Professional Documents
Culture Documents
Like any other electrical device, a overlock machine against injuries and
can cause serious, even life-threatening injuries.To
avoid this, and in order to work safely:
material damages:
According to legislation, you as the user of an
• Before initial use of your overlock machine, read electrical appliance are responsible for preventing
these operating instructions thoroughly. possible accidents through safety-conscious
behaviour:
• Keep the operating instructions in a suitable place
near the machine. When passing the appliance • Keep your work space tidy. An untidy workplace can
on to others, always enclose the operating lead to accidents.
instructions.
• Provide adequate lightingwhen working!
• Always disconnect the power supply when leaving
the machine unattended. This will prevent the risk • Do not wear loose clothing or jewellery,as these can
of accidents if the machine is switched on be caught in the moving parts. You should also
accidentally. wear a hair net if you have long hair.
• First pull the power plug before changing the bulb • Avoid abnormal posture. Remain steady and in a
or performing maintenance work on the machine. well-balanced position at all times.
This will prevent possibly life-threatening electric
shocks. • Be alert! Pay attention to what you are doing.
Always take a rational approach to your work.
• Do not remove the plug from the socket by pulling Never work with the overlock machine if you are
on the cable. Always grip the plug and not the unable to concentrate or if you are feeling unwell!
cable when pulling out the power plug.
If accidents occur as a result of handling the machine
• Only use the overlock machine in dry rooms. with insufficient care, or failure to follow the safety
Don’t use the machine in wet condition and instructions in this manual, then the manufacturer
location. cannot accept liability.
• In case of any visible damage on the machine, the Please use for your overlock machine the ZHEJIANG
foot switch or the power cable: Have the damage FOUNDER presser foot, type KD-2902.
repaired by Customer Service before using the Power rating: 220 - 240V ~ , 50Hz
overlock machine again. Current rating: 1.0A
Protection Class : II
• Never let children or elderly persons handle the
machine unsupervised because they may not The sound pressure level under normal operating
properly appreciate the possible dangers. Keep conditions is 80dB (A).
electrical appliances outside the reach of children.
If the supply cord that fixed with foot controller is
• Never use the machine when the ventilation damaged, it must be replaced by the manufacturer or
apertures are blocked. Keep the ventilation its service agent or a similar qualified person in order
apertures of the machine and the foot switch free to avoid a hazard.
from fluff, dust and waste material.
Do not dispose of electrical appliances as unsorted
• Don’t let children play with sewing machine. municipal waste, use separate collection facilities.
Contact your local government for information
• Never use the machines if the air went are regarding the collection systems available.
blocked keep the air wends free form dust, fusel If electrical appliances are disposed of in landfills or
and leftovers. dumps, hazardous substances can leak into the
groundwater and get into the food chain, damaging
• Never place anything on the foot controller. your health and well-being.
When replacing old appliances with new once,
• This appliance is not intended for use by persons the retailer is legally obligated to take back
(including children) with reduced physical, your old appliance for disposal at least for
sensory or mental capabilities, or lack of free of charge.
experience and knowledge, unless they have
been given supervision or instruction concerning
use of the appliance by a person responsible for
their safety.
This overlock machine can stitch dependable seams on all kinds of fabric, both light and heavy,
including cotton, wool, rayon, tricot, jersey, and knits.
You do not need a special table for this portable machine.
We suggest that you read this instruction manual carefully before you start to operate the machine.
1. Wipe dust and oil off the machine to avoid any stains on the sewing materials.
2. Test sew by using the same sewing materials you intend to sew.
3. Read this instruction manual thoroughly before replacing the cutters and the needles. Follow the
instructions for correct replacements and adjustments.
-2-
TABLE OF CONTENTS
NAME OF MAIN COMPONENTS .................................................................................................. 4-5
ACCESSORIES .................................................................................................................................5
SETTING UP YOUR MACHINE..................................................................................................... 6-8
The position of thread pole ..................................................................................................6
Cone holders .......................................................................................................................6
Spool caps ...........................................................................................................................6
Connecting the foot control ..................................................................................................7
Controlling sewing speed.....................................................................................................7
Safety switch........................................................................................................................7
USING THE MACHINE ......................................................................................................................8
Hand wheel ..........................................................................................................................8
Front cover...........................................................................................................................8
Free arm ..............................................................................................................................8
LOOPER THREADING ...................................................................................................................... 9
NEEDLE THREADING..................................................................................................................... 10
TRIAL SEWING.................................................................................................................................11
ADJUSTING THREAD TENSIONS............................................................................................. 12-13
Adjusting the needle thread tensions................................................................................. 13
Adjusting the looper thread tensions ................................................................................. 13
MACHINE ADJUSTMENT CHART .................................................................................................. 14
CHANGING THE THREAD .............................................................................................................. 15
BUILT-IN POCKET HANDLE ........................................................................................................... 15
ADJUSTMENT OF STITICH LENGTH............................................................................................. 16
Stitch length setting............................................................................................................ 16
CUTTING WIDTH ............................................................................................................................ 17
The proper cutting width .................................................................................................... 17
Adjust to a wider cutting width ........................................................................................... 17
Adjust to a narrower cutting width...................................................................................... 17
CHANGING THE NEEDLE .............................................................................................................. 18
REPLACING THE BULB .................................................................................................................. 18
REPLACING THE CUTTERS .......................................................................................................... 19
THREE THREAD NARROW AND WIDE OVERLOCK STITCH ...................................................... 20
FREE ARM SEWING ....................................................................................................................... 21
CONVERTIBLE PRESSER FOOT................................................................................................... 21
ROLLED AND NARROW EDGE ................................................................................................. 22-23
Rolled edge........................................................................................................................ 22
Narrow edge ...................................................................................................................... 22
Rolled hemming ................................................................................................................. 23
Narrow hemming ............................................................................................................... 23
DIFFERENTIAL FEED ................................................................................................................ 24-25
Differential feed mechanism .............................................................................................. 24
Adjusting the differential feed............................................................................................. 24
Wavy knits & Gathering ..................................................................................................... 25
Stretching to prevent puckering ......................................................................................... 25
ACCESSORIES (OPTIONAL)..................................................................................................... 26-29
Elastic foot ......................................................................................................................... 26
Blind hem/lace foot ............................................................................................................ 27
Cording foot ....................................................................................................................... 28
Shirring foot ....................................................................................................................... 29
TROUBLE SHOOTING GUIDE........................................................................................................ 30
CLEANING AND LUBRICATING...................................................................................................... 31
SPECIFICATION OF MACHINE ...................................................................................................... 31
-3-
NAME OF MAIN COMPONENTS
1
16
15
14 2
13
3
12
4
11
10 5
6
7
9 8
1. Thread pole
2. Lower looper thread tension dial
3. Spool pin
4. Spool holder
5. Handwheel
6. Base
7. Machine socket
8. Power switch
9. Front cover
10. Support bed
11. Free arm
12. Needle plate
13. Left needle thread tension dial
14. Right needle thread tension dial
15. Upper looper thread tension dial
16. Thread guide plate
Always disconnect the power supply when leaving the machine unattended. This will prevent the
risk of accidents if the machine is switched on accidentally.
-4-
7
6 1
3
2
1. Upper looper
2. Lower looper
3. Free arm
4. Lower knife
5. Cutting width adjustment knob
6. Presser foot
7. Upper knife
ACCESSORIES
1 2
1. Tweezers: SP-750402002
2. Screw driver: SP-750406006
3. #14 Needles: SP-301244206
3 4 #11 Needles: SP-301407209
4. Machine cover: SP-750405005
5. Instruction manual: SP-760408009
6. Hexagon wrench key: SP-750404004
5 6
-5-
SETTING UP YOUR MACHINE
Set your Overlock machine on a sturdy flat
surface.
[ CONE HOLDERS ]
Both industrial cones and domestic type thread
spools can be used on this machine.
For large diameter industrial cones use the Spool holder
cone holders with the large end at the top.
For small diameter cones. use the same cone
holders with the small end at the top.
Normal
Domestic type
thread spool
Notch
-6-
[ CONNECTING THE FOOT CONTROL ]
Push foot control plug into the machine socket and then into main socket.
Turn on the power switch. This power switch controls both the machine power and sewing light.
Machine socket
Machine plug
Power supply
Foot control
-7-
USING THE MACHINE
[ HAND WHEEL ]
Always turn handwheel toward you, i.e. the
same direction as on a household sewing
machine.
[ FRONT COVER ]
To open front cover, slide the hollow to the
right as far as it will go then pull front cover
toward you.
The front cover won't close while the free arm
is open.
○
1
○
2
○
2
-8-
LOOPER THREADING
Warning: Before contriving please adjust main control switch to (OFF).
Correct threading is important otherwise uneven stitches or thread breakage may result.
A convenient threading chart is placed on the front panel inside the front cover.
3 ○
3
Upper looper thread Lower looper thread
○
10 ○
11
8
7
3 ○
3
○
9
4 ○
4 ○
8
8 ○
6
5
○ 7 ○
5
11 ○
6 ○
7
6
○
9 ○
8 ○
7
5 ○
5
6
○
10
-9-
NEEDLE THREADING
5. Turn the hand wheel toward you until
needles are fully raised.
6. Pass the right and left needle threads as
illustrated.
Important: The thread must lie correctly ○
1
between the two discs inside the tension
dials.
Pass through the needle eyes from front to 1
back as illustrated.
7. Pull out the thread end about 10 cm (4")
long from the needle eyes. Raise the
presser foot and place threads under it,
then lower the presser foot.
2 ○
2
2 ○
2
4
○6
6
○
7 ○
5 ○
4
7 ○ 8
8 ○ 9
6
3 ○
3
7
○
8
○
6 5
4 ○
4
○
5
○
9 6 ○
7
- 10 -
TRIAL SEWING
When the overlock has been threaded for the
first time or re-threaded because of thread
breakage during sewing, start sewing in the
following manner.
Cloth
- 11 -
ADJUSTING THREAD TENSIONS
Thread tensions will vary according to the type and thickness of both thread and fabric.
Adjust the thread tension of the machine accordingly while checking the seam.
Thread tension: Turn dial toward smaller numbers, tension becomes loose.
Turn dial toward larger numbers, tension becomes tight.
Back side
- 12 -
It is necessary to adjust the thread tension for the seams shown below.
The left needle thread tension is too loose. The right needle thread tension is too loose.
Tighten the left needle thread tension. Tighten the right needle thread tension.
The lower looper thread is tight and/or The upper looper thread is tight and/or
the upper looper thread is loose. the lower looper thread is loose.
Loosen the lower looper thread tension Loosen the upper looper thread tension
and/or tighten the upper looper thread and/or tighten the lower looper thread
tension. tension.
- 13 -
MACHINE ADJUSTMENT CHART
The best tension for one fabric may not be correct for another.
The required tensions depend upon stiffness and thickness of fabric, thread size and type.
If necessary, readjust referring to the chart below.
Light-weight
.Cotton
.Georgette .Spun HA × 1 2.0 - 3.5 mm
polyester No. 11
.Organdy
.Polyester .Standard
.Lawn 130 / 705H
continuous 2.5 mm
.Voile No. 80
.Crepe-de-chine
.Silk
No. 80 - 100
etc.
Medium-weight
.Cotton .Cotton
.Spun HA × 1 2.0 - 3.5 mm
.Poplin
polyester No.11-14
.Gingham .Standard
.Polyester
.Corduroy 130 / 705H 2.5 mm
continuous
No. 80 - 90
No. 60 - 100
etc.
Heavy-weight
.Cotton
.Denim .Spun HA × 1
.Tweed polyester No.14 2.5 - 4.0 mm
.Velour .Polyester
continuous 130 / 705H .Standard
No. 90 3.0 mm
No. 50 - 80
etc.
- 14 -
CHANGING THE THREAD (TYING ON)
It is simple to change the thread in the following
manner.
Pocket handle
- 15 -
ADJUSTMENT OF STITCH LENGTH
There are nine setting adjustments which can be made from 1.0 to 5.0 mm.
Most overlock work is done with a basic stitch length setting of 2.5-3.5 mm.
Stitch length
adjustment knob (lnner dial)
- 16 -
CUTTING WIDTH
The proper cutting width differs with the type of fabric. Check the seams each time, and adjust the
cutting width as follows.
1. Turn the hand wheel toward you until the needles are at the lowest position.
2. Open the front cover and free arm.
3. Turn the cutting width adjustment knob until the looper threads lie along the edge of the fabric.
Adjust to a narrower cutting width if the fabric edges curl when sewing. Turn the cutting width
adjustment knob to the right.
Adjust to a wider cutting width if the thread loops off the edge of the fabric. Turn the cutting width
adjustment knob to the left.
Needle plate
[ THE PROPER CUTTING WIDTH ]
Stitch width
Cutting width
Narrow
Wide
Cutting width
Front side adjustment knob
- 17 -
CHANGING THE NEEDLE
Turn the power switch to "OFF" before Hexagon wrench key
changing the needles.
Do not use any needle which is bent or blunt.
1. Turn the hand wheel toward you until the
needles are fully raised.
2. Open the front cover and lower the presser
foot.
3. Using the hexagon wrench key from the
accessory box, loosen the needle clamp
screws and remove the needles. Upper left
screw for left needle and lower right screw
for right needle.
4. Insert the new needle with the flat side to the
back into the needle clamp, making sure it
is inserted as far up as possible. Tighten the Needle
needle clamp screw firmly. (Use HA*1)
Machine front
Important:
This machine is designed to use 15 watt bulb.
The bulb is available from your local dealer.
Screw
- 18 -
REPLACING THE CUTTERS
Turn the power switch to "OFF" before replacing the cutter blades.
The lower cutter is made of special material and does not usually need to be replaced. However,
should it become damaged, it can be replaced by your local dealer.
Screwdriver
Overlaps
0.5 – 1.0 mm
Lower cutter
- 19 -
THREE THREAD NARROW AND WIDE OVERLOCK
STITCH
This machine is a 3/4 thread convertible
overlock.
Hexagon wrench key
Remove either the right or left needle. Your
machine is now ready for use as a 3-thread
overlock.
4 mm (0.16”)
Front side
6 mm (0.24”)
Back side
Using the needle on the left only, the stitch
width is 6 mm (0.24").
Front side
- 20 -
FREE ARM SEWING
Remove the support bed as illustrated which easily converts from a flat bed to free arm.
Convenient for sewing pant legs, sleeves and cuffs, etc.
Free arm
Support bed
R
N
Finger
- 21 -
ROLLED AND NARROW EDGE
To carry out either of the above sewing tasks proceed as follows.
(1) Refer to page 21 for special foot position setting.
(2) Turn the hand wheel toward you until needles are fully raised.
(3) Open front cover and remover left needle. See page 18.
(4) Set stitch length between 1.0-2.0 mm. See page 16. Also ensure that differential control is set at
'N' position.
(5) Adjust stitch width, as shown on page 17.
(6) If not already threaded re-thread the machine.
(7) Place fabric under presser foot and start to sew.
Always test the stitch and tension settings on scrap fabric before sewing on an actual garment.
When either Rolled or Narrow hemming, we recommend you change the threads as shown on
page 23.
ALWAYS remember to re-set the special foot for normal serging after you have finished your rolled
edge procedure.
[ ROLLED EDGE ]
With a rolled edge the loops formed by the
lower looper thread should be pulled to the 1.0~3.0 mm
underside of the fabric. This is done by setting
the tensions as shown on page 23. Lower looper
thread Upper looper
thread
Back
Needle thread
Front
[ NARROW EDGE ]
1.0~3.0 mm
For seams on sheer or lightweight fabrics, set
tensions as shown on page 23 for a balanced
tension.
Needle thread
Upper looper
thread
Back
Lower looper
thread
Front
- 22 -
Important: If necessary, adjust the stitch length and cutting width.
Threads
Fabrics
Rolled hemming Narrow hemming
- 23 -
DIFFERENTIAL FEED
The differential feed prevents wavy seams in knitted fabrics and also movement between the layers
of fabric. It also ensures pucker-free seams on lightweight fabrics.
REAR FRONT
Important:
When sewing without differential feed, the adjustment knob for the differential feed should be set on
the "N" position.
Differential feed
adjustment knob (Outside)
- 24 -
[ WAVY KNITS & GATHERING ]
For perfectly flat seams in stretchy knit
garments, the front feed teeth need to feed
faster than the rear feed teeth to prevent
stretching the fabric. To Gather, the front feed
teeth will also need to feed faster than the rear
feed teeth. By using a long stitch length, (See
page 24 to adjust). your fabric will easily gather.
Set differential feed motion at “G”.
.
- 25 -
ACCESSORIES ( OPTIONAL)
ELASTIC FOOT: SP-750420006
This special sewing foot is for sewing on elastic tape. In the same operation, the fabric is trimmed,
serged and gathered by the constriction of the elastic tape.
Loosen screw (2) so that brake (1) at opening (4) is opened by 1.5 to 2mm.
Place in elastic tape (3) and pass it back under the foot.
Tighten brake (1) with screw (2) again, the more screw (2) is turned, the stronger the pressure of
brake (1) on the elastic tape and thus the greater the gather effect.
Note:
When the sewing foot is raised, the elastic tape should be pulled through brake (1) slightly braked.
Tighten Loosen
1
Elastic
3
- 26 -
BLIND HEM/LACE FOOT: SP-750419002
One foot for both blind hem and lace sewing.
BLIND HEM: The hem is trimmed, serged and sewn in one operation.
LACE: For sewing lace or borders together or onto a workpiece.
1. Placing the work under the foot. Fold the fabric and insert it under the presser foot.
2. How to sew:
a. Apply the adjustment dial (1) to adjust the guide plate (2) to the left or right until the fold of the
fabric is in line with needle.
b. Sew the fabric so that the fold is always against the guide.
c. Open out the fabric and press lightly on the wrong side.
Fabric
1
2
- 27 -
CORDING FOOT: SP-750438007
This special sewing foot is used for sewing a cording tape between two layers of fabric in one
operation.
4
3
2
- 28 -
SHIRRING FOOT: SP-750507008
This special sewing foot is used for joining two pieces of fabric and shirring the bottom layer in one
operation.
3
4
2
- 29 -
TROUBLE SHOOTING GUIDE
Check items below before calling for service.
Fabric edges 1. Too much fabric is within the 1. Re-adjust seam width. 17
curl stitch.
- 30 -
CLEANING AND LUBRICATING
To keep your machine running smoothly ; it is necessary to clean using the brush from the
accessory box now and then.
This machine requires very little lubrication as the main components are made of special materials.
Occassionally, lubricate only the points illustrated.
SPECIFICATION OF MACHINE
Description Specification
Number of threads 4 or 3
Number of needles 2 or 1
4 - thread………..6 mm
Stitch width
3 - thread………..6 mm or 4 mm
HA × 1 No. 11-14
Needles
130/ 705H No. 75 - 90
- 31 -