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  • Ford Supplement K Template

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    This document outlines the requirements for a control plan supplement for new and carryover vehicle parts. For new designed parts, the DFMEA must be reviewed for YC/YS designations and dimensions must be capable or 100% error proofed prior to launch. For carryover parts, the DFMEA is reviewed and updated on Ford print. The supplement lists special characteristics from the design and process FMEAs and provides the specification, control methods, and responsible person and due date for corrective action plans if needed. Dimensional requirements and process controls must ensure capable processes or zero-defect production prior to launch.

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    This document outlines the requirements for a control plan supplement for new and carryover vehicle parts. For new designed parts, the DFMEA must be reviewed for YC/YS designations and dimensions must be capable or 100% error proofed prior to launch. For carryover parts, the DFMEA is reviewed and updated on Ford print. The supplement lists special characteristics from the design and process FMEAs and provides the specification, control methods, and responsible person and due date for corrective action plans if needed. Dimensional requirements and process controls must ensure capable processes or zero-defect production prior to launch.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    77 views3 pages

    Ford Supplement K Template

    Uploaded by

    elevendot
    This document outlines the requirements for a control plan supplement for new and carryover vehicle parts. For new designed parts, the DFMEA must be reviewed for YC/YS designations and dimensions must be capable or 100% error proofed prior to launch. For carryover parts, the DFMEA is reviewed and updated on Ford print. The supplement lists special characteristics from the design and process FMEAs and provides the specification, control methods, and responsible person and due date for corrective action plans if needed. Dimensional requirements and process controls must ensure capable processes or zero-defect production prior to launch.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
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    of 3

    NEW DESIGNED PART CARRYOVER PART

    DFMEA REVIEWED FOR YC / YS DESIGNATION DFMEA REVIEWED FOR YC / YS DESIGNATION

    CC / ▼ // OS
    ▼(CC) OS FORMALIZED
    FORMALIZED and
    and RELEASED
    RELEASED ON
    ON FORD
    FORD PRINT
    PRINT ▼(CC) / OS REVIEWED AND UPDATED ON FORD PRINT

    SC / HIC FORMALIZED ON PFMEA SC / HIC REVIEWED ON PFMEA - ALL OCC UPDATED

    NEW TOOLING FOR ASSY (YES/NO) or SUB-ASSY (YES/NO) COMPLETE SUPPLEMENT K FOR:
    1) ▼(CC) / SC DIMENSIONS FOR FINAL ASSY
    2) ALL ▼(CC) / SC DIMENSIONS OF SUB ASSY
    IF YES TO ALL OF THE ABOVE - COMPLETE SUPPLEMENT K FOR: 3) MIN. 6PC LAYOUTS W/ DATA FOR ALL OTHER DIMENSIONS
    1) ALL DIMENSIONS FOR FINAL ASSY
    2) ALL DIMENSIONS OF SUB ASSY ALL DIMENSIONS MUST BE CAPABLE (PPK > 1.67) OR MUST BE
    100% ERROR PROOFED WITHIN PROCESS PRIOR TO
    ALL DIMENSIONS MUST BE CAPABLE (PPK > 1.67) OR MUST BE
    100% ERROR PROOFED WITHIN PROCESS PRIOR TO SUCCESSFUL LAUNCH
    SUCCESSFUL LAUNCH
    CONTROL PLAN SPECIAL CHARACTERISTICS

    SUPPLEMENT K - SPECIAL CHARACTERISTICS LINKAGE


    Prototype Pre-Launch Production
    Control Plan Key Contact / Phone Date (Orig.) Date (Rev)

    Part Number / Latest Change Level Core Team Customer Engineering Approval Date

    Part Name / Description Supplier / Plant Approval Date Customer Quality Approval Date

    Supplier / Plant Supplier Code Other Approval Date (if Req'd.) Other Approvals Date

    KEY CLASSIFICATIONS (CLASS): CC = CRITICAL CHARACTERISTIC SC = SIGNIFICANT CHARACTERISTI HIC = HIGH IMPACT CHARACTERISTIC DFMEA PFMEA
    Sev 9, 10 → YC Sev 9, 10 → ▼ (CC), OS
    SUPPLIER NOTES / COMMENTS: SPECIAL CHAR. LINKAGE Sev 5-8 AND Occ 4-10 → YS Sev 5-8 AND Occ 4-10 → SC, HIC
    Item Characteristic Description Operation Machine Specification / Tolerance Ford Design Process Con Pln EP GR&R mean std dev. Ppk Pp Process Control / Control Plan Process action plan Person Due
    Print FMEA FMEA Responsible
    Frequency of Checks Date
    Gage Diameter 21.0 +/- 0.2 mm 11.80% 21.02 0.036 1.67 1.852 Caliper check at setup & 1part/hour - SPC Improve clamping blocks to reduce G R&R ZZ Top 25-Dec
    Rough Length Tube Cut to 154.75 +/- 0.75 ▼ YC CC CC √ 9.40% 155.2 0.098 1.02
    Machine
    Op # 001 Length Sub-
    Apprearance 224-5 No nicks, scratches 100% Visual, Boundary Samples on line Update Visual Standards ZZ Top 25-Dec
    assy
    Slot Width 15.75 Min Go / No-go gauge block - 1 part / hour

    Op #

    Op #

    Op #

    Op #

    Op #

    Op #

    Op #
    CONTROL PLAN SPECIAL CHARACTERISTICS

    SUPPLEMENT K - SPECIAL CHARACTERISTICS LINKAGE


    Prototype Pre-Launch Production
    Control Plan Key Contact / Phone Date (Orig.) Date (Rev)

    Part Number / Latest Change Level Core Team Customer Engineering Approval Date

    Part Name / Description Supplier / Plant Approval Date Customer Quality Approval Date

    Supplier / Plant Supplier Code Other Approval Date (if Req'd.) Other Approvals Date

    KEY CLASSIFICATIONS (CLASS): CC = CRITICAL CHARACTERISTIC SC = SIGNIFICANT CHARACTERISTI HIC = HIGH IMPACT CHARACTERISTIC DFMEA PFMEA
    Sev 9, 10 → YC Sev 9, 10 → ▼ (CC), OS
    SUPPLIER NOTES / COMMENTS: SPECIAL CHAR. LINKAGE Sev 5-8 AND Occ 4-10 → YS Sev 5-8 AND Occ 4-10 → SC, HIC
    Item Characteristic Description Operation Machine Specification / Tolerance Ford Design Process Con Pln EP GR&R mean std dev. Ppk Pp Process Control / Control Plan Process action plan Person Due
    Print FMEA FMEA Responsible
    Op # Frequency of Checks Date

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