Linxiang Jia

BEPCII Cryogenic System Engineering Design
Cryogenic System Design

For BEPCII
2004-01-12
L.Wang
Institute of Cryogenics and Superconductivity Technology
Harbin Institute of Technology

2
Content
¾ Introduction
¾ Progress of cryogenic system design
¾ Flow Diagram
¾ Layout of cryogenic system
¾ Main Facilities & Design
¾ Numerical Simulation
3
Introduction
Three superconducting technologies and related hardware systems need to be
developed:
• A pair of superconducting interaction region (SCQ) quadrupole magnets
• A pair of superconducting radio frequency (SRF) cavities
• A superconducting detector (SSM) solenoid magnet
• A cryoplant with a capacity of 1kW/4.5K (2x500W/4.5K refrigerator system)
Cryogenic system is a big challenge:

• to serve for 3 types of SC device
• to adopt 3 types of cooling modes
• total capacity: 1kW/4.5K
• 2x500W/4.5K refrigerators
• based on conceptual design
4
Introduction (1)
¾ Task of BEPCII cryogenic system
• Production of cooling power (refrigerators)
• Distribution of cryogen (valve boxes, transfer lines)
• Preparation of cryogen (dewars, subcoolers)
• Cooling of components (SCQ & SSM magnets, SRF cavities)
• Variability and flexibility of refrigeration to handle different modes of operation
• Process control & monitoring
• Helium recovery and storage as liquid or gas(gas collection headers, tanks,
pressure vessels, leak tightness, closed circuit)
• Helium purification (filters, separators, absorbers,driers, gas analyzers)
• Handling of safety aspects(safety concepts, material certification, safety rules,
technical exam., pressure
• Accommodation to collider buildings and tunnels
5
Introduction (2)
¾ Cooling scheme for BEPCII SC device
• The cooling principles used to cool SC magnets are mainly determined by the
temperature range of operation, heat loads, helium flow conditions, allowed
pressure drops, spatial arrangement of the cold components and so on.
• Supercritical helium cooling for SCQ magnets
Because the severe constrain in the radial dimension of the SCQ cryostat, the annular channels
for LHe cooling flows are narrow. In order to eliminate the possible vapor bubble in the helium
flow around the coil winding, the magnets are to be cooled by supercritical helium, even though
the large latent heat cooling from the two-phase helium is attractive to reduce the budget of
cooling capacity of the cryoplant.
• Forced two-phase helium cooling for SSM magnet
• Liquid helium cooling for SRF cavities
¾ Cryoplant scheme
one 500W/4.5K refrigerator system for SCQ&SSM
one 500W/4.5K refrigerator system for SRF cavities
Shared with the common recovery, purification and storage system.
6
Thermal Loads in SSM Solenoid

Load per Heat load
Support Function Material Quan.
member at 4.5 K
Thermal loads @
Push rod GFRP* 2.0 W 8 16 W Cryo-components
4.4K
Axial
Type A Tie rod S. S. or Ti alloy 0.5 W 8 4W Magnet cryostats (2) 28 W
Radial tie rod S. S. or Ti alloy 2.5 W 4 10 W Service cryostats (2) 20 W
Triangle plate GFRP 0.25 W 20 5W Control dewar with electrical

25 W
Type B heater (1)
Skew rod S.S. and GFRP 3 8 24 W Transfer line to service
2W
cryostat (2x2.0m)
Transfer line to control dewar
10 W
(~23m)
Joule heating at SC cable
2W
joints
Current leads flow (operation) 0.12 g/s
Current leads load (no power) 10 W
Contingency 25 W
Thermal Loads in SCQ Magnets Total 122 W + 0.12 g/s

7
Superconducting Interaction Region (SCQ) Quadrupole Magnets
Coil winding layout
BNL engineering design

8
Superconducting Detector Solenoid Magnet (SSM)
Overall view & cross section

9
500 MHz SC RF System

Conceptual design
10
Progress of Engineering Design

¾ 2002-01 to 06 Completed conceptual design of BEPCII cryogenic system
¾ 2003-02-24 Contract of engineering design
Completed:
¾RFP of 2x500W refrigerators’ bidding
¾Design of various gas storage tanks
¾Specifications of LN2 tanks and some related utilities
¾Specifications of instrument air system & cooling-water system
¾Designs of main facilities including SCQ/SRF/1000L dewar valve boxes and current
leads for SCQ
¾Design of subcooler
¾Optimization design of current leads for SCQ
¾Numerical simulation of heat load & cooling for SCQ magnets by Fluent
¾Numerical calculation of thermal parameters for SCQ&SSM and SRF cooling system
¾Layout of cryogenic system (cryogenic hall, first & second IR halls)
¾Layout of control system
11
Progress of Engineering Design (continued)

Updating:
Based on the meeting with IHEP at the end of December, 2003, the followings are to be
updated or re-design to meet the requirement of IHEP for the “isolated vacuum”
respectively in the first IR and the second IR.
¾ Detailed P&ID design for BEPCII cryogenic system
¾ Layout of cryogenic system (first & second IR halls)
¾ Numerical calculation of thermal parameters for SCQ&SSM and SRF cooling system
¾ Designs of main facilities including SCQ/SRF/1000L dewar valve boxes and current
leads for SCQ
¾ Design of SSM valve box and current leads for SSM
¾ Design of cryogenic transfer lines
12
BEPCII Flow Diagram

Conceptual design
Comp.
Skit
Refrigerator
Cold Box - IR/D
LN2 Purifier
IR Magnet - A IR Magnet - B
Detector Solenoid Magnet
Subcooler Dewar
HP GHe Storage
LP GHe Storage
Copmressor
Skit-RF
LN2 Circulating Heat Exchanger

Refrigerator
Cold Box-RF N2 Circulating Compressor
LN2 Purifier LN2 Tank
SRF Cavity - A SRF Cavity - B
LHe Dewar - RF
Cryogenic System Flow Diagram BEPCII e-p Collider Superconducting RF Cavity, IR Magnets & Detector Solenoid March 30, 2002
13
BEPCII Flow Diagram(1)
V0000
Engineering design
V0000 DN50 V0000
DN100 DN100
130M3 130M3
1.5MPa V0000 1.5MPa
DN50
V0000
DN50 130M3
0.11MPa
V0000 V0000
DN50 DN200
V0000
DN25
5M3
V0000
V0000 DN25
DN25
V0000
DN25
30M3
V0000
V0000 DN100
DN50
Lhe come from refrigerator
Low he goto refrigerator
V0000
V0000 DN50 V0000
DN100 DN100
130M3 130M3
1.5MPa V0000 1.5MPa
DN50
V0000
DN50
SRFCavity- SRFCavity- SRFCavity-B
130M3
0.11MPa
V0000 V0000
DN50 DN200
V0000
DN25
5M3
V0000
V0000 DN25
DN25
V0000
DN25
30M3
V0000
V0000 DN100
DN50
14
¾ 2x500W/4.5K Refrigerator systems

¾ Internal purifier
¾ Recovery compressor
¾ GHe tanks
V0000
V0000 DN50 V0000
DN100 DN100
130M3 130M3
1.5MPa V0000 1.5MPa
DN50
V0000
DN50 130M3
0.11MPa
V0000 V0000
DN50 DN200
V0000
DN25
5M3
V0000
V0000 DN25
DN25
V0000
DN25
30M3
V0000
V0000 DN100
DN50
图形符号名称图形符号
气闭式
15

¾ Flow diagram for SCQ & SSM magnets
¾ SCQ: Supercritical flow cooling
Cold box-Subcooler in 1000L dewar-MTRL-SCQ VB-SCQs&PLs-JT valve-1000L dewar-Cold box
¾ SSM: forced two-phase flow cooling

Cold box-Subcooler in 1000L dewar-JT valve-MTRL-SSM VB-SSM&PL-1000L dewar-Cold box
16

¾ Flow diagram for SRF cavities
¾ SRF: LHe bath-cooling
Cold box-2000L dewar-MTRL-SRF(-1000L dewar)-Cold box
Lhe come from refrigerator
Low he goto refrigerator
SRF Cavity - SRF Cavity - SRF Cavity - B

17
Layout of BEPCII Cryogenic System

¾Cryogenic hall ¾Tank Farm
¾First IR hall (SCQ&SSM)
¾Second IR hall (SRF) 四只高、低压氦气罐重叠布置
ZG-5/66型储气罐
ZG-30/0.9型氦气储罐
ZG-10/8型储气罐
液氮器化器
液氮储罐
压力控制盘
不纯氦气回收机压缩机回收压缩机制冷机压缩机 A向
水冷却塔仪表空气压缩机系统除油系统

VFD2 VFD1
楼顶平台
制冷机压缩机
水泵压力控制盘
柴油发电机
一楼大厅
A向旋转
壁式轴流风机
（03.12.25）
经讨论，作出以下更改：
液氮器化器
1.二厅液氮罐位置更改；
液氮储罐
2.四只氦储罐向西移1m，以防挖到地下电缆；
3.整个低温厅向南移动1m。
18
Cryogenic Hall & Facilities

¾Facilities
He compressor systems, VFDs, air
compressor, air drier, ORS(2),
cooling-water system, spare power
engine, gas tank farm, LN2 tanks,
control system
ZG-5/66型储气罐
A向旋转
ZG-30/0.9型氦气储罐
四只高、低压氦气罐重叠布置
液氮气化器
ZG-10/8型储气罐
液氮储罐
壁式轴流风机
压力控制盘
不纯氦气回收机压缩机回收压缩机制冷机压缩机 A向
水冷却塔仪表空气压缩机系统除油系统

楼顶平台
制冷机压缩机
水泵压力控制盘
柴油发电机
一楼大厅
19
Cryogenic Hall & Facilities (1)

20
First IR Hall & Facilities
¾Facilities
SCQ & SSM
magnets, chimney
valve boxes, cold
box, 1000L dewar &
valve box, He & N2
heater, cryogenic
transfer lines,
control system
21
First IR Hall & Facilities (1)
Cold Box Room
• Due to the enlarged size of cold box, the

position of the cold box was changed.
• The transfer lines from compressor to
cold box is about to be re-positioned.
• The interfaces among the cold box, the
multiple cryogenic transfer lines, and the
1000L dewar valve box are updating.
22

氮加热器
氦加热器
控制柜
Cold Box Room
杜瓦阀箱冷箱控制柜 UPS电源
借（通）用件登记
旧底图总号
哈尔滨工业大学
底图总号
标记处数分区更改文件号签名年、月、日
一厅制冷机房布置图
签字设计标准化阶段标记重量比例
校对
1:20
日期审核审定
工艺批准共张第张
23
SSM: off-line
SSM: on-line
Two sets of removable transfer lines for SSM

Removable transfer lines for SCQs
24

25
SCQ valve box in the east

26
Second IR Hall & Facilities

¾ Facilities: 3 SRF cavities, cold box, purifier, 2000L dewar, valve box,
control system, He & N2 heater, cryogenic transfer lines
27
Second IR Hall & Facilities (1)
Cold Box Room
SRF VALVE-BOX
2000L DEWER
PURIFYER
COLDBOX
借（通）用件登记
旧底图总号
• Due to the enlarged size of cold box, the 底图总号
签字
标记处数
设计
分区更改文件号签名年、月、日
标准化阶段标记重量比例
二厅制冷机房布置图
position of the cold box and valve box were

校对
1 1:40
日期审核审定
工艺批准共张第张
changed.
• The interfaces among the cold box, 2000L
dewar, the multiple cryogenic transfer lines,
and the 1000L dewar valve box are updating.
28
Second IR Hall & Facilities (2)
Cryogenic transfer line

29
Main Facilities & Design

Under design in ICST/HIT since March, 2003 :
• SCQ chimney valve boxes
• Current leads for SCQ magnets
• 1000L dewar control valve box for SCQ & SSM magnets
• Control valve box for SRF cavities
• SSM chimney valve box
• Current leads for SSM magnet
• Layout of Cryogenic hall & arrangement plan for main facilities
• Layout of First IR hall & arrangement plan for main facilities
• Layout of Second IR hall & arrangement plan for main facilities
• GHe tanks
• Air tank
• LN2 tank
• Cryogenic transfer lines
• Control system
The current design of the above items is shown as follows, and most of them are
still improving and updating.
30
SCQ Chimney Valve Box

技术特性表
Technical data
序号项目单位数据
No Item Unit Data
1 类别
Class of vessel
2 容积
m3
Volume
3 介质
Medium
4 设计压力
Design pressure MPa
5 设计温度
Design temperature ℃
6 工作压力
Working pressure MPa
7 焊接接头系数
Welding joint efficiency
8 设计使用寿命年
Design service life Year
9 腐蚀裕量
Corrosion allowance mm
10 安全阀开启压力
Opening pressure of safty valve MPa
筒体
主要受压元件材料牌号 Shell
11
Material of main pressure part 封头
Head
接管表
Nozzle list
序号公称尺寸公称压力连接尺寸或标准连接面型式用途
(mm) (Mpa)
No Nominal size Use
a1
a2
a3
a4
a5
a6
a7
a8
d1,d2
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
1
单件总计
代号名称材料备注
重量
NO PART NUMBER DESCRIPTION QT WT
旧底图总号
底图总号
标记处数分区签名
校对审定
日期审核
共张第张
工艺批准
31
SCQ Chimney Valve Box (1)

¾ Basic parameters
Type：Cylindrical
Size：800mm OD in diameter
1040mm in height
Weight：123kg or so(excluding leads)
Feature：
Current leads are directly assembled inside the
VB. The VB chamber is disassembled from the
flange at its lower part for easy maintenance.
The SC cables and transfer lines are
disconnected inside the bottom of the VB.
Automatic valves：5 (N2-2, He-3)
Relief valves：2
Vacuum Relief valve: 1
Bayonet: 1 Multiple line: 1
Pressure transducers: 4
32
SCQ Chimney Valve Box (2)
Different views
• The design of the top interface is updating

due to the isolated vacuum requirement.
33
SCQ Current leads Design
¾ Nominal operation current & design current for SCQ magnets

SCQ（2） SCB（2） VDC（2） SKQ（2） AS1（2） AS2（1） AS3（1）
Iop (A) 550 550 65 65 1400 65 130
Idesign (A) 630 630 75 75 1600 75 150
Idesign = 1.15xIop
¾ 12 current leads
¾ 4 types of current
¾ 300K to 4.5K along the current leads
34
SCQ Current leads Design(1)
¾ Parameters
Design
Current A 1600 630 150 75
Material TP1-TP2
Cooling method Forced cold GHe
Structure Multiple concentric tubes
Tube quantity 4 3 2 1
Lead quantity 2 4 1 5
Effective length: 450mm
Size inside VB： Φ310*1200mm
Size Outside VB： Φ362*500mm
• Because the cooling method was changed from subcooled liquid helium cooling to
supercritical helium cooling, the bottom vessel is being modified.
• Because of the radiation wall on top of the SCQ valve box, the top interface of the lead
assembly is being modified.
• The design of 1600A leads is updating.
35
SCQ Current leads Design(2)
19
18
17
16
15
14
13
12
11
10
1
单件总计
重量
旧底图总号
底图总号
位号
电流校对审定
日期审核
共张第张
工艺批准
36
SCQ Current leads Design (3)
Different views
37
¾ Numerical Simulation: optimization

Current A 1600 630 150 75
RRR 10
Heat leak 1.63 0.64 0.15 0.076
（W/each）
Total heat leak 3.26 2.56 0.15 0.38
(W)
Mass flow rate 8 3.15 0.75 0.375
(10-5kg/s)
Cross-section 235.8 92.8 22.1 11.66
Area（mm2)
Г=IL/S 5.7 5.7 5.7 5.7 Fig1.Temperature contour of copper block of
1500A power leads when I=1500A, m=7.5*10-5kg/s.
(106A/m)
m-in = 2.04*10-5kg/s, m-out =5.62*10-5kg/s.
38
Fig2.Temperature profile of power Fig3. Unsteady temperature profile of

lead, I=1500A and I=2000A. 1500A power lead when helium gas is
interrupted. t=0s and t=40s is
presented, assuming heat leak at cold
end is zero.
39
Fig4 displacement ΔX of 1500A power Fig5 displacement ΔY of 1500A

lead as temperature is cooled down. power lead as temperature is cooled
L=0.56m down. L=0.56m
40
Fig6 Axial stress of 800A power lead Fig7 Radial Stress of 800A power
as temperature is cooled down. lead as temperature is cooled down.
L=0.56m. σmax= 0.136*108 Pa L=0.56m σmax= 0.493*107 Pa
41
SCQ/SSM 1000L Dewar Valve Box

阀门型号阀门位号阀门用途接管表技术特性表
DN10WEKA Nozzle list Technical data
29803 序号公称尺寸公称压力连接尺寸或标准连接面型式用途序号项目单位数据
(mm) (Mpa) No Item Unit Data
No Nominal size Use 类别
1
Class of vessel
a5
2 容积 m3
Volume
DN10WEKA a6
3 介质
29803 Medium
a7
4 设计压力
Design pressure MPa
N2 to heater
a8
5 设计温度
Design temperature ℃
b1
6 工作压力
b2
DN15WEKA
Welding joint efficiency
930219-7 b3
Design service life Year
DN15WEKA b4
930219-8 9 腐蚀裕量
Corrosion allowance mm
b5
Opening pressure of safty valve MPa
b6 筒体
3/8″ 主要受压元件材料牌号 Shell
CONTROLS b7 11
Material of main pressure part 封头
5159B-3MP Head
b10 接管表
Nozzle list
LN2 from tank
序号公称尺寸公称压力连接尺寸或标准连接面型式用途
(mm) (Mpa)
No Nominal size Use
f
80K He from CB 80K returu to CB
g
低温真空
接管型号接管位置接管用途
LHe from CB k
DN10WEKA
911119 j
He to CB
He to Heater DN15WEKA
911119
DN15WEKA
911001
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
接管
18
17
16
15
14
13
12
58 11
57 10
56 9
55 8
54 7
53 6
52 5
51 4
50 3
49 2
48 1
单件总计
47 代号名称材料备注
重量
46
旧底图总号 ×
45
底图总号
44 标记处数分区签名
43 校对审定
日期审核
42 工艺批准
共张第张
42
SCQ/SSM 1000L Dewar Valve Box (1)
The updated valve box:

¾ To control the distribution of
cryogenic fluid from or to the
cold box and 2xSCQ & SSM
magnets during normal operation,
cool-down and warm-up.
¾ 8 bayonets are used.
¾ Total Height: ~3.6m
• The interface design of the top plate is

updating due to the isolated vacuum
requirement.
43

¾ Basic parameters
Type: rectangular
Size:
1000mm(L)x1000mm(W)x800mm(H)
Weight：
~2200kg（excluding dewar）
Automatic valves：3
Manual valves：14
Relief valves：10
Vacuum relief valve: 1
Bayonets: 8 (for SCQ & SSM)
¾ Feature
The bottom plate is located on the
1000L dewar, and the other 5 side
plates are easy to disassemble.
44
Instrument air & pressure transducers
Different views
45
SRF Valve Box

P04F3-LC
手动截止阀 HV
安全阀 SV
气动调节阀 PV
气动截止阀 CV
电磁阀 MV
a3 a4
a7
a5
a6
nh-5
a1 a2
a8
nhaf-7
nhaf-8
h10af
10
h11af
11
13af
hehaf-10
h7
h8
h12af
nh-6
hejaf-7
nj-5
heh-5
heh-6
nj-6
nh-3
hej-5
njaf-7
heh-6
hej-4
nh-4
b8
nh-2
8
nj-1 b9
nj-2
7
heh-7 heh-2 heh-1 b10

heh-3
b7 hej-2
heh-9
7
heh-4
hej-3 hej-1
nhaf-9
b11
h4
h3
12af
h13af
nj-3
b6 hej-6
6
b12
9 9
h2
b5 h1 h3 h5 h5
b13
heh-8
h6
nh-2
nj-4 nj-3
3
b4
nh-1 nh-2
b3
h9
5
b14
b2 b1
低温与超导技术研究所
Local P&ID 标记处数
设计
分区
标准化
签名
阶段标记重量比例
校对审定
审核
共张第张
工艺批准
46
SRF Valve Box(1)

阀门型号阀门位号阀门型号阀门位号低温真空低温真空
接管型号接管位置接管型号接管位置
单件总计
重量
旧底图总号
底图总号
校对审定
日期审核
共张第张
工艺批准
47
SRF Valve Box(2)

技术特性表管道接管表
阀门型号阀门位号 Technical data Nozzle list
拆去右封头后视图序号工作介质设计压力工作压力工作温度

Mpa Mpa °C
接管尺寸连接面
mm
用途
Use
接管表
Nozzle list
序号公称尺寸 mm 公称压力 Mpa 连接尺寸或标准连接面用途
型式
Nominal Nominal Connect Connect
pressure standard surface formUse
低温真空
接管型号接管位置用途
A A
D2
I I
J J L L
K K
C12
C11
13
E E
单件总计
5 重量
旧底图总号
底图总号
校对审定
日期审核
共 2 张第 2 张
工艺批准
49
SRF Valve Box(4)
c2 c1
Tooling 3
1
单件总计
重量
旧底图总号
底图总号
校对审定
日期审核
共张第张
工艺批准
50
SRF Valve Box(5)

¾ Basic parameters
Size: 1602mm(OD)x2184mm(VB L)
Total L: 3858mm
Weight：
~2120kg（excluding dewar）
Automatic valves：12
Manual valves：12
Relief valves：11
Vacuum relief valve: 1
Bayonets: 12
• The design of the interface for transfer lines

is updating due to the isolated vacuum
requirement. The size of the valve box need
to be enlarged. Updated 3D drawing
51
SRF Valve Box(6)

52
SRF Valve Box(7)

53
SRF Valve Box(8)
Instrument air & pressure transducers

57
Gas Tanks (1)
130m^3
P04Z1 技术特性表
Technical data
序号项目单位数据
1 2 3 4 5 No Item Unit
1 类别一
d Class of vessel First class
15 容积
2
GHe tank
Volume m 130
3 介质氦气
Medium Helium
4 设计压力
Design pressure MPa 0.8/-0.1
5 设计温度
Design temperature °C 20
6 工作压力 0.73
Welding joint efficiency 1
Design service life Year 15
9 腐蚀裕量
Corrosion allowance mm 1.5
MPa (0.8)
筒体
A a
b 主要受压元件材料牌号
Shell
16MnR
11 Material of main
pressure part 封头
Head 16MnR
接管表
Nozzle list
序号公称尺寸mm 公称压力用途
6 连接面
型式
Nominal Nominal Connect Connect
7 No size pressure standard Use
榫槽面
14 a DN200 PN1.6 法兰 HG20592
人孔
b DN450 PN1.6 HG21517-95
排污口
c DN50 PN1.6
d 榫槽面充氮口
DN32 PN1.6 法兰 HG20592
c
B B C C
13 12
10 9 8
A 向 11
技术要求
d
1、本设备按GB150-1998《钢制压力容器》和JB4731-2000《钢制卧式容器》进行制造、试验和
验收，并接受国家质量技术监督局颁发《压力容器安全技术监察规程》的监督。
2、焊接采用自动焊，焊丝牌号：H10MnSi.电弧焊，焊条型号：E5015、E4315、E4303。
B-B C-C 3、焊接接头形式见焊道图，角焊缝的焊角尺寸按较薄板的厚度；法兰的焊接按相应法兰标准
中的规定。
4、容器上的A类和B类焊缝应进行无损探伤检查，探伤长度为100％。射线探伤应符合JB4730-94
充氮管部件
《压力容器无损检测》规定中的Ⅱ级为合格。 15 P04Z1.10 1
N2 inlet Pipe Assembly
5、设备制造完毕后，以1.0MPa进行液压试验，合格后再以0.8MPa的干燥无油的压缩气体进行气密进出口接管部件
14 P04Z1.9 Inlet and outlet Pipe 1
性试验，合格后将容器彻底吹干，去除其他杂质，试验要求详见《容规》第98条和第102条。 Assembly
排污管部件
6、涂漆要求:容器内部涂C53-1红丹醇酸防锈漆，厚度为60μm，容器外部涂C53-1红丹醇酸防锈 13 P04Z1.8 Dewatering 1 Assembly
漆，打底30μm,再涂C04-42银灰色醇酸磁漆，盖面30μm。在筒体中间涂长1000mm宽400mm的鞍座 BⅠ3400-F
12 JB/T4712-92 Bicycle saddle 1 962
a 白色带，并在带上书写100mm大小的深绿色字：氦气工作压力0.73MPa。
7、管口及支座方位见A向视图。铭牌组件部件
11 P04Z1.7 1 Assembly
0.47
8、主要受压元件需提供材质证明。鞍座 BⅠ3400-S
10 JB/T4712-92 Bicycle saddle 1 962
9、涂漆后，内部清理干净，并进行氮封,氮封压力为0.2MPa。
螺栓 M24*80
9 4 8.8
TECHNICAL SPECIFICATION Screw blot
螺母 M24
1、Ｔhe process of manufacture ,test,check and accept about this facility must accord 8 Screw nut 4 8
with the standard of GB150-1998《Steel pressure vessels》and JB4731-2000《Stell 补强圈
7 P04Z1-6 Reinforcing 1 16MnR 28.2
horizontal vessel》and accept the supervised of the regulation 《Pressure vessel
safety and technic supervised regulations》. 部件
6 HG21517-95 1 Assembly
168
Manway
2、The brand of welding wire and electrode:H10MnSi and E5015,E4315，E4303are adopted 右封头
in automatic and handwork welding . 5 P04Z1-5 Right head pad 1 16MnR
3、The type of weld joint see weld bead drawing .The triangle weldsize depends on the 4 P04Z1.4 筒体部件
c Shell 1 Assembly
size of the thin plate; welding flange accordto the corresponding standard.
垫板
4、The type of A and B welding should be made 100 % local radial non-destructive exami- 3 P04Z1-3 Stoolpate 2 16MnR 3.6 7.2
nation ,The quality should be conform with JB4730-94 《Nondestructive testing of 吊耳
2 P04Z1-2 Ring 2 Q235-A.F 11.3 22.6
pressure vessels 》Ⅱgrade.
5、After the facility installed ,must be made the hydraulic test at 1.0MPa,and airtight 左封头
1 P04Z1-1 Left head 1 16MnR
test at 0.8MPa,and then blew dry and wiped off impurities in the vessel,accordingto 单件总计
接管与封头、补强
《pressure safy and techic supervised regulations》No98 iten and No102 iten. 重量
WT
主焊道图封头与筒体合拢焊接管与筒体焊道图圈焊道图 6、It need to paint C53-1 red lead alkyd preventing rust paint in the vessel ,thick-
旧底图总号采用自动焊焊道图采用手工焊
ness: 60μ m.After painting C53-1 red leak alkyd preventing rust paint,thickness：30μm, 哈尔滨工业大学
和自动焊
in outside vessel,it must be painted C04-42 silver gray alkyd magnetism paint,thickness：
总图低温与超导技术研究所
底图总号
外 30μm.Paintted the white cincture of 1000*400mm in the middle of the jar,write bottle 标记处数分区签名 ZG-130/7.3型储罐
green word of"He work press 0.73MPa"on the cincture. TYPE ZG-130/7.3
内 7、The direction of nozzle and support see view A. GAS STORAGE TANK
校对审定
8、Main pressure retaining parts must be provided the proving of material quality. 1：20
日期审核
P04Z1
9、After paintted,cleanning the inside of the jar ,N2 seal up,charge press is 0.2MPa. 工艺批准
共张第张
58
GHe Tank： ZG-130/7.3(top) ZG-130/14.5（bottom）

59
Gas Tanks
1、ZG-5/60(GHe)
2、ZG-30/0.8（GHe）
3、ZG-10/7.3（Air）
1 3
2
60
Numerical Simulation
Simulation of heat load and cooling for SCQ magnets

61
Conduction of outer shell of cryostat, supports, LN2 shield and outer wall of
LHe flow channel is simulatedated by Fluent 6.0
Simulation model: 8 SS cooling tubes

for 80K shield
62
Temperature contour
Radial support
63
Temperature contour (continued)
Outer wall of Vacuum chamber
Outer 80K shield

64
Temperature contour (continued)
Axial support
Inner 80K shield

65
¾ Heat load summary

Heat conduction through radial support: 10.4W
Radiation load: 2.6W
Heat conduction through axial support: 1.45W @ constant K= 0.22w/m-K
3.302W @ K is a function of temperature
¾ Supercritical helium cooling

Pressure: 2.7bar
Temperature: 4.6K
Mass flow rate: 9.23g/s, 14.74g/s
Pressure drop: 0.2Pa/m~0.3Pa/m; 2.2Pa/m~4.7Pa/m
66
Temperature contour
Outer He channel at 9.23g/s
Outer He channel at 14.74g/s

67
Temperature distribution
inner He channel at 9.23g/s
inner He channel at 14.47g/s

68
¾ Subcooled liquid helium cooling

Pressure: 1.4bar
Temperature: 4.46K
Mass flow rate: 12g/s
Pressure drop: 3.7Pa/m
Outer He channel
¾ Summary
Supercritical helium cooling is preferred for SCQ magnets.

Linxiang Jia

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BEPCII Cryogenic System Engineering Design

Cryogenic System Design

Institute of Cryogenics and Superconductivity Technology

Harbin Institute of Technology

Cryogenic system is a big challenge:

Thermal Loads in SSM Solenoid

Radial tie rod S. S. or Ti alloy 2.5 W 4 10 W Service cryostats (2) 20 W

Triangle plate GFRP 0.25 W 20 5W Control dewar with electrical

Current leads flow (operation) 0.12 g/s

Current leads load (no power) 10 W

Thermal Loads in SCQ Magnets Total 122 W + 0.12 g/s

Superconducting Interaction Region (SCQ) Quadrupole Magnets

Coil winding layout

BNL engineering design

Superconducting Detector Solenoid Magnet (SSM)

Overall view & cross section

500 MHz SC RF System

Progress of Engineering Design

Progress of Engineering Design (continued)

BEPCII Flow Diagram

Detector Solenoid Magnet

LN2 Circulating Heat Exchanger

LN2 Purifier LN2 Tank

SRF Cavity - A SRF Cavity - B

BEPCII Flow Diagram(1)

Lhe come from refrigerator

Low he goto refrigerator

BEPCII Flow Diagram(2)

¾ 2x500W/4.5K Refrigerator systems

BEPCII Flow Diagram(3)

¾ SSM: forced two-phase flow cooling

BEPCII Flow Diagram(4)

Lhe come from refrigerator

Low he goto refrigerator

SRF Cavity - SRF Cavity - SRF Cavity - B

Layout of BEPCII Cryogenic System

不纯氦气回收机压缩机 回收压缩机 制冷机压缩机 A向

水冷却塔 仪表空气压缩机系统 除油系统

Cryogenic Hall & Facilities

不纯氦气回收机压缩机 回收压缩机 制冷机压缩机 A向

水冷却塔 仪表空气压缩机系统 除油系统

Cryogenic Hall & Facilities (1)

First IR Hall & Facilities

First IR Hall & Facilities (1)

Cold Box Room

• Due to the enlarged size of cold box, the

First IR Hall & Facilities (2)

First IR Hall & Facilities (3)

Two sets of removable transfer lines for SSM

First IR Hall & Facilities (4)

First IR Hall & Facilities (5)

SCQ valve box in the east

Second IR Hall & Facilities

Second IR Hall & Facilities (1)

Cold Box Room

• Due to the enlarged size of cold box, the 底图总号

position of the cold box and valve box were

Second IR Hall & Facilities (2)

Cryogenic transfer line

Main Facilities & Design

SCQ Chimney Valve Box

SCQ Chimney Valve Box (1)

SCQ Chimney Valve Box (2)

不纯氦气回收机压缩机回收压缩机制冷机压缩机 A向

水冷却塔仪表空气压缩机系统除油系统

不纯氦气回收机压缩机回收压缩机制冷机压缩机 A向

水冷却塔仪表空气压缩机系统除油系统

拆去右封头后视图序号工作介质设计压力工作压力工作温度