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AH-A129E

AU-A129E

SERVICE MANUAL
S2918AHA129E/

SPLIT SYSTEM
ROOM AIR CONDITIONERS
INDOOR UNIT
MODELS AH-A129E
OUTDOOR UNIT
AU-A129E
In the interests of user-safety (Required by safety regulations in some
countries) the set should be restored to its original condition and only
parts identical to those specified should be used.

TABLE OF CONTENTS
Page
SPECIFICATIONS ............................................................................................................................................ 2
EXTERNAL DIMENSIONS ................................................................................................................................ 3
WIRING DIAGRAMS ......................................................................................................................................... 4
ELECTRICAL PARTS ....................................................................................................................................... 5
MICROCOMPUTER CONTROL SYSTEM ........................................................................................................ 8
FUNCTIONS ..................................................................................................................................................... 9
REFRIGERATION CYCLE .............................................................................................................................. 13
PERFORMANCE CURVE ............................................................................................................................... 15
DISASSEMBLING PROCEDURE ................................................................................................................... 16
TROUBLESHOOTING OF THE CONTROL CIRCUIT .................................................................................... 21
REPLACEMENT PARTS LIST ........................................................................................................................ 24

SHARP CORPORATION

1
AH-A129E
AU-A129E

SPECIFICATIONS
ITEMS INDOOR UNIT OUTDOOR UNIT
AH-A129E AU-A129E
Cooling capacity kW 3.45
Moisture removal Liters/h 1.3
Electrical data
Phase – Single
Rated frequency Hz 50
Rated voltage range V 198 to 264
Rated voltage V 220 - 240
Rated current Cool A 5.3 - 5.1
Rated input Cool W 1150 - 1180
Compressor Type Hermetically sealed rotary type
Model RH207VXET
Oil charge 520cc (DIAMOND MS56))
Refrigerant system Evaporator Louver fin and Grooved tube type(7mm tube)
Condenser Louver fin and Grooved tube type(7mm tube)
Control Capillary tube
Refrigerant volume 940g
Capillary tube size Outer dia. mm – 2.7
Inner dia. mm – 1.6
Lenght mm – 700
Q'ty – 1
Noise level High dB(A) 42 48
Med. dB(A) 40 –
Low dB(A) 36 –
Fan system
Drive Direct drive Direct drive
Air flow quantity High m3/min. 9.3 26
(at cooling) Med. m3/min. 8.4 –
Low m3/min. 7.0 –
Fan Cross flow fan Propeller fan
Connections
Refrigerant coupling Flare type
Refrigerant tube size Gas, Liquid 1/2", 1/4"
Refrigerant pipe sets No. AZ-24T7F; 7m(23ft)
Drain piping mm(Inches) O.D ø 18(45/64)
Others
Safety device Compressor: Overload protector(Internal)
Fan motors: Thermal fuse
Fuse, Micro computer control
Air filters Polypropylene net (Washable)
Net dimensions Width mm 897 720
Height mm 297 535
Depth mm 186 236
Net weight kg 10 35
Note: The condition of star( ) marked item are 'IEC378'.

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AH-A129E
AU-A129E

EXTERNAL DIMENSIONS

Length unit (mm)

897 186

297
58 19.5

182
Remote controller

Figure E-1. INDOOR UNIT

58 245

236
228
535

20˚

430 143 278


720 55
775

Figure E-2. OUTDOOR UNIT

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AH-A129E
AU-A129E

WIRING DIAGRAMS

INDOOR UNIT OUTDOOR UNIT


TERMINAL BOARD 2
THERMAL FUSE
5 CONTROL BOARD UNIT 1 N N
RE 7 250V RY BL
RE IN OUT
1 CN1
BK
1 1
2 CN8 FUSE
WH WH T2.5A

TRANSFORMER
SWITCH CN201 BCN NR G(Y) TERMINAL
UNIT CN7 VARISTOR SSR G(Y) BOARD
RECEIVER TERMINAL

UNIT TO UNIT CORD


& LED UNIT CN101 CN6 BOARD 1
(B) (A) (C) 5 3 1 CN2 G(Y)
CN4
1 RE L
INTERNAL BR BR
2 THERMAL
THERMISTOR 3 FUSE N
(ROOM TEMP.) R.P.M BL BL
4 SIGNAL
THERMISTOR 5 POWER
(PIPE TEMP.) 6 CN5
BL GR BK EVAPO- SUPPLY
RATOR CORD
LOUVER CN3 BL
MOTOR
CONTROL FAN MOTOR FAN MOTOR
CAPACITOR BK : BLACK RE : RED
BOARD UNIT 2 430V 2µF BL : BLUE WH : WHITE
BL
BR : BROWN
GR : GRAY
G(Y) : GREEN–YELLOW

Figure W-1. Wiring Diagram for AH-A129E

INDOOR UNIT OUTDOOR UNIT


TERMINAL BOARD 2 TERMINAL BOARD
G(Y)
CONDENSER
1 1 BK
N N
BK
BL
N
L RE INTERNAL
UNIT TO UNIT CORD

THERMAL FUSE MOTOR


PROTECTOR C

TERMINAL FAN COMPRESSOR


BORAD 1 MOTOR MOTOR
R S
RE WH
BK BL

FAN MOTOR RUNNING


CAPACITOR CAPACITOR
430V 1.5µF 400V 30µF
BK :BLACK
BL :BLUE
G(Y) :GREEN-YELLOW
RE :RED BL
WH :WHITE

Figure W-2. Wiring Diagram for AU-A129E

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AH-A129E
AU-A129E

ELECTRICAL PARTS
DESCRIPTION MODEL REMARKS SITE
Compressor RH207VXET 220/240V, 50Hz, 1000W AU
Indoor fan motor ML-A525 220 - 240V, 50Hz, 220V, 60Hz AH
Outdoor fan motor ML-A593 220/240V, 50Hz, 220V, 60Hz AU
Indoor fan motor capacitor – 430V, 2µF AH
Outdoor fan motor capacitor – 430V, 1.5µF AU
Running capacitor – 400V, 30µF AU
Transformer – Primary; AC 220/240V, 50Hz AH
Secondary; AC14.5/15.9V, 50Hz
Fuse – 250V, 2.5A AH

5
CN2

FUSE
5V 12V G F
THERMAL FUSE 1 5
7812 C1
AU-A129E
AH-A129E

2.5A 250V L
OUT IN OUT IN 0.1µ
IC3 3 3 IC2 250vAC POWER
D1 D2 SUPPLY
NOTE : C2 NR N
C6 + GND C5 + C4 GND +
C3 2200µ
1. : TEST POINT 100µ 0.1µ 47µ D3 D4 TR
0.22µ 35v
2. Not specified is 1/5w 10v – 50v – 25v 50v –
B
4 4 2 7 TERMINAL
10V R2 R3 C12 0.01µ 250vAC THERMAL
5V BOARD 3P
BCN CN8 22k 22k PROTECTOR
CN2 S201D01 GREEN/YELLOW
JP14 SSR
DE. FAN B
7 CN8 1
JP13 5V 13 11
DE. FAN A L EARTH LINE
JP12 5V
FREEZE B 7 BCN R7 CNR3 N NEUTRAL LINE
3.3k 3
JP11 NC 1 8 Q3 IN OUT
FREEZE A 3
C16 A C 1 OUTDOOR UNIT
JP8 NC 2 7 NC FAN MOTOR RY1
R4 0.1µ C14 2 5
POWER ON IC6 C18 CAPACITOR FAN MOTOR
3 6 6.8k 50v 0.01µ 1 1000P
5V NC 12V
16v 50v CN1
CN201 CN7 4 5
5V
3 3 1
R22
R40 10k 1k D9
5V 2
AUX. 2 2 R24
4.7k
R41 10k
(TEST RUN) 1 1 3
C19 R23 R25
C13 C17 5V RPM 1000p
1000P 1000P 33k 1.2k CN5

29
28
27
26
25
24
23 NC
22 NC
21
20
50v
50v 50v
JP10

KH
12V

P60
P61
P62
P63
P64
P65
P66
P40
12H/24H

GND

TEST 32
OCS IN 30
PHOTO DETECTOR UNIT 5V 5V

OCSOUT 31 NC
JP9
D. FAN OFF
JP7
33 P27 P41 19 OFF WIDEH
R30 JP5 BZ
+ C101 CN101 CN6 10k 34 P26 P42 18 DEICE B
33µ JP4 R5
– 10v 35 P25 P43 17 DEICE A 2.7k
1 1 Q1
(C102) 36 P24 P44 16 3
0.1µ R26 C23
680 1000P 2 5V
25v 37 P23 P45 15 1
2 2 50v 3 IC5 1
38 P22 P46 14
2
3 3 39 P21 F 13 1 C15
3 0.1µ
40 P20 RESET 12 50v
(YELLOW) LED102 4 4 OCS
R29 330 41 K1 SM8313 CK1 11
(RED) LED101 5 5 42 P17 CK2 10 2 8MHz 5V
R28 680 43 P16
12V 12V AGND 9 JP6 5V
IC1 10k R31

6
CN8 BCN NC 44 P15 P30 8
2 SWEAT
NC 45 P14 P31 7 JP3 1
SSR 5 5 10k R32 TEST
NC 46 P13 P32 6 RPM PLUSE
3 2
6 6 47 P12 P33 5 JP1 R19
RY1 10k R33 TH1 15k(25˚C)
R6 48 P11 P50 4 10k 3
PREHEAT R21
470 1 1 49 P10 P51 3 10k
1/2w 10k R34 JP2 ROOM TEMP.
50 P07 P52 2 + 4
2 2 WIRELESS C21 R18 C11
51 P06 P53 1 1000P 15kF 10µ TH2 15k(25˚C)
R35 10k(F) R10 50v R20 – 16v 5
FAN L 10k
PIPE TEMP.
12V + 6

VR
C22

P05
P04
P03
P02
P01
P00
P57
P56
P55
P54
12V R36 10k(F) R9 R17 C10

VDD
GND
FAN M 1000P 15kF 10µ
50v – 16v CN4
9

52
53
58
59
60
61
62
63
64
5 R37 10k(F) R8
FAN H

NC 54
NC 55
NC 56
NC 57
4 5V
R38 10k(F) R12
MODEL B
3 +
C8 C7
10µ 0.1µ R39 10k(F) R11
2 IC4 10v – 50v MODEL A

1
LOUVER MOTOR 8
CN3

D. FAN OFF OFF WIDEH SWEAT RPM PREHEAT WIRELESS FAN L FAN M FAN H MODEL MODEL DE. FAN DE. FAN FREEZE FREEZE POWER ON
DEICE DEICE
FUNCTION 12H / 24H PLUSE CHANG/ B A B A B A
B A
OFF/ON 3/5min. ON/OFF 1/3 OFF/ON NORMAL ON/OFF

19 17 16 15 14 8 7 6 5 4 3 2 1 64 33 34 35 36 40
IC1 PIN NO. (P41) (P43) (P44) (P45) (P46) (P30) (P31) (P32) (P33) (P50) (P51) (P52) (P53) (P54) (P27) (P26) (P25) (P24) (P20)

SYMBOL JP10 JP9 JP7 JP5 JP4 JP6 JP3 JP1 JP2 R10 R9 R8 R12 R11 JP14 JP13 JP12 JP11 JP8

SET X NONE X NONE X NONE X NONE X NONE X NONE USE USE X NONE 2.7k(F) 3.9k(F) 2.7k 1.2k(F) 7.32k(F) X NONE X NONE X NONE X NONE X NONE

Figure L-1. Electronic Control Circuit Diagram


DSGY-A878JBK0 QPWBFB253JBE0(C)

R10
JP4
JP5
5

JP10
JP33

JP3
R32

R33
JP6

JP2
JP1

R9
R34

JP35

R36
JP34

R31
1

DEICE A
DEICE B
TIMER

F.M.
C15

R.P.M.
PREH.
JP35

SWEET

WIREL
DPWBF 1 2
A092 CN101 C21

JP7
3 IC5

R8
C22

R12

R11
JBK0 R24

OSC

R38
R23

PHOTO DETECTOR UNIT


1 IC1

JP9 D. FAN OFF


19

OFF WIDEH
R20

R37

M.A.
C19
LED102 R4

F.H.

M.B.
20
(YELLOW) RECEIVER 64 JP32

JP29
C20
R21

JP31

R39 JP30
IC6
DPWBFA

R22

C7

QPWBFB253JBE0(P)
32 C18
C16

R30
OUT LED101(RED) C101 52

D3
D1
D4
D2
IN C8 33
R7 C14

IC2 QPWBFB 51 3
GND 126JBE0

JP8
C23 Q3
DE FAN B

JP11
JP12
REEZE A
REEZE B
DEF FAN A

POWER ON
R26 Q1 JP28 1 R16
3 JP27 C13
JP26
JP14
JP13

1 1 C17
JBK0(C)

8 R15
C6 C9
RY3 (TRANSFORMER) GND
From RY2
Q2 IN
JP25

1
JP24
JP23

JP20
OUT C10
Transformer C2

R29
R28
3 IC3

D5
1
9 IC4 16 R17
1 C5

R2
R3
12V

JBK0(P)
R19

JP21
D6

C3 CN1 R18

R40
JP19
JP18

JP17
JP36

7
6 C11

JP22 R41
GND
CT D7

5V
5 JP15

CNR1
7 R5
7
2 CN6 BCN
PURPLE (D) 1 1
R14 (THER-
CNR2

JP16

2
R13 MISTOR) From
7 C4 3

DPWBFA
ORANGE
12V CN4 Thermistor
3 (E)

13
To 1
CN8
D9

R6 F.M. NR QPWBFA891JBE0
Fan motor CN7 BZ

SSR
CAP
R25

CNR3
(G) 1 3 1 5

Figure L-2. Printed Wiring Board


(A)
BLUE

1
capacitor DPWBFA047JBK0

7
RY1 BLUE
(RPM)
MOTOR
( LOUVER )

1 N BROWN SW101
L (B) CN5 SW102
L CN3
OUT
N TEST
AUX RUN

DIP
From CN201
5 C1
DIP

Terminal (F) BROWN C12 1 3


FUSE 1
board " 1 "
(C)
F.M. GRAY CN2
250V 2.5AT CAP (FAN MOTOR)

From From louver


Terminal From fan motor
board " L " To
Fan motor
capacitor
AU-A129E
AH-A129E
AH-A129E
AU-A129E

MICROCOMPUTER CONTROL SYSTEM

Microcomputer (IC1)
The microcomputer is a CMOS, one chip, 8-bit microcomputer.
Microcomputer port allocation is as follows.

Pin Terminal Input Pin Terminal Input


No. Name Output Function No. Name Output Function
1 P53 IN MODEL B 33 P27 IN MODEL 4
2 P52 IN FAN H 34 P26 IN MODEL 3
3 P51 IN FAN M 35 P25 IN MODEL 2
4 P50 IN FAN L 36 P24 IN MODEL 1
5 P33 IN WIRELESS 37 P23 IN SWITCH AUX.
6 P32 IN PREHEAT 38 P22 IN SWITCH TEST RUN
7 P31 IN PRM PLUSE 39 P21 IN –
8 P30 IN SWEAT 40 P20 IN POWER ON
9 AGND IN 0V 41 KI IN WIRELESS SIGNAL
10 CK2 IN OSILLATION 42 P17 OUT LED OPERATION
11 CK1 IN OSILLATION 43 P16 OUT LED TIMER
12 RESET IN RESET 44 P15 OUT –
13 F OUT BUZZER 45 P14 OUT –
14 R46 IN DEICE A 46 P13 OUT (VALVE COIL)
15 R45 IN DEICE B 47 P12 OUT (OUT DOOR FAN)
16 R44 IN COMP. OFF WIDTH 48 P11 OUT RY1
17 R43 IN DEHUM. FAN OFF 49 P10 OUT SSR
18 R42 IN TEST 1 50 P07 OUT LOUVER MOTOR
19 R41 IN – 51 P06 OUT LOUVER MOTOR
20 R40 IN – 52 P05 OUT LOUVER MOTOR
21 KH IN PRM SIGNAL 53 P04 OUT LOUVER MOTOR
22 P66 IN – 54 P03 OUT –
23 P65 IN – 55 P02 OUT –
24 P64 IN – 56 P01 OUT –
25 P63 IN AC CLOCK 57 P00 OUT –
26 GND IN 0V 58 GND IN 0V
27 P62 IN – 59 VDD IN 5V
28 P61 OUT EEPROM CLOCK 60 VR IN 5V
29 P60 IN EEPROM DATA 61 P57 IN (CURRENT LEVEL)
30 OSC IN – 62 P56 IN TH1
31 OSC OUT – 63 P55 IN TH2
32 TEST IN – 64 P54 IN MODEL A

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AH-A129E
AU-A129E

FUNCTIONS
1. Temperature control characteristic 2. Operation modes
1-1 COOL operation 2-1 COOL operation
In the “COOL” mode, the thermostat circuit is The compressor turns on or off, at the
controlled by four thermostat lines (C1 thru C4). thermostat lines C3 and C4. The outdoor fan
motor is also controlled with the compressor.
34.5 C1
C2 States 1 & 3 : Compressor ON
33.5 State 2 : Compressor OFF
32.5 C3
C3

Room temperature
Room temperature( C)

31.5 C4
C4
3
1
20.5
19.5 Room
temperature
18.5 transition

17.5 2

18 32
Preset temperature(˚C) Preset temperature

Figure H-1 Figure H-3

1-2 DRY operation 2-2 DRY operation


In the “DRY” mode, the thermostat circuit is On the switch on, the compressor always starts
controlled by three thermostat lines (D1 thru to operate for 2 minutes with fan speed “D”
D3). (slower than “UL”).
The microcomputer measures the room
temperature 2 minutes after this first compressor
33.5 D1 operation. This room temperature is set as the
32.5 D2 preset temperature automatically. The preset
temperature ranges from 18˚C to 32˚C. When
Room temperature( C)

31.5 D3
the room temperature is below 18˚C, the preset
temperature is set to 18˚C, and when the room
temperature is over 32˚C, the preset
temperature is set to 32˚C
19.5 Dry operation is divided into three zones
18.5 (Cooling zone, Dehumidifying zone and
Circulating zone) by thermostat lines (D1 to
17.5
D3), and the compressor and the fan motor
are controlled in each zone as shown in Table
18 32
Preset temperature(˚C) H-1.
States 1 & 5 : Cooling zone
Figure H-2 States 2 & 4 : Dehumidifying zone
States 3 : Circulating zone

D1

D2
Room temperature

5
1 D3
4

2
Room
temperature
3 transition

Preset temperature

Figure H-4

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AH-A129E
AU-A129E

Table H-1 7. Timer


7-1 24-HOUR PROGRAMMABLE ON/OFF TIMER
Compressor Fan speed
ON-TIMER or OFF-TIMER can be independently
Cooling zone ON "UL" programmed. When the unit operates during one
Dehumidifying zone ON "D" hour after the OFF-time is set, thermostat setting
Circulating zone OFF "D" or OFF is automatically shifted (+1˚C in cool operation
and dry operation, -3˚C in heat operation, but,
16˚C set temperature at the lowest).
2-3 Fan only operation When the ON-timer is set in heat operation and
The indoor fan motor always turns on. cool operation, operation starts before 0 to 30
minutes(depends on the room temperature) so
3. Fan speed that preset temperature is obtaind at set time.
Fan speeds are given by the indoor fan motor, “H”,
“M”, “L” and “UL”, which are available in the following 7-2 ONE-HOUR TIMER
operation mode. When ONE-HOUR timer is set, the unit turns off
automatically after one hour. The one hour timer
Table H-2 operation has priority over other time operation,
such as the TIMER ON and TIMER OFF. If the
FAN Switch COOL FAN ONLY ONE-HOUR TIMER button is pressed again
HIGH M M during operation, the unit will operate additionally
LOW L L for another one hour.
SOFT UL UL
8. Automatic air conditioning
When automatic air conditioning is selected, the
4. Anti-sweating operation mode and preset temperature are set
When the operation continues 30 minutes in cooling automatically according to the room temperature on
zone or dehumidifying zone during dry operation or starting operation.
in continuous compressor operation during cool
operation, the fan speed of indoor fan motor shifts Table H-3
up, from “UL” to “L” or from “D” to “UL”.
Room temp. of Operation Preset
operation start start temp.
5. Freeze preventive
When the indoor pipe temperature falls below -1˚C Above 28˚C 26˚C
during cool operation or dry operation, the compressor 26˚C to 28˚C COOL 25˚C
is stopped. 24˚C to 26˚C 24˚C
Below 24˚C DRY Room temp. at
6. Test run operation start
If the “TEST RUN” button in the unit is pushed during
suspension of operation, cool test operation starts. At
this time, the fan speed is set to “AUTO”. If this button
is pushed during operation, the test operation starts 9. Automatic fan speed
in current operation mode. The operation LED (red) When the automatic fan speed is selected in cool or
flickers during test run. During cool operation and heat operation, the fan speed is automatically changed
heat operation, the compressor is kept on but in dry by the thermostat lines C1 to C3 in cool operation
operation it is set in the dehumidifying zone. In fan and H1 to H4 in heat operation.
only mode the indoor fan motor runs continuously.
States 1 & 5 :"M"
States 2 & 4 : "L"
States 3 : "UL" C1
Room temperature

C2
5
C3
1
4

2
Room
temperature
3 transition

Preset temperature

Figure H-5

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AH-A129E
AU-A129E

10.Power on start 11.Auto restart


If the connecting wire "POWER ON" is cut on the Power failure occurs during operation, the unit will
PWB ass’y, when the power is supplied by turning restart in the same operation mode as before after
on a circuit breaker, the air conditioner automatically power recovery.
starts of operation in “AUTO” mode. (Refer to Figure L-2. Printed Wiring Board.)
(Refer to Figure L-2. Printed Wiring Board.)

12.Outputs in each operation mode


Table H-4

Outdoor Indoor
Compressor Fan motor Fan motor

Cooling ON ON ON
COOL
Circulating OFF OFF ON
Cooling ON ON L/UL
DRY Dehumidifying ON ON UL/D
Circulating OFF OFF D/OFF
FAN ONLY OFF OFF ON

13.Diagnosis procedure
When indoor fan motor is out of order or compressor lock occurs, the compressor, inddor fan motor, outdoor fan
motor, and louver are all stopped and the operation LED(red) turns on or off syncronously with the timimg of the
timer LED.
When the thermistor for room temperature or pipe temperature is open or short state, the operation LED turns on
or off syncronously with the timing of the timer LED by pushing continously for more than three seconds both
"TEST" button and "AUX." button.
1sec. 1sec.
ON
Timer 4sec.
LED
OFF

Indoor Operation ON
fan motor LED
OFF

ON
Comp.-lock Operation
LED
OFF

Thermistor Operation ON
short state LED
OFF

Thermistor Operation ON
open state LED
OFF

Timing chart of Timer LED and Operation LED of DIAGNOSIS PROCEDURE.


When "OI" button the remote controller or "AUX." button in the unit is pushed, the unit is free from DIAGNOSIS
PROCEDURE.

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AH-A129E
AU-A129E

14.Test mode
14-1 TEST 1 (For control circuit operation checking)
Make terminals 1 and 2 of connector CN4 short-circuited and supply power.
The timer's periods become shorter i.e. a 3 minute cycle is carried out in 3 seconds, except for ;

The operation LED flicker's period


in Test run
The protector timer not shortened
The defrost timer

14-2 TEST 2 (For output of each operation checking)


Test mode is for checking output of each operation. Keep pushing both the buttons, "AUX." and "TEST
RUN", and supply the power, the system will go to the test 2 mode.
In this mode, the output of operation is switched by the "TEST RUN" button in the unit or the "OI" button in
the remote controller. Use the "AUX." button to back to step 1. Normal outputs are shown in Table H-5.

Table H-5

Lamps Indoor Louver


Step Output for outdoor unit Fan motor
RED YELLOW
1 OFF 1 2 OFF OPEN
2 ON Flickering ON D OFF
3 OFF ON OFF M OFF
4 OFF ON ON L CLOSE
5 OFF ON OFF D OFF
6 OFF OFF OFF UL OFF
7 OFF OFF OFF 3 H OFF
8 OFF OFF ON M OFF
9 OFF ON ON L OFF
10 OFF OFF ON OFF OFF
11 OFF ON OFF OFF OFF
12 OFF OFF ON OFF OFF
13 OFF OFF OFF OFF OFF
14 OFF ON ON OFF OFF
15 OFF ON OFF OFF OFF
16 OFF OFF OFF OFF OFF
17 OFF ON ON OFF OFF
18 OFF OFF OFF OFF OFF
19 OFF ON OFF OFF OFF
20 OFF ON ON OFF OFF
21 OFF ON ON OFF OFF
22 OFF OFF OFF OFF OFF
23 OFF OFF OFF OFF OFF
(Back to step 1)

1 : 7˚C Room temp. 42˚C ON


: 7˚C (Room temp.) or (Room temp.) 42˚C OFF

2 : –2˚C Pipe temp. 42˚C ON


: –2˚C (Pipe temp.) or (Pipe temp.) 42˚C OFF

3 : ON in the case of Power on start

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AH-A129E
AU-A129E

REFRIGERATION CYCLE

Indoor unit Evaporator

3
Flare coupling Flare coupling

Service port

Outdoor unit Flare coupling Flare coupling

Compressor Capillary
tube
1

Accumulator

4 Condenser 2
S
Strainer

Figure R-1. Refrigeration Cycle

Figure R-2. Flow of Refrigerant

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AH-A129E
AU-A129E

Cycle temperature and service port pressure


(ISC Cooling)
NO. Condition Cooling
1 81˚C
2 39˚C
3 13˚C
4 9˚C
Service port pressure 0.53MPa
Gauge pressure

ISO Cooling T1 condition


Indoor side Outdoor side
Temperature (˚C) Relative humidity (%) Temperature (˚C) Relative humidity (%)
Cooling 27 47 35 40

Dimension of Capillary tube

O.D. I.D. L
Capillary tube ø 2.7 ø 1.6 700

14
AH-A129E
AU-A129E

PERFORMANCE CURVES

Indoor air temp. : 27˚C


Indoor humidity : 47RH%
Indoor fan speed : Hi
Power source : 1ø 220V 50Hz
15300 4.5
Cooling capacity (BTU/h)

13600 4.0
(KW)

11900 3.5

10200 3.0

8500 2.5
1500
Input(W)

1000

500
15
14
Outlet air temp.(˚C)

13

12

11

10

8
7
30 31 32 33 34 35 36 37 38 39 40
Outside air temp.(˚C)

Figure P-1. At Cooling

15
AH-A129E
AU-A129E

DISASSEMBLING PROCEDURE
INDOOR UNIT

CAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY SERVICING

1. Remove the 3 screw covers in the front panel. 4. Close the open panel softly, and then press B and C
of it securely.
Remove the front panel ass’y as to lift up.

B B
C

2. Remove 3 fixed screws.

5. Loose a cord clamp screw and take it out.

3. Pull the open panel at A toward you.


Remove a fixed screw.
6. Loose 3 screws on the terminal board and take out
A A the unit-to-unit cord from it.

16
AH-A129E
AU-A129E

7. Take the thermistor holder from evaporator. 11.Loose 6 screws fixing control box and take out control
ass’y.

8. Take out the thermistor from evaporator. 12.Loose 2 screws fixing drain pan ass’y. (Left side)

9. Disconnect fan motor connectors and others. 13.Loose a screw fixing drain hose.

10.Loose 2 screws for a pipe cover and take it out. 14.When assembling, make sure that O ring is fitted to
Loose the earth screw. the drain hose.

O-ring

Drain hose
O-ring

(Section)

17
AH-A129E
AU-A129E

15.Take out the drain pan ass’y. 19.Take out the fan bearing ass’y.

16.Loose a screw fixing cross flow fan to motor. 20.Take out the cross flow fan while slightly lifting the
evaporator.

17.Slide the cross fan leftward to depart from the motor


shaft and take out fan motor.

18.Loose 2 screws fixing evaporator.

18
AH-A129E
AU-A129E

FOR OUTDOOR UNITMODEL AU-A129E

CAUTION:DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY SERVICING

1 Remove the three(3) screws holding the right 3 Remove the another screws holding the cabinet
side cover and take it out. and take it out.
2 Remove the three(3) screws holding the left side
cover and take it out. NOTE: Number as shown in following figure is the re
moval order.
2
Left side cover

Condenser

Compressor

Bulkhead
Fan motor

Propeller fan Cabinet


Right side cover

3
Fan guard
Figure D-1. OUTDOOR UNIT
19
AH-A129E
AU-A129E

TROUBLESHOOTING OF A CONTROL CIRCUIT

The machine does not function


at all with remote controller and
switches on the indoor unit.

Using a meter, measure the measure the secondary voltage


voltage between anodes of D1 of transformer.
and D2 on the PWB ass'y 1.

Is the measured value NO


approx. 20.6 Vac ?

YES

Is the 2.5A fuse NO


Replace the PWB with a new open circuit ?
one.

YES

Replace the fuse and varistor Replace the transformer with


with new ones. a new one.

20
AH-A129E
AU-A129E

The machine does not function


at all with remote controller

Push button "O/I" on the


wireless remote controller.

Is transmitting NO NO
Are batteries of the
indicator of the remote wireless remote controller
controller active ? good ?

YES YES Replace the batteries


with new ones.

Replace the wireless


remote controller.
Does beep sound YES
from the indoor unit ?

NO

Is indicator lamp of YES


indoor unit proper ?
Does connector NO
CN103 connect in place ? PWB is normal.
Inspect the outdoor unit.
NO

YES
Connect the Replace the
connector PWB with a
properly. new one.

Using a tester,
measure the voltage When the signal is NO
between terminals received, does the voltage
of resistor R30 change ?
on the PWB ass'y.
Replace the display unit
YES with a new one.

Push the button


"O/I". Replace the PWB with a new
one.

21
AH-A129E
AU-A129E

CHARACTERISTIC OF TH1 & TH2

180
The room is not cooled.
The compressor does not operate. 160

140

120
Push the button "TEST" on the
indoor unit, and wait 3 minutes. 100

80
10˚C
60 30K
Using a meter, measure voltage at
the terminals on the terminal board. 40

20

0
-10 0 10 20 30 40˚C
Fig. 1
Is there a voltage
between terminal "N" and NO
"1" of the terminal board the
power supply voltage ?

Replace the PWB ass'y with a new one.


YES

Measure resistances of TH1 and TH2.

Are the resistances NO


correct Fig. 1 ?

YES Replace the thermistor ass'y with a new one.

The control circuit is normal.


The compressor may be defective.
The running capacitor may be defective.
Refrigerant may have leaked.
The outdoor fan motor may be defective.
The outdoor fan motor capacitor may be defective.

22
AH-A129E
AU-A129E

REPLACEMENT PARTS LIST [AH-A129E]

REF. NO. PART NO. DESCRIPTION Q'TY CODE


CABINET AND UNIT PARTS
1- 1 CMOT-A271JBK0 Fan motorr sub ass’y 1 BN
1- 2 NFANCA041JBE0 Cross flow fan 1 BG
1- 3 CSRA-A445JBK0 Drain pan ass’y 1 BN
1- 4 MJNTPA035JBFF Louver link 3 AE
1- 5 MLOV-A115JBFE Horizontal adjustment louver A 9 AB
1- 6 MLOV-A116JBFF Horizontal adjustment louver B 3 AD
1- 7 MLOV-A171JBFE Horizontal louver 1 AN
1- 8 PHOS-A015JBE0 Drain hose 1 AL
1- 9 PPACGA002JBE0 O ring 1 AA
1-10 LHLD-A279JBF0 Shaft holder 1 AC
1-11 GGAD-A042JBEA Wire guard 1 AN
1-12 LHLD-A092JBFZ Louver holder 2 AC
1-13 RMOT-A073JBE0 Louver motor 1 AU
1-14 CHLD-A067JBK0 Bearing ass’y 1 AL
1-15 PFPFPB038JBE0 Seal 1 AB
1-16 LHLDW0365JBE0 Wire holder 1 AA
1-17 PGUMMA056JBE0 Motor cushion 1 AN
1-18 PGUMMA082JBE0 Motor cushion 1 AD
1-19 DCHS-A356JBK0 Cabinet ass’y 1 BD
1-20 DWAK-A780JBK0 Panel ass’y 1 AZ
1-21 PFILMA065JBEF Air filter 2 AN
1-22 HDEC-B021JBEA Decoration panel 1 AL
1-23 GCOVAA006JBFE Front panel cover 1 AD
1-24 HBDG-A059JBEA Badge 1 AF
1-25 HPNL-A119JBTB Open panel 1 AX
1-26 MARMPA006JBFA Open arm L 1 AC
1-27 MARMPA007JBFA Open arm R 1 AC
1-28 GWAK-A178JBFC Front panel 1 AX
1-29 LHLD-A194JBF0 Panel center holder 1 AC
1-30 MARMPA008JBFA Arm L 1 AC
1-31 MARMPA009JBFA Arm R 1 AC
1-32 PGUMSA113JBE0 Damper rubber 1 AE
1-33 PCOV-A207JBE0 Drain cover 1 AC
1-34 PFPFPA905JBE0 Panel insulator A 1 AA
1-35 PFPFPA774JBE0 Cabinet insulator 1 AC
1-36 PGUMSA135JBE0 Damper rubber 2 AB
1-37 CPNL-A307JBK0 Open panel ass’y 1 AY
1-38 PCUS-A026JBE0 Cushion 12 1 AC
1-39 LHLD-A278JBE0 Guard holder 4 AD
1-40 LHLD-A181JBFA Pipe holder 1 AC
1-41 LHLD-A161JBF0 Pipe holder 1 AD
1-42 QW-VZC636JBE0 Fan motor lead 1 AG
1-43 PSEL-B778JBE0 Aluminum tape 1 AC
1-44 PSEL-B779JBE0 Aluminum tape 1 AB
1-45 PSEL-B780JBE0 Aluminum tape 1 AD
1-46 PSEL-B863JBE0 Aluminum tape 1 AC
1-47 TSPC-C986JBRA Name label 1 AD
1-48 TLABCB257JBR0 Wiring diagram 1 AD
CONTROL BOX PARTS
2- 1 DSGY-A878JBK0 Display unit 1 AS
2- 2 DPWBFA047JBK0 Switch board unit 1 AP
2- 3 QACC-A194JBE0 Power supply cord 1 AU
2- 4 QTAN-A127JBE0 Terminal board(3p) 1 AN
2- 5 QTAN-A088JBE0 Terminal board(3p) 1 AP
2- 6 DPWBFA154JBK0 COntrol board unit 1 BN
2- 7 PSEL-B777JBE0 Aluminun tape 1 AC
2- 8 RTRN-A182JBE0 Transformer 1 AY
2- 9 RC-HZA286JBE0 Fan motor capacitor 1 AY
2-10 RTHM-A296JBE0 Thermistor 1 AN
2-11 LHLD-A095JBF0 Thermistor holder 1 AC
2-12 PBOX-A133JBF0 Control box 1 AG
2-13 HPNLCA564JBF0 Control cover 1 AG
2-14 HPNLCA565JBEA Operation panel 1 AG
2-15 LHLD-A141JBFA Cord holder 1 AC
2-16 PSEL-B859JBE0 Aluminun tape 1 AC
2-17 PSHE-A072JBE0 Protect paper 1 AB
2-18 PSHE-A095JBE0 Protect sheet 1 AB
2-19 LHLD-A224JBFE Cord clamp 1 AG
2-20 RH-IXA519JBE0 Microcomputer(IC1) 1 AX
2-21 RH-IZA149JBE0 Integrated circuit(IC2) 1 AE
2-22 RIC--A022BDE0 TIntegrated circuit(IC3) 1 AE
2-23 RIC--A025BDE0 Integrated circuit(IC4) 1 AE

23
AH-A129E
AU-A129E

REF. NO. PART NO. DESCRIPTION Q'TY CODE


2-24 RH-IZA140JBE0 Integrated circuit(IC5) 1 AE
2-25 RH-IZA337DRE0 Integrated circuit(IC6) 1 AK
2-26 VHRS201D01/-6 Solid state relay(SSR) 1 AK
2-27 RRLYJA032JBE0 Relay 1 AU
2-28 RFIL-A042JBE0 Coil(L) 1 AM
2-29 RH-VZA025JBE0 Varistor(NR) 1 AD
2-30 RC-QZA096JBE0 Capacitor(C1) 1 AE
2-31 QFS-AA050JBE0 Fuse 1 AD
CYCLE PARTS
3- 1 CPIPCA402JBK0 Pipe assembly 1 BB
3- 2 PEVA-A248JBE0 Evaporator 1 BT
ACCESSORY PARTS
4- 1 LX-NZ0247JBE0 Special nut 7 AB
4- 2 CRMC-A490JBE0 Wireless remote controller 1 BG
4- 3 TINS-A565JBR0 Installation manual 1 AF
4- 4 TINSEA221JBR0 Operation manual 1 AR
4- 5 PPLTNA020JBW0 Mounting angle 1 AP
4- 6 FCOV-A013JBFA Screw cover 3 AB
4- 7 XTTSD45P30000 Tapping screw 6 AA
4- 8 LX-BZA106JBE0 Special screw 1 AD
4- 9 TLABPA175JBR0 Louver label 1 AB
4-10 TINS-A566JBR0 Installation manual 1 AD
SCREWS AND NUTS
6- 1 LX-BZA075JBE0 Special screw 1 AA
6- 2 XREUW50-06000 Ring 2 AB
6- 3 XZPSD40P14000 Special tap screw 4 AA

HOW TO ORDER REPLACEMENT PARTS

To have your order filled prompty and correctly, please furnish the following information.

1. MODEL NUMBER 2. REF. NO.


3. PART NO. 4. DESCRIPTION

24
AH-A129E
AU-A129E

1 2 3 4 5 6

INDOOR UNIT
A A

1-35

4-2
4-5
4-4

B 1-40 4-1 4-7 4-8 B

1-41 4-3
4-10
1-15

2-13
2-2 2-17
2-10 2-12
C 3-2 1-19 2-14 2-7 C
3-1
2-9 2-18
2-7
2-11 1-38 1-32
2-8
2-10 6-1 1-46
2-15
2-16
D D
1-39
1-33 2-4
1-36 1-11
2-1
1-3
2-5 2-3
2-19
1-10
1-16
1-14 1-5
1-6
1-2
E E
4-9
1-12 1-4
1-42 1-9
1-7 1-8
1-12
1-1
1-17 1-18
1-30

1-23 1-13
F 1-21 1-43 F
6-3

1-31
1-26

1-29
1-25

1-48
G G
6-2 1-45
1-27 1-20 1-28
1-44
1-34

1-24 1-37
1-47
4-6 1-22

H H

1 2 3 4 5 6
25
AH-A129E
AU-A129E

REPLACEMENT PARTS LIST [AU-A129E]


REF. NO. PART NO. DESCRIPTION Q'TY CODE
CABINET AND UNIT PARTS
1- 1 CMOTLA593JBE0 Fan motor 1 BQ
1- 2 NFANPA020JBEA Propeller fan 1 AW
1- 3 PANGKA018JBP0 Motor stay angle 1 AP
1- 4 PSKR-0106JBP0 Bulkhead 1 AX
1- 5 GPLTPA014JBFA Left side cover 1 AR
1- 6 GFTA-A387JBF0 Terminal cover 1 AH
1- 7 GBOX-A007JBFA Right side cover 1 AR
1- 8 GCAB-A105JBTA Cabinet 1 BA
1- 9 GGADFA030JBTA Fan guard 1 AY
1-10 PSEL-A346JBE0 Bulkhead seal 1 AK
1-11 PSPF-A696JBE0 Compressor cover 1 AZ
1-12 TSPC-C984JBR0 Name label 1 AE
1-13 TLABBA029JBRA Sharp badge 1 AC
1-14 CCHS-A661JBTA Base pan ass'y 1 BH
1-15 PSPF-A277JBE0 Angle seal 1 AK
1-16 PSEL-A347JBE0 Angle seal 2 AK
1-17 PSEL-A344JBE0 Condenser seal 1 AK
1-18 PSEL-A345JBE0 Cabinet seal 1 AK
1-19 LBSHCA022JBE0 Bushing 1 AE
CONTROL BOX PARTS
2- 1 TLABCB257JBR0 Wiring diagram 1 AD
2- 2 TLABPA182JBE0 Badge 1 AC
2- 3 QW-VZD440JBF0 Comp. wire ass'y 1 AP
2- 4 RC-HZA389JBE0 Runnning capacitor 1 BC
2- 5 RC-HZA154JBE0 Fan motor capacitor 1 AX
2- 6 QTAN-A153JBE0 Terminal board 1 AF
2- 7 LHLD-0227JBM0 Cord holder 1 AC
2- 8 PCOV-A455JBP0 Capacitor cover 1 AF
2- 9 PCOV-A471JBP0 Terminal cover 1 AR
CYCLE PARTS
3- 1 PCMPRA290JBE0 Compressor 1 CH
3- 2 PCON-A410JBP0 Condenser 1 CA
3- 3 DVLV-A189JBK0 2-way valve unit 1 BB
3- 4 LX-NZ0133JBE0 Flare nut 1 AE
3- 5 LX-NZA081JBE0 Bonnet 1 AG
3- 6 PCAP-A006JBF0 Nut bonnet 1 AB
3- 7 DVLV-A286JBK0 3-way valve unit 1 BF
3- 8 LX-NZ0255JBE0 Flare nut 1 AH
3- 9 LX-NZA034JBE0 Service nut 1 AD
3-10 PCAP-0045JBE0 Nut bonnet 1 AD
3-11 DCPY-A185JBK0 Capillary tube ass'y 1 AP
3-12 LX-NZA037JBE0 Valve cap 1 AG
3-13 GLEG-A085JBE0 Compressor cushion 3 AK
3-14 LX-NZA048JBE0 Special nut 3 AB
3-15 PCOV-A378JBE0 Terminal cover 1 AH
3-16 LX-NZA152JBE0 Special nut 1 AD
3-17 PSEL-B172JBE0 Terminal gasket 1 AD
3-18 PSEL-B722JBE0 Rubber washer 1 AE
3-19 PGUMSA205JBE0 Damper rubber 1 AC
3-20 PSEL-B765JBE0 Insulator 1 AE
3-21 PSEL-B770JBE0 Insulator 1 AD
SCREWS AND NUTS
6- 1 LX-BZA078JBE0 Special screw 4 AB
6- 2 LX-BZA075JBE0 Special screw 1 AA
6- 3 LX-NZA030JBE0 Special nut 1 AB
6- 4 LX-CZA038WRE0 Special screw 2 AA
6- 5 LX-BZA076JBE0 Special screw 4 AA
6- 6 XTTUW40P16000 Tapping screw 2 AB
6- 7 LX-WZA019JBE0 Washer 1 AD

HOW TO ORDER REPLACEMENT PARTS

To have your order filled prompty and correctly, please furnish the following information.

1. MODEL NUMBER 2. REF. NO.


3. PART NO. 4. DESCRIPTION

26
AH-A129E
AU-A129E

1 2 3 4 5 6

OUTDOOR UNIT
A A

1-5

3-2 1-14
1-17
B B

3-16
3-18
3-15
3-17
3-11
6-2

C C
3-19
3-20
1-19
1-15 1-16
3-14 3-3 3-4
1-10 3-6
1-3
6-1
3-8
3-13 3-1 3-10
D 1-16 D
1-2 3-7 3-5
1-4 3-9 6-1 6-1
6-1 3-12

3-21 1-11

6-7
1-1
E E
6-3

1-8

1-7
2-8
6-5 2-4
F 6-4 F

2-5
2-1
2-9
1-21 2-6

2-7
G 6-6 G
1-9 1-6
1-13 6-4 6-6
1-12

2-2

H H

1 2 3 4 5 6
27
AH-A129E
AU-A129E

28 '99 SHARP CORP. (2U0.85E) Printed in Netherlands

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