00 PR BD 00001 - 1 Basic Engineering Design Data

RNP DCU Plant Project (WP1)
CB&I s.r.o. Brno, NIS a.d., Novi Sad,

Czech Republic Serbia
Document Title: Basic Engineering Design Data
Unit Code: 00
Document No: 172784-00-PR-BD-00001
CB&I Contract No: 172784
Issued for Construction 0 31-Jan-2018 KOV PEX NVK

Revision Descriptions Rev Date Originator Checker Approver
Page 1 of 60
"THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY (CB&I). IT MAY CONTAIN INFORMATION
DESCRIBING TECHNOLOGY OWNED BY CB&I AND DEEMED TO BE COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN
CONNECTION WITH WORK PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN PART FOR ANY PURPOSE OTHER
THAN WORK PERFORMED BY CB&I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE
SAFEGUARDED AGAINST BOTH DELIBERATE AND INADVERTENT DISCLOSURE TO ANY THIRD PARTY."
Document Title: Document No. Rev:
Basic Engineering Design Data 172784-00-PR-BD-00001 0
Table of Contents
Contents Page
1.0 INTRODUCTION .......................................................................................................................................5

2.0 PROJECT IDENTIFICATION ....................................................................................................................6
2.1 Unit Identification Codes ..............................................................................................................6
2.2 Project Numbering Procedures ...................................................................................................9
2.2.1 Document Numbering ............................................................................................................. 9
2.2.2 Equipment Numbering........................................................................................................... 14
2.2.3 Line Numbering ..................................................................................................................... 17
2.2.4 Instrumentation Numbering ................................................................................................... 23
3.0 CODES AND STANDARDS................................................................................................................... 24
4.0 UNITS OF MEASUREMENT .................................................................................................................. 25
5.0 METEOROLOGICAL DATA .................................................................................................................. 27
6.0 UTILITY SPECIFICATION ..................................................................................................................... 29
6.1 Steam & Condensate ................................................................................................................. 29
6.2 Water Systems............................................................................................................................ 30
6.2.1 Cooling Water........................................................................................................................ 30
6.2.2 Boiler Feed Water ................................................................................................................. 31
6.2.3 Utility / Raw Water ................................................................................................................. 31
6.2.4 Fire Water.............................................................................................................................. 31
6.2.5 Potable Water........................................................................................................................ 32
6.2.6 Demi Water............................................................................................................................ 32
6.3 Fuel Gas, Pilot Gas & Fuel Oil................................................................................................... 33
6.3.1 Fuel Gas ................................................................................................................................ 33
6.3.2 Pilot Gas ................................................................................................................................ 36
6.3.3 Fuel Oil .................................................................................................................................. 36
6.4 Flare Facilities............................................................................................................................. 37
6.5 Instrument & Plant Air ............................................................................................................... 37
6.6 Nitrogen ....................................................................................................................................... 37
6.7 Disposal Systems....................................................................................................................... 38
6.8 Electrical Power.......................................................................................................................... 38
7.0 DESIGN CONSIDERATIONS ................................................................................................................ 39
7.1 Equipment Lifetime .................................................................................................................... 39
7.2 Sparing Philosophy.................................................................................................................... 39
7.2.1 Safety Valves......................................................................................................................... 39
7.2.2 Pumps ................................................................................................................................... 40
7.2.3 Compressors ......................................................................................................................... 40
7.2.4 Air Blowers ............................................................................................................................ 40
7.2.5 Static Equipment ................................................................................................................... 40
7.3 Design Margins........................................................................................................................... 40
7.4 Design Pressure ......................................................................................................................... 41
Page 2 of 60
7.5 Design Temperature................................................................................................................... 41
7.6 Vacuum Design........................................................................................................................... 42
7.7 Steam Out Condition.................................................................................................................. 42
7.8 Dry Out Condition....................................................................................................................... 43
7.9 Sound Pressure Level for Equipment ...................................................................................... 43
7.10 Equipment Specification ........................................................................................................... 44
7.10.1 Heat Exchangers ................................................................................................................... 44
7.10.2 Pumps ................................................................................................................................... 48
7.10.3 Vessels / Towers / Reactors.................................................................................................. 50
7.10.4 Compressors / Turbines / Blowers / Fans ............................................................................. 54
7.10.5 Filters ..................................................................................................................................... 55
7.10.6 Mixers .................................................................................................................................... 56
7.10.7 Miscellaneous Equipment/ Package Units ............................................................................ 57
7.10.8 Tanks..................................................................................................................................... 58
7.11 Insulation Specifications ........................................................................................................... 59
7.11.1 Insulation ............................................................................................................................... 59
7.11.2 Tracing................................................................................................................................... 60
Page 3 of 60
List of Tables
Tables Page
Table 1 Unit Identification Codes ....................................................................................................................... 6

Table 2 Discipline Code ....................................................................................................................................... 9
Table 3 Document Type ..................................................................................................................................... 10
Table 4 Drawing Category ................................................................................................................................. 12
Table 5 Equipment Identification Code............................................................................................................ 14
Table 6 Pipeline Service Identification.............................................................................................................. 17
Table 7 1st symbol: Rating (for flange class rating see pipe index)............................................................. 20
Table 8 2nd & 3rd Symbol: Pipe Material......................................................................................................... 20
Table 9 4th Symbol: Corrosion Allowance ...................................................................................................... 21
Table 10 5th & 6th Symbol: Service Requirements ........................................................................................ 21
Table 11 7th Symbol: Suffix .............................................................................................................................. 22
Table 12 Insulation Symbol................................................................................................................................ 22
Table 13 List of International Standards.......................................................................................................... 24
Table 14 List of Project Standards ................................................................................................................... 24
Table 15 Units of Measurement ........................................................................................................................ 25
Table 16 Steam Specifications.......................................................................................................................... 29
Table 17 Condensate Specifications................................................................................................................ 29
Table 18 Steam Generators Blowdown Specifications .................................................................................. 29
Table 19 Cooling Water Specifications ............................................................................................................ 30
Table 20 Cooling Water Quality ........................................................................................................................ 30
Table 21 Boiler Feed Water Specifications...................................................................................................... 31
Table 22 Boiler Feed Water Quality Requirements ......................................................................................... 31
Table 23 Utility / Raw Water Specifications ..................................................................................................... 31
Table 24 Fire Water Specifications................................................................................................................... 31
Table 25 Potable Water Specifications ............................................................................................................ 32
Table 26 Potable Water Quality......................................................................................................................... 32
Table 27 Demi Water Specifications................................................................................................................. 32
Table 28 Demi Water Quality ............................................................................................................................. 32
Table 29 Fuel Gas and Natural Gas Specifications ........................................................................................ 33
Table 30 Refinery Fuel Gas and Natural Gas Quality ..................................................................................... 34
Table 31 Hydrocarbon and Sour Flare Specifications.................................................................................... 37
Table 32 Instrument & Plant Air Specifications .............................................................................................. 37
Table 33 Nitrogen Specifications...................................................................................................................... 37
Table 34 Drains Specifications ......................................................................................................................... 38
Table 35 Steam Generators Blowdown Specifications .................................................................................. 38
Table 36 Electrical Power Specifications......................................................................................................... 38
Table 37 Motor Groups Based on Motor Power.............................................................................................. 38
Table 38 Vessel minimum surge time .............................................................................................................. 52
Page 4 of 60
1.0 INTRODUCTION
This document contains the main data and references to codes and standards to be followed in the
engineering and design activities of this project. It includes units of measurement specification, codes
and standards used, document numbering system, site conditions and other information.
This is a general document that applies to all units. For unit specific information refer to Design Basis
for that specific unit. The following information can be found in the Design Basis of each unit:
a) Unit Nameplate Capacity

b) Unit Design Cases
c) Feed and Product Specification
d) Feed and Product Battery Limit Conditions
e) Unit special Design Conditions
Page 5 of 60
2.0 PROJECT IDENTIFICATION
CBI Project Number : 172 784

CBI Job Title : RNP DCU Plant Project (WP1)
The Client Name : NIS a.d., Novi Sad
Location : Serbia, Pancevo
Date format : DD-Mmm-YY
2.1 Unit Identification Codes
Table 1 Unit Identification Codes

Unit Number Description Code
S-100 Crude Distillation Unit I 01
S-200 Visbreaking 02
S-300 Catalytic Reformer – Platformer 03
S-400 Hydrotreatment I 04
S-500 Gas Concentration Unit I 05
S-550 LPG Merox 055
S-570 LPG Fractionation 057
S-600 Redistillation 06
S-620 Aromatics Extraction Unit I 062
S-650 SR Naphtha Merox I 065
S-750 Jet Fuel 4 Merox 075
S-850 Jet Fuel 1 Merox 085
S-900 Sour Water Stripper Unit I 09
S-0250 Bitumen 025
S-0290 Polymer Bitumen 029
S-1000 Flare Gas Recovery 10
S-1500 Compressed Air Unit 15
S-1520 Block 5 Fuel Gas System 152
S-1700 Hydrocarbon Flare Facilities I 17
S-1800 Spent Alkali Treatment 18
S-2050 LPG Merox II 205
S-2100 Crude Distillation Unit II 21
S-2200 Vacuum Distillation Unit II 22
S-2300 Fluid Catalytic Cracking 23
S-2400 Hydrotreatment II 24
Page 6 of 60
S-2450 Sulphur Recovery Unit I 245

S-2500 Gas Concentration Unit II 25
S-2550 LPG Merox III 255
S-2600 Alkylation Unit 26
S-2650 SR Naphtha Merox I 265
S-2700 Hydrocarbon Flare Facilities II 27
S-2750 LC Naphtha Merox I 275
S-2795 Amine Flare Facilities I 279
S-2850 HC Naphtha Merox I 285
S-2900 Sour Water Stripper Unit II 29
S-2950 Amine Regeneration Unit I 295
S-3200 Naphtha Hydrotreater 032
S-3300 Reformer 033
S-3600 Aromatics Extraction II 36
S-3700 Hydrocarbon Flare Facilities III 37
S-3750 Sour Gas Flare Facilities II 375
S-4300 VGO Mild HC / Distillate HDT 43
S-4450 Sulphur Recovery Unit II 445
S-4460 Sulphur Forming (Granulation) 446
S-4600 Isomerization 46
S-4700 Spent Acid Regeneration Unit 47
S-4900 Sour Water Stripper Unit III 49
S-4950 Amine Regeneration Unit II 495
S-5000 Hydrogen Generation Unit 50
S-5100 Off Gas PSA 51
S-5200 Nitrogen Generation Unit 52
S-5300 Delayed Coker Unit 53
S-5550 LPG Mercaptans Removal 555
S-5600 Coke Handling System 56
S-5800 DELETED 58
S-5900 Sour Water Stripper Unit IV 59
S-5950 Amine Regeneration Unit III 595
S-9000 Chemical Water Treatment Plant 90
S-9100 CWTP Filtered Water System 91
S-9150 Cooling Water System For MHC Complex 915
S-9200 CWTP Decarbonized Water & Utility System 92
S-9300 CWTP Demi Water System 93
Page 7 of 60
S-9350 Oil Removal & Condensate Polishing Unit (OR/CPU) 935

S-9400 CWTP Waste Water System 94
S-9500 Power Plant I 95
S-9600 Power Plant II 96
S-9900 Natural Gas Station 99
S-11100 Slop Treatment Unit 111
S-16700 LPG Storage 167
S-16800 LPG Storage II 168
S-22300 Condensate System 223
S-22400 Fuel Gas System 224
S-22600 Natural Gas Supply 226
S-22800 Retention Basin 228
S-23000 Interconnecting Facilities 230
S-23100 Fire Protection System 231
S-23200 Fire Detection System 232
S-23300 Gas Detection System 233
S-23400 Telecommunication 234
S-23500 Storage Tanks 235
S-23600 Pumping Stations 236
S-23700 Gasoline Blending 237
S-23800 Diesel Blending 238
S-23900 Fuel Oil Blending 239
S-24100 Rail Loading 241
S-25100 Control Rooms 251
S-25200 Power Distribution System 252
S-25300 Jetty 253
Page 8 of 60
2.2 Project Numbering Procedures
2.2.1 Document Numbering
2.2.1.1 Engineering Documents other than Drawings
PPPPPP - UU(U) - DD - AA - XXXXX (172784-00-PR-BD-00001)

│ │ │ │ │
│ │ │ │ └─────── Sequence Number
│ │ │ └───────────── Document Type (Table 3)
│ │ └─────────────────── Discipline Code (Table 2)
│ └───────────────────────── Unit Identification Code (Table 1)
└──────────────────────────────── Project Number
Table 2 Discipline Code

CA Architectural
CE Office of Chief Engineer
CD CAD
CM Commissioning
CN Construction
CS Structural Engineering (Concrete and Structural Steel)
CT Construction Technical Support
CV Civil
DM Document Management
EL Electrical
ET Engineering IT
ES Estimating
EX Expediting
FA Finance and Accounting
GN General
HS Health, Safety, and Environment
HV Heating, Ventilating and Air Conditioning
IC Instrument and Control Systems
IM Information Management
IN Inspection
IS Insulation - Operations and Technical Support
IT Information Technology
LT Lummus Technology
ME Mechanical Equipment
MM Materials Management
MT Materials Technology
NA Naval Architecture
Page 9 of 60
PC Project Controls
PE Project Engineering
PI Piping
PL Pipeline Systems
PM Project Management
PR Process
PT Procurement
QA Quality Assurance
SC Subcontract
Table 3 Document Type

AG (Work) Agreement
AL Action List
AT Attachment
BD Basis of Design
BO Blanked Order (Procurement use)
BR Bid Reviews
CK Checklist
CL Calculations and Analysis
CO Change Order
CR Change Order Request
CT Certifications
DB Design Basis/Brief/Criteria
DN Deviation Notice
DR Deviation Request
DS Datasheets
EB Blanked Order Requisition (Engineering Use)
ED Engineering Directive
EM E-Mail
ES Estimate Sheet
FX Faxes
FO Field Purchase Order
FM Forms
FR Field Requisition
GE General Documents
HP Handover Package
ITQ Incoming Technical Query
IR Inquiry Requisition (Procurement use)
LG Log
LS Lists, schedule of values / materials, etc
LT Letter
MA Manual MA
Page 10 of 60
MM Minutes of Meeting
MR Material Requisitions(Engineering use)
MS Method Statements
MT Material Take Off (MTO) MT
OTQ Outgoing Technical Query
PC Potential Change
PH Philosophy
PL Plan
PO Purchase Order (Procurement use)
PR Project Specific Procedure
PS Project Schedule
PW Proposal Write-up
QU Qualifications
RP Reports and Studies
SD Supplier Document
SK Sketches
SP Specifications SP
SW Scope of Work
TN Technical Note
TR Transmittal
WI Work Instructions
WC Weight Control
Page 11 of 60
2.2.1.1 Drawing Numbering
PPPPPP - D(D) - UU(U) - XXXX (172784-50-53-0001)

│ │ │ │
│ │ │ └────────────── Drawing Sequence Number
│ │ └─────────────────── Unit Identification Code (Table 1)
│ └───────────────────────── Drawing Category (Table 4)
└──────────────────────────────── Project Number
Project number is usually the Contract Agreement number.
Table 4 Drawing Category

00 Drawing index
01 Situation and plot plan, division plan
11 Towers, reactors, drums, tanks
21 Shell and tube heat exchangers
41 Site preparations
43 Foundations and concrete structure
46 Steel structures
47 Buildings
48 Block Flow Diagrams
49 Process Flow Diagrams, MSD, MDD
50 P&I Diagrams (P&ID’s)
51 Equipment and pipeline dispositions/drawings
52 Isometrics (field fabricated)
53 Heat tracing
54 Standard solutions
56 Piping layout
57 Isometrics (shop fabricated)
58 Underground facilities and paving
59 Pipe supports
60 Instruments
73 Electrical
75 Telecommunication incl. Fire and Gas detection
90 Demolition P&I Diagrams (Demolition P&ID’s)
91 Free for use
92 Demolition Isometrics
93 Free for use
94 Free for use
95 Free for use
Page 12 of 60
96 Free for use

97 Free for use
98 Free for use
99 Free for use
Page 13 of 60
2.2.2 Equipment Numbering
EE - UU(U) XX A/A (GA-5301A/B)
│ │ │ │
│ │ │ └─────────── Suffix for multiple pieces
│ │ └───────────────── Equipment Tag
│ └─────────────────────── Unit Identification Code (Table 1)
└───────────────────────────── Equipment Identification Code (Table 5)
The equipment identification code shall be in accordance with the list as follows:
Table 5 Equipment Identification Code

A Packages
AA Foundations (civil works)
AB Pools
AD Holes, pits
AE Roads, parking spaces, plateaus, crossroads and similar
AF Fences, traffic lights, ramps
AM Foundations for storage tanks
AR Ditches and canals
AS Cable canals-racks
AZ Green areas
BA Process (oil) heaters
BC Air heaters
BD Air ducts, separators and silencers
BE Inert gas generators
BF Steam boilers and steam superheaters
BG Water treating equipment
BH Steam line separators and other miscellaneous steam specialties
CA Heater and boiler stacks
CB Stack (flare-vent suction)
CRB Control Room Building
DA Towers-shell
DC Reactors and coke drums
DR Air dryers
EA Heat exchanger equipment (tubular)
EB Heat exchange equipment-submerged bundles, coils and boxes
EC Air coolers (heat exchange equipment)
ED Double pipe chillers and exchangers-scraper type
EE Vacuum jets and barometrics (ejectors)
EF Cooling towers
EG Deaerators and educators
EP Plate heat exchangers
Page 14 of 60
ERB Equipment room building

FA Process and collector vessels
FB Storage tanks
FC Cyclone separators
FD Filters, screens, washers, meshes, strainers
FE Bunkers, storage bins, funnels, closed vessels
FF Dryers
FG Filters and silencers
FH Mobile pressurized vessels
FI Ion-exchange vessels
FK Mobile storage tanks
FR Collectors and distributors of steam and gasses
GA Pumps and drivers
GB Compressors, blowers, vacuum pumps and drivers
GC Refrigeration equipment
GD Mechanical mixers and agitators (motor driven any HP)
GE Generators, electric and drivers
GG Heating substations
GS Internal combustion engines
GT Turbines
H Pipelines
IA Buildings
JA Concrete constructions
JB Steel constructions
JC Elevators, passenger and freight
JD Conveyors, elevators and cranes
KA Instruments and instrument air dryers
KB Instruments panel
NA Plant light installations
NB Electricity supply and similar installations
NE Power installations
NET Electricity supply source
NL Signal cables and distribution
NP Fire alarm installations
NR Loudspeaker and video installations
NTI Telephone and computer network installations
M Electrical motors
PA Special equipment-flares
PB Special equipment
PK Pump houses
SK Shelters
SP Miscellaneous
SV Safety valve
Page 15 of 60
TS Transformer substation
VX Special scale
XA Valves
XB Taps
XC Shutter valve
XD Butterfly valves
XE Other pipeline equipment
ZA Tables
ZB Chairs
ZC Wardrobe, shelf and similar
ZK Air conditioner
ZPC CCTV Equipment
ZPI Other computer equipment
ZPL PC computer
ZPK Telecommunication equipment
ZPP Process computer
ZPS Printer
ZPT Computer terminals
Page 16 of 60
2.2.3 Line Numbering
NN - AA - UU(U) - DDDD – XX(X) - ANNANNA - AA (12"-P-53-0001-01-B01G01A-H)

│ │ │ │ │ │ │
│ │ │ │ │ │ └──── Insulation Symbol (Table 12)
│ │ │ │ │ └─────────── Piping Class Designation (Chapter 2.2.3.1)
│ │ │ │ └───────────────── Line Sequence no. on P&ID
│ │ │ └──────────────────────── Drawing sequence Number (Line origin)
│ │ │ (Chapter 2.2.1.1)
│ │ └───────────────────────────── Unit Identification Code (Table 1)
│ └────────────────────────────────── Fluid Code (Pipeline Service Identification)
│ (Table 6)
└────────────────────────────────────── Line Size
Where:
Line size: NPS inches, (0.75, 1, 1.5, 2, 3, 4, 6, 8, 10, 12, etc.)
Table 6 Pipeline Service Identification

A AIR
AA ACETIC ACID
AD AMINE DRAIN
AC AUXILIARY CHEMICALS
AF ANTIFOAM ADDITIVE
AJ AIR STEAM JACKETING
AL LEAN AMINE
AM AMMONIA
AML LEAN AMINE (MDEA)
AMR RICH AMINE (MDEA)
AMS AMINE SOLUTION
AOC ACCIDENTALLY OIL CONTAMINATED WATER
AP AMONIUM POLY SUPHIDE
AR RICH AMINE
AS SULPHURIC ACID
ASA ANTISCALING AGENT
ASV STRONG SULPHURIC ACID VENT
AW AMMONIA WATER SOLUTION
BC BIOCIDE
BD BLOWDOWN
BF BOILER FEED WATER
BP PROCESS BLOWDOWN
BW BOILER WATER
CA CATALYST
CD CLOSED DRAIN
Page 17 of 60
CF FLASHING CONDENSATE
CH CONDENSATE HIGH PRESSURE
CI CORROSION INHIBITOR
CL CONDENSATE LOW PRESSURE
CM CONDENSATE MEDIUM PRESSURE
CS CONDENSATE SUSPECT
CT CONDENSATE TURBINE
D DRAIN
DC DECOKING
DEMI DEMINERALIZED WATER
DS DEEMULSIFIER
DW DRINKING WATER
EF EFFLUENT FLUID
EFV EFFLUENT VENT
F FLARE GAS
FG FUEL GAS
FL FLUE GAS
FLO FLUSHING OIL
FLOR FLUSHING OIL RETURN
FO FUEL OIL
FW FIRE WATER
GP PURGE GAS
GS GLYCOL SOLUTION
H HYDROGEN
HP HYDROGEN PEROXIDE
HS HEAVY SLOP
IA INSTRUMENT AIR
LO LUBRICATION OIL
LPG LIQUEFIED PETROLEUM GAS
LS LIGHT SLOP
ML METHANOL
N NITROGEN
NA CAUSTIC
NAS CAUSTIC WASTE
NF NAPHTHA FUEL
NG NATURAL GAS
NH NITROGEN HIGH PRESSURE
NV NAPHTHA VAPOR
OX OXYGEN
OZ OZONE
OWS OILY WASTE WATER
P PROCESS FLUID (HYDROCARBONS)
PA PLANT (PROCESS) AIR
PC PROCESS CONDENSATE
Page 18 of 60
PH PHOSPHATE SOLUTION / BF CHEMICALS
PG PILOT GAS
PO PUMP OUT
PS PROCESS SLUDGE
PW PROCESS WATER
RW RAW WATER
S STEAM (VACUUM EJECTORS)
SA STEAM AERATION
SAS SPENT SULFURIC ACID
SAV SPENT ACID VENT
SG SOUR GAS
SGF SOUR GAS FLARE
SGJ SOUR GAS STEAM JACKETING
SH STEAM HIGH PRESSURE
SHS STEAM SUPERHEATED HIGH PRESSURE
SL STEAM LOW PRESSURE
SLJ STEAM LOW PRESSURE STEAM JACKETING
SLS STEAM SUPERHEATED LOW PRESSURE
SM STEAM MEDIUM PRESSURE
SMS STEAM SUPERHEATED MEDIUM PRESSURE
SO SEAL OIL
SPHA SULFIDING AGENT
SW SOUR WATER
SWD SOUR WATER DRAIN
TC TRANSFORMER SUBSTATION OIL
TS LIQUID SULPHUR
TSJ LIQUID SULPHUR STEAM JACKETING
TW TREATED WATER
UW UTILITY WATER
WAS WEAK SULPHURIC ACID
WAV WEAK ACID VENT
WB STRIPPED SOUR WATER / BRACKISH WATER
WNA WEAK CAUSTIC
WS COOLING WATER SUPPLY
WR COOLING WATER RETURN
WW WASTE WATER
Page 19 of 60
2.2.3.1 Piping Class Designation
A NN A NN A (A01F00A)
│ │ │ │ │
│ │ │ │ └──────────── Suffix (Table 11)
│ │ │ └─────────────── Service Requirements (Table 10)
│ │ └─────────────────── Corrosion Allowance (
Table 9)
│ └────────────────────── Pipe Material (Table 8)
└───────────────────────── Rating (
Table 7)
Table 7 1st symbol: Rating (for flange class rating see pipe index)
Code Description
A ANSI CLASS 150
B ANSI CLASS 300
C ANSI CLASS 400
D ANSI CLASS 600
E ANSI CLASS 900
F ANSI CLASS 1500
G ANSI CLASS 2500
Table 8 2nd & 3rd Symbol: Pipe Material

Code Material
01 CARBON STEEL
02 LOW TEMPERATURE CS
03 CS GALVANIZED
21 TP304 SS
22 TP304L SS
23 TP316 SS
24 TP316L SS
25 DUPLEX SS
26 TP321 SS
27 TP321H SS
28 TP347H SS
32 SOUR/UNDERGROUND
37 HIC/UNDERGROUND
39 HIC/PWHT (CAUSTIC/AMINE)/UNDERGROUND
40 INCOLOY
53 1Cr-1/2Mo
54 1 1/4Cr-1/2Mo
Page 20 of 60
55 2 1/4Cr-1 Mo
56 5Cr-1/2Mo
57 9Cr-1Mo
92 CS JACKETED
95 ALLOY 22 JACKETED
Table 9 4th Symbol: Corrosion Allowance

Code Allowance [mm]
A 0
B 0.1
C 0.3
D 0.8
E 1
F 1.5
G 3
H 4.5
J 6
Table 10 5th & 6th Symbol: Service Requirements

Code Material
00 No Spec. Service Requirements
01 Normal Fluid Service
02 Cat. D Fluid Service
03 Cat. M Fluid Service
04 Chlorine
05 Cryogenic To -50°C
08 Decoking
09 Diluted Sulphuric Acid
10 Ethylene Oxide
11 Fire Water
12 High Pressure Gas
13 High Temperature Service
14 Hot H2S/Hydrogen
15 Hydrazine
16 Hydrogen
17 Hydrogen Induced Cracking
18 Low Emission Class A
19 Low Emission Class B
20 Low Temperature Design
Page 21 of 60
21 Oxygen
22 Polymerising/Slurry/Solids
23 Potable Water
24 PWHT (Caustic/Amine)
25 Sour
26 Steam/Boiler Feed Water
27 Styrene
28 Underground
29 Vacuum
30 Sour/PWHT, SR (Note 1)
31 Sour/Low Emission Class A
32 Sour/Underground
34 Hydrogen And Sour
35 Sour And Low Temperature Design
36 Low Temperature Design/HIC
37 HIC/Underground
40 Hydrogen Induced Cracking, PWHT, SR (Note1)
41 Hydrogen, HIC, PWHT, SR (Note 1)
Note 1. SR stands for Stress relief. Stress relief and post weld heat treatment (PWHT) are synonyms.
These terms can be interchangeably used. The temperature used during the stress relieving on the
weld joints have to be below the critical transformation temperature.
Table 11 7th Symbol: Suffix

Code Material
A -28 to 500⁰C
B -28 to 350⁰C
C -28 to 200⁰C
D -28 to 100⁰C
E Special Requirements
Table 12 Insulation Symbol

Code Insulation
C Cold Insulated
CP Personal Protection For Cold Service
H Hot Insulated
NI Not Insulated
P Personnel Protection
Page 22 of 60
2.2.4 Instrumentation Numbering
2.2.4.1 Symbology
Instrument symbology shall be in accordance with the P&ID legend sheets 172784-50-00-0021,
172784-50-00-0022, 172784-50-00-0025, 172784-50-00-0026, 172784-50-00-0027
2.2.4.2 Numbering
Instrument numbering shall be:
UU(U) TMFFF - XXX AA

│ │ │ │
│ │ │ └───────── Tag Number Suffix
│ │ └─────────────── Loop number
│ └───────────────────── Instrument Designation
└─────────────────────────── Unit Identification Code (Table 1)
UU(U) - Unit Identification Code (Table 1)

TMFFF - Instrument Designation, where:
T - Type
M - Modifier
FFF - Function
Instrument Designation: TI, PI, FI, LT etc.
XXX - Loop number - Three (3) digits

AA - Tag Number Suffix
e.g. 53 PDT -103

53 PDIC-103
53 PCV -103A
53 PCV -103B
53 TW -101
53 TE -101
53 TT -101
53 FV -101
Page 23 of 60
3.0 CODES AND STANDARDS
For the new equipment and systems the engineering, design and equipment data shall conform to the
latest edition of the following international codes:
Table 13 List of International Standards
ANSI American National Standard
API American Petroleum Institute
ASTM American Standard for Testing Materials
ASME American Society of Mechanical Engineers
NFPA National Fire Protection Association
TEMA Tubular Exchangers Manufacturers Association
Table 14 List of Project Standards

Centrifugal Compressors API 617
Centrifugal Pumps API 610
Control Valves ANSI B 16.104
Electrical EN50014-EN50020, EN60079-10, IEC-079
Fans, Blowers API 673
Fire Protection in Refineries API RP 2001
Fire Protection OSHA, NFPA
Flanges, Fittings ANSI B16.5
Flare and Blowdown System API 520, API 521
Flow Measurement ISO 5167
Heat Exchangers TEMA, ASME-VIII Div.1, API 660
Location for El. Installation API RF500
Lubrication, Shaft-Sealing etc. API 614, 682
Materials ASME-II, ASTM, PED, NACE
Pressure Vessels ASME-VIII. Div.1, PED
Piping ANSI ASME B31.3, PED
Process Hazards API RP 750
Refinery Instrumentation API RP 550
Relief Valves ASME, ISO4125, AD-MERKBLATT A-2
Thermocouples EIC 584
Turbines API 611, 612
Vibration Monitoring API 670
Weather Protection IEC 529
Page 24 of 60
4.0 UNITS OF MEASUREMENT
The SI system of measurement shall be used on this project. All process specifications shall be
provided in following SI units.
Table 15 Units of Measurement
UNITS SI Remark
Temperature °C, K Degree Celsius, Kelvin

Pressure (gauge) bar(g), mbar(g) Bar Gauge / Milli Bar Gauge
Pressure (absolute) bar(a), mbar(a) Bar absolute / Milli Bar absolute
Vacuum bar(a) / mbar(a) Bar Absolute / Milli Bar Absolute
Time s, h, d, y Second, hour, day, year
Volume cm3, m3 Cubic centimeter, Cubic Meter
Area m2 Square meter
Length m Meter
Fine Length mm Milli Meter
Pipe diameters, flanges, Nozzles “(Nominal) Inch
Mass or Weight kg, t kilogram, Ton
Kilogram per Hour, Tonnes per
Mass flow kg/h, t/h, kg/s
Hour, Kilogram per second
Cubic meter per second, Cubic
Vapour Volume flow m3/s, m3/h
Meter per Hour
Nm3/h @ 0°C Normal Cubic Meter per Hour at
Vapour Normal flow
&101.325kPa(a) 0°C &101.325kPa(a)
Cubic meter per second, Cubic
Liquid Volume flow m3/s, m3/h
Meter per Hour
Nm3/h @ 15°C Standard Cubic Meter per Hour
Liquid Standard flow
&101.325kPa(a) at 15°C &101.325kPa(a)
Weight Percent or Part per
Liquid concentration wt% or ppmw
million Weight
Volume Percent or Part per
Gas concentration vol% or ppmv
million Volume
Kg of vapour per kg of total
Vapour Mass Fraction -
stream
Meter per Second, Kilometre per
Velocity m/s, km/h
Hour
Energy kJ; MJ Kilo Joule, Mega Joule
Watt, Kilo Watt, Mega Watt
Power W, kW, MW
(Electrical and Drivers)
Kilo Watt-hour (Electrical and
Work kWh
Drivers)
Page 25 of 60
UNITS SI Remark
Joule per Kilogram Degree

Heat capacity kJ/kg°C
Celsius
Thermal conductivity W/m°C Watt per Meter Degree Celsius
Square Meter Degree Celsius
Fouling factor m2°C/W
per Watt
Watt per Square Meter Degree
Heat transfer coefficient W/m2°C
Kelvin
Enthalpy kW, MW Kilo Watt, Mega Watt
Heat Rate kW, MW Kilo Watt, Mega Watt
Viscosity (Dynamic) mPa.s mili Pascal second
Viscosity (Kinematic) Feed / Square mm per second at 40
mm2/s @ 40°C
Product Degrees Celsius
Grams per cubic centimeter,
Density g/cm3, kg/m3
Kilogram per Cubic Meter
Specific Gravity at 15 Degrees
Liquid Relative Specific Density Sp. Gr. @15°C
Celsius
Kilogram per Cubic Meter at 15
Liquid Absolute Specific Density kg/m3 @ 15°C
Degrees Celsius
Surface Tension dyne/cm Dyne per cm
Watt per Kelvin, Watt per
Heat flow W/K, W/°C
Celsius
Electric current A, mA Amperes, mili amperes
Potential difference V, kV Volts, Kilo Volts
Frequency Hz Cycles per second, Hertz
Page 26 of 60
5.0 METEOROLOGICAL DATA
Elevation of the available areas for the plants 75.6 m above sea level.
Temperatures
Maximum Ambient 40°C
Minimum Ambient -28°C
Normal Ambient 11°C
Atmospheric Conditions
Corrosive atmosphere No
Coastal Climate No
Tropicallization required No
Winterization required Yes
Sand Storms No
Earthquake zone Solid Ground (Note 2)
Geological conditions Solid Ground
Seismicity VIII MCS (Note 2)
Atmospheric Pressure
Normal Pressure 1031 mbar
Humidity
Maximum* 100%
Average 78%
Minimum 30%
* Design humidity for telecom, electrical and instrumentation equipment is 84%.
Rainfall
Annual average 622.5 mm
Maximum rainfall rate 50 mm/h
2
Snow load maximum 113.8 kg/m
Wind
Max. Velocity See Note 1
Prevailing direction SE-NW 31% of the time
NW-SE 26% of the time
Page 27 of 60
Note 1: Max wind speed is 134 km/h (37.4 m/s) for return period of 50 years. Average 10 minute wind
speed (measured at 10 meters above ground) on open area is 87.48 km/h (24.3 m/s) for return period
of 50 years. Structural calculation should be done for 10 minute wind speed for 50 years return period.
Note 2: The coefficient of seismicity Ks, calculated by the PGA is: Ks = 0.0366. Total seismic coefficient
for structures (I category), for return period of 500 years, is: K=0.0549. Information source is from
SEISMIC MICROZONATION REPORT BOTTOM OF THE BARREL PROJECT WITHIN OIL
REFINERY PANCEVO done by Company “Geomehanica d.o.o Beograd”.
Page 28 of 60
6.0 UTILITY SPECIFICATION
This section lists the operating conditions of the utilities considered to be available at the plant battery
limit.
6.1 Steam & Condensate
Table 16 Steam Specifications

Pressure, bar(g) Temperature, °C
Min. Normal Max. Des. Min. Normal Max. Des.
HP Steam, superheated 38.0 44.0 46.0 51.5 375 405 420 450
MP Steam, superheated 13.0 16.2 17.0 19/FV 220 250 280 400
LP Steam, superheated 2.8 4.5 5.6 8.5/FV 145 170 190 310
Table 17 Condensate Specifications

HP condensate 38.0 44.6 46.5 51.5 252 450
MP condensate 5.0 5.5-8.0 12.0 19.0 135 140-180 209 400
LP condensate 1.0 1.9-3.0 4.2 8.5 80 100 125 310
Flashed condensate Atm. 95 100 120
Table 18 Steam Generators Blowdown Specifications

HP blowdown 8.5 310
MP blowdown 8.5 310
LP blowdown 8.5 210
Page 29 of 60
6.2 Water Systems
6.2.1 Cooling Water
System type: Circulating system
Table 19 Cooling Water Operating and Design Conditions

Cooling water Supply 4.8 5.0 6.0 10.0 22 29 31 60
Cooling water Return 3.0 10.0 38 60
For Heat Exchangers:

Minimum velocity: 1.5 m/s
Maximum velocity: 3.0 m/s
2
Fouling resistance: 0.000344 m K/W
Design ΔT: 9°C
Design temperature to be used for heat exchangers thermal rating is normal supply temperature i.e.
29°C.
Table 20 Cooling Water Specification

Unit Min Max Avg
Conductivity at 25°C µS/cm 507 882 687
Calcium hardness odH 7.73 13.58 10.68
p alkality mmol/l 0 0.4 0.0
Magnesium hardness odH 1.24 8.64 4.37
Permanganate index mg/l 8 31 17
pH, T 25°C 6.85 9.35 7.87
Al mg/l 0.5 0.5 0.5
Cu mg/l 0.05 0.05 0.05
Zn mg/l 0.29 1.1 0.62
Phosphate mg/l 2.2 8.6 5.1
Fe mg/l 0.1 0.6 0.1
Cl mg/l 23 70 44
K mg/l 3.7 6 4.9
Na mg/l 18 62 38
SiO2 mg/l 1.3 10 4.7
SO4 mg/l 25 556 256
Suspended matter mg/l 2 31 11
Total hardness odH 9.61 20.88 15.73
m alkality mmol/l 0.4 4.03 1.24
Page 30 of 60
6.2.2 Boiler Feed Water
Table 21 Boiler Feed Water Operating and Design Conditions

LP BFW N/A N/A N/A N/A N/A N/A
MP BFW 18.0 24.0 30.0 35.0 80 100 110 120
HP BFW 50.0 72.0 80.0 88.0 80 100 110 130
2
Fouling resistance of HP BFW: 0.0002 m K/W
Table 22 Boiler Feed Water Specifications

Description Units Value
Oil/hydrocarbons content mg/l Max 0.1
Total dissolved solids mg/l Max 2.65
Conductivity at 25ºC µS/cm Max 1
Silica (SiO2) mg/l Max 0.02
Total Iron (Fe) mg/l Max 0.02
pH range at 20ºC - 7.5-10
Total Copper (Cu) mg/l Max 0.003
Total hardness (as CaCO3) mg/l Not detectable
Dissolved Oxygen (O2) mg/l 0.007
Nonvolatile TOC mg/l Max 0.2
6.2.3 Utility / Raw Water
Table 23 Utility / Raw Water Operating and Design Conditions

Raw water 2.0 4.0 6.0 8.0 3 15-20 30 40
Utility water 2.0 4.0 6.0 8.0 3 15-20 30 40
6.2.4 Fire Water
Table 24 Fire Water Operating and Design Conditions

Fire water (stand-by) 5.0 7.0 12.0 14.0 4 15-25 30 50
Fire water (fire case) - 10.0 12.0 14.0 4 15-20 30 40
Page 31 of 60
6.2.5 Potable Water
Table 25 Potable Water Operating and Design Conditions

Potable water 3.0 6.0 20 40
Table 26 Potable Water Specifications

Unit 22.11.2016 14.12.2016 Limit
Temperature °C 18 16.9 -
Color Pt-C° <5 <5 5
Odor - Odorless Odorless Odorless
Turbidity NTU <0.5 <0.5 1.0
pH - 7.82 7.84 6.8-8.5
Permanganate index mg/l 5.2 4.9 8.0
Dry matter mg/l 562 567 -
Conductivity at 25°C µS/cm 937 945 1000
Iron mg/l <0.04 <0.04 0.3
Ammonia mg/l <0.07 <0.07 0.1
Residual Chlorine mg/l 0.3 0.3 0.5
Chlorides mg/l 68.2 70.3 200
Nitrites mg/l <0.006 <0.006 0.03
Nitrates mg/l 5.36 6.0 50
Mn mg/l <0.04 <0.04 0.05
6.2.6 Demi Water
Table 27 Demi Water Operating and Design Conditions

Demi water 4.0 5.0 8.0 9.0 3 15-25 30 50
Table 28 Demi Water Specifiations

Unit Status Referent Value Test Method
pH - 7-9 SRPS H.Z1.111/87
Total hardness °dH 0 SRPS H.Z1.181/85
Calcium hardness °dH 0 SRPS H.Z1.181/85
Magnesium hardness °dH 0 SRPS H.Z1.181/85
Conductivity at 25°C µS/cm max 1 ASTM D 1125/05
Na mg/l max 1 SRPS H.Z1.117/87
K mg/l max 1 SRPS H.Z1.117/87
SiO2 mg/l max 0.01 DM 03 022/ ASTM D 859/94
Fe mg/l max 0.1 ASTM D 1068/05
Cu mg/l max 0.05 ASTM D 1688/02
Chlorides mg/l max 0.1 -
Permanganate index mg/l max 3 SRPS EN ISO 8467/07
Page 32 of 60
6.3 Fuel Gas, Pilot Gas & Fuel Oil
6.3.1 Fuel Gas
Table 29 Fuel Gas Operating and Design Conditions

Refinery Fuel Gas
5.5 6.0 6.5 8.8 5 20 50 72
(From S-22400)
Natural Gas
(From S-9950 5.5 6.2 6.5 8.8 5 20 50 72
To S-22400)
LPG
5.5 6.0 6.5 8.8 25 43 50 72
(From S-22400)
DCU Fuel Gas
(From S-5300 6.2 8.8 45 72
To S-22400)
Page 33 of 60
Table 30 Fuel Gas Specifications

Refinery Fuel Gas Natural Gas DCU Fuel Gas Refinery Fuel Gas(*) LPG
(S-22400) (from S-5300) (S-22400) (From S-22400)
(from S-9950)
(Project 02163) (Project 172784)
(Project 02163)
%mol Min. Max. Avg. Min. Max. Avg. Avg. Avg. Avg.
C1 20.20 72.90 62.06 87.10 96.50 94.65 58.63 66.12 0.00
C2= 0.00 4.60 2.25 0.00 0.00 0.00 3.12 2.11 0.00
C2 2.40 3.90 3.08 1.60 3.10 2.43 23.15 10.93 0.00
C3=, mol% 0.00 1.60 0.60 0.00 0.00 0.00 0.74 0.53 0.10
C3, mol% 1.80 5.80 3.07 0.50 0.90 0.76 0.87 1.68 34.50
C4=, mol% 0.00 10.90 2.13 0.00 0.00 0.00 0.04 0.84 0.10
i-C4, mol% 0.90 11.20 2.13 0.10 0.20 0.11 0.02 0.85 24.80
n-C4, mol% 0.30 4.60 1.20 0.10 0.10 0.10 0.04 0.50 40.50
i-C5, mol% 0.10 1.60 0.68 0.00 0.00 0.00 0.00 0.26 0.00
n-C5, mol% 0.10 0.80 0.25 0.00 0.00 0.00 0.00 0.10 0.00
C5=/C6+, mol% 0.40 0.80 0.56 0.00 0.00 0.00 0.05 0.27 0.00
H2, mol% 18.00 44.80 24.05 0.00 5.80 0.58 11.95 14.15 0.00
N2, mol% 1.10 2.20 1.58 0.80 3.50 1.14 0.00 0.83 0.00
H2O, mol% 0.00 0.00 0.00 0.00 0.00 0.00 0.56 0.224 0.00
CO, mol% 0.00 0.00 0.00 0.00 1.40 0.60 0.67 0.39 0.00
CO2, mol% 0.10 0.80 0.27 0.20 1.00 0.44 0.16 0.26 0.00
H2S, wtppm 0.00 0.00 0.00 0.04 0.70 0.24 50.0** 20.8** 0.00
Density@15°C, g/dm3 0.66 1.08 0.71 0.70 0.73 0.72 0.79 0.76
MW, g/mol 15.57 25.46 16.77 16.48 17.32 16.94 18.65 17.95 53.25
LHV, kJ/kg 46555 49499 48762 46112 48803 48286 48532 48501 45887
Page 34 of 60 Page 34 of 60
"THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY (CB&I). IT MAY CONTAIN INFORMATION
DESCRIBING TECHNOLOGY OWNED BY CB&I AND DEEMED TO BE COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN
CONNECTION WITH WORK PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN PART FOR ANY PURPOSE OTHER
THAN WORK PERFORMED BY CB&I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE
SAFEGUARDED AGAINST BOTH DELIBERATE AND INADVERTENT DISCLOSURE TO ANY THIRD PARTY."
* Refinery Fuel Gas (Project 172784) composition is based on the following mixture: 40%vol DCU Fuel Gas + 40%vol Refinery Fuel Gas (Project 02163 Avg.) + 20%vol
Natural Gas (Avg.)
** Maximum guaranteed concentration of H2S in DCU Fuel Gas is 50wppm. Normal expected concentration is 23wppm.
Page 35 of 60
6.3.2 Pilot Gas
Table 31 Pilot Gas Operating and Design Conditions

Pilot Gas
5.5 6.0 6.5 8.8 5 20 50 72
(From S-22400)
Natural Gas is to be used for pilot burners. As a back-up medium refinery fuel gas can be used.
6.3.3 Fuel Oil
Table 32 Fuel Oil Operating and Design Conditions

Pressure, barg Temperature, °C
Min. Normal Max. Mech. Min. Normal Max. Mech.
Design Design
Fuel Oil 13.2 14.0 24.0 29.0 120 150 190 215
Table 33 Fuel Oil Specifications

Min. Operating Max. Mech. Design
Density @ 15°C [kg/m3] 940 958
Net Caloric value [kJ/kg] 40423 41000
Viscosity [mm2/s], 70°C
Viscosity [mm2/s], 100°C 30 34.2
Sulphur [wt %] 1.06 1.69
Nitrogen [wt ppm] 1100 3200
Nickel [wt ppm] 41 58
Vanadium [wt ppm] 29 71
Coke Conradson [wt %] 5.4 10
Ash [wt %] 0.03 0.05
Natrium [wt ppm] 6 25
Water and Sediment [v %]
Viscosity [cP], 150°C 19
Page 36 of 60
6.4 Flare Facilities
The specifications for Hydrocarbon and Sour flare are indicated below.
Table 34 Hydrocarbon and Sour Flare Operating and Design Conditions

Hydrocarbon
0.02 3.5 Amb. 200
Flare
Sour Flare 0.01 3.5 90 200
6.5 Instrument & Plant Air
Table 35 Instrument & Plant Air Operating and Design Conditions

Instrument Air 4.0 7.0 8.0 10.5 Amb. 35 50 70
Plant Air 4.0 7.5 8.0 10.5 Amb. 35 50 70
Quality:
Oil Free, Dust Free
Dew point at 4 bar(g) press. -40°C max, for instrument air
6.6 Nitrogen
Table 36 Nitrogen Operating and Design Conditions

Nitrogen (LP) 5.0 7.5 9.0 9.0 Amb. 20 Amb. 50

Nitrogen (HP) N/A N/A N/A N/A N/A N/A
Oxygen typical 3 ppmv, site condition 10 ppmv

CO+CO2 15 ppmv (typical, site condition)
Combustibles 10 ppmv (typical, site condition)
Ammonia 1 ppmv (typical, site condition)
Water Dew point at 7 bar(g), max. -18°C (typical, site condition)
Page 37 of 60
6.7 Disposal Systems
Oily water to be disposed to waste water treatment unit.
Table 37 Drains Operating and Design Conditions

HC Slop Drain 0.02 3.5/FV 40 200
Amine Drain 0.02 3.5/FV 11 160
Sour Water Drain 0.01 3.5/FV 11 170
Table 38 Steam Generators Blowdown Operating and Design Conditions

High pressure 8.5 310
Medium pressure 8.5 310
Low pressure 8.5 310
6.8 Electrical Power
The frequency considered is 50 Hz.

Available power is at following voltage levels:
Table 39 Electrical Power Specifications

Service Voltage, Phase Frequency, AC/DC
V  Hz
Power: High 220 000 3 50 AC
Power: Medium 6000 3 50 AC
Power: Low 400 3 50 AC
Lighting, Heating, 400/230 1 50 AC
etc.
Instrumentation / 230 1 50 AC
UPS
Other * * *
Table 40 Motor Groups Based on Motor Power

Service Range, kW Voltage Phase Frequency, AC/DC
Hz
Motors >132 6000 3 50 AC
Motors <132 400 3 50 AC
Page 38 of 60
7.0 DESIGN CONSIDERATIONS
Each major equipment as well as minor, proprietary or otherwise, shall be specified on individual
Equipment Data Sheets. Each datasheet shall carry a document number and include equipment name,
service and identify the case to which the data corresponds.
Data sheets shall include information on process fluids, operating and design conditions and fluid
properties. Also, sketches showing shape, dimensional details of internals and other design information
shall be provided. Information in the data sheets shall be sufficient to carryout detailed mechanical
design.
Connections for Steaming/Nitrogen blanketing of vents, drains, dry out, passivation etc., for making the
equipment (including heat exchangers) free of hydrocarbons shall be shown in the P&IDs and data
sheets. Wet H2S Service, (Hot) Hydrogen service and Very Toxic Service conditions will be specified
where applicable.
7.1 Equipment Lifetime
Unless specified differently by the unit licenser, new equipment shall be designed for the following
lifetime:
Vessels and columns 20 years

Rotating equipment 20 years
Heat exchangers 20 years
Bundles of Heat exchangers 10 years
Piping systems 20 years
Fired heaters 100 000 fired hours
7.2 Sparing Philosophy
The sparing philosophy is generally applied to critical and non-critical services as defined below:
Critical Services
Critical services are those that result in an unsafe condition and/or a loss of production without
possibility of an alternative operational mode when they fail in operation or fail to operate when
required to do so.
Non-Critical Services
Non-critical services are those that shall not cause an unsafe condition or loss of production if they fail
in operation or fail for a limited time when required to do so.
7.2.1 Safety Valves

All safety valves shall be provided with an installed stand by spare valve with exception for Thermal
Expansion case (NIS preference is to have also Fire case only PSV spared) and special services
defined by licensor.
Page 39 of 60
7.2.2 Pumps
All pumps in continuous service shall be spared. Where process fluid is handled by a single pump, the
spare pumps shall be of equivalent (100%) capacity. Where multiple pumps are required for the design
duty, the spare pump shall be equivalent in capacity to one such pump (50%, 33%, etc.).
7.2.3 Compressors
Generally all process reciprocating compressors in continuous operation shall be spared in consultation
with the client. Centrifugal compressors and process screw compressors may not have spares unless
directed otherwise by client.
7.2.4 Air Blowers

Generally all process air blowers considered to be critical equipment shall be spared in consultation
with the client.
7.2.5 Static Equipment

Generally static mechanical equipment such as vessels, heat exchangers, tanks, etc. is not normally
spared.
7.3 Design Margins
Design margins for each piece of equipment shall be as follows, unless otherwise specified in individual
data sheets:
(1) Pumps – flow control +10% margin on Unit design capacity flow rate
Pumps – level control +20% margin on Unit design capacity flow rate
Pumps – pump-around, reflux +20% margin on Unit design capacity flow rate
Pumps – un-stabilized naphtha, sour water +30% margin on Unit design capacity flow rate
(2) Compressors +10% margin on Unit design capacity flow rate
(3) Heater +10% margin on Unit design capacity flow rate & duty
(4) Heat Exchangers - General +10% margin on Unit design capacity flow rate & duty
Reboilers/Condensers/Pump-around coolers+20% margin on Unit design capacity flow rate & duty
Steam Generator +20% margin on Unit design capacity flow rate & duty
(5) Vessels/Columns +10% margin on Unit design capacity flow rate
(6) Piping +0% margin on Unit design capacity flow rate
Note:
1. If Licensor design margins for equipment’s are governing it will be followed.
Page 40 of 60
7.4 Design Pressure
The operating pressure of a piece of equipment or a piping system will in practice fluctuate around the
normal operating pressure. The maximum operating pressure is an engineering judgment, but:
 Maximum operating pressure should be at least 10% greater than normal operating pressure for
high pressure systems.
 Maximum operating pressure should be a minimum of 1 bar greater than normal operating
pressure.
 If provided, the high pressure alarm will be set at the maximum operating pressure.
Design pressure Pd is determined by adding margin to the maximum operating pressure Pw.
Max. operating pressure Pw (barg) Design pressure Pd (barg)

Pw < 17.0 bar(g) Pd ≥ Pw + 1.7
17 bar(g) ≤ Pw < 40 bar(g) Pd ≥ Pw x 1.1
40 bar(g) ≤ Pw < 80 bar(g) Pd ≥ Pw + 4.0 bar(g)
Pw ≥ 80 bar(g) Pd > Pw x 1.05
Design pressure will be rounded off up to the higher nearest 0.5 bar(g).
Min. design pressure is 3.5 bar(g)
In order to avoid PSV requirement, pump discharge routes are designed for pump shut-off pressure.
For liquid filled piping systems, the design pressure and overpressure protection system will allow for
elevation changes in the piping.
7.5 Design Temperature
Design temperature is set as maximum operating temperature +20°C and rounded off up to the higher
nearest 5°C - unless differently specified by Licensor.
Mechanical Design Temperature shall be always equal or higher than maximum solar radiation
temperature. For Pancevo refinery mechanical design temperature due to solar radiation is 50°C.
For process lines mechanical design temperature is minimum 60°C.
Electrical Design Temperature is 40°C.
Design air temperature for new Air Coolers is 40°C.
Page 41 of 60
When a line or equipment is provided with steam tracing, the steam traced line or the equipment can
be warmed up to the saturation temperature of the steam. So the minimum mechanical design
temperature of such a line or equipment has to be equal at least to the saturation temperature of the
steam at maximum steam operating temperature.
For example:
LP Steam Tracing - Saturated temperature at max steam operating pressure rounded up,
6.6 bara => 165.1°C => 170°C
MP Steam Tracing - Saturated temperature at max steam operating pressure rounded up,
18.0 bara => 207°C => 210°C
Minimum temperature used for Mechanical Design is -28°C.
Minimum temperature used for Electrical Design is -20°C.
For autorefrigeration fluids minimum mechanical design temperature to be specified according to

service.
Minimum temperature for building heat loss calculation is -14.8°C.
7.6 Vacuum Design
A vacuum design shall be carried out for any of the following equipment according to the specified
vacuum type, unless otherwise specified:
1. All equipment that normally operates under vacuum conditions, or is subject to start-up, shutdown
and/or regeneration evacuation: Full Vacuum
2. Vessels which normally operate liquid full and are subject to vacuum condition when the vessel can
be blocked in and cooled down: Full Vacuum
3. Fractionators and associated equipment that can undergo a vacuum condition through the loss of
heat input: Half Vacuum
No vacuum design due to blocking in after steam out or any other operator mal-operation is required.
If some devices, such as vacuum breaker, are installed, the vacuum design conditions may be omitted.
7.7 Steam Out Condition
Operator will always follow standard refinery procedure for Steam Out.
LP Steam is used for Steam Out.
Page 42 of 60
Steam out operating conditions: ATM bar(g) @ 145-190°C.

Steam out design conditions: HV @ AMB and 4.5 bar(g) @ 145-190°C.
7.8 Dry Out Condition
Operator will always follow standard refinery procedure for Dry Out.
Plant air is used for Dry Out.
Dry out operating conditions: ATM bar(g) @ AMB-50°C.

Dry out design conditions: 7.5 bar(g) @ AMB-50°C.
7.9 Sound Pressure Level for Equipment
Maximum Sound Pressure Level for Equipment 85 dB(A)
Sound pressure level refers to 1 m distance from equipment unless specified otherwise.
Page 43 of 60
7.10 Equipment Specification
7.10.1 Heat Exchangers
This specification covers the minimum technical requirements for the design of Shell and Tube Heat
Exchangers for the Pancevo refinery, Serbia. It provides recommended guidelines for the thermal
design of non-proprietary heat exchanger equipment.
This document also establishes the minimum design specification and defines the minimum process
and mechanical data required for the completion of heat exchanger Mechanical Datasheets for all
forms of heat transfer equipment.
The thermal design is preliminary and shall be verified/confirmed by Vendor.
The following international standards are referenced herein:
th
TEMA Standards of the Tubular Exchanger Manufacturers association, 9 Edition
th
API 660 Shell-and-tube Heat Exchangers, 9 Edition, March 2015
th
API 661 Air-cooled heat exchangers, 7 edition, July 2013
Heat exchanger construction shall conform to TEMA (9th Edition), Class R. In case of conflict between
standards, more stringent conditions to be applied.
The thermal design and rating for BDP shall be based on design methods published by Heat Transfer
Research Inc. (HTRI, version 7.2 SP3).
7.10.1.1 Datasheet Content
As a guide, the information to be provided in Heat Exchangers datasheet is given below:
 Process conditions including fluid flow rates with break-up of vapor / liquid / steam / water /
non-condensable, density, viscosity, thermal conductivity, surface tension (for two-phase
conditions), etc.
 Mechanical design conditions.
 Materials of construction, corrosion allowance (Shell side/Tube side).
 Type of exchanger/number of shells (Preliminary).
Page 44 of 60
 Permissible pressure drop at rated flow. When a group of exchangers, say multiple shells in
series, together are to be designed within a pressure drop limit, the same shall be indicated.
 Equipment datasheets for thermosiphon reboilers shall include a sketch showing liquid
static heads and reboiler return elevations.
 Heat transfer duty, fouling factors, limitations with respect to fluid velocity, heat flux, etc.
 Sketches showing basic setting plan
 Vaporization and condensation data, critical temperature/pressure, boiling range for

boiling/vaporizing services, mole fraction of non-condensables, etc.
 Expected number of fans and sections for air coolers, standard mechanical specifications
and design temperature and pressure requirements.
 For proprietary heat exchangers, which are included in Licensor scope for
thermal/mechanical design, as per agreed scope of engineering services, the details shall
be complete to the extent relevant and necessary as per industry practice.
 Noise limitations for air cooled heat exchangers.
7.10.1.2 Shell & Tube Heat Exchangers
(1) Limitation of tube bundle based on available pulling and lifting equipment
a. Bundle diameter: max 1500 mm
b. Bundle weight: 20 000 kg
c. Maximum tube length 7.315 m
The above criteria may only be exceeded with the Client agreement.
(2) Velocity should always be maximized for the available pressure drop to provide the highest heat
transfer coefficient and to reduce fouling tendency.
(3) Application of double pipe or multi-tube (hairpin) exchangers is acceptable and should be
2
considered if the heat transfer surface is less than 20 m .
Page 45 of 60
(4) Preference of fluid flowing
Cooling Water Tube side
Corrosive fluid Tube side
Dirty fluid Tube side
High Pressure fluid Tube side
(5) Δp of Cooling Water should not exceed 1.0bar
(6) U-tube type may be adopted when:
a. Tube side fouling is equal or less than 0.00026 m2°C/W.
b. Tube side mechanical cleaning is not required
c. Tube-side fouling can be removed by chemical cleaning
(7) Vent and drains
a. Heat exchanger vent and drains shall be located on the piping.

b. Equipment with dead ends as shell covers of floating head type heat exchangers shall
be furnished with vents and drains.
c. Vents and drains shall be - 1” for lines <1” and ≤16”
- 2” for lines >18”
7.10.1.3 Air cooled heat exchangers
(1) Design Air temperature for air cooled heat exchanger: 40°C
(2) Application of air cooled heat exchanger is recommended over water cooled heat exchanger.
Process temperature breakpoint shall be 50°C when the air cooler is followed by water coolers.
(3) Avoid, if possible using aircoolers for fluids with high pour points but if unavoidable the
designer should consider heating coils and warm air recirculation system.
(4) Temperature should be controlled by variable speed drive control (VSD) on 50% of the fans in
the air bay, when temperature control is required. In case of critical service 100% VSD is
recommended.
(5) Fins shall be extruded if design temperature is below 300°C, else embedded. L-footed are not
allowed.
Page 46 of 60
(6) Tube length shall generally depend on the pipe rack width/equipment layout. It is
recommended to side tube length for Pipe rack width+0.5m
(7) Maximum sound pressure level 85dBA
(8) Limitation of fan motor power: 30 kW.
(9) Air coolers with smaller duties can be combined in common bays.
(10) The maximum bundle size shall be as follows:
Maximum bundle width: 3 500mm
Bigger bundle size has to be approved by the Client.
(11) Draft type: forced draft by default, Induced draft can be used when the minimum internal
approach is less than 15°C. The use of induced draft air cooled heat exchangers shall require
approval by the Client.
(12) Limit the maximum number of tube rows for finned tubes to eight (8) and fin density to
394 fins/m in order to facilitate bundle cleaning. The preferred number of rows should be six
(6).
(13) Header widths greater than 2440mm shall have a minimum of 2 inlet/outlet process nozzles for
even distribution.
Page 47 of 60
7.10.2 Pumps
This specification covers the minimum technical requirements for the design of Pumps for the Pancevo
refinery, Serbia. It provides recommended guidelines for configuration and selection of pumps.
and mechanical data required for the completion of Mechanical Datasheets for all types of pump.
Centrifugal pumps for general refinery service shall be specified in accordance with API Standard 610,
“Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas Industries,” latest edition.
As a guide, the information to be provided in Pumps datasheet is given below:
 Pump service. Number of operating and spare pumps and type of pump driver for main and
spare pump (el. motor or turbine).
 Operating conditions such as liquid type, normal and rated flow rates, pump discharge
pressure, normal and max operating temperature, max and rated suction pressure,
differential pressure, differential head, vapor pressure, specific gravity, viscosity, NPSH
available, annotations towards presence of corrosive/erosive, flammable, toxic materials
and presence of H2S or chloride.
 Performance data such as NPSH required (estimate), efficiency (estimate) and shaft break
power (at rated flow).
 Construction data (e.g., suggested API seal requirements, impeller requirements, bearing
requirements, flushing requirements, weight and dimension etc.).
 Site conditions (elevation, cooling water parameters, ambient temperature)
 Materials of construction, corrosion allowance of casing and internals.
 When relevant additional specific pump information could be included in notes section such
as capacity control and ranges, insulation, tracing or jacketing requirements, emergency
power requirement, requirements for remote starting, auto-starting, starting against
open/closed discharge, noise limitations, minimum mechanical design conditions, etc..
Page 48 of 60
7.10.2.2 Design Philosophy
(1) Driver type
The type of driver shall be determined by operating philosophy and equipment criticality.
Electric motor shall be selected as drive for pump when choice is available between electric
motors and other type of drive. The steam turbine will be generally a back-pressure type and
be designed and fabricated in accordance with API Standard 611.
(2) Sparing
Pump in continuous service shall have an installed spare pump. A common spare pump may
be considered for non-critical service to be decided by process consideration. For intermittent
services, no spare or a warehouse spare may be provided as appropriate.
(3) Pump seal type and system
Mechanical seals are provided for the centrifugal and rotary pumps for hydrocarbon services.
The pumps handling non-toxic water and vertical submerged type pumps may have a gland
packing seal. A tandem seal (unpressurized dual seal) shall be provided for the pumps
handling hydrocarbons containing aromatics and/or LPG. Use of tandem seal will be specified
in the individual pump data sheet. API standard 682 is applied for the mechanical seals of API
610 centrifugal pumps.
Seal less pumps should be considered for liquids that operate under or close their flashing
temperature point or toxic fluids.
(4) Pump testing
Performance of the pump shall be tested in accordance with the applicable codes.
(5) Net Positive Suction Head (NPSH)
The calculated NPSH available shall be at least 1 m than the NPSH required as a process
design margin.
If the calculated NPSH available is greater than 10 m, indicate on the pump data sheet the
value of >10 for the available NPSH entry.
(5) Minimum Flow
Minimum flow required shall be based on the pump manufacturers recommendations, but 30%
of normal flow may be used for initial minimum flow line sizing.
Page 49 of 60
7.10.3 Vessels / Towers / Reactors
This specification covers the minimum technical requirements for the design of Vessels/ Towers/
Reactors for the Pancevo refinery, Serbia. It provides recommended guidelines for configuration of
Vessels/ Towers/ Reactors.
and mechanical data required for the completion of Mechanical Datasheets for Vessels/ Towers/
Reactors.
As a guide, the information to be provided in Vessels/ Towers/ Reactors datasheet is given below:
 Process design conditions.
 Sketches of vessel/tower/reactor layouts showing dimensions, tentative elevations, location

of nozzles and manholes, internals such as trays, demisters, packed sections, catalyst
sections, collector trays, gravity or spray distributors, support grids, manways, type of head,
etc. Vessel diameter shall be expressed as ID for vessel shells and boots.
 Mechanical design conditions including recommendations, if any, on jacketing, stress

relieving, insulation, surface finishing, etc. Licensor shall follow good engineering practice in
evaluating system hydraulics and pressure relieving conditions (including considerations
such as impact of vapor blow backs for high pressure vessel to low pressure vessel
letdowns) and accordingly fix the mechanical design conditions. It shall be reasonably
ensured that such design conditions will not require to be raised upwards in the course of
detailed engineering, with only the occasional exception.
 Materials of construction and corrosion allowance of shell and internals.
 Number, type and spacing of trays for towers.
 Number, type and height of packed beds.
 Elevation, size and service of nozzles.
 Process data sheets for trays/packed bed sections.
 Details of other internals like demisters, distributors, linings, etc.
 High, low and normal liquid levels in vessels and tower bottoms/collector trays.
Page 50 of 60
7.10.3.2 Design Philosophy
(1) Dimension indication should be inside diameter & tangential lines' distance.
(2) Head shape should be ASME 2:1 elliptical heads normally & hemispherical heads for high
pressure vessels.
(3) Column diameter and tray designs shall be based on a maximum 80% of Jet Flooding.
(4) Size limitation for transportation of shop fabricated vessels. Diameter and length limitation
should be determined by EPC Contractor.
(5) Connection on equipment should be basically flanged and maybe bevelled for welding of large
diameter connections, for 30” and larger.
(6) Small nozzles installed directly on equipment:

a. Minimum connection size for nozzles: 2” unless specified otherwise
b. Flange rating: same as the rating of the connecting part of equipment
(7) Manholes
a. The minimum manhole size shall be nominal 20” manhole for vessel 1000 mm < ID <
1200mm
b. The preferred manhole size shall be nominal 24” manhole for vessel ID >= 1200 mm
c. Vessels with ID < 1000 mm the vessel would be top-flanged and/or a Hand Hole will be
specified
d. Manhole in tray columns are to be provided in the top head, below the bottom tray, at
the feed tray, and at intermediate points specified by standard spacing of manholes, if
practical. Maximum distance between manholes in the tray section shall be 10 meters.
e. Manhole installation on horizontal vessel head is acceptable.
(8) Ventilation nozzles on horizontal vessels (should be provided on the top of the vessel near the
end opposite the manhole).
Ventilation nozzles on vertical vessels should be provided on the top head of the vessels
unless two or more manholes are specified at the top and bottom of the vessel respectively.
a. Size of ventilation nozzle

Vessel Tangent Length, mm Ventilation Nozzle Size, inch
Through 3000 None
3000 through 4499 mm 4
4500 through 7499 mm 6
7500 mm and above 8
Page 51 of 60
b. Ending of Ventilation nozzle: Flanged with blind.
(9) Liquid Residence Time
The minimum residence time (surge time) guidelines listed below shall be used. The residence
times are based on hold up time between high liquid level and low liquid level.
Table 41 Vessel minimum surge time

Service Liquid Surge time
(minutes)
Surge drum feeds a given process unit, but receives the 20
liquid from another unit which is tied into a separate
control house
Same as above but surge drum receives the liquid from 15
a process unit tied into the same control house.
Surge drum to feed a process unit, but receives the 15
liquid from off-site tankage.
Liquid from surge drum is to feed a tower tied into a 12
separate control house.
Liquid from surge drum is to feed a tower tied into 8
the same control house.
Liquid from surge drum to off-site tankage or directly 3
to a feed drum for another unit (gravity flow)
Same as above but liquid is pumped from the surge drum. 5
Liquid from surge drum to either off-site tankage or to 5
another feed drum via a feed-bottom heat exchanger.
Liquid from surge drum is the sole charge to a fired heater 10
Liquid from surge drum feeds a fired reboiler; the surge time 5+
is based on the reboiler vapor expressed as a liquid (5 minutes)
plus the appropriate surge time for the bottom product based
on the specific service.
Vapor-liquid separator between a high-pressure and a 4

low-pressure separation unit.
Distillate drum acting as reflux accumulator only 5
Distillate drums (reflux drums) which also serve as product 3+
receivers, the surge time is based on reflux (3 minutes) plus
the appropriate surge time based on the specific service
Compressor suction knock-out drums, based on liquid rate from 10
largest single liquid-producing unit preceeding the compressor
Additional or emergency surge for interstage knock-out drums 10
(based on maximum interstage condensate production rate)
Water boots (Note 1) 5
Notes:
1. Minimum Boot length 1000 mm. Minimum level instrument range shall be 813 mm. Surge time
shall be maximized based on the usable instrument range (e.g. 10-90%).
Page 52 of 60
2. The normal liquid level should be positioned such that the control time is equally distributed
between low liquid level and normal liquid level and between normal liquid level and high liquid
level (normal liquid level is at 50% of the range).
(10) Trays & Packing
Numbering of trays shall be from top to bottom.

Minimum spacing between trays should be 600 mm unless approved by Client or specified by
the licensor in certain applications.
Maximum percent flood should be 80% based on using conventional valve or sieve trays.
Trays in foaming and high pressure services are to be sized by using appropriate system
factors. Examples of typical system factors are:
 Amine Absorber 0.80
 Amine Regenerator 0.85
 Hydrocarbon Absorber 0.75
 Gas Plant Stripper 0.85
 Sour Water Stripper 0.75
For high pressure fractionation, with vapor densities of 1.8 lb/ft3 or higher, use the following:
0.32
 System factor = 1.21/dv , where dv is vapor density, lb/ft3
Page 53 of 60
7.10.4 Compressors / Turbines / Blowers / Fans
This document establishes the minimum design specification and defines the minimum process and
mechanical data required for the completion of Mechanical Datasheets for Compressors/ Turbines/
Blowers/ Fans.
As a guide, the information to be provided in Compressors/ Turbines/ Blowers/ Fans datasheet is given
below:
 Gas flow rates with pure component composition break up, dry and wet molecular weights,
range of molecular weights for machine specification, compressibility factor, CP/CV ratio,
gas density, gas viscosity, etc.
 Operating temperature and pressure at inlet and outlet conditions.
 Minimum/normal/maximum flow rates.
 Turndown and turn up ratios.
 Minimum mechanical design conditions. Licensor/CB&I shall follow good engineering

practice and typical vendor information in specifying these. The actual mechanical design
conditions will be determined by the compressor manufacturer.
 Number of operating and spare units.
 Materials of construction and corrosion allowance.
 Type of main and spare machine and machine drive including estimated shaft kW.
 Capacity control where relevant.
 Anti-surge facilities.
 Noise limitations.
Page 54 of 60
7.10.5 Filters
mechanical data required for the completion of Mechanical Datasheets for Filters.
As a guide, the information to be provided in Filters datasheet is given below:
 Design flow rates, fluid density and viscosity, pour point and annotations towards presence
of toxic, corrosive and erosive materials. Adequate particle size distribution and % solids
data shall be included for design of filters.
 Operating temperature and pressure, allowable system pressure drop, efficiency, etc.
 Materials of construction and corrosion allowance of filter casing and internals and
insulation/tracing requirements.
 Type of filter with definition, applicable back wash fluid, properties, frequency of backwash,
supply and return pressures of fluid, etc.
 Noise limitations (If applicable)
Page 55 of 60
7.10.6 Mixers
mechanical data required for the completion of Mechanical Datasheets for Mixers.
As a guide, the information to be provided in Mixers datasheet is given below:
 Capacity.
 Materials of construction.
 Type and extent of mixing action.
 Type of mixer and driver (if applicable).
 Power consumption (if applicable).
 Noise limitations (if applicable).
Page 56 of 60
7.10.7 Miscellaneous Equipment/ Package Units
mechanical data required for the completion of Mechanical Datasheets for Miscellaneous Equipment/
Package Units.
 The duty specifications/characteristics for miscellaneous equipment (Silencers, Ejectors,

Condensate Pot/ Drum, etc.) shall be provided.
 This shall also include process performance specifications,
 Fluid properties (as relevant),
 Mechanical design conditions,
 Materials of construction,
 Power consumption (if applicable),
 Noise limitations (if applicable), etc.
Page 57 of 60
7.10.8 Tanks
mechanical data required for the completion of Mechanical Datasheets for Tanks.
As a guide, the information to be provided in Tanks datasheet is given below:
 Capacity.
 Sketches of Tank layouts showing dimensions, tentative elevations, location of nozzles and
manholes, internals (if any). Tank diameter shall be expressed as ID.
 Materials of construction and corrosion allowance.
Page 58 of 60
7.11 Insulation Specifications
Insulation is applied on all lines which should not cool down (for economic or operation reasons) or
lines with an operating temperature above 70ºC. Tracing is applied to keep the line/equipment warm to
avoid freezing, pour point or condensation problems.
For Mechanical specification for Insulation see document Specification for Insulation of Piping and
Equipment, document number 172784-00-ME-SP-00006.
7.11.1 Insulation
Insulation types used for this project are:
- Cold conservation
- Personnel protection for cold service
- Heat conservation
- Personnel protection
Heat conservation:
Insulation for heat conservation will normally be applied for piping, equipment, and instrumentation
(level gauges, transmitters) with a process operating temperature above approximately 50°C. Under
50°C and above 20°C operating temperature, insulation will only be applied if required for process
reasons and on traced systems. The definition of operating temperature is the operating temperature
during normal operation. Regeneration cycles (high temperatures) shall be considered on a case-by-
case basis, taking into account the personnel protection requirement as a minimum.
Personnel protection:
Personnel protection conservation will be applied for piping and equipment in order to reduce the outer
surface temperature of the sheeting or shielding in order not to exceed 70°C.
Research shows that:
- The minimum pain level is around 43°C

- The maximum pain level occurs around 70°C
- An injury occurring in between these levels is fully reversible.
Page 59 of 60
Cold conservation:
Insulation for cold conservation shall be applied for piping, equipment and instruments with operating
temperatures below 20°C. The cold insulation should also be designed to prevent condensation on the
outside surfaces (in most cases the temperature is below the dew point of the surrounding
atmosphere).
Personnel protection for cold service:

Personnel protection conservation for cold service shall be applied for piping, equipment and
instruments with operating temperatures below -10°C.
7.11.2 Tracing
Tracing is designed to maintain a temperature by compensating heat losses and not to heat up. Mainly
two types of tracing are used – steam and electrical. Two tracing application can be distinguished:
a. Winterization
Tracing for winterizing is applied to maintain a minimum temperature of e.g. 5°C (this prevents water
from freezing or to prevent hydrocarbon fluid for becoming too viscous at the lower ambient
temperatures). Electrical winterizing is preferably used.
b. Process tracing
Process tracing is used when the stable temperature is essential for the process. Tracing for process
reasons can be to:
- Maintain fluids at process temperature

- Prevent condensation of gasses
- Prevent solidification
- Prevent a high viscosity pour point
- Prevent hydrate formation
- Prevent brittleness of piping materials
- Other
Two steam types are used for tracing: LP and MP steam. The former is used for winterization and light
tracing, whilst MP steam is applied for the remaining tracing types. Which type of steam is to be used
depends on the condensation temperature of the steam and the required holding temperature of the
process. LP steam tracing is preferably used.
Page 60 of 60

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RNP DCU Plant Project (WP1)

CB&I s.r.o. Brno, NIS a.d., Novi Sad,

Document Title: Basic Engineering Design Data

Document No: 172784-00-PR-BD-00001

CB&I Contract No: 172784

Issued for Construction 0 31-Jan-2018 KOV PEX NVK

1.0 INTRODUCTION .......................................................................................................................................5

Table 1 Unit Identification Codes ....................................................................................................................... 6

a) Unit Nameplate Capacity

2.0 PROJECT IDENTIFICATION

CBI Project Number : 172 784

2.1 Unit Identification Codes

Table 1 Unit Identification Codes

S-2450 Sulphur Recovery Unit I 245

S-9350 Oil Removal & Condensate Polishing Unit (OR/CPU) 935

2.2 Project Numbering Procedures

2.2.1 Document Numbering

2.2.1.1 Engineering Documents other than Drawings

PPPPPP - UU(U) - DD - AA - XXXXX (172784-00-PR-BD-00001)

Table 2 Discipline Code

Table 3 Document Type

PPPPPP - D(D) - UU(U) - XXXX (172784-50-53-0001)

Project number is usually the Contract Agreement number.

Table 4 Drawing Category

96 Free for use

EE - UU(U) XX A/A (GA-5301A/B)

Table 5 Equipment Identification Code

ERB Equipment room building

NN - AA - UU(U) - DDDD – XX(X) - ANNANNA - AA (12"-P-53-0001-01-B01G01A-H)

Line size: NPS inches, (0.75, 1, 1.5, 2, 3, 4, 6, 8, 10, 12, etc.)

Table 6 Pipeline Service Identification

Table 8 2nd & 3rd Symbol: Pipe Material

Table 9 4th Symbol: Corrosion Allowance

Table 10 5th & 6th Symbol: Service Requirements

Table 11 7th Symbol: Suffix

Table 12 Insulation Symbol

2.2.4 Instrumentation Numbering

Instrument numbering shall be:

UU(U) TMFFF - XXX AA

UU(U) - Unit Identification Code (Table 1)

Instrument Designation: TI, PI, FI, LT etc.

XXX - Loop number - Three (3) digits

e.g. 53 PDT -103

3.0 CODES AND STANDARDS

Table 13 List of International Standards

ANSI American National Standard

API American Petroleum Institute

ASTM American Standard for Testing Materials

ASME American Society of Mechanical Engineers

NFPA National Fire Protection Association

TEMA Tubular Exchangers Manufacturers Association

Table 14 List of Project Standards

4.0 UNITS OF MEASUREMENT

Table 15 Units of Measurement

Temperature °C, K Degree Celsius, Kelvin

Joule per Kilogram Degree

5.0 METEOROLOGICAL DATA

* Design humidity for telecom, electrical and instrumentation equipment is 84%.

6.0 UTILITY SPECIFICATION

6.1 Steam & Condensate

Table 16 Steam Specifications

Table 17 Condensate Specifications

Table 18 Steam Generators Blowdown Specifications