PowerFlex 750-Series

Products with TotalFORCE

Control
Catalog Numbers 20G1, 20GE, 20J1, 20JE

Hardware Service Manual Original Instructions

Table of Contents
Frames 8…15 Wire Entry/Exit
Bay Components
Start Up After Repairs
System Schematics
10
Power/LCL Filter Module Heatsink Fan Assembly
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
Remove the Power or LCL Filter Module Heatsink Fan
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
Install the Power or LCL Filter Module Heatsink Fan
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
Torque Accuracy Module Replacement . . . . . . . . . . . . . . . . . . . . . . . . 365
Remove the Torque Accuracy Module . . . . . . . . . . . . . . . . . . . . . 365
Install the Torque Accuracy Module . . . . . . . . . . . . . . . . . . . . . . . 367
DC Bus Conditioner Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
Remove the DC Bus Conditioner. . . . . . . . . . . . . . . . . . . . . . . . . . 370
Install the DC Bus Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
Chapter 10
Wire Entry/Exit Bay Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
IP54/IP21, 400 mm Wide Door Vent Filters Replacement . . . . . . 375
IP54/IP21, 800 mm Wide Door Vent Filters Replacement . . . . . . 375
IP54/IP21, 400/800 mm Wide Door Vent Exhaust Fan and
Filter Assembly Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
Remove the IP54/IP21, 400/800 mm Wide Door Vent
Exhaust Fan and Filter Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . 375
Install the IP54/IP21, 400/800 mm Wide Door Vent
Exhaust Fan and Filter Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . 376
Thermal Switch Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377
Remove the Thermal Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377
Install the Thermal Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379
Chapter 11
Before You Apply Power to the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . 381
Frames 5 and 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382
Frames 7…15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384
No-load DC Bus Voltage and Output Current Measurements . . . 388
Appendix A
List of Schematic Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435
Rockwell Automation Publication 750-TG100C-EN-P - March 2021
 System Schematics Appendix A

Figure 48 - PowerFlex 755TL/TR Frame 8 Drive, High Resistance and Ungrounded

Rockwell Automation Publication 750-TG100C-EN-P - March 2021 407

Appendix A System Schematics

Figure 49 - PowerFlex 755TL/TR Frame 8 Drive, Solid Ground

408 Rockwell Automation Publication 750-TG100C-EN-P - March 2021

 1 2 3 4 5 6 7 8

POWER ENTRY
TOP 312

A
128.4
IP54 TYPE 12 A

301.4 90

B CONTROL CABLING B
43

INPUT BAY POWER BAY

400MM 800MM

138 291

C C

D D
2291

1422

E E

F NOTES: F
1. ENCLOSURE SYSTEM IS 2000MM TALL 600MM DEEP
1202 134
POWER EXIT BOTTOM 2. DRIVE SIZE SHOWN:
2X 200
CONTROL CABLING 98.5 708.5 NORMAL DUTY
721 INPUT VOLTAGE
PLATE AND OPENING RATING
SAME AS TOP
400 160...400 kW
2X45 480 250...650 HP
G 600 250...550 HP G
690 200...500 kW

153

431

148
103

CONFIDENTIAL AND PROPRIETARY INFORMATION.

49 THIS DOCUMENT CONTAINS CONFIDENTIAL AND PROPRIETARY

H POWER ENTRY INFORMATION OF ROCKWELL AUTOMATION, INC. AND MAY

NOT BE USED, COPIED OR DISCLOSED TO OTHERS, EXCEPT
H
DIMENSIONS IN MM
BOTTOM
WITH THE AUTHORIZED WRITTEN PERMISSION OF ROCKWELL
0

335
400

1135
867.5
967.5
1067.5

DETAIL A
SCALE 0.200
UNLESS OTHERWISE SPECIFIED:
AUTOMATION, INC.

DATE:2021-08-16 SHEET 1 OF 2
ENCLOSURE FASTENING

DESCRIPTION
DIMENSIONS& TOLERANCING IN ACCORDANCE
WITH ASME Y14.5-2009
M12 TYP. RECOMMENDED CONDUIT STANDARD_PF755TL_TR_FRAME-8 SIZE DIR VER

ALL UNTOLERANCED DIMENSIONS ARE BASIC

PATTERN SEE DETAIL A AND CONTROLLED BY THE CAD MODEL AND
D 10006321536 00
CONTROLLED SIMULTANEOUSLY.
CREATED BY: TPS1 CHANGED BY:

1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B B

INPUT BAY POWER BAY

400MM 800MM

C C

D D

***
TYP. 70
T/L3
E E
120
70
S/L2

R/L1

W/T3
V/T2
U/T1
120

127
F 44.5
*** F
TYP.
TYP.

44.5
PE TYP.

820.8
687.5
G G
513.6
413.6

137.5

137.2 2X 50 CONFIDENTIAL AND PROPRIETARY INFORMATION.

SECTION A-A SECTION D-D THIS DOCUMENT CONTAINS CONFIDENTIAL AND PROPRIETARY
INFORMATION OF ROCKWELL AUTOMATION, INC. AND MAY
H NOT BE USED, COPIED OR DISCLOSED TO OTHERS, EXCEPT
WITH THE AUTHORIZED WRITTEN PERMISSION OF ROCKWELL H
SECTION B-B CUSTOMER OUTPUT PE 103.5 AUTOMATION, INC.

NOTE: DATE:2021-08-16 SHEET 2 OF 2

DESCRIPTION
178.5 STANDARD_PF755TL_TR_FRAME-8
1. GROUND BUSBARS ARE 10MM THICK.
SIZE DIR VER

253.5 D 10006321536 00
CREATED BY: TPS1 CHANGED BY:

1 2 3 4 5 6 7 8
MODICACIÓN DEL SISTEMA DE MANDO Y
SEÑALIZACIÓN
 PowerFlex 750 I/O Module: TB2

Módulo E/S: 20-750-2262D-2R

Módulo E/S: 20-750-2262D-2R

PowerFlex 750 Series I/O option Module: TB1

INSTALACION DE MODULO IO
Y BOTONERIA EN PF775TL
OFF
START OFF START
REV.
FOR.
AUTO
MANUAL AUTO MANUAL FOR. REV.

26 26 26

5K 5K
STOP STOP
10K
0K 0K 10K

26 26

EMERG. STOP
FAULT
RESET EMERG. STOP RESET FAULT

LAYOUT EXTERNO
BOTONERIA EN PF755TL