.07
K10 Relay / additional floodlights .............................................. 29 Electric box E50
K10-1 Relay / additional floodlights on counterweight...................... Electric box E50
K34 Relay /windshield wiper ..................................................... 17 Right console
K66-1 Relay / option "stick cylinder cut-off".................................. 29 Electric box E50
K66-2 Relay / option "stick cylinder cut-off".................................. 29 Electric box E50
K127 Relay /RPM adjustment in safety mode............................... 1 Electric box E50
K128 Relay /Engine start in safety mode ...................................... 2 Electric box E50
K288 Relay / terminal 15 (contact position) .................................. 2 Electric box E50 ............................................ 8.12.06
K302 Relay / terminal 19 (preglow)............................................... 2 Electric box E50 ............................................ 8.12.06
K302-2 Relay / terminal 19 (preglow) (A) ......................................... 2 Electric box E50 ............................................ 8.12.06

M1 Starter.................................................................................. 2 Diesel engine


M3 Windshield washer system(A) ........................................... 16 right in the cab............................................... 8.12.01
M4 Windshield wiper motor ..................................................... 12 on the windshield
M60 Windshield wiper motor on cab roof .................................. 17 on cab roof
M68 Windshield washer system on cab roof ............................. 17 on cab roof

MP1 Electronic earthing print plate ........................................ 1-6-9 Left console


MP10 Electronic earthing battery circuit breaker ........................... 1 Battery box
MP12 Electronic earthing print plate A1001................................. 23 Right console
MP30 Earthing hydraulic tank ...................................................... 18 On hydraulic tank
MP31 Earthing hydraulic tank for solenoid valves ....................... 16 On hydraulic tank
MP50 Earthing under engine ......................................................... 2 Diesel engine
MP51 Earthing for alternator.......................................................... 1 Upper carriage

R 954 C - SN 14968 ĺ LIEBHERR 8.33-2


02 / 2005
INDEX CHAPTER
Service Manual Hydraulic Excavator Electrical System

Pos. Component....................................................................Step Location ...........................................Page / Fig. no.


MP53 under Diesel engine.......................................................... 1-2 Diesel engine
MP53-1 Earthing flame glow plugs ................................................ 1-2 Diesel engine
MP53-2 Earthing for Diesel engine control unit................................. 1 Diesel engine
MP60 Earthing under cab on the middle................................... 1-20 Under cab
MP61-1 Electronic earthing print plate A1010................................... 1 Left console
MP61-2 Electronic earthing print plate A1010................................ 1-3 Left console
MP63 Earthing upper carriage to the cab ...................................... 1 Upper carriage
MP65 Earthing shielded screw M5 - left console ........................... 1 Left console
MP66 Earthing for left control console ........................................... 1 Bottom plate of cab
MP70 Earthing cab elevation to upper carriage ............................. 1 On cab elevation
MP71 Earthing cab elevation to cab .............................................. 1 On cab elevation
MP81 Earthing uppercarriage to hydraulic tank ........................... 19 On hydraulic tank
MP82 Earthing uppercarriage to working attachment ............... 4-29 Boom support
MP87 Earthing hydraulic tank ................................................... 4-20 Front of hydraulic tank
MP88 Earthing cooler .................................................................... 1 Upper carriage
MP89 Earthing battery circuit breaker............................................ 1 Battery box
MP90 Earthing in the electric box E50 / fuses ............................... 1 Electric box E50
MP91 Earthing Diesel engine .................................................... 1-2 Diesel engine
MP92 Earthing Upper carriage for electric box E50 ....................... 1 Upper carriage
MP93 Earthing Upper carriage ...................................................... 4 Upper carriage
MP93 Earthing to stick ................................................................. 29 Upper carriage

P2 Indicator / engine coolant temperature .............................. 25 on display H1 ................................................ 8.12.03


P3 Indicator / fuel level............................................................ 25 on display H1 ................................................ 8.12.03
P4 Indicator / engine RPM ...................................................... 25 on control unit S2 right console ..................... 8.12.02
P5 Indicator / operating hours ................................................... 3 Left console

R51 Flame glow plug 1 ............................................................... 3 Engine


R51-2 Flame glow plug 2 ............................................................... 2 Engine

S1 Starter and preglow switch .................................................. 2 Right console ................................................ 8.12.01


S2 Control unit ........................................................................ 24 Right console ................................................ 8.12.01
S5L Switch / rotary drive left ..................................................... 21 Joystick left.................................................... 8.12.01
S5M Switch / horn...................................................................... 22 Joystick left................................................................
S5R Switch / rotary drive right ................................................... 21 Joystick left.................................................... 8.12.01
S6L Switch left in joystick right / lifting magnet (A)................. 4-11 Joystick right ................................................. 8.12.01
S6M Switch / float position (A) ..................................................... 4 Joystick right .............................................................
S6R Switch right in joystick right / travel alarm (A) ................. 4-11 Joystick right ................................................. 8.12.01
S7 Safety switch / servo cut off ............................................... 13 Left console................................................... 8.12.01
S9 Batteries switch ................................................................... 1 Electric box E50
S10 Switch / floodlights E1 / E2 ........................................... 17-25 On switching unit right console...................... 8.12.02
S11 Switch / windshield washer / M3................................... 16-26 On switching unit right console...................... 8.12.02
S14 Switch / windshield wiper / M4...................................... 13-26 On switching unit right console...................... 8.12.02
S17 Switch / swing brake / Y7 ............................................. 18-25 On switching unit right console...................... 8.12.02
S18 Switch / overload warning device ................................. 19-25 On switching unit right console...................... 8.12.02
S19 Switch / supply for rotary drive push buttons ................ 21-26 On switching unit right console...................... 8.12.02
S20 Switch / automatic idle speed ............................................ 25 On switching unit right console...................... 8.12.02
S21 Switch / travel motors speed control / Y24 ................... 17-25 on control unit right console .......................... 8.12.02
S22 Switch / additional floodlights / E5 .................................. 4-26 on control unit right console .......................... 8.12.02
S36 Switch / reserve SF1 ......................................................... 26 on control unit right console .......................... 8.12.02
S41 Switch / beacon / E9..................................................... 15-26 on control unit right console .......................... 8.12.02
S55 Reserve switch on left joystick........................................... 12 Left joystick ................................................... 8.12.01
S56 Switch / pressure cut-in ................................................ 16-25 on control unit right console .......................... 8.12.02
S57 Switch / swing brake.......................................................... 12 Right joystick ................................................. 8.12.01
S71 Switch / RPM control in mode Manu ................................... 6 Right console, rear side................................. 8.12.01
S72 Switch / RPM (+/-) adjustment Manu .................................. 6 Right console, rear side................................. 8.12.01
S73 Switch / safety operation for servo circuit ........................... 6 Right console, rear side................................. 8.12.01
S84-1 Switch / central lubrication ................................................. 28 Right console, rear side
S85 Switch / grapple operation ................................................. 25 on control unit right console .......................... 8.12.02
S86 Switch / engine RPM mode selection ................................ 25 on control unit right console .......................... 8.12.02
S218 Switch / Windshield wiper and washer on cab roof............ 17 on rear of right console
S228 Switch / RPM Ĺ .................................................................. 25 on control unit right console
S229 Switch / RPM Ļ .................................................................. 25 on control unit right console
S349 Switch / "RETURN" on LCD monitor ................................. 25 bellow LCD screen
S350 Switch / "DOWN" on LCD monitor ..................................... 25 bellow LCD screen
S351 Switch / "UP" on LCD monitor ........................................... 25 bellow LCD screen

R 954 C - SN 14968 ĺ LIEBHERR 8.33-3


02 / 2005
INDEX CHAPTER
Service Manual Hydraulic Excavator Electrical System

Pos. Component....................................................................Step Location ...........................................Page / Fig. no.


S352 Switch / "MENU" on LCD monitor...................................... 25 bellow LCD screen
S354 Switch MODE super Fine (not used) ............................ 19-25 on control unit right console

T1 Voltage transformer (A) ...................................................... 3 Right console ................................................ 8.12.01

U4-1 Control unit / central lubrication ......................................... 28 lubrication system


U16 Regulation unit BST........................................................ 7-10 Right console ................................................ 8.12.01
U32 Control unit / Diesel engine and fuel injection................ 2-5-6 Diesel engine

V2 End stage / pressure cut in ................................................ 16 on A1001 -right console ................................ 8.12.04
V3 End stage / travel brake Y6 ............................................... 19 on A1001 -right console ................................ 8.12.04
V4 End stage / swing brake Y7 ............................................... 19 on A1001 -right console ................................ 8.12.04
V5 End stage / servo Y3 ......................................................... 18 on A1001 -right console ................................ 8.12.04
V6 End stage / travel speed control Y24................................. 17 on A1001 -right console ................................ 8.12.04
V7 End stage / windshield washer M3 .................................... 16 on A1001 -right console ................................ 8.12.04
V8 End stage / heater ............................................................ 19 on A1001 -right console ................................ 8.12.04
V12 End stage / heater ............................................................ 19 on A1001 -right console ................................ 8.12.04
V21 End stage / floodlights on cab E2 ...................................... 20 on A1001 -right console ................................ 8.12.04
V24 End stage / floodlights on equipment E1 ........................... 17 on A1001 -right console ................................ 8.12.04
V26 End stage / beacon E9 ...................................................... 15 on A1001 -right console ................................ 8.12.04
V32 End stage / preglow K302, Y1, R60................................... 14 on A1001 -right console ................................ 8.12.04
V37 End stage / grapple swing right Y23 .................................. 20 on A1001 -right console ................................ 8.12.04
V44 End stage / grapple swing Y78 .......................................... 18 on A1001 -right console ................................ 8.12.04
V57 End stage / windshield wiper M4 ....................................... 13 on A1001 -right console ................................ 8.12.04
V83 End stage / grapple swing left Y22 .................................... 21 on A1001 -right console ................................ 8.12.04

X1 Connector A1001 - U16 / 24 poles ............................... 10-11 Right console ................................................ 8.12.05
X1/U32 Connector on U32 / 40 poles ............................................... 5 Control circuit Diesel engine......................................
X1/Climat Connector 3 poles ............................................................. 27 Control unit – Air conditioner .....................................
X2 Connector S2 - A1001 / 37 poles.................................. 23-24 Right console ................................................ 8.12.05
X2/U32 Connector on U32 / 40 poles ............................................... 5 Control circuit Diesel engine......................................
X2/Climat Connector 3 poles ............................................................. 27 Control unit – Air conditioner .....................................
X3 Connector on A1001 / 10 poles ................................. 3/14/20 Right console ................................................ 8.12.05
X3/Climat Connector 3 poles ............................................................. 27 Evaporator unit – Air conditioner ...............................
X3/Mot Connector 2 poles ............................................................... 5 Diesel engine ............................................................
X3-1 Connector 10 poles ................................................. 12/16/22 Right console ................................................ 8.12.05
X3-2 Connector 6 poles .......................................................... 3/15 Right console ................................................ 8.12.05
X3-3 Connector 3 poles ............................................................... 3 Right console ................................................ 8.12.05
X3-4 Connector 2 poles ............................................................... 3 Right console ................................................ 8.12.05
X3-5 Connector 4 poles ............................................................. 29
X3-7 Connector 2 poles ............................................................... 3 Right console ............................................................
X4 Connector on A1001 / 4 poles ................................. 11-12/22 Right console ................................................ 8.12.05
X4/Climat Connector 3 poles ............................................................. 27 Evaporator unit – Air conditioner ...............................
X4/Mot Connector 2 poles ............................................................... 5 Diesel engine ............................................................
X5/Climat Connector 2 poles ............................................................. 27 Evaporator unit – Air conditioner ...............................
X5/Mot Connector 3 poles ............................................................... 5 Diesel engine ............................................................
X5-1 Connector on A1001 / 8 poles ....................... 12/17-19/20-29 Right console ................................................ 8.12.05
X5-2 Connector on A1001 / 3 poles ........................................... 19 Right console ................................................ 8.12.05
X6/Climat Connector 6 poles ............................................................. 27 Evaporator unit – Air conditioner ...............................
X6/Mot Connector 3 poles ............................................................... 5 Diesel engine ............................................................
X6-1 Connector on A1001 / 6 poles ...................................... 15-19 Right console ................................................ 8.12.05
X6-2 Connector on A1001 / 8 poles ...................................... 18-21 Right console ................................................ 8.12.05
X7 Connector A1001 - B19L / 3 poles..................................... 17 Right console ................................................ 8.12.05
X7/Mot Connector 3 poles ............................................................... 5 Diesel engine ............................................................
X7/Climat Connector 4 poles ............................................................. 27 Evaporator unit – Air conditioner ...............................
X8 Connector A1001 - B19R / 3 poles .................................... 17 Right console ................................................ 8.12.05
X8/Climat Connector 3 poles ............................................................. 27 Evaporator unit – Air conditioner ...............................
X8/Mot Connector 3 poles ............................................................... 5 Diesel engine ............................................................
X9 Connector A1001 - B40 / 2 poles....................................... 18 Right console ................................................ 8.12.05
X9/Mot Connector 7 poles ............................................................... 5 Diesel engine ............................................................
X10 Connector A1001 - B41 / 2 poles....................................... 18 Right console ................................................ 8.12.05
10/Mot Connector 2 poles ............................................................... 2 Diesel engine ............................................................
X11 Connector on A1001 / 4 poles ...................................... 12/13 Right console ................................................ 8.12.05
X11/Climat Connector 6 poles ............................................................. 27 Evaporator unit – Air conditioner ...............................
11/Mot Connector 4 poles ............................................................... 5 Diesel engine ............................................................
X12 Connector on A1001 / 4 poles ...................................... 21/23 Right console ................................................ 8.12.05
X12/Climat Stecker 6 poles.................................................................. 27 Evaporator unit – Air conditioner ...............................
X13 Connector on A1001 - S57 / 2 poles................................. 11 Right console ................................................ 8.12.05

R 954 C - SN 14968 ĺ LIEBHERR 8.33-4


02 / 2005
INDEX CHAPTER
Service Manual Hydraulic Excavator Electrical System

Pos. Component....................................................................Step Location ...........................................Page / Fig. no.


X13/Climat Connector 6 poles ............................................................. 27 Evaporator unit – Air conditioner ...............................
X14 Connector S2 - A1001 / 3 poles ........................................ 20 Right console ................................................ 8.12.05
X14/Climat Connector 6 poles ............................................................. 27 Evaporator unit – Air conditioner ...............................
X14-1 Connector on A1001 - S2 / 4 poles.................................... 25 Right console ................................................ 8.12.05
X14-2 Connector on S2 / 4 poles ................................................. 25 Right console
X15/Climat Connector 2 poles ............................................................. 27 Evaporator unit – Air conditioner ...............................
X15-1 Connector on S5L / 3 poles ............................................... 21 Left console
X15-3 Connector on S5R / 3 poles............................................... 21 Left console
X16 Connector on A1001 / 2 poles ........................................... 20 Right console ................................................ 8.12.05
X16/Climat Connector 2 poles ............................................................. 27 Evaporator unit – Air conditioner ...............................
X17 Connector on A1001 / 3 poles ........................................... 23 Right console ................................................ 8.12.05
X18 Connector on A1001 / 6 poles ........................................... 16 Right console ................................................ 8.12.05
X19 Connector on A1001 / 6 poles ........................................... 15 Right console ................................................ 8.12.05
X20 Connector on A1001 / 10 poles ................ 11/14/15/18/19/21 Right console ................................................ 8.12.05
X21 Connector on A1001 / 3 poles ........................................... 21 Right console ................................................ 8.12.05
X22 Connector on A1001 / 2 poles ........................................... 11 Right console ................................................ 8.12.05
X23 Connector on A1001 / 2 poles ........................................... 23 Right console ................................................ 8.12.05
X30 Connector on A1001 / 9 poles ........................................... 11 Right console ................................................ 8.12.05
X31 Connector on A1001 / 9 poles ........................................... 11 Right console ................................................ 8.12.05
X32 Connector on A1001 / 9 poles ........................................... 11 Right console ................................................ 8.12.05
X33 Connector on A1001 / 9 poles ........................................... 11 Right console ................................................ 8.12.05
X40 Connector between S2 - H1 / 8 poles................................ 25 Right console
X42 Connector on S2 / 15 poles ............................................... 26 Right console
X43 Connector / 2 poles ........................................................... 14
X44 Connector BST / 3 poles ................................................... 10 Right console
X45 Connector on E50 / 9 poles ................................................. 2 Battery box
X47 Connector for diagnostics / 6 poles ..................................... 5
X49 Connector S2 - H10 / 3 poles ............................................ 26 Control unit
X50 Connector S2 / 25 poles .................................................... 26 Right console
X65 Connector / 2 poles ............................................................. 3 0n T1
X66 Connector T1 - A3 (+12V) / 2 poles ..................................... 3 Voltage transformer
X67-1 Connector A3 - T1 (+12V) / 8 poles .................................... 3 Radio
X67-2 Connector on loud speaker / 8 poles ................................... 3 Loud speaker
X69 Connector / 12 poles ................................................... 1-2-29 Battery box
X74 Connector / reserve / 3 poles..................................... 4/11/12 Right console
X78 Connector / 2 poles .......................................................... 29
X79 Connector / 2 poles ........................................................... 27 Air conditioning
X80 Connector B19L / 3 poles .................................................. 17 Left console
X81 Connector B19R / 3 poles ................................................. 17 Right console
X82 Connector S4 / 3 poles ................................................. 11/12 Left joystick
X83 Connector S57 / 2 poles .................................................... 11 Right joystick
X84-2 Connector / 2 poles ........................................................ 1/27 Left console
X84-3 Connector / 2 poles ........................................................... 27 Left console
X87 Connector / 1 pole ............................................................. 27 Air conditioning
X88 Connector / 2 poles ........................................................... 27 Control air conditioning
X93 Connector B53 / 2 poles .................................................... 19 Swing gear
X120 Connector Y22 - Y23 / 4 poles........................................... 21
X121 Connector B21 / 2 poles .................................................... 19 Boom support, right
X122 Connector B39 / 4 poles .................................................... 20 Diesel tank
X125 Connector B39 - H9 / 4 poles ......................................... 4/20 Diesel tank
X129 Connector / 2 poles ........................................................... 19
X130 Connector / reserve B30 / 4 poles ....................................... 9
X133-1 Connector / 2 poles ........................................................... 28
X133-2 Connector / 2 poles ........................................................... 28
X134 Connector B8 - B14 / 4 poles.............................................. 9 Hydraulic tank
X135 Connector BST / 40 poles .............................................. 6-10 Engine - pumps unit
X137 Connector Y160 / 2 poles .................................................. 16
X139 Connector / 3 poles ........................................................... 19 Left console
X141 Connector / 3 poles ........................................................... 20 Switching box / fuel pump
X143-1 Connector / 4 poles .......................................................... 28
X143-2 Connector / 4 poles ........................................................... 28
X152 Connector on A1010 / 15 poles ........................................ 6-8 Left console................................................... 8.12.07
X153 Connector on A1010 / 15 poles ........................................ 7-9 Left console................................................... 8.12.07
X154 Connector on A1010 / 15 poles ........................................ 4-9 Left console................................................... 8.12.07
X155 Connector on A1010 / 15 poles ........................................ 6-9 Left console................................................... 8.12.07

R 954 C - SN 14968 ĺ LIEBHERR 8.33-5


02 / 2005
INDEX CHAPTER
Service Manual Hydraulic Excavator Electrical System

Pos. Component....................................................................Step Location ...........................................Page / Fig. no.


X156 Connector on A1010 / 15 poles ................................... 2-4-29 Left console................................................... 8.12.07
X157 Connector on A1010 / 15 poles ......................... 2/5/15/18-20 Left console................................................... 8.12.07
X158 Connector on A1010 / 15 poles ............................ 4/15/18/29 Left console................................................... 8.12.07
X159 Connector on A1010 / 9 poles ..................................... 2-3-29 Left console................................................... 8.12.07
X160 Connector on A1010 / 15 poles ....................... 4/15-16/18-20 Left console................................................... 8.12.07
X161 Connector on A1010 / 15 poles ............................ 4/16/17-20 Left console................................................... 8.12.07
X163 Connector on A1010 / 2 poles ........................................... 18 Left console................................................... 8.12.07
X164 Connector A1010 - F1 / 2 poles........................................... 3 Left console................................................... 8.12.07
X164.1 Connector A1011 / 2 poles .................................................. 3 Left console
X164.2 Connector A1011 / 2 poles .................................................. 3 Left console
X164.3 Connector A1011 / 2 poles .................................................. 3 Left console
X164.4 Connector A1011 / 2 poles .................................................. 3 Left console
X165 Connector A1010 - F2 / 2 poles........................................... 3 Left console................................................... 8.12.07
X165.1 Connector A1011 / 2 poles ............................................. 3-29 Left console
X165.2 Connector A1011 / 2 poles .................................................. 3 Left console
X165.3 Connector A1011 / 2 poles .................................................. 3 Left console
X165.4 Connector A1011 / 2 poles ............................................. 3-29 Left console
X166 Connector A1010 - F3 / 2 poles........................................... 3 Left console................................................... 8.12.07
X166.1 Connector A1011 / 2 poles .................................................. 3 Left console
X166.2 Connector A1011 / 2 poles .................................................. 3 Left console
X166.3 Connector A1011 / 2 poles .................................................. 3 Left console
X166.4 Connector A1011 / 2 poles .................................................. 3 Left console
X167 Connector A1010 - F4 / 2 poles........................................... 3 Left console................................................... 8.12.07
X168 Connector A1010 - F11 / 2 poles......................................... 3 Left console................................................... 8.12.07
X169 Connector A1010 - F12 / 2 poles......................................... 3 Left console................................................... 8.12.07
X170 Connector / 1 pole ............................................................... 1 Batterie box - Electric box E50
X173 Connector E52 - U16 /3 poles ........................................... 29 Right console
X173-1 Connector E52 - U16 /3 poles ........................................... 29 Right console
X174 Connector B3 - A1010 / 2 poles........................................... 8 Diesel engine water cooler
X175 Connector / 2 poles ............................................................. 6 Splitterbox oil temperature
X177 Connector E2 / 2 poles ...................................................... 16 Floodlight E2
X179 Connector E2 / 2 poles ...................................................... 16 Floodlight E2
X180 Connector / 2 poles ............................................................. 9
X182-1 Connector / 3 poles .......................................................... 28
X182-2 Connector / 3 poles .......................................................... 28
X189 Connector / 3 poles ............................................................. 6 E52 -A1010
X190 Connector / 3 poles ............................................................. 6 E52 -A1010
X191 Connector / 3 poles ............................................................. 6 Right console
X192 Connector / 1 pole ............................................................... 3 Left console
X192-2 Connector / 1 pole ............................................................... 3 Left console
X195 Connector réserve / 2 poles.............................................. 15
X196 Connector B40 / 3 poles ................................................... 18 Left pedal
X197 Connector B41 / 3 poles ................................................... 18 Right pedal
X198 Connector / 4 poles ........................................................... 19
X233 Connector / 3 poles ........................................................... 19
X319 Connector / 1 poles ............................................................. 2
X320 Connector / 1 poles ............................................................. 2
X348 Connector / 4 poles ........................................................... 17 Cab roof
X351 Connector / 2 poles ........................................................... 17 Cab roof
X429 Connector / 2 poles ........................................................... 29 On E50
X434 Connector / 1 pole ............................................................... 3 On E50
X434-1 Connector / 1 poles ............................................................. 2 On E50
X434-4 Connector / 1poles ............................................................. 2 On E50
X435 Connector / 1 poles ........................................................... 27
X449 Connector / 12 poles ........................................................ 29
X454 Connector / 6 poles ........................................................... 29
X455 Connector / 1 poles ........................................................... 29
X456 Connector / 2 poles .......................................................... 20
X460-1 Connector / 1 pole ............................................................ 29 On E50
X460-2 Connector / 1 pole ............................................................ 29 On E50
X460-3 Connector / 1 pole ............................................................ 29 On E50

R 954 C - SN 14968 ĺ LIEBHERR 8.33-6


02 / 2005
INDEX CHAPTER
Service Manual Hydraulic Excavator Electrical System

Pos. Component....................................................................Step Location ...........................................Page / Fig. no.

X600 Connector / 4 poles ............................................................ 2 On E50


X601 Connector / 6 poles ............................................................ 2 On E50
X602 Connector / 3 poles ............................................................ 2 On E50
X603 Connector / 1 pole .............................................................. 2 On E50
X604 Connector / 2 poles ............................................................ 2 On E50
X606 Connector / 4 poles ............................................................ 2 On E50
X698 Connector / 2 poles ............................................................ 9 Right console ............................................................
X700 Connector / 1 pole .............................................................. 2 Left console...............................................................
X701 Connector / 1 pole .............................................................. 2 Left console...............................................................
X1027 Connector / 1 pole .............................................................. 2 Left console...............................................................

Y3 Solenoid valve / servo-pressure ........................................ 18 Servo unit


Y5 Solenoid valve / Fuel pump positioning device .................... 5
Y7 Solenoid valve / swing brake ............................................. 19 Servo unit
Y20 Solenoid valve / magnetic clutch air conditioner ................ 27 Diesel engine
Y21-1 Solenoid valve / option "stick cylinder cut-off" (A).............. 29 On control valves console
Y21-2 Solenoid valve / option "stick cylinder cut-off" (A).............. 29 On control valves console
Y22 Solenoid valve / rotary drive left (A) .................................. 21 Boom support left inside
Y23 Solenoid valve / rotary drive right (A) ................................ 21 Boom support left inside
Y24 Solenoid valve / Travel speed increase ............................. 17 Servo unit
Y46 Solenoid valve / heating power ......................................... 27
Y50 Solenoid valve LR / power adjustment ................................ 9 Servo unit
Y51 Solenoid valve / flow limitation EV1 (A) ............................... 7 Servo unit
Y52 Solenoid valve / flow limitation EV2 (A) ............................... 8 Servo unit
Y53 Solenoid valve / flow limitation EV3 (A) ............................... 8 Servo unit
Y78 Solenoid valve / Qmin (A) .................................................. 15
Y109 Solenoid valve / float position (A) ........................................ 4
Y160 Solenoid valve / pressure cut-off (A) ................................. 16
Y347 Regulation solenoid valve / Cooler fan control .................... 9 Hydraulic pump for fan drive
Y414 Regulation solenoid valve / Pressure reduction................... 9 Control valve assembly

(A) Optional attachment

R 954 C - SN 14968 ĺ LIEBHERR 8.33-7


02 / 2005
INDEX CHAPTER
INDEX CHAPTER
INDEX CHAPTER
INDEX CHAPTER
INDEX CHAPTER
INDEX CHAPTER
INDEX CHAPTER
INDEX CHAPTER
INDEX CHAPTER

You might also like