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Conplast SP435 constructive solutions

High performance concrete admixture

Technical support
Uses
Fosroc offers a comprehensive range of high performance,
 Specifically developed for Middle East condition. high quality repair, maintenance, and construction products.
In addition, Fosroc offers a technical support package to
 To provide increased ultimate strength gain by specifiers, end-users and contractors, as well as on-site
significantly reducing water demand in a concrete mix. technical assistance in locations all over the world.

 To significantly improve the workability and retention of Properties


site mixed concrete without increasing water demand.
Appearance: Brown liquid
 To provide improved durability by increasing ultimate Specific gravity: o
Typically 1.210 at 20 C
strengths and reducing concrete permeability. Chloride content: Nil to BS 5075
Air entrainment: Typically less than 2% additional air
Advantages is entrained at normal dosages
Alkali content: Typically less than 72.0 g. Na2O
 Makes major reductions in water:cement ratio possible equivalent/litre of admixture. A fact
which allows the production of high strength concrete sheet on this subject is available.
without excessive cement contents.
Instruction for use
 Increased workability levels are maintained for longer
than with ordinary sulphonated melamine and Mix design
naphthalene admixtures.
Where the main requirement is to improve strengths, initial
 Improved cohesion and particle dispersion minimises trials should be made with normal concrete mix designs.
segregation and bleeding and improves pump-ability. The additional of the admixture will allow the removal of
water from the mix whilst maintaining workability. After
 Chloride free, safe for use in pre-stressed and initial trials, minor modifications to the overall mix design
reinforced concrete. may be made to optimise performance.

When the main requirement is to provide high workability


Standard compliance concrete, the mix design should be one suitable for use as a
pump mix. Advice on mix design for flowing concrete is
Conplast SP435 complies with BS5075 Part 3 and with available from Fosroc.
ASTM C494 Type G depending on dosage used.
Compatibility
Description
Conplast SP435 is compatible with other Fosroc admixtures
used in the same concrete mix. All admixtures should be
Conplast SP435 is a chloride free, superplasticising
added to the concrete separately and must not be mixed
admixture based on selected sulphonated naphthalene
together prior to addition. The resultant properties of
polymers. It is supplied as a brown solution which instantly
concrete containing more than one admixture should be
disperses in water.
assessed by trial mixes.
Conplast SP435 disperses the fine particles in the concrete
mix, enabling the water content of the concrete to perform
more effectively. The very high levels of water reduction
possible allow major increases in strength to be obtained. Effects on stiffening and set

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Conplast SP435
Most water reducing admixtures produce some delay in the The optimum dosage of Conplast SP435 to meet specific
stiffening of concrete, although the degree may vary. requirements should always be determined by trial mixes
Retardation is affected by factors other than the admixtures, using the materials and conditions that will be experienced
depending on the mix details and conditions involved. Trials in use.
to assess the effects in a particular mix are strongly
recommended if this aspect is of particular importance. For high strength, water reduced concrete the normal
dosage range is from 1.0 to 2.50 litres/100 kg of
Major factors which may lead to an increase in retardation cementitious material, including PFA, GGBFS and micro-
include the following. silica.

a) Cement replacement materials will usually give greater Use at other dosage
levels of retardation than concrete mixes and with
Ordinary Portland Cement at the same admixture Dosages outside the typical ranges quoted above can be
dosage. used to meet particular requirements. Contact Fosroc for
advice.
b) Low temperatures will give higher levels of retardation
for the same admixture dosage. This is particularly Effects of overdosing
noticeable if cement replacement materials are used.
An overdose of double the amount of Conplast SP435 will
c) Changes in cement source or chemistry may lead to result in an increase in retardation as compared to that
variations in the retardation obtained. The amount of tri- normally obtained. Provided that adequate curing is
calcium aluminate in the cement has been identified as maintained, the ultimate strength of the concrete will not be
being one of the main contributory factors in this respect, impaired by increased retardation and will generally be
with a lower level leading to greater retardation. increased. The effects of overdosing will be further
increased if sulphate resisting cement or cement
Increased retardation will be obtained at higher dosage. As replacement materials are used.
a guideline, dosages of 0.31 litres per 100 kg and above are
likely to be in the retarding category. Over dosage may also cause increased air entrainment
which will tend to reduce strength. The degree of this effect
Dispensing will depend on the particular mix design and overdose level.

The correct quantity of Conplast SP435 should be Cleaning and disposal


measured by means of a recommended dispenser.
Normally, the admixture should then be added to the Spillages of Conplast SP435 should be absorbed onto sand,
concrete with the mixing water to obtain the best results. earth or vermiculite and transferred to suitable containers.
Where high workability concrete is required from normal Remnants should be hosed down with large quantities of
workability concrete delivered to site, Conplast SP435 may water.
also be added to concrete direct into a ready mix truck. Full
blending of the admixture and the concrete should be The disposal of excess or waste material should be carried
ensured by mixing at high speed for a period of at least two out in accordance with local legislation under the guidance
minutes. of the local waste regulatory authority.

Contact the Fosroc Technical Service Department for advice


regarding suitable dispensing equipment and its installation. Estimating

Supply

Conplast SP435 is available in drum or bulk supply. For


larger users, storage tanks can be supplied

Typical dosage

constructive solutions Page 2


Conplast SP435
Storage

Shelf life

Conplast SP435 has a minimum shelf life of 12 months


o
provided the temperature is kept within the range of 2 C to
o
50 C. Should the temperature of the product fall outside
this range, contact Fosroc for advice.
o
Freezing point: Approximately –2 C.

Precautions

Health and safety

Conplast SP435 does not fall into the hazard classification


of current regulations (see notes 1 and 2 below). However,
it should not be swallowed or allowed to come into contact
with skin and eyes. Suitable protective gloves and goggles
should be worn.

Splashes on the skin should be removed with water. In


case of contact with eyes rinse immediately with plenty of
water and seek medical advice. If swallowed seek medical
attention immediately – do not induce vomiting.

For further information consult the Material Safety Data


Sheet available for this product – do not induce vomiting.

Fire

Conplast SP435 is water based and non-flammable.

Additional information

Conplast SP435 is a retarded version of Conplast SP430


(see separate data sheet).

Note 1: CPL Regulations 1984 Supply – Schedule 1


Note 2: HSE Publication Guidance Note EH40.

Important note:
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions
for the Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that
any advice, recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct
or continuous control over where or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products, whether or not in accordance with any advice, specification, recommendation of information given by it.

Fosam Company Limited


Head Office Telephone: +966 2 637 5345 Fax: +966 2 637 5891 email: fosam@fosroc.com
Post Box 11081 Regional Offices
Jeddah – 21453 Jeddah Sales Office Tel: (02) 608 0999 Fax: (02) 638 0693 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Jeddah Showroom Tel: (02) 665 0187 Fax: (02) 667 4844 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Saudi Arabia Riyadh Tel: (01) 482 9303 Fax: (01) 482 7562 Medinah Tel: (04) 855 0091 Fax: (04) 855 0047
Dammam Tel: (03) 814 1282 Fax: (03) 814 1581 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.fosroc.com Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469 CSD Tel: (02) 608 0999 Fax: (02) 638 0693

Registered Office: Industrial Area, Phase 4, Road No. 414, Street No. 407
Page 3 FO SA/CONPLAST SP435/18/01/12/C

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