PackageCare

Maintenance and Start-up Checklist

Start-up AirCare ✔ PM ✔ Inspection
Date of Inspection: ______
2 / ______
4 / ______
22 Compressor Type: ROTARY CONTACT COOLED - NIRVANA
Customer Name _______________________________________________
Carolina Canners Model No.: ________________
IRN125-CC Size (HP): _______________
125

Customer Address _____________________________________________

300 US HWY 1 SOUTH, CHERAW, SC 29520 Serial No.: ____________________________________________
NF51172U08355

Ingersoll Rand Service Provider: _________________________________

IR Charlotte Work Order No.: ______________________________________
Activity 1-8L79OV4 SR 1-8L79OUO

General Inspections (Check and Record, If Applicable) Diagnostics Inspections (Check and Record the Following)
OK FLUID
Fixed/Changed/Cleaned During Visit 40. ✔ Coolant Type Ultra FG
__________________
Still Requires Repair/Changing/Cleaning 41. Last Coolant Change (Date) _____ /_____ /_____
1. ✔ Total Running Hours 88325
_______________ N/A
(Hours) __________________
2. ✔ Full Load Package Discharge Temp (°F / °C) 77
_______ / ______ 42. ✔ Coolant Analysis Sample Taken Every 2000 hr or 1 year
3. ✔ Full Load Airend Discharge Temp (°F / °C) 188
_______________ (Whichever is 1st)
4. ✔ Full Load Injection Coolant Temp (°F / °C) 158
_______________
107
43. Condensate Analysis (Optional) __________________
5. ✔ Target Pressure (PSIG / BarG) _______________
116
VIBRATION
6. ✔ Auto Stop Pressure (PSIG / BarG) _______________
124
IR30 Shock Pulse Readings (One Stage) (Two Stage)
7. ✔ Immediate Stop Pressure (PSIG / BarG) _______________ MR
111 speed MR1 MR2 LPM1 LPM2 HPM1 HPM2
8. ✔ Sump Pressure (PSIG / BarG) _______________
9. ✔ 2/4/22 44. Loaded _______ (dBm) _______ _______ ____ ____ ____ ____
Inlet Filter Condition _______________
10. ✔ Last Inlet Filter Change (Date) ____ /____ /____ 45. Loaded _______ (dBc) _______ _______ ____ ____ ____ ____
(Hours) 88326
_______________ Loaded _______ (dBi) _______ _______ ____ ____ ____ ____
11. ✔
PDM Filter Condition _______________ AIR QUALITY (Optional, Use Only if Suspected Air Quality Issues)
✔ 46. Test Via Coupon (Metallic Strips)
12. Check Coolant Level _______________
✔
13. Inspect for Coolant Leaks _______________ 47. Test OnGuard 2000 Electronic Analysis
✔
14. Coolant Filter change at: (2000 hr or 1 year) ____ /____ /____
✔
3
Start-up Checklist (ONLY for Initial Start-Up)
15. Full Load Separator Press Drop (PSIG / BarG) _______________
✔ Date of Start-Up: ______ / _______ / _______
16. Date of Last Separator Element Change 2/4/22
_______________
✔
YES NO
17. ✔ Inspect and Clean Scavenge Orifice and Screen _______________
18. ✔ Room Ambient Temperature (°F / °C) 85
_______________ 1. Fast Acting Class J,T or Semi-Conductor Fuses Installed
19. ✔ Thermostatic Control Valve Temp (°F / °C) Port A______ B______ 2. Line Reactor Installed ___________________
C______ D______ (Req. for 5 Yr Ext Warranty Coverage of Var Speed Drive)
20. ✔ Average Capacity (CFM / M3m) 50.8%
_______________ 3. Paint Finish Acceptable ___________________
21. ✔ Inspect for Air Leaks _______________ 4. Missing Electrical or Parts ___________________
22. ✔ Inspect All Air Cooled Cooler Cores _______________ 5. Damaged Metal / Cover ___________________
23. ✔ Inspect and Clean Condensate Drain _______________ 6. Chemical / High Dust area? ___________________
24. ✔ Inspect Main and Blower Motors _______________ 7. ___________________
Unit Outdoors
25. ✔ Inspect and Clean Main Motor Cowl _______________ 8. If Outdoors, MOD included? ___________________
26. ✔ Last Blower Motor Grease (Date) ____ /____ /____
9. Other
(Hours) _______________
27. 10. Does Customer Have Adequate Spare Parts? If NO, enter
Cooling Water Inlet - Water Cooled (Temp) _______________
(Press) _______________ spare parts recommendations below.
28. Cooling Water Discharge - Water Cooled (Temp) _______________ YES NO
(Press) _______________
29.
Is there any additional maintenance needed?
✔ Safety Valve Installed and Operational _______________
If yes, is it urgent?
RECOMMENDATIONS
Electrical Inspections __________________________________________________________________
(Check and Record the Following) ________________________________________________________________
OK ________________________________________________________________
Fixed/Changed/Cleaned During Visit
John vuckers
Inspected By : ______________________________________ Cert. #__________
Still Requires Repair/Changing/Cleaning
30. ✔ Input Voltage (Full Load) __________________________________ (Serviceman’s Signature)
31. DC Bus Voltage (Full Load) __________________________________ Reviewed By : ______________________________________
32. ✔ Package kW 62
__________________________________ (Customer’s Signature)
33. Motor Nameplate Data (HP/kW) _________________________ ______________________________________
RPM _______ V________ A__________ (Customer’s Name/Title (Printed))
34. 927
RPM _____________________________
✔ Motor Speed (Max Speed)
35. Motor Voltage (Max Speed & Target Press) VOLTS ____________________________
36. Motor Current (Max Speed & Target Press) AMPS ____________________________
37. Inspect Contactors __________________________________
38. Check Electrical Connections __________________________________
39. HAT Operating Temp (°F / °C) __________________________________

Keep original with machine history, copy to customer. Start-up/Inspection sheets required for warranty processing. July 2008
80440605 Rev E