Parts

Manual
20D, 35D, 60D
Carton Clamps
Serial Numbers 677032 through 677181

Manual Number 677391

cascade”
Cascade is a Registered Trademark of Cascade Corporation
 HOW TO USE THIS MANUAL
Introduction
This manual illustrates service replacement parts
for standard production Cascade 20D, 35D
and 60D Carton Clamps.
The parts manuals for attachments designed by the
Application Engineering Department have an A.E.D.
designation on the cover of the manual.
This standard attachment manual is not interchange
able with an A.E.D. Manual since it does not reflect
the special engineering of an A.E.D. attachment.
To locate a service replacement part for a standard
attachment follow the steps below.
1. Locate the Nameplate
The nameplate is attached to the left side of the top
arm frame. If the nameplate is missing, all necessary
information is stamped into the frame at the same
location.
@ Cascade Corporation 1985
.--
2. Note the Serial Number
Record the six-digit Serial Number. See the example.
3. Refer to Serial Number Index
Locate your Serial Number in the Serial Number
Index on the following page.
IMPORTANT: DO NOT USE THIS MANUAL TO
ORDER PARTS FOR AN A.E.D. ATTACHMENT.
Contact Cascade Corporation to obtain the correct
parts manual. You must supply the serial number
and all additional equipment numbers to order the
correct manual.
4. Ordering
Retail Customers- Cascade Service Replacement
Parts and Service Literature aresold through authori-
zed lift truck dealers. To order, contact the lift truck
dealer of your choice.
Lift Truck Dealers- To order Service Replacement
Parts or Service Literature, contact:
Cascade Parts Depot
2501 Sheridan Avenue
P.O. Box 360
Springfield, Ohio 45505
(5 13) 322-l 199
Telex: 279563
5. Parts Log
We have supplied a parts ordering log located on
the last page. Use this log as a permanent record of
parts ordered from this manual.
 Serial Number Index

677032 1 200 1 1
677033 / 20D 1 1
677034 1 20D 1 1
377035
377036
377037 2 13 1 4 1 6 /=30x48 1 11 I 12 I
377038 2 3 4 7 40x48 11 12
377039 2 3 4 7 42x48 11 12
377040 2 3 I
4 I
7 46x48 I
11 I
12
I I

677041 350 1 2 I 3 I 4 7 1 48x48 1 11 I 12

677042 35D 1 2 I3 I 4 I 7 1 52x48 1 11 I 12 I
677043 35D 1 2 3 4 7 54x48 11 12
677044 35D 1 2 3 4 8 40x54 11 12
677045 35D .l 2 3 4 8 42x54 11 12
677046 35D 1 2 3 4 8 46x54 11 12
677047 35D I 2 3 4 8 48x54 11 12
677048 350 1 2 3 4 8 52x54 11 12
677049 2 3 4 8 54x54 11 12
677050 2 I3 I 4 I 9 1 40x60 1 11 ) 12 1
677051 2 I3 I 4 I 9 1 42x60 1 11 1 12 1
677052 2 :I 3 I4 I9 1 46x60 1 11 1 12 1

677053 2 3 4 9 48x60 11 12
677054 2 3 4 9 52x60 11 12
677055 2 3 4 9 54x60 11 12
1
677056 2 3 4 7 n 40x48 11 12
677057 2 3 4 7 m42x48 11 12

677058 2 3 4 7 46x48 11 12
677059 2 I3 I 4 I 7 1 48x48 1 11 ) 12 1
677060 2 I3 1 4 7 ( 52x48 1 11 ( 12
677061 2 I3 I 4 7 1 54x48 1 11 1 12
677062 2 3 4 6 30x48 11 12
677063 2 3 4 6 40x48 11 12
677064 2 3 4 6 42x48 11 12
677065 2 3 4 6 46x48 11 12
677066 2 3 4 6 48x48 11 12

677067 1 200 1 1 2 3 4 6 l 30x48 11 12

677068 2 3 4 7 40x48 11 12
677069 2 3 4 7 42x48 11 12
677070 2 3 4 7 46x48 11 12
677071 2 3 4 7 48x48 11 12
677072 2 I3 I 4 I 7 1 52x48 1 11 1 12 1
677073 2 3 4 7 54x48 11 12
677074 2 3 4 7 40x54 11 12
677075 1 35D 1 1 2 3 4 8 42x54 11 12
n GroovedAluminum 0 Width& Height 2402b

I-@!F @ Cascade Corporation 1985 - --__--- i- -T--G,Gq i

 Serial Number Index

r
677076
677077
677078
677079
677080
677081 11
677082 35D 1 2 3 4 9 1 46x60 1 11 1 12
I I
677083 35D 1 2 3 4 9 48x60 1 11 1 12
677084 35D 1 2 3 4 9 52 x60 11 12
677085 35D 1 2 3 4 9 54x60 11 12
677086 350 1 2 3 4 7 .40x48 11 12
I
677087 350 1 2 3 4 7 1 42x48 1 11 ) 12
677088 35D 1 2 3 4 7 1 46x48 1 11 ( 12
677089 35D 1 2 3 4 7 48x48 11 12
677090 35D 1 2 3 4 7 52x48 11 12
677091 350 1 2 3 I
4 I
7 I
54x48 ,
11 12
I I I I
677162 60D 1 2 3 12
677163 60D 1 2 3 11 12
677164 6OD 1 2 3 4 10 44x60 11 12
677165 6OD 1 2 3 4 10 46x60 11 12
677166 600 1 2 3 4 10 48x60 11 12
677167
677168

677169
677170
677171
677172
677173
677174

677175 600 1 2 3
677176 600 1 2 3 4
677177 60D 1 2 3
677178
677179
677180
677181

n GroovedAluminum 0 Width8 Height

@ Cascade Corporation 1985 677391

ii .____~ 1
 Safety Decals

NOTICE
WHEN ATTACHMENT NOT IN USE,
STORE PIN ASSEMBLY AND HOOKS
LIKE THIS.

Attachments with Q.D. lower hooks

QTY PART NO. DESCRIPTION /

2 1 665595 1 No Hand Hold Decal ~~~~,,~e~~----j
--.- 1
--A
2402e 2*::,

Publications

Manual
20D, 35D, 60D
P 2

carton Clamps
sad N”rntemwoz32mm@BEeal
200, SD. 600
Carton Clamps

20D, 35D, 60D

REF 1 PART NO. 1 DESCRIPTION
1 670487-Rl Service Manual
2 672944 Operator’s Guide
677541 Driver Training Video - 3/4”
3 677553 Driver Training Video _ VHS
677554 Driver Training Video . BETA
2JOZP

677391 ...
I III
Base Unit Group
 Base Unit Group

20D 35D 60D

FIEF OTY PART NO. DESCRIPTION

12 1 8 ( 66791
.n I

.- ----
17 1 4 1 66790

1 20
.1 1 t 67154
--. --

, “CO”
22 -
; I

ii ( 1 1 67416
--
37 1 4 1 15254

n As required.
l See page 2 for parts breakdown.

p#!F 0 Cascade Corporation 1985

- ---- -T-----T-A;;] 1
 Cylinders

20D I35D I 60D I I

FIEF ON PART
671570 671573 670209 Cylinder Assembly
1 2 l 6510 l 651 0 *t6511 Cotter Pin
2 2 8667624 8667624 t t667667 Retainer
. LI...

17 1 1 1 671Fi71 I fi71!=,71 1
ia I i I 667 GS 667626
-. .-. . , 667676
““,“I” Washer
.;i 1 660759 660761 660765 Bearing
20 1 n 667625 8667625 t667660 Nut
66802 1 667995 670922 Service Kit
I - -- --
l%iflP7R - - -- - -
fmw7A - 668925
Nut Service Kit
I I - I 671425 Nut Service Kit
t I
21501
a Included in Nut Service Kit 668926 (2 Required Per Cylinder).
l Included in Service Kit.
7 Included in Nut Service Kit 668925 (2 Required Per Cylinder).
t Included in Nut Service Kit 671425.

@ Cascade Corporation 1985

2
 Check Valve

669762 Check Valve - Flow Divider

661347 Service Kit

667516 Service Kit

667513 Service Kit

24021
0 Included in Service Kit 667513.
= For eliminating regeneration circuit only. (See Technical Bulletin
Number 121)

@ Cascade Corporation 1985

3
 Solenoid Adaption Group

PART NO. 1 DESCRIPTION

671475 Solenoid Adaption Group

. Customer Supplied.
nIncludes item 16 of same voltage.
* See page 5 for parts breakdown.

@ Cascade Corporation 1985

4
 Solenoid Valves

Waterman

Racine
Note: Racine and Waterman Solenoid Valve assemblies are interchangeable
as a unit. Coils must match Valve. If one brand is perfered over another you must
specify both part number and brand name.

Waterman Racine
I
REF OTY PART NO. PART NO. DESCRIPTION I
t 1 1 1 614069 1 614069 Solenoid Valve - 12V
1
614091 1 614091 Solenoid Valve - 24V
614092 , 614092 Solenoid Valve - 36V
614093 1 614093 Solenoid Valve - 46V
614094 - Solenoid Valve - 72V
-aa “8 665044 Coil - 12V
cl 665045 Coil - 24V
491 665046 Coil - 36V
2 ( 1 1 614-v.
OR7 , fifm-l47
____ , Coil
__.. - 4RV
.__
2 1 1 1 614096 1 - 1 Coil - 72V
240211

@ Cascade Corporation 1985

5
 Contact Pad and Arm

13
-8 14
A
a
43 10

I7
1

/ LEFT HAND ASSEMBLY SHOWN

I 20D I

IREF
IOTYI
30 x48 40 x48 42 x48 46 x48 48 x48
I DESCRIPTION

n.n.
-i-- Stabilizer - LH.
I-.

8 Capscrew, l/2 NF x 1 l/2 GR8

2 Contact Pad - Rubber Face
9

676841 676841 676841 676841 676841 Contact Pad Repair KIt

0 Width x Height 2402k

w As required for proper adjustment
* Repairs one hole.

@Cascade Corporation 1985 677391

6 ----
 Contact Pad and Arm

/ LEFT HAND ASSEMBLY SHOWN

35D
40 x48 42 x48 46 x48 48 x48 52 x48 54 x48

671589 671589 671590 671590

El
1 2 671591 671591 Arm
2 2 661212 661212 661212 661212 661212 661212 Spring
3 675620 675820 675620 675620 675620 675620 Washer
4 4 675618 675618 675618 675618 675618 675618 Bushing
5 4 675619 675619 675619 675619 675619 675619 Pin
6 A 7912 7912 7912 7912 7912 7912 Roll Pin
; 1 d ) 675617
.-.- 1 675617
.-.- 675617
-.- 675617 1 675617 67561 Y
R I 4 I A76-xR-4 I R7FiRR

0, ,““J
675621

A
-.
“. --- 1

6 A671
L is ; 675614 .-- I I
17 1 675623 -_ -
,n
I”
4 f7KFzOF.
19 676841 676841 676841 676841 676841 676841 Contact Pad Repair Kit
t
20
0 Width x Height
n As required for proper adjustment
+ Repairs one hole.

@ Cascade Corporation 1985

 Contact Pad and Arm

/ LEFT HAND ASSEMBLY SHOWN

35D
40 x54 42 x54 46 x54 48 x54 52 x54 54 x54

16 1 67.5614 675614 675614 675614 675614 675614 Stabilizer Wear Tile

17 1 675623 675623 675623 675623 675623 675623 Tip Wear Tile LH.
16 1 675626 675626 675626 675626 675626 675626 Tip Wear Tile R.H.
19 * 676841 676841 676841 676841 676841 676841 Contact Pad Repair Kit
20 n 677093 677093 677094 677094 677095 677095 Shim
l Width x Height 2402n
l As required for proper adjustment
* Repairs one hole.

8 @Cascade Corporation 1986

 Contact Pad and Arm

13
-8 14

A
@o 10

LEFT HAND ASSEMBLY SHOWN

/

35D
40 x60 42 x60 46 x60 48 x60 52 x60 54 x60

> 1 661212 1 Spring I

, -.5618 Bushing
3 1 675619 Pin
I 7017 Rnll Pin

‘5624 ) Tip R.H.

screw

676841 676841 676841 676841 676841 676841 Contact Pad Repair Kit

0 Width x Height
n As required for proper adjustment
t Repairs one hole.
 Contact Pad and Arm

‘,:I/ LEFT HAND ASSEMBLY SHOWN

60D
40 x60 42 x60 44 x60 46 x60 48 x60

18 1 675626 675626 675626 675626 675626 Tip Wear Tile R.H.

19 * 676841 676841 676841 676841 676841 Contact Pad Repair Kit
20 n 677094 677094 677095 677095 677095 Shim
0 Width x Height 24021
n As required for proper adjustment
t Repairs one hole.

@ Cascade Corporation 1985 -

 Backrest Group

4-Tube Backrest Shown

20D 35D 60D

DESCRIPTION
I I
669766 669766 I - 1 Backrest Group- 4 Tube 1
- 669902 1 670070 1 Backrest Group- 5 Tube
669903 I I Backrest Group - 6 Tube
1 669897 669897 1 - 1 Backrest -4 T;be
I ------ I ^___^^ I ^ . - - .
1 1 ti6YMYB ts/UUUY uacKres1 - 3 I uoe
1 - 669899 - Backrest - 6 Tube
2 4 661742 661742 661742 Capscrew, l/2 NC x l-114
3 12 6232 6232 6232 Washer, l/2 ID
4 l 674356 674356 674356 Tube End
5 1 4 1 601854 1 601854 1 601854 1 Capscrew, l/2 NC x l-114 GR5
215oy

0 As required

--__ .~
@ Cascade Corphion 1985
--
 Mounting Group

20D/35D 60D
ITA ll ITA lll DESCRIPTION
667685 667686 Lower Hook Group
1 2 667370 66737 1 Lower Hook
2 4 667225 667225 Washer. 518 ID
3 4 667369 667369 Capscrew, 5/8 NC x 1.25 GR5
24020-n

20D/35D 60D
ITA ll ITA ll ITA lll
667685 670140 667687 Lower Hook Group

1 1 670142 1 - ( Upper Hook - R.H.

10 1 8 1 1 622467 1 - 1 Capscrew
2402m

-
@ Cascade Corporation 1985 677391
 Recommended Spare Parts List

20D, 35D & 60D CARTON CLAMP

PART NUMBER ATTACHMENTS SERVICED ,
20D 35D 00D DESCRIPTION l-5 6-l 9 20-50
FRAME AND HYDRAULICS
671566 671566 667678 Tube 0 1 2

671566
671567 671566
671567 667679
667677 Tube t 1 :

674166
671569 674166
671569 674167
667660 Frame - Lower
Tube 0 1 :
671549 671549 667659 Frame - Upper 0 :, 2
672331 672331 670064 Bumper 0 1
667663 667663 667663 Bearing 4 : 12
667906 667906 66766 1 Bearing 4 12
667907 667907 667662 Bearing 4 6 12
674356 674356 674356 Backrest Tube End 2 4 6

CYLINDER
671570 671573 670269 C&der Assembly 0 0 1
671572 671574 553761 0 1 1
670690 670691 670694 Piston 0 0 2
666016 667917 670695 Retainer 0
671571 671571 667670 Rod i 1 ;
666926 666926 666925 Nut Service Kit 0 2 4
66602 1 667995 670922 Service Kit - Valve 2 4 6

CHECK VALVE
669762 669762 669762 Check Valve 0 0 1
667516 667516 667516 Service Kit - VP0 2 4 6
66134? 661347 661347 Service Kit - PO 1 2 4
659058 659058 659058 Check Valve - PO 1 1 2
667472 667472 667472 Check Valve - VP0 1 : 2
667513 667513 667513 Service Kit - Valve 1 3

MOUNTING
667370 667370 - Lower Hook, ITA II 0 2 4
- 66737 1 Lower Hook - ITA Ill 2 4
667369 667369 667369 Capscrew : 4 8
672177 672177 672177 Lower Hook Outer - ITA II 4 ii 12
- - 672187 Lower Hook. Outer - ITA Ill 4 12
672176 ..672176 672176 Lower Hook. Inner - ITA II 4 8 12
- - 672188 Lower Hook. Inner - ITA Ill 4 8 12
672181 672181 672161 Pin, LH. ; 4 6
672223 672223 672223 Pin, RH. 4 6
667358 667358 667358 Roll Pin 4 6 12
672059 672059 672192 Shoulder Bolt 4 8 12

ARMS
675618 675618 677206 Bushing 8 16 32

PAINT, CASCADE YELLOW

668209 668209 668209 12 oz. Aerosol Can 1 1 1

PUBLICATIONS
670587 670587 670587 Service Manual 1 1 1
672944 672944 672944 Operators Guide 1 1 1
l . 0 Driver Training Video 1 1 1

2402~

l See page iii for specific part numbers

@ Cascade Corporation 1985 677391

13
 Notes

l ,

@ Cascade Corporation 1995

677391
 PARTS ORDERING LOG

PURCHASE SERIAL CASCADE CUSTOMER

DATE PAGE REF-
NO QTY . DESCRIPTION PRICE
ORDER NUMBER . PART NO. PART NO.

- -
-

- --
-