Professional Documents
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A Seminar Report
On
Savita Kumari
Mechanical
11916012
ABSTRACT
The search for an engine that has the same or more power with greater fuel
efficiency than existing ones began many years ago. The result of all this
research is a new engine concept, namely a six-stroke engine.
A lot of research is being done on this topic nowadays, and six types of
six-stroke engines have already been discovered. During each cycle in a
typical four-stroke engine, the piston moves up and down the chamber
twice, resulting in four total strokes, one of which is the power stroke that
provides the torque to move the vehicle. But in a six-stroke engine there
are six strokes, and of those there are two power strokes.
The name of the engine has nothing to do with the speed or anything like
that. This engine got its name because of its design. A six-stroke engine
gets its name from the fact that it is a hybrid of a two- and four-stroke
engine. The automotive industry could soon be revolutionized by a new
six-stroke design that adds a second power stroke, resulting in much more
efficiency with less pollution.
This article has covered a brief history and types of six-stroke engines, and
discussed the benefits of the six-stroke engine over other conventional
engines through various performance curves.
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CONTENTS
1. ENGINE
1.1 ENGINE
1.2 HEAT ENGINE
a) External Combustion Engines (EC Engines)
b) Internal Combustion Engines (IC Engines)
1.3 TYPES OF IC ENGINE
1.3.1 By number of strokes
a) Two-stroke engine
b) Four-stroke engine
c) Six-stroke engine
1.3.2 Depending on the engine type
a) Reciprocating engine
b) Rotary engine
1.3.3 Depending on the fuel used
a) Diesel engine
b) Petrol engine
c) Gas engine
1.3.4 Depending on the type of ignition
a) Compression ignition engine
b) Spark ignition engine
1.3.5 By number of cylinders
a) Single-cylinder engine
b) Multi cylinder engine
1.3.6 Depending on the cylinder arrangement
a) In-line engine
b) V engine
c) Counter-cylinder engine
d) W engine
e) Opposite piston engine
f) Radial engine
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1. ENGINE
1.1 ENGINE
An engine is a complex unit in which different components are assembled
together and fuel is burned to generate power and energy. An engine is a
device which transforms one form of energy into another form. Normally,
most of the engines convert thermal energy into mechanical work and
therefore they are called Heat engines.
In this case, the combustion of fuel with atmospheric oxygen occurs inside
the cylinder of the engine. The internal combustion engines group includes
engines that use mixtures of combustible gases and air, known as gas
engines, those that use lighter liquid fuel or spirits, known as gasoline
engines, and those that use heavier liquid fuels, known as oil, compression
ignition or diesel engines.
The important applications of I.C. Engines are:
1) Internal combustion engines are used in road vehicles such as
scooters, motorcycles, buses, etc.
2) It is also used on airplanes.
3) The internal combustion engine is often used in motor boats.
4) Internal combustion engines find wide application in small machines
such as lawn mowers, chain saws and portable motor generators.
b) Four-stroke engine
In a four-stroke engine, the piston moves up and down within
the cylinder twice, completing two revolutions of the
crankshaft during a single fuel combustion. This type of
engines has a high average compared to two-stroke engines.
These are generally used in bicycles, cars, trucks, etc.
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c) Six-stroke engine
In a six-stroke engine, the piston moves up and down within
the cylinder thrice, completing three revolutions of the
crankshaft during a single fuel combustion. This type of
engines has a high average compared to two-stroke engines.
These are generally used in bicycles, cars, trucks, etc.
b) Petrol engine
These engines use gasoline as fuel. These are used in bicycles,
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c) Gas engine
These engines use CNG and LPG as fuel. These are used in
some light motor vehicles.
b) Otto engine
In these types of engines, the ignition of the fuel begins with a
spark generated inside the cylinder by an additional piece of
equipment (spark plug). It is therefore referred to as an Otto
engine.
b) Multi-cylinder engine
In this type of engine, more than one cylinder and piston are
connected to the crankshaft.
b. V engine
An engine with two cylinder banks inclined at an angle to one
another and a crankshaft is referred to as a V engine.
Figure16: V engine
c. Counter-cylinder engine
An engine with two opposite banks of cylinders on a single
crankshaft (V-engine with 180° angle between the banks).
d. W engine
An engine like a V engine except with three banks of
cylinders on the same crankshaft, known as a W engine.
Figure18: W engine
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e. Opposite piston engine
In this type of engine there are two pistons in each cylinder,
with the combustion chamber located in the middle between
the pistons. In this engine, a single combustion process causes
two power strokes at the same time.
f. Radial engine
It is an engine with pistons arranged in a circular plane around
the central crankshaft. The connecting rods of the pistons are
connected to a main rod, which in turn is connected to the
crankshaft.
3. SYMBOLS USED
11. P: - Load in Kg
The Griffin engine was the first six-stroke engine to be developed in the
world. It was developed in 1883 by engineer Samuel Griffin. In 1886
Scottish steam locomotive manufacturers found a future in Griffin's engine
and they licensed the Griffin patents and marketed the engine under the
Kilmarnock name. They used this engine mainly to generate electricity.
Only two known examples of a Griffin six-stroke engine survive today. One
is in the Anson Engine Museum. The other was built in 1885 and was in the
Birmingham Museum of Science and Technology for a number of years but
returned to Bath and the Museum of Bath at Work in 2007
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This engine was invented in 2004 by Bruce Crower from California in the
USA. Bruce Crower is actually a race car mechanic with his own workshop.
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With its six-stroke engine, power is gained on the third and sixth strokes.
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SIX STROKE ENGINES
The first four strokes of this engine are similar to a normal four stroke engine
and power is delivered on the third stroke. Shortly before the
In the fifth stroke, water is injected directly into the heated cylinder via the
injection pump of the converted diesel engine. The injected water absorbs
the heat generated in the cylinder and turns into superheated steam, causing
the water to expand up to 1600 times its volume and forces
The piston down for an extra stroke, i. H. the second working stroke. The
phase change from liquid to vapor dissipates excess heat from the engine.
Since a significant portion of the engine heat now exits the cylinder in the
form of vapor, there is no need for a cooling system cooler. Energy
dissipated by the radiant cooling system in conventional arrangements has
been converted into additional power strokes. In Crower's prototype, the
water for the steam cycle is consumed at about the same rate
Fuel, but on production models the vapor is recovered in a condenser for
reuse.
Malcolm Beare 47 year old Australian wheat farmer is the inventor of this
six stroke engine. Actually, the name six-stroke engines was introduced by
Malcolm Beare. Beare has developed an innovative hybrid engine that
combines two-strokes on the top end with a four-stroke over the middle
section. So by adding four plus two equals six, he derived the name six-
stroke engines. Below the head gasket, everything is conventional in its
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design. So, a key advantage is that the Beare concept can be transferred to
existing engines without having to redesign or retool the bottom end and
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cylinder. But the cylinder head and its poppet valves are thrown away in this
SIX STROKE ENGINES
design. To replace the camshaft and valves, Beare used a short-stroke upper
crankshaft complete with pistons, driven at half engine speed by the chain
drive from the engine. This piston moves against the main piston in the
cylinder and if the bottom piston comes up four times, the top piston comes
down twice.
In this engine, which is designed in a similar way to the Beare head, a "piston
supercharger" replaces the valve system. The piston supercharger charges
the master cylinder while simultaneously controlling the intake and exhaust
ports, resulting in no air and fuel loss in the exhaust. In the master cylinder,
every revolution there is combustion as in a two-stroke engine and
lubrication as in a four-stroke engine. The fuel injection can take place in
the piston charger, in the gas transfer channel or in the combustion chamber.
It is also possible to load two working cylinders with one piston loader. The
combination of a compact design of the combustion chamber without loss
of air and fuel should give the engine more torque, more power and better
fuel consumption. It is claimed that the benefit of fewer moving parts and
design translates into lower manufacturing costs. Good for hybrid
technology and stationary engines. The engine should be suitable for
alternative fuels
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Since no corrosion or deposits remain on the valves. The six strokes are:
aspiration, recompression, gas transfer, compression, ignition and exhaust.
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SIX STROKE ENGINES
This engine was designed, developed and patented in 2012 by Chanyil Cletus Anil,
owner of NIYKADO Motors, Kochi, India. He holds Indian patent number IN252642
granted by India in 2012. The engine has already undergone a first full-throttle round
of testing at the Automotive Research Association of India (ARAI), Pune. This is the
only engine classified as a fully working prototype. The first May 25 prototype was
developed in 2004, which used only two valves. The second prototype, developed in
2007, was an improved four-valve design.
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5. VELOZETAS SIX-STROKE ENGINE
5.1 THEORY:-
There is only one small difference between the Crower six-stroke engine
and the Velozeta six-stroke engine. With the Crower six-stroke engine
and this engine, the first four strokes are the same as a conventional four-
stroke engine. In the Crowers engine, during the fifth stroke, water is
injected into the cylinder and turned into vapor that is used for
expansion, and the sixth stroke eliminates the expanded vapors through
the exhaust manifold. The difference here, however, is that in the fifth
stroke, instead of water, air is drawn from an air filter through a
secondary airline provided on the exhaust manifold into the cylinder. On
the sixth stroke, a mixture of this air and unburned gases is expelled
through the exhaust valve.
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The Fuel tank in a six stroke engine has to be divided into two parts. One
part will contain fuel and other part will contain water.
The water used should be distilled and pure.
In the six-stroke engine, the crankshaft rotates 1080 degrees for a 360 degree
rotation of the camshaft per cycle. Therefore, the corresponding sprockets
have a too thing ratio of 3:1. In the original four-stroke engine, the sprocket
teeth on the crankshaft and camshaft were in a 2:1 ratio. The 34-tooth
camshaft sprocket in the four-stroke engine was replaced with a 42-tooth
sprocket in the six-stroke engine. The camshaft sprockets were also replaced
from 17 teeth to 14 teeth to convert the four-stroke engine to a six-stroke.
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The valve timing of the four stroke Honda engine has been changed. The
inlet valve opening (IVO) is 0° at TDC, same as that of the four stroke Honda
activa engine. Inlet valve Closes (IVC) at 20° after BDC, same as that of the
four stroke engine. Exhaust valve opens (EVO) 0° at BDC, which in the
original engine was 20° before BDC. Velozeta reduced this 20° advanced
opening of exhaust valve to extract maximum work per cycle. Exhaust valve
closes 10 degree before TDC in order to prevent the loss of air fuel mixture
through the exhaust valve. Two reed valves have been provided for the
proper working of the engine.
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The secondary air induction system, supplies the air which is used during the fifth and
sixth stroke. During the fifth stroke air from the air filter (fig 24) is sucked into the
cylinder through the secondary air induction line. The reed valve (fig 22) opens to permit
the air flow. During the sixth stroke, the air is removed through the exhaust manifold (fig
13). The reed valve (fig 23) opens and the reed valve (fig 22) closes during this stroke.
The inlet valve remains closed during these strokes
The detailed working of the six stroke engine has been explained by using
figures 2-7, which give explanations regarding the each stroke. A detailed
label of the engine parts has been given in page (4). The working of the
engine is as follows. Also the detailed label of engine parts in the figures is
given allow.
1. Rings
2. Inlet Manifold
3. Cylinder Head
4. Cam shaft
5. Cam Lob No.1
6. Inlet valve
7. Sprocket 42T
8. Rocker Arm
8.1. Inlet Rocker arm
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9. Head Cover
SIX STROKE ENGINES
10. Cam Lob no.3
11. Exhaust valve
12. Cam Lob No.2
13. Exhaust Manifold
14. Spark plug
15. Cylinder
16. Piston
17. Connecting rod
18. Timing Chain
19. Sprocket 14T
20. Crank
21. Secondary air induction unit
22. Reed valve (One way valve)
23. Reed valve (One way valve in Exhaust manifold)
24. Air filter
25. 42T sprocket holder
26. Bearing
Two tests i.e., Engine load test and Pollution, test was conducted on the six
stroke engine and on the same four stroke engine from which the six stroke
was developed.
Experimental Procedure:-
The same engine was altered as four stroke and six stroke to perform the
experiments. Load test and pollution test were conducted. The load test was
conducted using brake drum dynamometer. The final drive shaft from the
engine to the wheel was used for loading during the experiment. The engines
were tested for 320rpm a n d 6 4 0 r pm under the same loading conditions.
The time for consumption of 10cc of the fuel was noted during the
experiment. The % vol. of CO in exhaust gas during idling was tested to
check the pollution level of the engines. The results of load test and pollution
test have been tabulated in table (1) and table (2) respectively.
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5.5 GRAPHS:-
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Since the work cycles occur on two strokes (3600 out of 10800) or 8% more
than in a four-stroke engine (1800 out of 720), the torque is much more even.
This lead to very smooth operation at low speed without any significant
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Chemical, noise and thermal pollution are reduced, on the one hand,
in proportion to the reduction in specific consumption, and on the other,
through the engine’s own characteristics which will help to considerably
lower HC, CO and NOx emissions.
Multifuel:
Multifuel par excellence, it can use the most varied fuels, of any origin
(fossil or vegetable), from diesel to L.P.G. or animal grease. The difference
in inflammability or antiknock rating does not present any problem in
combustion. It’s light, standard petrol engine construction, and the low
compression ratio2n of the combustion chamber; do not exclude the use of
diesel fuel. Methanol-petrol mixture is also recommended.
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6. APPLICATION
1) Motor boats could offer a large market for this type of motor. Their
properties are perfectly matched to their use. In addition, the use of
fuels other than gasoline would greatly reduce the risk of explosion.
2) Use of non-fossil fuels of plant origin, natural gas and others, in a
simple, robust engine that operates with a minimum of adjustments
and is pollution-free.
3) Motor pumps, generating sets, stationary engines, etc. intended for
agriculture and industry.
4) Automobiles, trucks, construction and agricultural vehicles.
5) Many other applications can also be envisaged.
7. ADVANTAGES
1) Reduction of fuel consumption by at least 40%
2) Two extensions (working/power stroke) in six strokes
3) Drastic reduction in pollution (up to 65%)
4) Greater overall efficiency
5) Lower engine temperature and noise level
6) More air intake improves the cooling system
7) Better flushing and more extraction of work per cycle
8) Less inertia due to the lightness of moving parts
9) Less friction - so less wear
10) The six-stroke engine does not require any major modification
of the existing engines. All technological experiences and production
processes remain unchanged.
11) Cost comparable to that of a four-stroke engine
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8. DISADVANTAGES
1) Braking power and indicated power per cycle per cylinder are
comparatively lower
2) The engine size increases due to a large number of cylinders and
additional components
3) Higher manufacturing cost of six stroke engine
4) Injecting relatively cold water into a hot metal piston can damage it
over time from thermal expansion and contraction.
5) Cold climate anti-freezing measures would be needed in the water
reservoir.
9. CONCLUSION
There is, at this day, no wonder solution for the replacement of the internal
combustion engine. Only improvements of the current technology can help it
progress within reasonable time and financial limits. The six-stroke engine fits
perfectly into this view. Its adoption by the automobile industry would have a
tremendous impact on the environment and world economy, assuming up to 40%
reduction in fuel consumption and 60% to 90% in polluting emissions, depending
on the type of the fuel being used.
the Beare six-stroke, which offers the best of both worlds, project a strong case
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10. REFERENCES
1. www.sixstroke.com
4. http://www.jack-brabham-engines.com/
5. http://wikipedia.com
6. www.SeminarsTopics.com
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