Trans Thane Creek Industrial Area,

Navi Mumbai, Maharashtra.

Shri. Bharat Nimbarthe

Regional Officer , MPCB
September 17, 2022
Navi Mumbai
 General Information –T.T.C. Inds. Area

Total Area 2560 Hectares

Length 20 km.

Width 2 km
Maharashtra Industries
Water Source Development Corporation
(M.I.D.C)

Total Industries Approx. 3500

September 17, 2022

GENERAL INFORMATION :
TTC INDL. AREA

Large Scale Inds.

Type of Industries Medium Scale Inds.
Small Scale Inds.

Water Consumption 40 MLD

Effluent Received at
Inlet of C.E.T.P. 26 MLD
(65 % on water consumption)

September 17, 2022

 TTC INDUSTRIAL AREA AND CETP LOCATION

CETP

September 17, 2022

ORGANISATION : SET-UP
CETP REGISTRATION : Under Sec. 25 of Companies Act

Chairman
Board of Directors

Finance Administration Technical

Finance Administration Technical

Staff Staff Staff

September 17, 2022

 CETP MEMBER DETAILS

Small Scale Industries User Members 579 Nos

Medium /Large Scale Industries User Members 91 Nos.

Total C.E.T.P. User Members 670 Nos.

Associate Members Non User Member 2582 Nos.

Total C.E.T.P. Members 3252 Nos.

September 17, 2022
TECHNOLOGY – PROCESS DETAILS

 TREATMENT TECHNOLOGY:
Extended Aeration Activated Sludge Process

 MODE OF RECEIVING EFFLUENT IN CETP:

Underground drainage pipeline network

 FINAL DISCHARGE POINT:

Trans Thane Creek : Through underground pipeline

 SLUDGE DISPOSAL:
Member of Hazardous Waste Management Facility

September 17, 2022

 Effluent Transfer Network System
R Block W
Block
(Part) W
Block
(Part)
C
Block A Block
RABALE
Node
PAWANE collection
& pumping station
SANPADA
Node

For further treatment

D Block
September 17, 2022
Screen PAC Poly
& Grit tank tank
Nutrient tank
Equalization & Inlet Flash
chamber mixer
Neutralization tank
Inlet
Filtrate
Clariflocculator
sump
Sludge drying beds

Thickener

Decanter

Clarifier
Sludg
To TTCWMA e
sump

Disposal to
September 17, 2022
Trans Thane Creek Aeration tank
 TECHNOLOGY – PROCESS DETAILS

Total Capacity : 27000 CuM / Day

Capacity 12 MLD 15 MLD

Project Start Up 1994 2002
Project Commissioned March 1997 March 2006

Project Cost 4.00 Crs. 8.50 Crs.

September 17, 2022

 STAGE – 1

EQUALISATION & NEUTRALISATION

5 – 6 % REDUCTION IN BOD & COD

ACHIEVED AFTER EQUALISATION

September 17, 2022

 STAGE – 2

CLARIFLOCCULATION

80 – 85 % REDUCTION IN TOTAL
SUSPENDED SOLIDS

20 – 30 % REDUCTION IN COD & BOD LOAD

September 17, 2022

 STAGE – 3

BIOLOGICAL SYSTEM

90 – 95 % REDUCTION IN BOD LOAD

70 – 80 % REDUCTION IN COD LOAD

September 17, 2022

DESIGN, INLET AND OUTLET CHARACTERISTICS

Inlet
Design Outlet Discharge
Parameters Characteristi
Characteristics Characteristics Limits
cs

pH 3.0 – 6.6 5.5 – 7.5 7.0 – 7.5 5.5 – 9.0

COD mg/l 2600 1200 – 1000 180 – 240 250

BOD mg/l 1000 400 – 900 10 – 50 100

TSS mg/l 340 100 – 300 25 – 75 100

O & G mg/l 170 25 – 75 <5 10

September 17, 2022
 AVERAGE ANALYSIS REPORT OF TREATED EFFLUENT OF CETP

PARAMETERS pH BOD COD S.S. O &G.

Standard 5.5 - 9.0 100 mg/L 250 mg/L 100 mg/L 10 mg/L

2004 7.16 50 150 60 Nil

2005 7.33 65 165 65 2.00

2006 7.15 55 150 50 Nil

2007 6.55 55 145 30 1.65

2008 6.24 45 130 40 0.35

2009
September 17, 2022
6.91 30 125 30 1.35
 Annual Plant Performance of CETP in terms of COD & BOD values

300

COD Norms given by MPCB

250

C
200 O
COD results of CETP
D
150
BOD Norms given by MPCB

100
BOD results of CETP B
O
50 D

0
2004 2005 2006 2007 2008 2009

std. BOD (mg/L) BOD (mg/L) COD (mg/L) std. COD (mg/L)

September 17, 2022

 Achievements due to CETP

BETTER INDUSTRIAL GROWTH

FULLFLEDGED TREATMENT FACILITY TO

INDUSTRIAL EFFLUENTS GENERATED
FROM SSI UNITS

HYDRULIC LOAD HANDLING FACILITY TO

INDUSTRIAL TREATED EFFLUENTS
DISCHARGED FROM MSI/LSI UNITS

September 17, 2022

 Advantages due to CETP

SINGLE FINAL DISCHARGE POINT IN

TRANS THANE CREEK

September 17, 2022

 CHARGING PATTERN

TYPE OF SSI MSI/LSI ASSOCIATE

INDUSTRY MEMBERS

Fixed Cost Rs. 550/- Rs. 7750/- NIL

Hydraulic Cost Rs. 6.50 /- Rs. 2.60 /- NIL

per CuM

Organic Cost NIL Rs. 7.20 /- NIL

per kg of
COD >250 mg/L

September 17, 2022

 MONITORING METHDOLOGY

ALL USER MEMBERS BOUND WITH TRIPARTITE AGREEMENT

SSI UNITS = MANDATORY : PRIMARY TREATMENT

MSI/LSI UNITS = MANDATORY : PRIMARY & SECONDARY
TREATMENT

SSI UNITS : PERIODIC VIGILANCE

MSI/LSI UNITS : 3 TIMES SAMPLING PER MONTH

September 17, 2022

 OPERATIONAL EXPERIENCE

 FLUCTUATIONS IN pH AND HIGH ORGANIC LOAD IN TERMS

OF COD AND BOD AT THE INLET

 INCREASED FREQUENCY OF MONITORING OF INDIVIDUAL

UNIT

 FAILURE OF ELECTRICAL SUPPLY

 ADDITIONAL ELECTRICAL FEEDER & DIESEL GENERATOR

 FAILURE OF MECHANICAL EQUIPMENTS

 STANDBY PUMPS AND MOTORS

September 17, 2022

 TECHNOLOGICAL UPGRADATIONS

 Use of Caustic Lye in place of Lime as

Neutralizing agent.
( Reduced Sludge)

 Use of combination of Poly Aluminium Chloride &

Polyelectrolyte for flocculation in place of Alum.
(Increased efficiency)

 Arrangement for dosing of PAC by gravity.

(Power, Manpower Savings and elimination of
equipment – 100% saving)

September 17, 2022

 TECHNOLOGICAL UPGRADATIONS

 Providing PP liners on the columns of

Aeration tank
(Elimination of Erosion )
 Energy Conservation and Audit.
(20 – 25% reduction in power bill)

 Successful Installation of Online TOC Analyser

( Studying TOC results for Treated Effluent)

 Installation of Centrifuge-Decanter.
(Faster drying & better handling of sludge)
September 17, 2022
TROUBLE FREE OPERATIONS
 Predictive and periodic maintenance of all
equipments

 Dilution effect
LSI / MSI SSI
Hydraulic Load % 65 35
Organic Load % 35 65

 Support and discipline by user members

September 17, 2022

TROUBLE FREE OPERATIONS

 Commitment and involvement of board directors

 Technically qualified and well experienced staff

 Up gradation of skills and knowledge of staff

 Participation in training programs, workshops,

conferences etc.
September 17, 2022
 FUTURE PLANS

 Pilot plant operational studies to reuse / recycle

treated effluent through Pre-tertiary treatment.
 Pilot plant for anaerobic treatment technology to
tackle the effluent streams of high organic
load.
 Pilot plant of anaerobic treatment technology for
biological sludge.
 Increasing primary treatment capacity by new
equalization tank to augment CETP capacity.

September 17, 2022

 SUPPORT TO SOCIETY
 Conducting in plant training programmes for various
academic institutions.

 Improving awareness of environment among students

and professionals from all disciplines

 Helping other CETPs and industrial ETPs in solving their

operational problems.

 Helping industry to save by using their waste – using it

as flocculating agent (PAC).

 Well equipped laboratory facilities made available to

student community
September 17, 2022
 Proper support & guidelines provided by

MPCB help in successful & trouble

free operation of CETP

September 17, 2022

September 17, 2022
 THANK
YOU
COMMITTED TO CLEANER ENVIRONMENT

September 17, 2022