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AY/AE-A079E

AY/AE-A099E

SERVICE MANUAL
S2915AYA099E/

SPLIT SYSTEM
ROOM AIR CONDITIONERS
INDOOR UNIT
MODELS AY-A079E
AY-A099E
OUTDOOR UNIT

AE-A079E
AE-A099E
In the interests of user-safety (Required by safety regulations in some
countries) the set should be restored to its original condition and only
parts identical to those specified should be used.

TABLE OF CONTENTS
Page
SPECIFICATIONS ........................................................................................................................................... 2
EXTERNAL DIMENSIONS ............................................................................................................................... 3
WIRING DIAGRAMS ....................................................................................................................................... 4
ELECTRICAL PARTS ...................................................................................................................................... 5
MICROCOMPUTER CONTROL SYSTEM ...................................................................................................... 8
FUNCTIONS ................................................................................................................................................... 9
TROUBLESHOOTING OF THE CONTROL CIRCUIT .................................................................................. 17
REFRIGERATION CYCLE ........................................................................................................................... 21
PERFORMANCE CURVES .......................................................................................................................... 23
REFRIGERANT PIPE AINSTALLATION WORKS ......................................................................................... 24
DISASSEMBLING PROCEDURE ................................................................................................................. 25
REPLACEMENT PARTS LIST ....................................................................................................................... 29

SHARP CORPORATION

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AY/AE-A079E
AY/AE-A099E

SPECIFICATIONS
ITEMS INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT
AY-A079E AE-A079E AY-A099E AE-A099E
Cooling capacity kW 2.1 2.6
Heatpump kW 2.4 3.0
Heating capacity
Moisture removal Liters/h 0.9 1.2
Electrical data
Phase – Single
Rated frequency Hz 50
Rated voltage range V 198 to 264
Rated voltage V 220 - 240
Rated current Cool A 3.2 - 3.1 4.1 - 3.9
Heat A 2.9 - 2.8 4.0 - 3.9
Rated input Cool W 680 - 720 890 - 920
Heat W 630 - 670 880 - 920
Power factor Cool % 97 - 97 99 - 98
Heat % 99 - 99 99 - 98
Compressor Type Hermetically sealed rotary type
Model 2PS134D5AA01 RH174VHET
Oil charge 270cc (SUNISO 4GDID) 300cc (DIAMOND MS56)
Refrigerant system Evaporator Louver fin and Grooved tube type(7mm tube)
Condenser Corrugate Fin and Grooved tube type
Control Capillary tube
Refrigerant volume 690g 730g
De-lce system Micro computer controled reverse sysetm
Noise level High dB(A) 33 43 38 43
(at cooling) Med. dB(A) 29 – 31 –
Low dB(A) 26 – 27 –
Fan system
Drive Direct drive
Air flow quantity High m3/min. 5.8 20 7.1 20
3
(at cooling) Med. m /min. 4.9 – 5.3 –
Low m3/min. 4.3 – 4.4 –
Fan Cross flow fan Propeller fan Cross flow fan Propeller fan
Connections
Refrigerant coupling Flare type
Refrigerant tube size Gas, Liquid 3/8", 1/4"
Refrigerant pipe sets No. AZ-24H5E; 5m(16.4ft), AZ-24H7E; 7m(23ft)
Drain piping mm(Inches) O.D ø 18(45/64)
Others
Safety device Compressor: Overload protector(MRA98589) Compressor: Overload protector(Internal)
Fan motors: Thermal fuse
Fuse, Micro computer control
Air filters Polypropylene net (Washable)
Net dimensions Width mm 790 720 790 720
Height mm 270 535 270 535
Depth mm 155 236 155 236
Net weight kg 7 27 7 31
Note: The condition of star ( ) marked item are ‘IEC 378’.

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AY/AE-A079E
AY/AE-A099E

EXTERNAL DIMENSIONS

790
155

270
58 19.5

Length unit (mm)


182

Remote control
Figure E-1. INDOOR UNIT for AY-A079E and AY-A099E

58
245

236
228
535

20˚

430 143 278


720 55
775
Figure E-2. OUTDOOR UNIT for AE-A079E and AE-E099E
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AY/AE-A079E
AY/AE-A099E

WIRING DIAGRAMS

TERMINAL INDOOR UNIT OUTDOOR UNIT


THERMAL FUSE BOARD 2
5 CONTROL BOARD UNIT 1 N N
RE 7 250V RY BL
RE IN OUT
1
BK 1 1
2 BCN1 FUSE
WH CN2 T2.5A C.T. 2 2
WH
TRANSFORMER PU
RY2 (E) 3 3
BCN2 RY3 (F) OR
SWITCH CN201 NR
UNIT CN7 VARISTOR SSR G(Y)
G(Y) TERMINAL TERMINAL
RECEIVER BOARD

UNIT TO UNIT CORD


& LED UNIT CN101 CN6 BOARD 1
(A) (B) 5 3 1 CN1
CN4 G(Y) G(Y)
1 RE THERMAL L
2 FUSE BR BR
FAN MOTOR
THERMISTOR 3 N
(ROOM TEMP.) 4 BL GR BL BL
THERMISTOR 5 POWER
(PIPE TEMP.) 6 CN5 R.P.M SUPPLY
SIGNAL CORD
LOUVER CN3 BL EVAPORATOR
MOTOR
CONTROL FAN MOTOR
CAPACITOR BK : BLACK RE : RED
BOARD 400V 1µF BL : BLUE WH : WHITE
BL
UNIT 2 BR : BROWN OR : ORANGE
GR : GRAY PU : PURPLE
G(Y) : GREEN–YELLOW

Figure W-1. Wiring Diagram for AY-A079E and AY-A099E

INDOOR UNIT OUTDOOR UNIT


TERMINAL BOARD 2 TERMINAL BOARD
G(Y) G(Y) MOTOR PROTECTOR
CONDENSER
I I BK
2 2
RE
3 3 BK

N N
RE THERMAL
UNIT TO UNIT CORD

N BL FUSE C
L
FAN VALVE COMPRESSOR
MOTOR COIL MOTOR
TERMINAL R S
BORAD 1 RE WH
BK BL

BL FAN MOTOR RUNNING


CAPACITOR CAPACITOR
400V 1.5µF 370V 25µF
BK :BLACK
BL :BLUE
G(Y) :GREEN-YELLOW BL
RE :RED
WH :WHITE RE

Figure W-2. Wiring Diagram for AE-A079E

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AY/AE-A079E
AY/AE-A099E

INDOOR UNIT OUTDOOR UNIT


TERMINAL BOARD 2 TERMINAL BOARD
G(Y) G(Y)
CONDENSER
I I BK
2 2
RE
3 3 BK

N N
RE THERMAL
MOTOR

UNIT TO UNIT CORD


N BL FUSE PROTECTOR C
L
FAN VALVE COMPRESSOR
MOTOR COIL MOTOR
TERMINAL R S
BORAD 1 RE WH
BK BL

BL FAN MOTOR RUNNING


CAPACITOR CAPACITOR
400V 1.5µF 370V 25µF
BK :BLACK
BL :BLUE
G(Y) :GREEN-YELLOW BL
RE :RED
WH :WHITE RE

Figure W-3. Wiring Diagram for AE-A099E

ELECTRICAL PARTS
For Model AY-A079E and AE-A079E
DESCRIPTION MODEL REMARKS SITE
Compressor 2PS134D5AA01 220/240V, 50Hz, 650W AE
Indoor fan motor ML-A411 220/240V, 50Hz AY
Outdoor fan motor ML-A592 220/240V, 50Hz AE
Indoor fan motor capacitor – 400V, 1µF AY
Outdoor fan motor capacitor – 400V, 1.5µF AE
Running capacitor – 370V, 25µF AE
Transformer – Primary; AC 220V,50Hz AY
Secondary; AC16.1V, 50Hz
Fuse 250V, 2.5A AY
Reverse valve MMB-26A 240V AE
Reverse valve coil RSV-10 – AE

For Model AY-A099E and AE-A099E


DESCRIPTION MODEL REMARKS SITE
Compressor RH174VHET 220/240V, 50Hz, 800W AE
Indoor fan motor ML-A411 220/240V, 50Hz AY
Outdoor fan motor ML-A592 220/240V, 50Hz AE
Indoor fan motor capacitor – 400V, 1µF AY
Outdoor fan motor capacitor – 400V, 1.5µF AE
Running capacitor – 370V, 25µF AE
Transformer – Primary; AC 220V, 50Hz AY
Secondary; AC16.1V, 50Hz
Fuse – 250V, 2.5A AY
Reverse valve MMB-26A 240V AE
Reverse valve coil RSV-10 – AE
5
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CN2

FUSE
5V 12V C D
THERMAL FUSE 1 5
CT
7812 C1 2.5A 250V
AY/AE-A099E
AY/AE-A079E

OUT IN OUT IN 0.1µ L


IC3 IC2 4 4 250vAC POWER
D1 D2 SUPPLY
NOTE : C2 NR N
C6 + GND C5 + C4 GND +
C3 2200µ
1. : TEST POINT 100µ 0.1µ 47µ D3 D4 TR
0.22µ 35v
2. Not specified is 1/5w 10v – 50v – 25v 50v –
A
3 3 2 7 TERMINAL
10V R2 R3 C12 0.01µ 250vAC THERMAL
5V BOARD 3P
BCN2 BCN1 22k 22k PROTECTOR
CN2 S201D01 GREEN/YELLOW
JP14 SSR
DE. FAN B
2 BCN1 1
JP13 5V 13 11
DE. FAN A L EARTH LINE
JP12 5V
FREEZE B 2 BCN2 R7 CNR3 N NEUTRAL LINE
3.3k 3
JP11 NC 1 8 Q3 IN OUT
FREEZE A 3
C16 A B 1 COMPRESSOR
JP8 NC 2 7 NC FAN MOTOR RY1
R4 0.1µ C14 2 5
POWER ON IC6 C14 CAPACITOR FAN MOTOR
3 6 6.8k 50v 0.01µ 1 1000P RY2
5V NC 12V VALVE COIL
16v 50v CN1 2
4 5 E
CN201 CN7 CNR1
5V RY3 OUT DOOR
1 3 UNIT
3 3 F
R22
R40 10k 1k D9 CNR2
5V 2
AUX. 2 2 R24
4.7k
R41 10k
(TEST RUN) 1 1 3
C19 R23 R25
C13 C17 5V RPM 0.01µ
1.2k CN5

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1000P 1000P 33k

29
28
27
26
25
24
23 NC
22 NC
21
20
50v
50v 50v
JP10

KH
12V

P60
P61
P62
P63
P64
P65
P66
P40
12H/24H

GND

TEST 32
OCS IN 30
PHOTO DETECTOR UNIT 5V 5V

OCSOUT 31 NC
JP9
D. FAN OFF 5V
JP7
33 P27 P41 19 OFF WIDEH
R30 JP5 BZ D8
+ C101 CN101 CN6 10k 34 P26 P42 18 DEICE B
33µ JP4 R5 R15
– 10v 35 P25 P43 17 DEICE A 2.7k 2.7k(F) D7
1 1 Q1
(C102) 36 P24 P44 16 3
0.1µ R26 C23
680 1000P 2 5V
25v 37 P23 P45 15 1
2 2 50v 3 IC5 1 + R14
C20 R16 C9 R13
38 P22 P46 14 2k(F)
2 50V 13.7k(F) 16V 10k(F)
3 3 39 P21 F 13 1 C15 1000P 220µ –
3 0.1µ
40 P20 RESET 12 50v
(YELLOW) LED102 4 4 OCS
R29 330 41 K1 SM8313 CK1 11
(RED) LED101 5 5 42 P17 CK2 10 2 8MHz 5V
R28 680 43 P16 AGND 9 JP6 5V
IC1 10k R31

6
BCN1 BCN2 NC 44 P15 P30 8
2 Q2 SWEAT
2 3 NC 45 P14 P31 7 JP3 1
SSR D5 7 7 10k R32 TEST
RY2 46 P13 P32 6 RPM PLUSE
3 1 2
6 6 47 P12 P33 5 JP1 R19
RY1 RY3 10k R33 TH1 15k(25˚C)
R6 48 P11 P50 4 10k 3
PREHEAT
470 1 1 49 P10 P51 3 R21 10k
1/2w 10k R34 JP2 ROOM TEMP.
50 P07 P52 2 + 4
8 8 WIRELESS C21 R18 C11
51 P06 P53 1 1000P 15kF 10µ TH2 15k(25˚C)
22k(F) R35 R10 50v – 16v 5
FAN L R20 10k
12V PIPE TEMP.
12V + 6

VR
5 5 C22

P05
P04
P03
P02
P01
P00
P57
P56
P55
P54
22k(F) R36 R9 R17 C10

VDD
GND
FAN M 1000P 15kF 10µ
50v – 16v CN4
BCN1 BCN2 9

52
53
58
59
60
61
62
63
5 64 22k(F) R37 R8
FAN H

NC 54
NC 55
NC 56
NC 57
4 5V
NONE R38 R12
MODEL B
3 +
C8 C7 R39
10µ 0.1µ 22k(F) R11
2 IC4 10v – 50v MODEL A

1
LOUVER MOTOR 8
CN3

D. FAN OFF OFF WIDEH SWEAT RPM PREHEAT WIRELESS FAN L FAN M FAN H MODEL MODEL DE. FAN DE. FAN FREEZE FREEZE POWER ON
DEICE DEICE
FUNCTION 12H / 24H PLUSE CHANG/ B A B A B A
B A
OFF/ON 3/5min. ON/OFF 1/3 OFF/ON NORMAL ON/OFF

19 17 16 15 14 8 7 6 5 4 3 2 1 64 33 34 35 36 40
IC1 PIN NO. (P41) (P43) (P44) (P45) (P46) (P30) (P31) (P32) (P33) (P50) (P51) (P52) (P53) (P54) (P27) (P26) (P25) (P24) (P20)

SYMBOL JP10 JP9 JP7 JP5 JP4 JP6 JP3 JP1 JP2 R10 R9 R8 R12 R11 JP14 JP13 JP12 JP11 JP8

AY-A079E X NONE X NONE X NONE X NONE X NONE USE USE USE X NONE X NONE 140k(F) 24.9k(F) 22k(F) 133k(F) X NONE X NONE X NONE X NONE X NONE

AY-A099E X NONE X NONE X NONE USE USE USE USE USE X NONE 140k(F) 15k(F) 15k(F) 1.87k(F) 107k(F) X NONE X NONE X NONE X NONE X NONE

Figure L-1. Electronic Control Circuit Diagram for AY-A079E and AY-A099E
Fan motor capacitor Fan motor capacitor
Louver motor Indoor fan motor(R.P.M. Signal)
Indoor fan motor CN201
CN101 Thermistor

CN3 CN5
2 CN1 FAN MOTOR

COIL
2.550V CNR2 1 5 LOUVER MOTOR RPM SIGNAL
A

VALVE
IN
IC2

ORANGE
CNR1

(E) 2
(D)

PURPLE

SE
FU
FAN MOTOR
CAPACITOR
THERMISTOR CN4

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GRAY 1

R25
5 3 1
JP49

OUT
(B)
C12

OUT DOOR
FAN MOTOR(F)
C4 IN
IC3 C3
R14 QPWBFA652JBE0

NR
C5OUT FPWBFA013JBK0
Terminal board L 6 R17 1
D9

L
CT C6 C11
R13 C9 JP44 12V SW201 SW202
GND

IN
D8
3

D7 JP46

JP 27
RY2

C1
R30

R28
R29
9 C10 R18
3 Q1 1

JP42
3 CN7 1 5 1
R5 CN7
RY3 TEST AUX.
CN6

CNR3 JP48
1

RUN
CN201

OUT
16

(C1)
JP43
8

7
C8

(A1)
BLUE
JP47
13 JP41 R11 MODEL A RECEIVER UNIT

7
IC4

(FAN MOTOR CAPACITOR)


RY1 C2 11 1 JP40 MODEL B
52 C7 R12 FAN H
12V
C22
R21
R15
R20

R16

R8
5

64 FAN M

DPWBFA
Terminal board " 1 " 2 R9
D5
JP38
JP39
R39

C20

51
C21
R38

1 R36
R37

QPWBFB252JBE0(C)
R35

CN2 5
C101

S
R26 CN6
FAN L
CN101

7 C23 OSC R10

D4
D2
D1 SR
JP1

IC1

Figure L-2. Printed Wiring Board


JP51

C13 R34

2
1

(TRANSFORMER)
PREHEAT

GND JP2
R41 WIRELESSL
R33

1
R40 R32
C15
POWER ON

C17 33 JP3 RPM PULSE


19 1
JBK0(C)
DPWBFA JBK0(P) 3 R31 LED101
JP11

1
JP34 LED102
JP8 JP12

IC5 JP6
Q2
3

QPWBFB252JBE0(P) R3 SWEAT OPERATION TIMER


8

JP9 (RED) (YELLOW)


R2 20 D. FAN OFF
JP13

8 FPWBFA134JBK0
JP50

R4

JP36 5
R7

FREEZE A
DE.FAN A

D3
FREEZE B
JP14

R6
JP10
R19

C16
C19

BCN1
JP33

R24

13

C14
DE.FAN B
R23
FSGY-A141JBK0

8
BCN2 JP35
DEICE B
DEICE A

12H / 24H

C18
OFF WIDEH

R22

QPWBFB124JBE0
5V
Q3

JP37
JP5
JP7
JP4

1
1

IC6 4
1

DIP DIP

Transformer BCN2 BCN1 TRANSFORMER


AY/AE-A099E
AY/AE-A079E
AY/AE-A079E
AY/AE-A099E

Microcomputer (IC1)
The microcomputer is a CMOS, one chip, 8-bit microcomputer.
Microcomputer port allocation is as follows.

Pin Terminal Input Pin Terminal Input


No. Name Output Function No. Name Output Function
1 P53 IN MODEL B 33 P27 IN MODEL 4
2 P52 IN FAN H 34 P26 IN MODEL 3
3 P51 IN FAN M 35 P25 IN MODEL 2
4 P50 IN FAN L 36 P24 IN MODEL 1
5 P33 IN WIRELESS 37 P23 IN SWITCH AUX.
6 P32 IN PREHEAT 38 P22 IN SWITCH TEST RUN
7 P31 IN PRM PLUSE 39 P21 IN –
8 P30 IN SWEAT 40 P20 IN POWER ON
9 AGND IN 0V 41 KI IN WIRELESS SIGNAL
10 CK2 IN OSILLATION 42 P17 OUT LED OPERATION
11 CK1 IN OSILLATION 43 P16 OUT LED TIMER
12 RESET IN RESET 44 P15 OUT –
13 F OUT BUZZER 45 P14 OUT –
14 R46 IN DEICE A 46 P13 OUT (VALVE COIL)
15 R45 IN DEICE B 47 P12 OUT (OUT DOOR FAN)
16 R44 IN COMP. OFF WIDTH 48 P11 OUT RY1
17 R43 IN DEHUM. FAN OFF 49 P10 OUT SSR
18 R42 IN TEST 1 50 P07 OUT LOUVER MOTOR
19 R41 IN – 51 P06 OUT LOUVER MOTOR
20 R40 IN – 52 P05 OUT LOUVER MOTOR
21 KH IN PRM SIGNAL 53 P04 OUT LOUVER MOTOR
22 P66 IN – 54 P03 OUT –
23 P65 IN – 55 P02 OUT –
24 P64 IN – 56 P01 OUT –
25 P63 IN AC CLOCK 57 P00 OUT –
26 GND IN 0V 58 GND IN 0V
27 P62 IN – 59 VDD IN 5V
28 P61 OUT EEPROM CLOCK 60 VR IN 5V
29 P60 IN EEPROM DATA 61 P57 IN (CURRENT LEVEL)
30 OSC IN – 62 P56 IN TH1
31 OSC OUT – 63 P55 IN TH2
32 TEST IN – 64 P54 IN MODEL A

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AY/AE-A079E
AY/AE-A099E

FUNCTIONS
1. Temperature control characteristic 1-3 HEAT operation
1-1 COOL operation In the “HEAT” mode, the thermostat circuit
In the “COOL” mode, the thermostat circuit is is controlled by six thermostat lines (H01 thru
controlled by four thermostat lines (C1 thru C4). H4).

34.5 C1 40 H01
38 H02
33.5 C2 36 H1
Room temperature (˚C)

32.5 C3 35 H2

Room temperature(˚C)
33 H3
31.5 C4 31 H4

26
20.5
24
19.5 22
21
18.5
19
17.5 17

18 32 18 32
Preset temperature (˚C) Preset temperature (˚C)

Figure Y-1 Figure Y-3

1-2 DRY operation 2. Operation modes


In the “DRY” mode, the thermostat circuit is 2-1 COOL operation
controlled by three thermostat lines (D1 thru D3). The compressor turns on or off, at the thermostat
lines C3 and C4. The outdoor fan motor is also
controlled with the compressor.
33.5 D1
32.5 D2 States 1 & 3 : Compressor ON
State 2 : Compressor OFF
Room temperature(˚C)

31.5 D3
C3
Room temperature

C4
3
1
19.5
18.5
Room
temperature
17.5 transition
2
18 32
Preset temperature (˚C)

Figure Y-2 Preset temperature

Figure Y-4

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AY/AE-A079E
AY/AE-A099E

2-2 DRY operation 2-3 Heat operation


On the switch on, the compressor always starts The compressor turns on or off, at State 2 , turns
to operate for 2 minutes with fan speed “D” on continuously at State 1 & 3 .
(slower than “UL”).
The microcomputer reads the room temperature
2 minutes after this first compressor operation. States 1 & 3 : Compressor ON
States 2 : Compressor OFF/(ON)
This room temperature is set as the preset (Hot-keep function)
temperature automatically.

Room temperature
H1
The preset temperature ranges from 18˚C to
32˚C. When the room temperature is below 18˚C, H2
the preset temperature is set to 18˚C, and when 2
the room temperature is over 32˚C, the preset
temperature is set to 32˚C.
Dry operation is divided into three zones (Cooling Room
temperature
zone, Dehumidifying zone and Circulating zone) 3 transition
by thermostat lines (D1 to D3), and the 1
compressor and the fan motor are controlled in
each zone as shown in Table Y-1. Preset temperature

States 1 & 5 : Cooling zone Figure Y-6


States 2 & 4 : Dehumidifying zone
States 3 : Circulating zone
2-4 Fan only operation
D1 The indoor fan motor always turns on.
D2
Room temperature

5 3. Fan speed
1 D3 Fan speeds are given by the indoor fan motor, "H",
4 “M”, “L”, “UL” and "D" which are available in the
following operation mode.
2
Room Table Y-2
temperature
3 transition
FAN Switch HEAT COOL FAN ONLY
HIGH H M M
Preset temperature
LOW M L L
Figure Y-5
SOFT L UL UL
Table Y-1

Compressor Fan Speed


Cooling zone ON “UL”
Dehumidifying ON “D”
zone
Circulating OFF “D” or OFF
zone

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AY/AE-A079E
AY/AE-A099E

4. Hot-Keep 6. Overheating protection system


This function automatically controls the on-off operation When overloading occurs during the heating operation,
of the indoor fan motor in accordance with the on-off this system controls the outdoor fan motor according to
operation of the compressor during the heating the indoor pipe temperature to prevent the overloading
operation, thereby preventing the air conditioner from of the compressor and restrain the rise in high pressure.
delivering a cold air when the compressor is off. When the indoor pipe temperature exceeds U1˚C, the
When the room temperature exceeds the thermostat outdoor fan motor is turned off, and when the indoor
line “H1”, the compressor is turned off, and the indoor pipe temperature falls U2˚C, the outdoor fan motor
fan motor is turned off after rotating at “UL” for 30 turns on.
seconds. If 3 minutes elapse after turning off outdoor fan motor,
3 minutes after turning off the compressor, the the outdoor fan motor is turned on, when the indoor
compressor is turned on for 3 minutes. (below pipe falls U1˚C,
thermostat line H01). While over H01, the compressor
is off.
OFF OFF ON
At 10 seconds after turning on the compressor, the U1 U1
indoor fan motor is turned on.
ON
The next compressor OFF time is for 3, 8 or more than
8 minutes according to the room temperature (the time U2 U2
increases with a rise of room temperature) when 3
minutes elapse after turning on the compessor.
3 min. 3 or 8 or 15min. Within 3 minutes Over 3 minutes
3 min. (Notes)
(Notes)
Compressor ON Figure Y-9
OFF
Table Y-3
ON
Indoor UL UL
fan motor
Fan
OFF Speed
30sec. 30sec. MODELS M L UL
10sec. 10sec. Line
Thermo off time
Notes: Compressor is off when compressor OFF time is 15 minutes. U1 53˚C 53˚C 53˚C
AY-A079E
Figure Y-7 U2 49˚C 49˚C 49˚C
U1 53˚C 54˚C 54˚C
AY-A099E
5. Preheat air flow U2 49˚C 50˚C 50˚C
This function is intended to prevent cold air from being
discharged when the heating operation starts or when
defrosting.
When the indoor pipe temperature is below 29˚C at the
begining of the heat operation or after defrosting, the
indoor fan motor stays.
When the indoor pipe temperature gets higher than
29˚C, the fan motor is turned on at speed “UL” after
compensation of starting.
When the indoor pipe temperature exceeds 35˚C, the
specified fan speed is restored. When the indoor pipe
temperature falls below 30˚C, the fan speed shifts
down to “UL”. And, when the indoor pipe temperature
falls below 24˚C, the fan motor turns off. Then, over
29˚C , it turns on again at speed “UL”.

35
Pipe temperature(˚C)

30
29

24

OFF
UL Preset UL OFF UL
Fan speed

Figure Y-8
11
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AY/AE-A079E
AY/AE-A099E

7. Current control
This system, in order to prevent overcurrent during Switch ON Defrost Defrost
heating operation, controls the outdoor fan motor and
changes the indoor fan motor speed by detecting total
current.
When the current exceeds P2, the outdoor fan motor is Heating Heating Heating
automatically turned off, and when the current falls
below P4, the outdoor fan motor is turned on. Min. Max. Min. Max.
40min. 11min. 30min. 11min.
When the current exceeds P3 and the indoor fan speed
shifts down because of cold air (5. Preheat air flow), the Figure Y-11
changes in the indoor fan speed shifts up as follows, Defrost start 50sec. 10sec. 50sec. 10sec.
from "off" to "UL", or from "UL" to "L". And when the
current falls bellow P5, the indoor fan speed shift up is Compressor ON
canceled. OFF
ON MAX. 9min.
AY- AY-
Reverse
Current transition A079E A099E
Valve
OFF
P1 5.3A 6.9A ON
P2 4.5A 6.1A Outdoor
Fan Motor OFF
P3 4.0A 5.4A
ON
Input current

P4 3.4A 4.6A 60sec.


Indoor UL
P5 2.6A 4.2A Fan Motor OFF
30sec.
Preheat Air
Flow Control

Time
Figure Y-12
Outdoor Indoor Compressor
Fan motor Fan motor OFF 10. Delayed operation of the reverse valve
OFF Shift UP When the heat operation is shut down or the operating
mode is switched from heat to cool or dry, or vice versa,
Figure Y-10 the reverse valve is switched after 3 minutes.

8. Freeze preventive 11. Test run


When the indoor pipe temperature falls below -1˚C If the “TEST RUN” button in the unit is pushed during
during cool operation or dry operation, the compressor suspension of operation, cool test operation starts. At
is turned off. this time, the fan speed is set to “AUTO”.
If this button is pushed during operation, the test
9. Defrost operation starts in current operation mode. The
The defrost timer (integrating the operation time of operation LED (red) flickers during test run.
compressor) counts time with microcomputer during In cool and heat mode continuous compressor on
heat operation. operation is performed. In dry mode the operation is in
Frost of outdoor pipe is estimated by indoor pipe dehumidifying zone. In fan only mode the indoor fan
temperature (TH2), room temperature (TH1), indoor motor runs continusly.
fan speed and operation state of compressor.
In the defrost operation, first the compressor is turned 12. Timer
off, the fan speed is set to “UL” and the outdoor fan 12-1 24-HOUR PROGRAMMABLE ON/OFF TIMER
motor is turned off. ON-TIMER or OFF-TIMER can be independently
30 seconds later the indoor fan motor is turned off, 50 programmed. When the unit operates during one
seconds later the reverse valve is turned off, and 60 hour after the OFF-time is set, thermostat setting
seconds later the compressor is turned on. is automatically shifted (+1˚C in cool operation
In the end of defrosting, the compressor is turned off, and dry operation, -3˚C in heat operation, 16˚C -
the outdoor fan motor is turned on, 50 seconds later the 32˚C).
reverse valve is turned on, 60 seconds later the When the ON-timer is set in heat operation and
compressor is turned on, starting heat operation. cool operation, operation starts before 0 to 30
At this time, the indoor fan motor is turned off or the fan minutes(depends on the room temperature) so
speed is set to “UL” if preheat air flow function is that preset temperature is obtaind at set time.
effective.
12-2 ONE-HOUR TIMER
When ONE-HOUR timer is set, the unit turns off
automatically after one hour. The one hour timer
operation has priority over other time operation,
such as the TIMER ON and TIMER OFF. If the
ONE-HOUR TIMER button is pressed again
during operation, the unit will operate additionally
for another one hour.
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13. Automatic air conditioning 15. Outputs in each operation mode


When automatic air conditioning is selected, the
operation mode and preset temperature are set Table Y-5
automatically according to the room temperature on
starting operation. Mode Compressor Outdoor Indoor Valve
Fan Motor Fan Motor Coil
C
Table Y-4 O Cooling ON ON ON OFF
O
L Circulating OFF OFF ON OFF
Room temperature Operation Preset
at operation start Mode Temperature Normal ON ON ON ON
OFF OFF ON/UL/OFF ON
Above 28˚C 26˚C H
26˚C 28˚C COOL 25˚C E Preheat
A Air Flow ON ON UL/OFF ON
24˚C 26˚C 24˚C T Control
21˚C 24˚C DRY Room temperature
at operation start ON Defrost ON OFF OFF OFF
D Cooling L/UL OFF
Below 21˚C HEAT 23˚C
R Dehumidiflying ON ON UL/D OFF
Y Circulating OFF OFF D/OFF OFF
14. Automatic fan speed
When the automatic fan speed is selected in cool or FAN ONLY OFF OFF ON OFF
heat operation, the fan speed is automatically changed
by the thermostat lines C1 to C3 in cool operation, and 16. Power on start
H1 to H4 in heat operation. If the connecting wire "POWER ON" (JP8) is cut on the
PWB ass'y, when the power is supplied by turning on
a.COOL operation a circuit breaker, the air conditioner automatically
starts of operation in "AUTO".
(Refer to Figure L-2. Printed Wiring Board.)
States 1 & 5 :"M"
States 2 & 4 : "L"
States 3 : "UL" C1
17. AUTO RESTART
Power failure occurs during operation, the unit will
Room temperature

C2 retart in the same operation mode as before after


5
C3 power recovery.
1
4 (Refer to Figure L-2. Printed Wiring Board.)

2 18.Test mode
Room 18-1 TEST 1 (For control circuit operation checking)
temperature Make terminals 1 and 2 of connector CN4 short-
3 transition circuited and supply the power.
Hereby the timer's period becomes shortened.
Preset temperature In this test mode, the control times are shortend
as follows.
Figure Y-13
The operation LED flicker's period
b. HEAT operation
not
in Test run shortened
States 1 & 7 : "H" The protector timer
States 2 & 6 : "M"
States 3 & 5 : "L"
The defrost timer
States 4 : "L"/"UL"/OFF
H1 Other controls; 1/60 (ex.; 3 min. to 3 sec.)
Room temperature

4 H2
18-2 TEST 2 (For output of each operation checking)
H3 Keep pushing both the buttons, "AUX." and
3
5 H4 "TEST RUN", and supply the power, the system
2 will go to the test 2 mode. In this mode, the
6 output of operation is switched by pushing the
1 Room
7
temperature
"TEST RUN" button in the unit or the "OI" button
transition in the remote controller. Use the "AUX." button
to back to step 1.
Preset temperature Normal outputs are shown in Table Y-6 and Y-7.
Figure Y-14

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19.Diagnosis procedure
When indoor fan motor is out of order or compressor lock occurs, the compressor, inddor fan motor, outdoor fan
motor, and louver are all stopped and the operation LED(red) turns on or off syncronously with the timimg of the
timer LED.
When the thermistor for room temperature or pipe temperature is open or short state, the operation LED turns on
or off syncrnoously with the timing of the timer LED by pushing continously for more than three seconds both
"TEST" button and "AUX." button.
1sec. 1sec.
ON
Timer 4sec.
LED
OFF

Indoor Operation ON
fan motor LED
OFF

ON
Comp.-lock Operation
LED
OFF

Thermistor Operation ON
short state LED
OFF

Thermistor Operation ON
open state LED
OFF

Timing chart of Timer LED and Operation LED of DIAGNOSIS PROCEDURE.


When "OI" button the remote controller or "AUX." button in the unit is pushed, the unit is free from DIAGNOSIS
PROCEDURE.

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Table Y-6 [AY-A079E]

Lamps Indoor Louver


Step Output for outdoor unit Fan motor
RED YELLOW
1 OFF 1 2 OFF OPEN
2 Compressor Flickering ON D OFF
3 Reverse Valve ON OFF H OFF
4 Outdoor Fan Motor ON ON L CLOSE
5 OFF ON OFF D OFF
6 OFF OFF 3 UL OFF
7 OFF OFF OFF 4 H OFF
8 OFF OFF OFF M OFF
9 OFF OFF OFF L OFF
10 OFF OFF ON OFF OFF
11 OFF OFF OFF OFF OFF
12 OFF ON OFF OFF OFF
13 OFF OFF OFF OFF OFF
14 OFF ON ON OFF OFF
15 OFF ON ON OFF OFF
16 OFF ON OFF OFF OFF
17 OFF OFF OFF OFF OFF
18 OFF OFF OFF OFF OFF
19 OFF OFF OFF OFF OFF
20 OFF ON OFF OFF OFF
21 OFF OFF ON OFF OFF
22 OFF ON ON OFF OFF
23 OFF OFF OFF OFF OFF
(Back to step 1)

1 : 7˚C Room temp. 42˚C ON


: 7˚C (Room temp.) or (Room temp.) 42˚C OFF

2 : –2˚C Pipe temp. 42˚C ON


: –2˚C (Pipe temp.) or (Pipe temp.) 42˚C OFF

3 : 0.1V (P57 input voltage) 0.45V ON


: 0.1V (P57 input voltage) or (P57 input voltage 0.45V) OFF
4 : When Power on start is effective, Timer LED(yellow) is ON.

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Table Y-7[AY-A099E]

Lamps Indoor Louver


Step Output for outdoor unit Fan motor
RED YELLOW
1 OFF 1 2 OFF OPEN
2 Compressor Flickering ON D OFF
3 Reverse Valve ON OFF H OFF
4 Outdoor Fan Motor ON ON L CLOSE
5 OFF ON OFF D OFF
6 OFF OFF 3 UL OFF
7 OFF OFF OFF H OFF
8 OFF OFF OFF M OFF
9 OFF OFF OFF L OFF
10 OFF OFF ON OFF OFF
11 OFF OFF OFF OFF OFF
12 OFF ON OFF OFF OFF
13 OFF ON OFF OFF OFF
14 OFF ON ON OFF OFF
15 OFF ON OFF OFF OFF
16 OFF ON OFF OFF OFF
17 OFF OFF OFF OFF OFF
18 OFF ON OFF OFF OFF
19 OFF ON OFF OFF OFF
20 OFF OFF ON OFF OFF
21 OFF ON OFF OFF OFF
22 OFF OFF ON OFF OFF
23 OFF OFF OFF OFF OFF
(Back to step 1)

1 : 7˚C Room temp. 42˚C ON


: 7˚C (Room temp.) or (Room temp.) 42˚C OFF

2 : –2˚C Pipe temp. 42˚C ON


: –2˚C (Pipe temp.) or (Pipe temp.) 42˚C OFF

3 : 0.1V (P57 input voltage) 0.45V ON


: 0.1V (P57 input voltage) or (P57 input voltage 0.45V) OFF
4 : When Power on start is effective, Timer LED(yellow) is ON.

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TROUBLESHOOTING GUIDE OF CONTROL CIRCUIT

The machine does not function


at all with remote controller and
switches on the indoor unit.

Using a tester, measure the measure the secondary voltage


voltage between terminal " 1 " of transformer.
and " 2 " of connector CN2 on
PWB ass'y.

Is the measured value NO


approx. 16.0 Vac ?

YES
NO
Replace the PWB with a new Is the 2.5A fuse down ?
one.

YES

Replace the fuse and varistor Replace the ftransformer with


with new ones. a new one.

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The machine does not function


with remote controller

Push butt "OI" on on the wireless


remote controller.

Is transmitting NO NO
Are batteries of the
indicator of the remote wireless remote controller
controller active ? proper ?

YES YES Replace the batteries


with new ones.

Replace the wireless


remote controller.
Does beep sound YES
from the indoor unit ?

NO

Is indicator lamp of YES


indoor unit proper ?
Does connector NO
CN101 & CN6 connect PWB is normal.
in place ? Inspect the outdoor unit.
NO

YES
Connect the Replace the
connector PWB with a
properly. new one.

Using a tester,
measure the voltage When the signal is NO
between terminals received, does the voltage
of resistor R15 change ?
on the PWB ass'y.
Replace the display unit
YES with a new one.

Push the button "OI".


Replace the PWB with a new
one.

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CHARACTERISTIC OF TH1 & TH2

The room is not cooled at all 180


or not cooled.
The compressor does not operate. 160

140

120
Push the button "TEST RUN" on
the indoor unit, and wait 3 minutes. 100

80
25˚C
60 15K
Using a tester, measure voltage at
the terminals on the terminal board. 40

20

0
-10 0 10 20 30 40˚C
Fig. 1
Is the voltage
between terminal "N" and NO
"1" of the terminal board the
power supply voltage ?

Replace the PWB ass'y with a new one.


YES

Measure resistances of TH1 and TH2.

Are the resistances NO


conformed Fig. 1 ?

YES Replace the thermistor ass'y with a new one.

The control circuit is normal.


The compressor may be defective.
The running capacitor may be defective.
Refrigerant may be leaked.
The outdoor fan motor may be defective.
The outdoor fan motor capacitor may be defective.

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The room is not heated at all or not heated.


The compressor does not operate.

Select HEAT MODE with remote controller.


And then start operation.

Push the button of "TEST RUN" on the


indoor unit, and wait 3 minutes.

Using a tester, measure voltages at the


terminals on the terminal board.

Is the voltage
between terminal "N" and NO
"1" of the terminal board the
power supply voltage ?

YES

Is the voltage
between terminal "N" and NO
"2" of the terminal board the NO
power supply voltage ?

YES

Is the voltage
between terminal "N" and NO
"3" of the terminal board the
power supply voltage ?

Replace the PWB ass'y with a new one.


YES

The control circuit board is normal.


Refrigerant may be leaked.
The running capacitor may be defective.
The outdoor fan motor may be defective.
The outdoor fan motor capacitor may be defective.
The compressor may be defective.
The thermistor may be defective.

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REFRIGERATION CYCLE

Indoor unit Evaporator

3
Flare coupling Flare coupling

Outdoor unit Flare coupling Flare coupling

Strainer S
Compressor Capillary
tube A
1
Capillary
tube B Check
valve
Accumulator

4 Condenser 2
S
Reverse Strainer
valve

Figure R-1. Refrigeration Cycle for AY-A079E and AY-A099E

At Cooling At Heating

Figure R-2. Flow of Refrigerant for AY-A079E and AY-A099E

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Cycle temperature and service port pressure

ISO Cooling and Heatpump condition


(at 220V REFRIGERANT PIPE LENGTH 7.5 m)
Model AY-A079E AY-A099E
NO. Condition Cooling Heating Cooling Heating
1 78˚C 65˚C 80˚C 84˚C
2 43˚C 2˚C 44˚C 1˚C
3 11˚C 33˚C 11˚C 35˚C
4 8˚C 1 ˚C 6˚C 3 ˚C
Service port pressure 0.52MPa 1.49MPa 0.47MPa 1.75MPa
Gauge pressure
ISO Cooling and Heatpump condition
Indoor side Outdoor side
Temperature (˚C) Relative humididity (%) Temperature (˚C) Relative humididity (%)
Cooling 27 47 35 40
Heating 20 37 7 87

Dimension of Capillary tube

MODEL AE-A079E AE-A099E


O.D. I.D. L O.D. I.D. L
Capillary tube A ø 2.7 ø 1.5 800 ø 2.7 ø 1.5 700
Capillary tube B ø 2.7 ø 1.4 600 ø 2.7 ø 1.5 700

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PERFORMANCE CURVES

Indoor air temp. : 27˚C


Indoor humidity : 47RH% Indoor air temp. : 20˚C
Indoor fan speed : Hi Indoor fan speed : Hi
Power source : 220V 50Hz Power source : 220V 50Hz
11900 3.5 13600 4.0

11900 3.5
Cooling capacity (BTU/h)

Cooling capacity (BTU/h)


10200 3.0
10200 3.0
(KW)

(KW)
8500 2.5 8500 2.5

6800 2.0
6800 2.0
5100 1.5

5100 1.5 3400 1.0


1500

1000

1000
Input(W)

Input(W)
500
500

0
15 50
14
Outlet air temp.(˚C)

45
Outlet air temp.(˚C)

13
40
12

11 35

10
30
9
25
8
7 20
30 31 32 33 34 35 36 37 38 39 40 –10 –8 –6 –4 –2 0 2 4 6 8 10
Outside air temp.(˚C) Outside air temp.(˚C)

Figure P-1. At Cooling for AY-A079E Figure P-2. At Heating for AY-A079E

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Indoor air temp. : 27˚C


Indoor humidity : 47RH% Indoor air temp. : 20˚C
Indoor fan speed : Hi Indoor fan speed : Hi
Power source : 50Hz, 220V Power source : 50Hz, 220V

11900 3.5 13600 4.0

11900 3.5
Cooling capacity(BTU/h)

Cooling capacity(BTU/h)
10200 3.0

10200 3.0
(KW)

(KW)
8500 2.5
8500 2.5

6800 2.0 6800 2.0

5100
1.5 1.5
5100
3400
1.0
1000 1000
Input(W)

500 Input(W) 500

15

14 0

13 50
Outlet air temp.(˚C)

Outlet air temp.(˚C)

12 45

11 40

10 35

9 30

8 25
7 2-
30 31 32 33 34 35 36 37 38 39 40 -10 -8 -6 -4 -2 0 2 4 6 8 10
Outside air temp.(˚C) Outside air temp.(˚C)

Figure P-3. At Cooling for AY-A099E Figure P-4. At Heating for AY-A099E

REFRIGERANT PIPE INSTALLATION WORKS


Refrigerant pipe length and level difference between the indoor and outdoor units.

PIPE SIZE STANDARD PERMISSIBLE PERMISSIBLE LEVEL


GAS LIQUID LENGTH DIFFERENCE
3/8" 1/4" 10 m 5m

The shorter refrigerant pipe, the highter the machine capabillity. Keep the pipeline as short as possible.

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DISASSEMBLING PROCEDURE
FOR INDOOR UNIT MODEL AY-A079E/AY-A099E

CAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY SERVICING

1. Remove the 2 screw covers in the front panel. 4. Close the open panel softly, and then press " B " and
" C " of it securely.
Remove the front panel ass'y as to lift up.

B B
C

2. Removr 2 fixed screws.

5. Loose a cord clamp screw and take it out.

3. Pull the open panel at " A " toward you.


Remove a fixed screw.

A A 6. Loose 3 screws on the terminal board and take out


the unit-to-unit cord from it.

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7.Take the thermistor holder from evaporator. 11.Loosen 4 screws fixing control box and take out control
ass'y.

8.Take out the thermistor from evaporator.


12.Loose a screw fixing drain pan ass'y.(Right side)

9.Disconnect fan motor connectors and others.


13.Loose 2 screws fixing drain pan ass'y.(Left side)

10.Loose 1 screw for a pipe cover and take it out.


Loose the earth screw. 14.Loose a screw fixing drain hose.

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15.When assembling make sure that O-ring is fitted to 19.Loosen 2 screws fixing evaporator.
the drain hose.

O-ring

Drain hose
O-ring

(Section)

16.Take out the drain pan ass'y. 20.Take out the fan bearing ass'y.

17.Loose a screw fixing cross flow fan to motor. 21.Take out the cross flow fan while slightly lifting the
evaporator.

18.Slide the cross fan leftward to depart from the motor


shaft and take out fan motor.

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FOR OUTDOOR UNIT MODEL AE-A079E AND AE-A099E

CAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY SERVICING

1 Remove the three (3) screws holding the right side 3 Remove the another screws holding the cabinet and
plate and take it out. take it out..
2 Remove the three (3) screws holding the left side
plate and take it out.
2
Left side plate
NOTE: Number as shown in following
figure is the moval order.

Condenser

Compressor

Fan motor

Propeller fan Cabinet


Right side plate

Fan guard Fig. D-1


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REPLACEMENT PARTS LIST [AY-A079E/AY-A099E]


REF. NO. PART NO. DESCRIPTION Q'TY CODE
CABINET AND UNIT PARTS
1- 1 CMOT-A273JBK0 Fan motor sub assembly 1 BN
1- 2 NFANCA042JBE0 Cross flow fan 1 BC
1- 3 CSRA-A444JBK0 Drain pan assembly 1 BK
1- 4 MJNTPA040JBFF Louver link 3 AC
1- 5 MLOV-A135JBFF Horizontal adjustment louver A (Vertical louver A) 9 AC
1- 6 MLOV-A136JBFF Horizontal adjustment louver B (Vertical louver B) 3 AC
1- 7 MLOV-A133JBFE Vertical adjustment louver A (Horizontal louver A) 1 AK
1- 8 MLOV-A134JBFE Vertical adjustment louver B (Horizontal louver B) 1 AK
1- 9 PPACGA002JBE0 O ring 1 AA
1-10 RMOT-A050JBE0 Louver motor 1 AY
1-11 PGUMMA071JBE0 Motor cushion 1 AN
1-12 LHLD-A197JBFP Louver holder 4 AC
1-13 PGUMMA086JBE0 Motor cushion 1 AG
1-14 PCOV-A190JBE0 Drain cover 1 AE
1-15 CHLD-A053JBK0 Bearing assembly 1 AD
1-16 LHLD-A187JBFA Tube holder 1 AD
1-17 PSHE-A099JBE0 Evaporator sheet 1 AH
1-18 LSPR-A006JBE0 Sheet spring for fixing evaporator seat 2 AB
1-19 DCHS-A255JBK0 Cabinet assembly 1 AZ
1-20 DWAK-A779JBK0 Panel assembly 1 AX
1-21 PFILMA077JBEB Air filter 2 AN
1-22 HDEC-B020JBEA Display cover 1 AL
1-23 HBDG-A059JBEA Badge 1 AF
1-24 LHLD-A209JBFA Front panel hinge R 1 AF
1-25 MARMPA012JBFA Open panel hinge L 1 AD
1-26 MARMPA013JBFA Open panel hinge R 1 AD
1-27 LHLD-A208JBFA Front panel hinge L 1 AD
1-28 PBOX-A120JBK0 Louver gear assembly 1 AZ
1-29 NBRG-A026JBFA Louver bushing 2 AB
1-30 PSHE-A098JBE0 Evaporator seal 1 AC
1-31 TLABPA175JBR0 Louver seal 1 AB
1-32 TSPC-C981JBRA Name label [AY-A079E] 1 AD
1-32 TSPC-C955JBRA Name label [AY-A099E] 1 AD
1-33 PGUMSA046JBE0 Damper rubber 1 AD
1-34 CPNL-A084JBK0 Open panel assembly 1 AV
1-35 PFPFPB074JBE0 Thermistor insulation 1 AB
1-36 PHOS-A015JBE0 Drain hose 1 AL
1-37 LHLD-A204JBF0 Motor holder 1 AE
1-38 PSEL-B417JBE0 Aluminum tape 1 AC
1-39 PSEL-B418JBE0 Aluminum tape 1 AD
1-40 PSEL-B494JBE0 Aluminum tape 1 AD
1-41 PSEL-B492JBE0 Aluminum tape 1 AC
CONTROL BOX PARTS
2- 1 FSGY-A141JBK0 Display board unit 1 AS
2- 2 FPWBFA013JBK0 Switch board unit 1 AM
2- 3 QTAN-A087JBE0 Terminal board (5P) 1 AS
2- 4 QTAN-A088JBE0 Terminal board (3P) 1 AP
2- 5 DPWBFA151JBK0 Control board unit [AY-A079E] 1 BQ
2- 5 DPWBFA149JBK0 Control board unit [AY-A099E] 1 BR
2- 6 QFS-AA050JBE0 Fuse 250V 2.5A 1 AD
2- 7 QACC-A194JBE0 Power supply cord 1 AU
2- 8 RTRN-A182JBE0 Transformer 1 AY
2- 9 RC-HZA195JBE0 Fan motor capacitor 1 AL
2-10 RTHM-A296JBE0 Thermistor 1 AN
2-11 LHLD-A190JBF0 Thermistor holder 1 AG
2-12 PBOX-A149JBF0 Control box 1 AN
2-13 HPNLCA497JBF0 Control box cover 1 AF
2-14 HPNLCA616JBE0 Control panel 1 AE
2-15 LHLD-A266JBF0 Cord holder 1 AE
2-16 LHLD-A265JBF0 Cord clamp 1 AC
2-17 TLABCB254JBR0 Wiring diagram 1 AC
2-18 PSHE-A076JBE0 Protection cover 1 AE
2-19 PGUMMA095JBE0 Wire cushion 1 AA
2-20 PCOV-A191JBE0 LED holder 1 AD
2-21 RH-IXA519JBE0 Microcomputer (IC1) 1 AX
2-22 RH-IZA149JBE0 Integrated circuit (IC2) 1 AE
2-23 RIC--A022BDE0 Integrated circuit (IC3) 1 AE
2-24 RIC--A025BDE0 Integrated circuit (IC4) 1 AE
2-25 RH-IZA140JBE0 Integrated circuit (IC5) 1 AE
2-26 RH-IZA337DRE0 EEPROM(IC6) 1 AK
2-27 VHRS201D01/-6 Solid state relay(SSR) 1 AK
2-28 RRLYJA067JBE0 Relay (RY) 1 AP
2-29 RFIL-A042JBE0 Coil (L) 1 AM
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REF. NO. PART NO. DESCRIPTION Q'TY CODE


2-30 RH-VZA025JBE0 Varistor (NR) 1 AD
2-31 RC-QZA096JBE0 Capacitor (C1) 1 AE
2-32 RTRN-A181JBE0 Current transformer(CT) 1 AN
2-33 RH-VZA020JBE0 Varistor (CNR1, CNR2) 2 AE
2-34 RRLYJA059JBE0 Relay (RY2, RY3) 2 AN
CYCLE PARTS
3- 1 CPIPCA612JBK0 Pipe assembly 1 AZ
3- 2 PEVA-A244JBE0 Evaporator 1 BS
ACCESSORY PARTS
4- 1 LX-NZ0247JBE0 Wall plug, fixing Mounting plate 7 AB
4- 2 XTTSD45P30000 Screw for Wall plug 6 AA
4- 3 CRMC-A489JBE0 Wireless remote controller 1 BG
4- 4 LX-BZA106JBE0 Special screw 1 AD
4- 5 TINS-A563JBR0 Installation manual 1 AD
4- 6 TINSEA220JBR0 Operation manual 1 AP
4- 7 PPLTNA022JBP0 Mounting plate 1 AL
4- 8 TINS-A564JBR0 Installation manual 1 AD
4- 9 FCOV-A013JBFS Screw cover 2 AC
4-10 LPFT-A022JBF0 Drain joint 1 AD
SCREWS AND RING
6- 1 LX-BZA075JBE0 Special screw 1 AA
6- 2 XREUW50-06000 Ring 2 AA

HOW TO ORDER REPLACEMENT PARTS

To have your order filled prompty and correctly, please furnish the following information.

1. MODEL NUMBER 2. REF. NO.


3. PART NO. 4. DESCRIPTION

30
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AY/AE-A079E
AY/AE-A099E

1 2 3 4 5 6

A
INDOOR UNIT FOR AY-A079E AND AY-A099E A

4-3
4-10
4-6
1-30 4-4

B 4-7 B
4-5
4-1
4-2
1-41 4-8
1-16

2-10 2-8 4-9 2-12


2-9
2-16
1-17 1-18
1-19
C 3-2 2-5 C
3-1
2-13
2-4
2-2
2-3
1-35 2-19 2-1
2-10 1-33 1-37 2-18
2-11 6-1
1-14 2-14 2-20
D 2-7 D
2-15
1-15
1-31 1-5
1-6
1-29 1-9
1-36 1-2
1-4
E E
1-17 1-28
1-11 1-1
1-3 1-25
1-7
1-12
1-8 1-10 1-13
1-27

1-20 6-2
F 1-26 F
1-38
1-24
1-34
2-17

1-39
G 1-40 G
1-22 1-32
1-21
1-23

H H

1 2 3 4 5 6
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AY/AE-A079E
AY/AE-A099E

REPLACEMENT PARTS LIST [AE-A079E/AE-A099E]

REF. NO. PART NO. DESCRIPTION Q'TY CODE


CABINET AND UNIT PARTS
1- 1 PSEL-A345JBE0 Cabinet seal 1 AK
1- 2 CMOTLA592JBE0 Fan motor 1 BP
1- 3 NFANPA020JBEA Propeller fan 1 AW
1- 4 PANGKA018JBP0 Fan motor angle 1 AP
1- 5 PSKR-0106JBP0 Bulkhead 1 AM
1- 6 GPLTPA014JBFA Left side cover 1 AR
1- 7 GFTA-A387JBF0 Terminal cover 1 AH
1- 8 GBOX-A004JBFA Right side cover 1 AS
1- 9 GCAB-A105JBTA Cabinet 1 BA
1-10 GGADFA030JBEA Fan guard 1 AY
1-11 PSEL-A346JBE0 Bulkhead seal 1 AK
1-12 PSPF-A430JBE0 Compressor cover [AE-A079E] 1 AV
1-12 PSPF-A692JBE0 Compressor cover [AE-A099E] 1 AY
1-13 PGUMSA202JBE0 Damper rubber [AE-A079E only] 1 AE
1-14 TSPC-C958JBR0 Name label [AE-A079E] 1 AD
1-14 TSPC-C957JBR0 Name label [AE-A099E] 1 AE
1-15 TLABBA029JBRA SHARP badge 1 AD
1-16 CCHS-A464JBTA Base pan assembly [AE-A079E] 1 BF
1-16 CCHS-A636JBTA Base pan assembly [AE-A099E] 1 BF
1-17 PSPF-A277JBE0 Angle seal 1 AK
1-18 PSEL-A347JBE0 Angle seal 2 AK
1-19 PSEL-A344JBE0 Condenser seal 1 AK
1-20 LBSHCA022JBF0 Bushing 1 AE
CONTROL BOX PARTS
2- 1 RHOG-A107JBE0 Protector [AE-A079E] 1 AX
2- 2 TLABPA182JBE0 Badge 1 AC
2- 3 CW-VZA208JBK0 C wire sub assembly [AE-A079E] 1 AR
2- 3 QW-VZD438JBE0 C wire sub assembly [AE-A099E] 1 AQ
2- 4 RC-HZA316JBE0 Running capacitor 1 AY
2- 5 RC-HZA071JBE0 Fan motor capacitor 1 AH
2- 6 QTAN-A145JBE0 Terminal board 1 AQ
2- 7 LHLD-0261JBM0 Cord holder 1 AB
2- 8 PCOV-A455JBP0 Capacitor cover 1 AF
2- 9 PCOV-A471JBP0 Terminal cover 1 AR
2-10 TLABCA662JBR0 Wiring diagram [AE-A079E] 1 AB
2-10 TLABCB152JBR0 Wiring diagram [AE-A099E] 1 AC
CYCLE PARTS
3- 1 PCMPRA177JBE0 Compressor [AE-A079E] 1 CM
3- 1 PCMPRA289JBE0 Compressor [AE-A099E] 1 CG
3- 2 PCON-A263JBP0 Condenser [AE-A079E] 1 BY
3- 2 PCON-A407JBP0 Condenser [AE-A099E] 1 BY
3- 3 DVLV-A189JBK0 2 Way valve assembly 1 BA
3- 4 PSEN-A004JBK0 Flare nut assembly 1/4" 1 AE
3- 5 LX-NZA033JBE0 Valve cap 2 AF
3- 6 PSEL-A006JBE0 Terminal gasket [AE-A079E] 1 AC
3- 6 PSEL-B172JBE0 Terminal gasket [AE-A099E] 1 AD
3- 7 DVLV-A212JBK0 3 way valve unit 1 BB
3- 8 PSEN-A005JBK0 Flare nut assembly 3/8" 1 AG
3- 9 LX-NZA034JBE0 Service cap 1 AD
3-10 CCIL-A064JBK0 Reverse valve coil assembly 1 AW
3-11 PCPY-A281JBE0 Capillary tube [AE-A079E] 1 AP
3-11 PCPY-A665JB10 Capillary tube [AE-A099E] 1 AH
3-12 PCPY-A282JBE0 Capillary tube [AE-A079E] 1 AN
3-12 PCPY-A666JB10 Capillary tube [AE-A099E] 1 AG
3-13 PSRN-A040JBE0 Strainer 1 AN
3-14 GLEG-A073JBE0 Compressor cushion [AE-A079E] 3 AD
3-15 PVLVXA009JBE0 Reverse valve 1 BE
3-16 LX-NZA028JBE0 Special nut 3 AB
3-17 PGUMS0147JBE0 Damper rubber 1 AE
3-18 PCOV-A002JBE0 Terminal cover [AE-A079E] 1 AE
3-18 PCOV-A378JBE0 Terminal cover [AE-A099E] 1 AH
3-19 PVLVC0353JBE0 Check valve [AE-A079E] 1 AK
3-19 PPIPCB449JBE0 Check valve [AE-A099E] 1 AM
3-20 PGUMSA033JBE0 Damper rubber [AE-A099E] 1 AH
3-21 PSEL-B722JBE0 Rubber washer [AE-A099E] 1 AE
3-22 PGUMS0227JBE0 Damper rubber [AE-A079E] 1 AF
3-22 PGUMSA234JBE0 Damper rubber [AE-A099E] 1 AK
3-23 LX-NZA002JBE0 Special nut [AE-A079E] 1 AA
3-23 LX-NZA051JBE0 Special nut [AE-A099E] 1 AH
3-24 LX-NZA081JBE0 Bonnet 2 AG

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AY/AE-A079E
AY/AE-A099E

REF. NO. PART NO. DESCRIPTION Q'TY CODE


SCREWS, NUT AND WASHER
6- 1 LX-WZA019JBE0 Special washer 1 AB
6- 2 LX-BZA078JBE0 Special screw 3 AB
6- 3 LX-BZA075JBE0 Special screw 1 AA
6- 4 LX-BZA127JBE0 Special screw 1 AC
6- 5 LX-NZA030JBE0 Special nut 1 AB
6- 6 LX-CZA038JBE0 Special screw 2 AB
6- 7 LX-BZA076JBE0 Special screw 4 AA
6- 8 XTTUW40P16000 Tapping screw 2 AB

HOW TO ORDER REPLACEMENT PARTS

1. MODEL NUMBER 2. REF. NO.


3. PART NO. 4. DESCRIPTION

33
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AY/AE-A079E
AY/AE-A099E

1 2 3 4 5 6

A
OUTDOOR UNIT FOR AE-A079E AND AE-A099E A

1-6

B 3-2 B
1-16

3-23
3-21

3-18 3-15 1-13


3-6
3-17
C 3-11, 3-12 C
2-1
3-22
2-3
3-10
1-20 6-4
1-17 1-18
1-11 3-16 3-4
1-4 3-20 3-19 3-24
D 6-2 D
3-8
3-24 3-3
1-3 1-18 3-14 3-7 3-5
1-5 3-9 6-2
6-2 3-5 6-2

1-12

E 6-1 E

1-2
6-5
1-9

1-8
F
2-8 2-4 F

2-5
2-9 2-10
2-6
1-7
1-1
G G
2-2 2-7
1-10 1-14
1-15

H H

1 2 3 4 5 6
34
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AY/AE-A079E
AY/AE-A099E

35
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AY/AE-A079E
AY/AE-A099E

36 '99 SHARP CORP. (2U0.70E) Printed in Netherlands


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