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Small Wheel Loader 924K 930K and 938K 926M 930M and 938M Hydraulic System 478 9871 01 PDF
Small Wheel Loader 924K 930K and 938K 926M 930M and 938M Hydraulic System 478 9871 01 PDF
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CHECK
ACCUMULATORS Unidirectional Bidirectional Control Line Restriction
Valves (Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
PILOT CONTROL
Line Restriction 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR7453-02
June 2019
© 2019 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Volume 1 of 2 - DRIVE CIRCUITS
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Brake 360-9207 1 E-7
Accumulator Gp - Charge 456-1775 2 D-5
Cooler Gp - Hydraulic Oil (924K, 930K, 926M, 930M) 352-0357
3 B-4
Cooler Gp - Hydraulic Oil (938K, 938M) 354-8742
Cooler Gp - Transmission Oil (938K, 938M) 383-7596 4 D-3
Filter Gp - Gearbox 349-3667 5 E-3
Filter Gp - Hydraulic Oil 421-5475 6 F-6
Manifold Gp - Brake Accumulator 349-9089 7 E-7
Motor Gp - Hystat (110cc) 423-0092 10 D-3
Motor Gp - Hystat (160cc) 423-0096 11 D-1
Motor Gp - Radiator/Hydraulic Fan 398-7462 12 A-8
Motor Gp - Radiator/Hydraulic Fan (Reversing) 398-7465 13 B-8
Pedal Gp - Brake 423-7159 15 E-8
Pump Gp - Charge / Lub 398-7459 16 D-4
Pump Gp - Brake Charge 423-0094 17 D-7
Pump Gp - Hystat (924K, 926M) 423-0088
18 D-7
Pump Gp - Hystat (930K, 938K, 930M, 938M) 423-0084
Sensor Gp - Pressure (Brake Charge) 344-7391 19 E-8
Sensor Gp - Pressure (Hystat Loop FWD) 349-1178 20 E-6
Sensor Gp - Pressure (Hystat Loop REV) 349-1178 21 C-6
Sensor Gp - Pressure (Park Brake) 344-7391 22 E-7
Transmission Ar - Gearbox (924K, 930K, 926M, 930M) 451-2453
23 E-1
Transmission Ar - Gearbox (938K, 938M) 467-0625
Valve Gp - Check (Hyd Oil Cooler Bypass) 348-2078 24 C-7
Valve Gp - Check (Hystat Flushing) 370-2280 25 D-1
Valve Gp - Check (Xmsn Oil Cooler Bypass) 385-9391 27 D-3
Valve Gp - Park Brake 357-0377 28 E-7
Valve Gp - High Altitude / Cold Start 456-1772 30 F-6
Valve Gp - Thermal Bypass (Hydraulic Cooler) 260-3789 31 B-3
Valve Gp - Sol (Demand Fan Proportional Valve) 437-2841 32 A-8, C-8
Valve Gp - Sol (Demand Fan Reversing Valve) 437-2846 33 C-8
COMPONENT LOCATION
Volume 2 of 2 - IMPLEMENT CIRCUITS
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Pilot 226-0420 34 E-8
Accumulator Gp - Ride Control (924K, 926M) 373-7017
35 F-3
Accumulator Gp - Ride Control (930K, 938K, 930M, 938M) 373-6960
Accumulator Gp - Ride Control (924K, 926M) 373-7016
36 F-3
Accumulator Gp - Ride Control (930K, 938K, 930M, 938M) 373-6962
Breather - Hydraulic Tank 258-2829 37 A-2
Cylinder Gp - Fusion Coupler 375-0724 38 D-7
Cylinder Gp - Wide Coupler 353-9375 39 D-5
Cylinder Gp - High Lift Tilt (926M) 351-8513
Cylinder Gp - High Lift Tilt (930K, 930M) 351-8514 40 F-4
Cylinder Gp - High Lift Tilt (938K, 938M) 351-8515
Cylinder Gp - Lift (924K) 374-9705
Cylinder Gp - Lift (930K, 930M) 339-5593
41 F-4
Cylinder Gp - Lift (938K, 938M) 347-3853
Cylinder Gp - Lift (926M) 339-5590
Cylinder Gp - Steering (924K, 930K, 926M, 930M) 339-5595 B-8, D-1
42
Cylinder Gp - Steering 938K, 938M) 347-3852 F-1
Cylinder Gp - Tilt (924K) 374-9706
Cylinder Gp - Tilt (930K, 930M) 339-5594
Cylinder Gp - Tilt (938K, 938M) 347-3854 43 F-4
Cylinder Gp - Tilt (926M) 339-5592
Cylinder Gp - Tilt 938K (Optional - Brazil Sugar Cane) 449-1000
Manifold Gp - Rear Frame Return 347-8096 44 D-8
Manifold Gp - Steering 346-5095 45 D-2, E-2
Orifice Gp - Ride Control PC 456-1827 46 E-3
Pump Gp - Hand Metering (Basic) (924K, 930K, 926M, 930M) 307-3053
47 F-2, A-8
Pump Gp - Hand Metering (Basic) (938K, 938M) 341-7623
Pump Gp - Hand Metering 924K, 930K, 926M, 930M (W/Dual Mode Steering) 307-3081
48 C-1
Pump Gp - Hand Metering 938K, 938M (W/Dual Mode Steering) 341-7639
Pump Gp - Implement / Steering (924K, 926M) 378-2837
Pump Gp - Implement / Steering (930K, 930M) 307-3044 49 C-5
Pump Gp - Implement / Steering (938K, 938M) 341-7662
Pump Gp - Secondary Steering (W/Integrated Relief) 307-3051 50 D-1
Sensor Gp - Pressure (Implement Pump Discharge) 344-7391 51 E-8
Sensor Gp - Pressure (Primary Steering) 344-7391 52 D-3
Tank Gp - Hydraulic 491-8126 53 A-3
Tube As - Front Frame Return Manifold 433-1417 54 D-4
Valve Gp - Bank 2 (Implement) (924K, 926K) 421-5435
Valve Gp - Bank 2 (Implement) (930K, 930M) 421-5438 55 F-8
Valve Gp - Bank 2 (Implement) (938K, 938M) 421-5441
Valve Gp - Bank 3 (Implement) (924K, 926K) 421-5436
Valve Gp - Bank 3 (Implement) (930K, 930M) 421-5439 56 F-8
Valve Gp - Bank 3 (Implement) (938K, 938M) 421-5442
Valve Gp - Bank 4 (Implement) (924K, 926K) 421-5437
Valve Gp - Bank 4 (Implement) (930K, 930M) 421-5440 57 F-8
Valve Gp - Bank 4 (Implement) (938K, 938M) 421-5443
Valve Gp - Ball (Dead Engine Lower) 112-1817 58 F-4
Valve Gp - Check (Implement Backpressure) 352-1045 59 E-8
Valve Gp - Check (Ride Control Supply) 201-7657 60 F-3
Valve Gp - Check (Secondary Steering) 9T-1013 61 D-2
Valve Gp - Check (Steering Backpressure) 192-2684 62 D-7
Valve Gp - Check LRC (Steering Inlet) 384-8658 A-7
63
Valve Gp - Check (Steering Inlet) 175-0447 D-3, E-2
Valve Gp - Differential Lock (924K, 930K, 926M, 930M) 233-7133
64 F-8, C-8
Valve Gp - Differential Lock (938K, 938M) 365-6860
Valve Gp - Dual Mode Steering 247-4503 65 C-2
Valve Gp - Quick Coupler 352-1108 66 D-6
Valve Gp - Ride Control 280-9978 67 F-3
Valve Gp - Shutoff (Petcock) 6V-7238 68 D-7
Additional
Motor Gp - Electric (Secondary Steering) 117-3915 69 C-1
TAP LOCATION
Volume 1 of 2 - DRIVE CIRCUITS
Tap Description Schematic
Number Location
P7 Charge Pressure F-6
P8 Charge Fill F-6
P9 Gearbox SOS Gauge E-3
P10 Hystat Forward Drive Pressure D-1
P11 Hystat Reverse Drive Pressure C-2
P12 Hydraulic SOS Gauge F-6
P13 Gearbox Pressure E-3
P14 Lube Pressure E-3
P15 Clutch Pressure E-2
P16 Front Service Brake Pressure E-8
P17 Rear Service Brake Pressure E-8
TAP LOCATION
Volume 2 of 2 - IMPLEMENT CIRCUITS
Tap Schematic
Description
Number Location
P1 Steering Discharge Pressure A-8, C-2, E-1
P2 Steering Loadsense Pressure D-3
P3 Implement Discharge Pressure E-6
P4 Implement Loadsense Pressure D-4
P5 Implement Pilot Pressure E-6
P6 Quick Coupler Pressure D-6
P18 Differential Lock Pressure C-8
8 7 6 5 4 3 2 1
(6) FILTER GP- HYD OIL
421-5475
P8
P12 P7
G
F F
(30) VALVE GP
HIGH ALTITUDE / COLD START
456-1772
Dual Mode
(23) TRANSMISSION AR - GEARBOX
Steering
P17 PARK BRAKE
Manifold
Steering
(22) SENSOR GP-PRESS 467-0625 :(938K, 938M)
357-0377
Front
Sec.
PARK BRAKE 451-2453 :(924K, 930K, 926M, 938M)
344-7391
349-3667
P16
G
Pilot Drain
T
P C
(7) MANIFOLD GP
BRAKE ACCUMULATOR
(19) SENSOR GP - PRESSURE
349-9089
(BRAKE CHARGE)
344-7391 HMU
(20) SENSOR GP-PRESS
P9
A1 A2 (17) PUMP GP - BRAKE CHARGE
HYSTAT LOOP(FORWARD)
349-1178 Rear Drain (27) VALVE GP - CHECK
423-0094 Mb Manifold (XMSN OIL COOLER BYPASS)
B E 385-9391 (4) COOLER GP
M3 XMSN OIL
383-7596 To
(18) PUMP GP - HYSTAT
Rear
Implement
(924K, 926K): 423-0088 (2) ACCUMULATOR GP Axle
Steering
SW (930K, 938K, 926M, 938M) 423-0084 CHARGE ACCUMULATOR
456-1775
D B1B2 D
Lube
M
Pump
(25) VALVE GP-CHECK
HYSTAT FLUSHING
S2 370-2280
(11) MOTOR GP
Hystat Charge P10
Fan Brake S1 Pump (16) PUMP GP (10) MOTOR GP HYSTAT (160cc)
Valve
1:1 DriveRatio Pump CHARGE / LUBE HYSTAT (110cc)
423-0092
423-0096
398-7459
B B1 B Mb N
L2 L4 Ma A
A1 A
(24) VALVE GP - CHECK
HYD OIL COOLER BYPASS
C (33) VALVE GP - SOL
(DEMAND FAN REVERSING VALVE)
348-2078 C
437-2846
(21) SENSOR GP - PRESSURE P11 Ma
(32) VALVE GP - SOL HYSTAT LOOP (REVERSE)
(DEMAND FAN PROPORTIONAL VALVE) L2
349-1178
437-2841 L1 L1
A
M4 M5
M5 M4 L2
A
A
Hydraulic
(3) COOLER GP - HYDRAULIC OIL
B
B Tank 924K, 930K, 926M, 930M: 352-0357
938K, 938M: 354-8742
C
C
B B
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
MAIN PUMP OUTPUT
LUBE PUMP CIRCUIT
STEERING CIRCUIT
FAN/BRAKE CHARGE PUMP
(31) VALVE GP - THERMAL BYPASS SUPPLY LINE
(HYDRAULIC COOLER) BRAKE CIRCUIT
260-3789 DRAIN / RETURN LINE
HYSTAT CIRCUIT
LUBE PUMP SUPPLY CIRCUIT
LINE PATTERNS
Optional
Pressure Line
Secondary Steer
Pilot / Load Sensing Pressure
THIS SCHEMATIC IS FOR THE 924K, 930K, 938K, 926M, 930M, AND 938M SMALL WHEEL LOADER
C HYDRAULIC SYSTEM
C VOLUME 1 of 2: DRIVE CIRCUITS
B
MEDIA NUMBER: UENR7453-02
B SCHEMATIC PART NUMBER: 478-9871, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Fan Motor (Standard) Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
(55) VALVE GP - BANK 2 (IMPLEMENT)
(924K, 926M): 421-5435
(930K, 930M): 421-5438 (40) CYL GP - HIGH LIFT TILT (42) CYLINDER GP - STEERING
(938K, 938M): 421-5441 (58) VALVE GP - BALL (926M): 351-8513 Ride Control 924K, 930K, 926M, 930M: 339-5595
DEAD ENGINE LOWER (930K, 930M): 351-8514 938K, 938M: 347-3852
(56) VALVE GP - BANK 3 (IMPLEMENT)
(924K, 926M): 421-5436 112-1817 (938K, 938M): 351-8515
(930K, 930M): 421-5439
(938K, 938M): 421-5442
(43) CYL GP - TILT
P
(57) VALVE GP - BANK 4 (IMPLEMENT)
(924K, 926M): 421-5437 (924K): 374-9706
(930K, 930M): 339-5594 (35) ACCUMULATOR GP - RIDE CONTROL
(930K, 930M): 421-5440
(938K, 938M): 421-5443 (938K, 938M): 347-3854 (924K, 926M): 373-7017
F (926M): 339-5592 R (930K, 938K, 930M, 938M): 373-6960 F
(938K OPT: BRAZIL SUGAR CANE): 449-1000
Tilt Cylinder (47) PUMP GP - HAND METERING UNIT
(64) VALVE GP
H (924K, 930K, 926M, 930M): 307-3053
DIFFERENTIAL LOCK
(938K, 938M): 341-7623
(924K, 930K, 926M, 930M): 233-7133
(36) ACCUMULATOR GP - RIDE CONTROL
Aux Aux (924K, 926M): 373-7016
Tilt Lift (930K, 938K, 930M, 938M): 373-6962 LP RP
T 1 2
T To A B A B A B A B (41) CYL GP - LIFT
P
P5 (924K): 374-9705 T S
(930K, 930M): 339-5593 (67) VALVE GP
P C PPG
Lx
(938K, 938M): 347-3853 Lift RIDE CONTROL
(926M): 339-5590 Cylinders (60) VALVE GP - CHECK 280-9978
RIDE CONTROL SUPPLY
201-7657
Ls
(46) ORIFICE GP
RIDE CONTROL PC TP LS PP
(34) ACCUMULATOR GP - PILOT
226-0420 456-1827
DL
(63) VALVE GP - CHECK
(59) VALVE GP - CHECK
(STEERING INLET)
IMPLEMENT BACK PRESSURE ACC RCS 175-0447
352-1045 S3
S1
E P S2 E
T P3
(45) MANIFOLD GP
CS PG STEERING
IMPLEMENT PUMP
DISCHARGE
344-7391 STANDARD STEERING
B S
T
T P18 C1 C2
P
P DL (65) VALVE GP
DUAL MODE
M
STEERING
247-4503
T P
C TP
C
LS HMU (69) MOTOR GP
S3 ELECTRIC
S2 (SECONDARY STEERING)
(49) PUMP GP - IMPLEMENT / STEERING
(924K, 926M): 378-2837 117-3915
(930K, 930M): 307-3044
B1 B2
(938K, 938M): 341-7662
(48) PUMP GP - HAND METERING UNIT
To To (W/DUAL MODE STEERING)
(924K, 930K, 926M, 930M): 307-3081
Charge Gear (938K, 938M): 341-7639
Circuit Box
Hystat
Pump B1 B2
M
Lube
Pump
(42) CYLINDER GP - STEERING
924K, 930K, 926M, 930M: 339-5595 Implement Pump Steering Pump Charge From Gear Box
938K, 938M: 347-3852 1:1 Drive Ratio Pump S2
LINE PATTERNS
Pressure Line
8 7 6 5 4 3 2 1
LEFT SIDE VIEW
2 1 30 13 12
15 P17
P16
23
3
27 33
32
P9
31
24 18 20 22 16
17
19
21 28 11 P10 P11 25 10
FRONT CYLINDERS
41 40 43 38
FRONTAL VIEW
59
P5
51
P3
34
55 56 57
IMPLEMENT VALVE
39
RIGHT SIDE VIEW
37 62 P2 P6 66 63 47 48
35
53 36
68
54
P4
60
44
64
P18
42 49 58 61 67 46
STEERING MANIFOLD DETAIL
45
P1
P4
52
STEERING PUMP DETAIL
65
50
69