Professional Documents
Culture Documents
ENGINEERING SOFTWARE :
Aspen One Engineering (Hysis, Flarenet, HTFS)
Audodesk Plant Design Suite
(AutoCAD 2D/Plant3D/P&ID, Navisworks Manage, Revit, etc.)
Aveva AI
Aveva 3D
Bentley Staad Pro
Bentley ETAP
HTRI
Instrucalc
Intergraph Caesar II
Intergraph PV Elite/Tank
MTO-NET
Sketchup 2016
OUR PT JFE Engineering Indonesia
COMPANY
SAFETY AWARD
OUR PT JFE Engineering Indonesia
COMPANY
WORKING
ON CONSTRUCTION PROJECT
Construction, Installation, MANAGEMENT
Commissioning, & Maintenance
Integrated Project Management,
QA/QC, & HSSE
OUR PT JFE Engineering Indonesia
COMPANY
WORKING
ON
Renewable Energy Environment
Geothermal, Solar PV, Biomass Waste Management, Waste Water
Treatment Plant, Water Treatment
Plant, Waste Heat Recovery Power
Generation
OUR PT JFE Engineering Indonesia
PROJECT
Grease Plant
JURON ISLAND,
Location Hyundai Motor Tank Yard
SINGAPURA
Client Name : Hyundai Engineering Indonesia
EXPANSION OF Location : GIIC, Kota Deltamas, Cikarang Bekasi
Project
EXISTING PLANT
Engine Shop
(40KL x 1Unit, 10KL x 1Unit) Assembly Shop
Completion 2019 (25KL x 6Unit、8KL x 2Unit)
PJ TEAM
Body Shop
JFEEI JFE
RED :JFE SCOPE, ENG Team Project Team
(10KL x 1Unit, 5KL x 1Unit)
BLACK :EXISTING
Engineering
JFE-TM JFEM
DRYER
CHILLER
ELECTRIC
ROOM
REACTOR
AQC
Boiler
SP Boiler x 2
Client PT Semen Padang
Location Indarung, West Sumatra, Indonesia
Generation Output 8,5 MW
Completion 2011
User PT. Semen Tuban
CO2 Emission Reduction 40,000t-CO2/year
Location East Java, Indonesia
Generation Output 30 MW
Completion 2018
Project Name Patuha Unit 1 (1 x 55MW) Geothermal Power Plant PT. Geo Dipa
Owner Energi
Scope of Woks Steam Supply Facilities
Completion 2014
OUR PT JFE Engineering Indonesia
PROJECT
Enviromental Services
THANK YOU
Does anyone have any questions?
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Direct Condensation
Combined Processes
Condensation Catalysis
High pollutant solvent concentration Low to medium pollutant (VOC) concentration NOx (NO2, NO)
Solvent
Recovery!
Spray Cooler:
Direct contact condensation in sprayed flow of deep cooled solvents
Direct Contact Condensation – Bath Cooler - Principle
• It is a bubble column in which the evaporator package
built into a tank cools down the liquid in the tank.
Bath cooler: Direct Condensation in deep cooled liquid bath Spray Cooler: Direct Condensation in sprayed flow of deep cooled solvents
Condensation – Characteristics
Polluted Off gas
Catalytic Oxidation
• For waste gas with medium to high VOC
concentration (2 to 15 g/Nm3)
Catalytic Oxidation
Catalytic Oxidation
Thermal Conversion
Our System are used for treatment of waste gases containing complex
solvent mixtures, hydrocarbons or odorous substances released from
Drying Ovens
Spray Booth
Coating Plants
Printing Industry
Chemical and/or Pharmaceutical Production Plants
Tank Farms
Plastic, Rubber and Steel Industry
Gas Purification (CO2 gas)
Advantages
• Compliance to legislations guaranteed
• Low fuel consumption or autothermal
• Reactor construction assure safe, long term operation
• Low operation cost
• Fuel flexibility
• Rapid installation time on most systems
• Small foot print
Catalysis Selective Catalytic Reduction
- NOx Reduction
- Combination CO + NOx Reduction
Selective Catalytic Reduction
SCR Process – Basics Clean gas:
SCR = Selective Catalytic Reduction N2, H2O, SO2, (SO3),
Purpose is to reduce NOx (NO, NO2) from flue gas O2, CO2
4 NO + 4 NH3 + O2 4 N2 + 6 H2O
NO + NO2 + 2 NH3 2 N2 + 3 H2O
6 NO2 + 8 NH3 7 N2 + 12 H2O
SCR Katalysator
Vanadiumpentoxide, V2O5
Wolframtrioxide, WO3
Titaniumdioxide carrier, TiO2
Honeycomb Type Catalyst
Operating Conditions
Operating Conditions
Gas flows up 4,000,000 Nm3/h
0.85
low to zero (up to 600°C)
0.80
NOx = 50 ppmvd
0.75 Typical Range NH3/NOx = 1.2
250 – 450 °C Oxygen = 15.0% At higher temperature,
0.70
Water = 8.57% reduce Vanadium to
0.65 Wolfram ratio for
0.60
Stronger NH3 absorption
150 250 350 450 550
Temperature, oC Lower NH3 oxidation rate
Lower sintering rate
Slide 24
S0 Explain
Stefan, 2022-08-10T10:30:46.762
General System Lay Out
SCR DeNOx Technology
Ammonia storage
Ammonia evaporation
Ammonia injection
Flow stratification
Control system
Process Reactor - Sample
References
References – Process Technology
Condensation
Totally 9 References, there of
1 Bath Cooler (Turn Key Plant)
5 Bath Cooler (Component)
Plant Modification, Plant Optimisation, Maintenance incl. Service
3 Spray Cooler (Component)
Plant Modification, Plant Optimisation, Maintenance incl. Service
10 - 60 °C
Condensation Temperature / Pressure
-30 bis – 40 °C / 0,9 bar abs.
Condensation Performance
Up to 10.7 kW
Solvent Concentration
Methanol: 60 - 220 g/Nm3
MMA: 100 - 280 g/Nm3
Commissioning Year / Scope
2015 / Turn Key Plant
Bath Cooler, EVONIK OIL ADDITIVES ASIA PACIFIC PTE LTD, Singapore
SCOPE OF SUPPLY
Condensation process equipment
including fan for waste gas
conveying
Evaporator package to cool the
liquid storage tank
Refrigerating unit
Instrumentation and plant control
system
ENGINEERING SERVICES
Engineering
Production and delivery
Catalytic Exhaust Treatment, Datwyler Pharma Packing India Private Ltd
Exhaust Air Volume Flow
6700 Nm3/h
Exhaust Air Temperature / Operating Pressure
20 - 60 °C / atm
Pollutant Freight (VOC)
Max. 60 kg/h
Pollutant (VOCs)
MIBK, Aceton
S0 Value (VOC)
Clean Gas
≤ 20 mg/Nm3
Installed Burner Capacity
350 kW
Autothermal Operation @
3 g/Nm3 VOC
Commissioning Year / Scope
2016 / Turn Key Plant
Slide 31
S0 Wat is dit
Stefan, 2022-08-10T10:33:04.737
Catalytic Exhaust Treatment, Datwyler Pharma Packing India Private Ltd
SCOPE OF SUPPLY
VOC Concentration monitoring and
control provided at unit inlet
Fan for conveying the exhaust air
stream
Reactor with catalyst material
Heat exchangers for recuperative
preheating of the exhaust air stream
Heating equipment designed as
burners
Instrumentation and plant control
system
ENGINEERING SERVICES
Engineering
Production and delivery
Commissioning
Catalytic Exhaust Treatment, Wallenstein Thermal Equipment Co, Ltd
Exhaust Air Volume Flow
Water 4500 Nm3/h
HRU
Exhaust Air Temperature / Operating Pressure
70 - 80 °C / atm
Pollutant Freight (VOC)
Electrical Heater Max. 30 kg/h
Pollutant (VOCs)
ISOPAR E
Clean Gas Value (VOC)
≤ 50 mg/Nm3
Installed Electrical Heater Capacity
250 kW
Autothermal Operation @
3.3 g/Nm3 VOC
Commissioning Year / Scope
2017 / Turn Key Plant
Catalytic Exhaust Treatment, Wallstein Thermal Equipment Co, Ltd
SCOPE OF SUPPLY
VOC Concentration monitoring and
control provided at unit inlet
Fan for conveying the exhaust air
stream
Reactor with catalyst material
Heat exchangers for recuperative
preheating of the exhaust air stream
Heating equipment designed as
electrical heater
Heat recovery unit
Instrumentation and plant control
system
ENGINEERING SERVICES
Engineering
Production and delivery
Commissioning
Catalytic Exhaust Treatment, Datwyler Pharma Packing USA Inc.
Exhaust Air Volume Flow
6700 Nm3/h
Exhaust Air Temperature / Operating Pressure
20 - 60 °C / atm
Pollutant Freight (VOC)
Max. 60 kg/h
Pollutant (VOCs)
MIBK, Aceton
Clean Gas Value (VOC)
≤ 20 mg/Nm3
Installed Burner Capacity
350 kW
Autothermal Operation @
3 g/Nm3 VOC
Commissioning Year / Scope
2018 / Turn Key Plant
Selective Catalytic Reduction (SCR), thyssenkrupp Steel Europe AG, Duisburg
Emission Source
SCR Unit
Aqueous Ammonia (NH4OH 24,5%)
Supply system
Power Plant (Electrical output 180 MW,
Steam capacity 470 t/h @ 540°C/185 bar
Exhaust Gas
Energy Source
SCR Reactor Coke oven and furnace gas fired
Catalyst
Exhaust Air Volume Flow
AIG
650,000 Nm3/h
NH4OH 24.5 %% Exhaust Air Temperature / Operating Pressure
Storage Tank
Dosing pump 2 x
Mixer 342 °C / 980 mbar
Vaporizer
Pollutant Concentration
Unloading
pump 2 x
Atomizing Air 260°C
NOx: 220 mg/Nm3 dry, @ 3 Vol% O2
Clean Gas Value
Dilution Air
Pre-heater
NOx: ≤ 100 mg/Nm3 dry @ 3 Vol% O2
Dilution Air Blower 2x
(electrical heated)
NH3: ≤ 5 mg/Nm3@ dry @ 3 Vol% O2
Commissioning Year / Scope
2018 / Retrofit of SCR – Low Dust Type
Selective
SelectiveCatalytic Reduction
Catalytic (SCR),(SCR),
Reduction Steel Europe AG, Duisburg
thyssenkrupp Steel Europe AG, Duisburg
SCOPE OF SUPPLY
Task/Solution Dismantling and modification of Exhaust
Thyssenkrupp Steel Europe AG operates the gas-fired gas path
power plant "Hermann Wenzel" at the Duisburg-Ruhrort Integration of newly manufactured reactor
site with a total of 4 blocks of different steam power. with SCR catalyst material
Reducing reagent (Aqueous Ammonia)
supply consisting of:
Block IV has to retrofitted with a catalytic flue gas
Unloading pump skid, storage tank,
denitrification system (SCR) in order to be able to safely transfer pumps
meet future NOx emission limits during operation. Reducing agent vaporizer
Ammonia injection grid
The integration of SCR carried out directly in the third Instrumentation and plant control system
boiler pass as in -duct configuration. ENGINEERING SERVICES
Engineering include CFD analysis
A self-contained, fully functional unit will be installed Production and delivery
Installation supervision
Commissioning supervision
Selective
SelectiveCatalytic Reduction
Catalytic (SCR),(SCR),
Reduction Steel Europe AG, Duisburg
thyssenkrupp Steel Europe AG, Duisburg