SUNDYNE LMC-311F

REGENERATION GAS COMPRESSOR

WORKSHOP ACTIVITY
GEARBOX DISASSEMBLY
1. After successfully dismantling the compressor, disengage the motor seat
from Gearbox Housing (101B).

Motor Seat connected to Motor Seat Gearbox Housing (101B)

Gearbox Assembly

2. Upon removal of Motor Seat, place the exposed metallic gasket on the
groove of the Motor Seat. Set aside the removed parts for Re-assembly.

Metallic Gasket of Motor Seat

3. The motor is connected to the Low-Speed Input Shaft by a two-part Shim
Type Coupling. Remove the top section of the Shim-type Coupling by
unfastening the three bolts connecting it to the lower section.

Top Section of Shim-Type Shim Type Coupling connected to

Coupling with removed bolts Low-Speed Input Shaft of Gearbox
indicated with arrows

4. After loosening the bolts of the bottom-section of the coupling, use a

Mechanical Puller to disconnect it from the Low-Speed Input Shaft.

Bottom-Section of Shim-Type Mechanical Puller Bottom Section of Coupling

Coupling disengaged
5. Pull out the Shaft-Coupling Key (920F) from its groove in the Low-Speed
Input Shaft (A120).

Shaft-Coupling Key (920F)

6. Remove the Sundyne Seal Input Shaft (115) from the Low-Speed Input Shaft
Assembly (A120).

Sundyne Seal Input Shaft (115) set on Sundyne Seal Input Shaft Sundyne Seal Input Shaft
Low-Speed Input Shaft (A120). Sleeve Rubber
7. Disengage the Fill & Vent Fitting (186) from Gearbox Housing (101B) to
facilitate its removal and cover the fitting end to prevent contamination.

Fill & Vent Fitting (186) attached to Fill & Vent Fitting (covered)
Gearbox Housing (101B)

8. Undo Screw, HHC, 1/2’’- 13 x 4’’1/2LG (909B, Qty: 7) and Screw, HHC (909C,
Qty: 2)

Screw, HHC, 1/2’’- 13 x 4’’1/2LG (909B) and

Screw, HHC (909C)
 9. Uncover Gearbox Housing (101B).

Gearbox Housing (101B) detached from the gearbox assembly

10. Remove Low Speed Shaft Assembly (A120) from the Bearing Plate for
Gearbox Type 31X (102A).

Input Shaft Assembly (A120) Ball Bearing (125D) of Low-Speed Ball Bearing (125C) of Low-
connected to Bearing Plate (102A) Shaft Assembly that was enclosed in Speed Shaft Assembly
Bearing Plate.
11. Remove Bearing Plate for Gearbox Type 31X (102A) with Lube Oil Pump
(160).

Bearing Plate (102A) with Lube Oil Pump (160) Lube Oil Pump Spring (23A) and Lube
Oil Pump (160)

12. Remove Idler Shaft Assembly (A140) from Gearbox Housing (101A)

Idler Shaft Assembly (A140) installed in Ball Bearing (125B) of Idler Shaft
Gearbox Housing (101A) Assembly (A140)
 Ball Bearing (125A) of Idler Shaft
Assembly

13. Remove High-Speed Shaft Assembly (A130) and Thrust Washer (155A) from
Gearbox Housing (101A).

Thrust Washer (155A) and High-Speed Shaft Assembly (A130)

14. Remove Journal Bearing (151A) from Gearbox Housing (101A).

Journal Bearing (151A) installed in Journal Bearing (151A) Shims of the Journal
Gearbox Housing (101A) Bearing

15. Remove Tilted-Pad Journal Bearing (151B) from Bearing Plate for Gearbox
Type 31X (102A).

Tilted-Pad Journal Bearing (151B) installed in Tilted-Pad Journal Bearing (151B)

Bearing Plate (102A)