NORMAL √ ISGEC HEAVY ENGINEERING LIMITED (SITE: NIRMA LIMITED, KALATALAV)

ABNORMAL X BOILER SHIFT WISE CHECK LIST DATE:

NOT RUNNING NR UNIT #
" A" SHIFT " B " SHIFT " C " SHIFT

VIBRATION / SOUND

VIBRATION / SOUND

VIBRATION / SOUND
EQUIP. CLEANING

EQUIP. CLEANING

EQUIP. CLEANING
LEAKAGE / ANY

LEAKAGE / ANY

LEAKAGE / ANY
BEARING TEMP

BEARING TEMP

BEARING TEMP
ABNORMALITY

ABNORMALITY

ABNORMALITY
EQUIPMENT NAME

OIL LEVEL'S

OIL LEVEL'S

OIL LEVEL'S
S.No.
PA FAN-1
1
PA FAN-2
2
SA FAN- 1
3
SA FAN- 2
4
ID FAN- 1
5
ID FAN- 2
6
WALL SEAL BLOWER- 1
7
WALL SEAL BLOWER- 2
8
DCF-1
9
POCKET FEEDER -3
10
POCKET FEEDER - 5
11
DCF-2
12
POCKET FEEDER - 4
13
POCKET FEEDER - 6
14
BED MATERIAL FEEDER
15
HP DOSING PUMP - 1
16
HP DOSING PUMP - 2
17
HP DOSING AGITATOR
18
STRIPPER COOLER - 1
19
STRIPPER COOLER - 2
20
START UP FUEL PUMP-1
21
 START UP FUEL PUMP-2
22
 LRSB - 1
23
LRSB - 2
24
LRSB - 3
25
LRSB - 4
26
LRSB - 5
27
LRSB - 6
28
RSB - 1
29
RSB - 2
30
RSB - 3
31
RSB - 4
32
RSB - 5
33
RSB - 6
34
RSB - 7
35
RSB - 8
36
RSB - 9
37
RSB - 10
38
RSB - 11
39
RSB - 12
40
RSB - 13
41
RSB - 14
42
RSB - 15
43
STACK EMMISSION FROM CHIMNEY
44

NOTE: EQUIPMENTS CONDITION PLEASE FEEL, TOUCH, OBSERVE & ANALYSIS.

"A" NAME & SIGN OF OPRTR:
"B" NAME & SIGN OF OPRTR:
"C" NAME & SIGN OF OPRTR: "A" "B" "C"
NAME & SIGN (SHIFT INCH) MANAGER(ENSOL) SHIFT MANAGER(OCL)
REMARKS
 NOTE: IF ANY ASH LEAKAGES, PL NOTIFY

OCL)
 Project : M/s Nimra Limited - 410 TPH - CF
Preventive Maintenance Record
Equipements :Drag chain feeder / Tag No :...........................................
Date :..............................................SHIFT ............................

Sl No Inspection Points Checked

1 Chain Tightness condtions
2 Chain links conditions
3 Lubrication DE
4 Lubrication NDE
5 Shear pin condition
6 Air Leakages in casing -
7 Inlet Gate lubrication conditions
8 Outlet gate lubrication coditions
9 Internal casing insepction
10 Equipment Cleaning

11 Motors terminal connection

12 Motor Cleaning
13 ZSS conditons - Termiantions

Other Points / Observation

Maintenance Start at :
Maintenance Completed at :
Maintenance Engineer
Name
Signature
Date
Project : M/s Nimra Limited - 410 TPH - CFBC
Preventive Maintenance Record

Ok Not ok

Boiler Field Operator Shift Incharge- Nimra

Work permit No:..................................
Last PM Date..........................................

Remarks

Shift Incharge- ISGEC

 Project : M/s Nimra Limited - 410 TPH - CF
Preventive Maintenance Record
Equipements :Wall Seal Blower/ Tag No :...........................................
Date :..............................................SHIFT ............................

Sl No Inspection Points Checked

1 Foundation Bolts tightness
2 Belt Tightness -
3 Oil Level
4 Equipement Cleaness
5 Exhaust fan visual inspection
6 Suction filter Cleaning
7 Motors terminal connection
8 Motor Cleaning
9 Alignment condtions

Other Points / Observation

Maintenance Start at :
Maintenance Completed at :
Maintenance Engineer
Name
Signature
Date
Project : M/s Nimra Limited - 410 TPH - CFBC
Preventive Maintenance Record

Ok Not ok

Boiler Field Operator Shift Incharge- Nimra

Work permit No:..................................
Last PM Date..........................................

Remarks

Shift Incharge- ISGEC

 Project : M/s Nimra Limited - 410 TPH
Preventive Maintenance Record
Equipements :Rotary Air Lock Valve / Tag No :...........................................
Date :..............................................SHIFT ............................

Sl No Inspection Points Checked

1 check bearing Lurbication
2 Chain Tightness - alignment - Lubrication
3 Shear Pin Condtions
4 Vanes condtions
5 ZSS connections
7 Motors terminal connection
8 Motor Cleaning

Other Points / Observation

Maintenance Start at :
Maintenance Completed at :
Maintenance Engineer
Name
Signature
Date
ect : M/s Nimra Limited - 410 TPH - CFBC
Preventive Maintenance Record

Ok Not ok

Boiler Field Operator Shift Incharge- Nimra

Work permit No:..................................
Last PM Date..........................................

Remarks

Shift Incharge- ISGEC

 Project : M/s Nimra Limited - 410 TPH -
Preventive Maintenance Record
Equipements : Gravimetric Feeder/ Tag No :...........................................
Date :..............................................SHIFT ............................

Sl No Inspection Points Checked

1 Belt Tension
2 COC chain tension
3 load cell calibration - if required
4 Roller bearing lubrication conditons
5 Belt Conditions
7 Motors terminal connection
8 Motor Cleaning
9 No coal flow switch function
10 Temp switches function

Other Points / Observation

Maintenance Start at :
Maintenance Completed at :
Maintenance Engineer
Name
Signature
Date
oject : M/s Nimra Limited - 410 TPH - CFBC
Preventive Maintenance Record

Ok Not ok

Boiler Field Operator Shift Incharge- Nimra

Work permit No:..................................
Last PM Date..........................................

Remarks

Shift Incharge- ISGEC

 Project : M/s Nimra Limited - 41
Preventive Maintenance R
Equipements : ALL FAN ON LINE PM/ Tag No :...........................................
Date :..............................................SHIFT ............................

Sl No Inspection Points Checked

1 oil level in bearing
2 Check the specified guards have been fitted.
3 Check all foundation bolts
4 Check local vibration monitor
5 Check lubrication of discharge gate
Check that the rotor can turn freely without rubbing with any
6 static parts.
Check that the inspection door on the casing and inlet box
7 are correctly shut.
Checking of vibrations, bearing temperatures, current, rpm, sound
8 level, process parameters etc.
9 Motor and Fan foundation Cleaning and houskeeping

Other Points / Observation

Maintenance Start at :
Maintenance Completed at :
Maintenance Engineer
Name
Signature
Date
M/s Nimra Limited - 410 TPH - CFBC
ventive Maintenance Record

Ok Not ok

Boiler Field Operator Shift Incharge- Nimra

Work permit No:..................................
Last PM Date..........................................

Remarks

Shift Incharge- ISGEC