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Kaizen - Alamadhi SS - QCFI - CCCQC 2022
Kaizen - Alamadhi SS - QCFI - CCCQC 2022
Chennai
(A unit of NDDB Dairy Services) 1
Team : NANDI
30th Chennai Chapter Convention on Quality Concepts (CCCQC – 2021)
ALAMADHI SEMEN STATION
Chennai
(A unit of NDDB Dairy Services) 2
Dr. S.Harisankar
General Manager
Alamadhi SS
Maintains
Installed capacity of 12 million doses per annum 300
breeding
bulls
ALAMADHI SEMEN STATION
Chennai
(A unit of NDDB Dairy Services) 6
Finished Products from Bulls (Frozen Semen Doses)
Key Milestones
7
ISO 9001:2008
standard upgraded
2018 July 2018 with latest ISO
Government of India 9001:2015
adjudged Top 2nd SS standard
2018
2015
2015
Alamadhi Semen
Station Established
Reward and Recognition
8
The selected Kaizen (A&B) are among the top two Kaizen of the
Total 19 Kaizen of Alamadhi Semen Station for the current year.
11
CHC(Cold Handling Cabinet)
12
Frequent
Breakdown
Quality of FSD
deteriorates Safety Hazard
Loss
Wastage of Time in Of
Selection
Repairing Of the Money due to
Problem frequent breakage
14
Problem
In Semen Lab the CHC (Cold Handling Cabinet) the glass
breakage was observed during its handling.
15
Before
Analysis (Why-Why)
17
Why – Why
Frequent Breakage of glass of Cold Handling Cabinet
Why
Annual cost
savings of
Rs. 24000/-
Improvement
24
Results and Tangible Benefits
CHC
Company Charges Local Inhouse charges
Require 4 lids, 1 lid Annual cost
savings of
cost around 8000 rs, Rs. 24000/-
In house we made
4*8000.Around
total repair in 8000rs.
32000 price will be
for repair the CHC.
25
Intangible Benefits
BEFORE AFTER
2. Problem (Previous Status) :
Frequent requirement for Cold Handling
cabinet repair and replacements which is
high costly affair
Frequent
Breakdown
Quality of FSD
deteriorates Safety Hazard
Loss
Wastage of Time in Of
Selection
Repairing Of the Money due to
Problem frequent breakage
31
Problem
Broken Handle
Analysis (Why-Why)
33
Why - Why
Breaking/Wearing out of handle of Freezing Racks
Why
Annual cost
savings of
Rs. 146800/-.
(Approx.)
Improvement
38
Results and Tangible Benefits
Freezing Racks
Annual cost
savings of
Company Charges In house Repair charges
Rs. 146800/-.
(Approx.)
16 racks was damaged. One new We repaired 16 racks in house with the
Freezing rack purchasing cost around cost of 1 rack being Rs 200, Total Rs
Rs 10000 = 16*10000. 3200 we have spent and repaired 16
Total Rs. 1,60,000 racks.
39
Intangible Benefits
4. Countermeasure:
Find Localised/In house Fabrication for
Repair of Racks damage Team Members
Dr Sai Ravindranath Ramakrishnan R
Althaf Sheikh Basha Manoj Arora