TESCO

PRODUCTS
DIVISION
ECI (S)
TOP DRIVE TRAINING

ECI (S)

ƒ E -- ELECTRIC
ƒ C -- COMPACT
ƒ I -- INTEGRATED

ƒ S -- SWIVEL

AUXILIARY
HYDRAULICS

1
 •POWER MODULE

• AC/DC
/ POWER DISTRIBUTION

• MAIN PANEL CONTROLS

• MD 500

• LAP TOP

•TOP DRIVE ELECTRICAL CABLES

AND PANEL “T AND A”

•HEAT PUMP

•MECHANICAL
MODULE

• CONTAINS MD 500
CHILLER

• CONTAINS TOP DRIVE

COOLING

• CONTAINS AUXILIARY
HYDRAULIC
COMPONENTS

TESCO

•TOP DRIVE

• SWIVEL (ECIS)

• ELECTRIC MOTORS

• GEARBOX

• AUXILIARYHYDRAULIC
FUNCTIONS (ROBOTICS)

•TOP DRIVE ELECTRICAL CABLES

AND PANEL “T AND A”

•LOAD PATH COMPONENTS

2
 •SERVICE
LOOP

• AUXILIARY
HYDRAULIC HOSES
(ROBOTICS)

•TOP DRIVE ELECTRICAL

CABLES AND PANEL “T
AND A”

•POWER CABLES

•COOLANT HOSES

AUXILIARY HYDRAULIC
TOP DRIVE TRAINING
AT THE COMPLETION OF THIS SECTION
YOU WILL BE ABLE TO :
ƒ IDENTIFY COMPONENTS
ƒ FOLLOW FLOW PATHS (SCHEMATICS)
ƒ TROUBLESHOOTING BASICS

TOP DRIVE HYDRAULICS

• LINK TILT – ALLOWS MOVEMENT OF BAILS 59”
FORWARD OR 84” BACKWARDS FROM WELL CENTER.

• LINK TILT FLOAT – RETURNS BAILS TO A NEUTRAL

POSITION UNDER TOP DRIVE.

• PIPE HANDLER LOCK – LOCKS THE PIPE HANDLER

FRAME TO THE MAIN FRAME.

• GRABBER LIFT – MOVES THE GRABBER LEG UP OR

DOWN.

• ELEVATORS – FOR PIPE HANDLING CAPABILITIES.

3
• GRABBER – CLAMPS THE DRILL STRING, FOR
MAKING OR BREAKING JOINTS,AND MAINTAINS
TOOL FACE FOR DIRECTIONAL DRILLING.

• MUDSAVER – OPERATES THE MUDSAVER VALVE OPEN

OR CLOSE.

• EXTEND – MOVES THE TOP DRIVE AWAY FROM THE

TORQUE TRACK, FOR EXTENDING OVER MOUSEHOLE
OR OUT TO THE “V” DOOR, OR RETRACTS IT BACK TO
WELL CENTER
CENTER.

• COUNTER BALANCE – WORKS LIKE A SHOCK

ABSORBER, COMPENSATES WHEN MAKING AND
BREAKING JOINTS.

• UNLOADER – DEAD ENDS THE AUXILIARY

HYDRAULIC CIRCUIT TO PRODUCE PRESSURE OR
DIRECTS OIL BACK TO TANK WHEN NO FUNCTIONS
ARE USED.

HYDRAULICS

ADVANTAGES OF USING HYDRAULICS

ƒ FLEXIBILITY
COMPONENTS CAN BE LOCATED SEPARATELY AND
CONNECTED WITH HYDRAULIC LINES.

ƒ MULTIPLICATION OF FORCES
SMALL FORCES CAN MOVE LARGE LOADS.

ƒ COMPACTNESS
HYDRAULICS CAN HANDLE MORE HORSEPOWER FOR ITS
SIZE THAN MECHANICAL OR ELECTRIC SYSTEMS.

HYDRAULICS
DISADVANTAGES OF HYDRAULICS

„ NEED FOR CLEANLINESS

DUST,DIRT,RUST,WATER,CORROSION,AIR,HEAT WILL
CAUSE DAMAGE TO THE HYDRAULIC
SYSTEM.(MAINTENANCE IS MORE CRITICAL).

„ EFFICIENCY
HYDRAULICS ARE LESS EFFICIENT THAN MECHANICAL. OR
ELECTRICAL.

„ ENVIRONMENT
HYDRAULIC OIL IS A KNOWN CONTAMINENT.
(CONTAINMENT IS REQUIRED).

4
 HYDRAULICS
THERE ARE 2 TYPES OF BASIC HYDRAULIC SYSTEMS

1 OPEN LOOP SYSTEM

OPEN LOOP FLOW PATH IS FROM THE
-- TANK
TANK-- PUMP --ACTUATOR
ACTUATOR -- BACK TO THE TANK.

2 CLOSED LOOP SYSTEM

CLOSED LOOP FLOW PATH IS FROM THE
-- PUMP --MOTOR --BACK TO THE PUMP.

THE AUXILIARY HYDRAULIC SYSTEM ON A TESCO TOP

DRIVE IS AN OPEN LOOP SYSTEM.

OPEN LOOP CIRCUIT

SPOOL SHIFTED
TO OPEN POSITION TION

2300 PSI
2300 PSI

OPEN LOOP CIRCUIT

SPOOL SHIFTED
TO OPEN POSITION TION

2300 PSI
2300 PSI

5
 OPEN LOOP CIRCUIT

SPOOL SHIFTED
TO OPEN POSITION TION

2300 PSI
2300 PSI

OPEN LOOP CIRCUIT

SPOOL SHIFTED
TO OPEN POSITION

2300 PSI
2300 PSI

OPEN LOOP CIRCUIT

SPOOL SHIFTED
TO OPEN POSITION

2300 PSI
2300 PSI

6
 OPEN LOOP CIRCUIT

SPOOL SHIFTED
TO OPEN POSITION

2300 PSI
2300 PSI

OPEN LOOP CIRCUIT

SPOOL SHIFTED
TO OPEN POSITION

2300 PSI
2300 PSI

BASIC CLOSED
BASIC LOOP
C LO SED CIRCUIT
CIRC U IT

CASE D RAIN LINE

FORWARD

IN PUT PV MF O U TPUT

FLO W BI-DIREC TIO N AL

HEAT E XCH ANG ER w/ BYPASS

LOW PRESSURE SIDE OF LOOP

HIGH PRESSURE SIDE OF LOOP

RES ERVO IR

7
 BASIC CLOSED
BASIC LOOP
C LO SED CIRCUIT
CIRC U IT

CASE D RAIN LINE

IN PUT PV MF O U TPUT

REVERSE

FLO W BI-DIREC TIO N AL

HEAT E XCH ANG ER w/ BYPASS

LOW PRESSURE SIDE OF LOOP

HIGH PRESSURE SIDE OF LOOP

RES ERVO IR

CHARGED SYSTEM
CHARGE RELIEF
CASE DRAIN

CHARGE
PV PF CHECK MF
VALVES
CHARGE
PUMP
CONTROL

INLET FILTER

RESERVOIR

MECHANICAL MODULE
HYDRAULIC COMPONENTS

SET @
SET @
2100 PSI
2300BAR]
[145 PSI
(158 BAR) SET @
800 PSI
HYDRAULIC
[55 BAR]
OIL TANK

8
 HYDRAULIC SYSTEM
CONTAMINATION
„ HYDRAULIC SYSTEMS MUST BE KEPT AS CLEAN AS POSSIBLE
(EXTREMELY IMPORTANT IN CLOSED LOOP SYSTEMS BECAUSE
OF CLOSE TOLERANCES IN PISTON PUMPS & MOTORS), AND
IN OPEN LOOP SYSTEMS BECAUSE OF THE SMALL PASSAGES
IN THE CONTROL VALVES.

„ CONTAMINATION MAY BE A SOLID,LIQUID,OR A GAS.

„ THE HUMAN EYE CAN SEE PARTICLES 40 MICRON IN

SIZE,PARTICLES SMALLER THAN 40 MICRON DO THE MOST
DAMAGE TO HYDRAULIC SYSTEMS.

„ KEEP YOUR SYSTEM CLEAN !!

HYDRAULIC SCHEMATIC
SYMBOLS

„ EACH COMPONENT OF A HYDRAULIC SYSTEM IS REPRESENTED BY

A INDUSTRY RECOGNIZED SYMBOL ON SCHEMATIC DRAWINGS.

711 714 713

711 714 713
2C 8C 6C

9
 OPEN LOOP MAIN
COMPONENTS & FUNCTIONS

„ HYDRAULIC TANK (RESERVOIR) - STORES OIL,HELPS COOL OIL

„ HYDRAULIC PUMP - PRODUCES FLOW.(PRESSURE

FLOW (PRESSURE IS CAUSED BY
RESISTANCE TO FLOW)

„ HYDRAULIC LINES - PASSAGE FOR OIL TO TRAVEL BETWEEN

COMPONENTS.

„ HYDRAULIC MANIFOLDS - CONTAIN PORTS USED TO MOUNT

CONTROL VALVES,FILTERS AND/ OR FITTINGS TO CONNECT
OTHER COMPONENTS.

HYDRAULIC RESERVOIR SUCTION STRAINER

(100 MESH/140 MICRON) WITH A MAGNET

HYDRAULIC RESERVOIR

HYDRAULIC RESERVOIR CAPACITY 59

GAL. (222 L) (ATF HYDRAULIC OIL)

ELECTRIC MOTOR

FLEX COUPLER

HYDRAULIC PUMP

GEAR PUMP

HP=PSI X GPM X 0.OOO7 HP=PSI X GPM/1714 X 1.2

10
OIL MUST TRAVEL AROUND THE OUTSIDE OF THE GEARS ON ALL GEAR PUMPS

TOP DRIVE HYDRAULIC QUICK COUPLER

SHOWING DIRECTION OF FLOW FROM PUMP

TOP DRIVE COOLANT QUICK COUPLER

TOP DRIVE HYDRAULIC QUICK COUPLERS

INLET

INLET

HOSE END CONNECTIONS AT TOP DRIVE

TOP DRIVE COOLANT QUICK COUPLERS

11
 HYDRAULIC HOSES

-16 = 1” - 12 = ¾”
-10 = 5/8” - 8 = ½”
-6 = 3/8” - 4 = ¼”

HYDRAULIC HOSES AND FITTINGS

HYDRAULIC LINES
– PASSAGE FOR OIL TO TRAVEL BETWEEN COMPONENTS.

CONNECTION PORTS

HYDRAULIC MANIFOLDS
– CONTAIN PORTS USED TO MOUNT CONTROL VALVES, FILTERS
AND/OR FITTINGS TO CONNECT OTHER COMPONENTS.

12
11 STATION MANIFOLD MOUNTED IN MAIN FRAME

AUXILIARY MANIFOLD LOCATION

NEW MANIFOLD
OLD MANIFOLD

ROTARY SEAL PORTING

13
 CHECKING ROTARY SEAL
BOLTS
• CHECK BOLTS THAT MOUNT ROTARY SEAL TO PIPE HANDLER
FRAME ** 3 BOLTS WITH LOCKWASHERS,RED LOCTITE,AND
LOCKWIRE** (LOOSE OR BROKEN)

• CHECK BOLTS THAT MOUNT TORQUE FLANGE TO INNER

SLEEVE ** 3 BOLTS WITH LOCKWASHERS AND BLUE LOCTITE
(LOOSE OR BROKEN)

• CHECK STOP BLOCK MOUNTING BOLTS **2 BOLTS WITH

LOCKWASHERS AND LOCKWIRE

• CHECK REMAINING ROTARY SEAL ASSEMBLY BOLTS.

CHECK BOLTS THAT HOLD STOP BRACKET TO INNER BARREL

FRAME CHECK BOLTS THAT MOUNT ROTARY SEAL TO PIPE HANDLER

ROTARY SEAL ORIENTATION

„ IF REPLACEMENT OF ROTARY SEAL IS

NECESSARY (eg. PORT TO PORT LEAKAGE) THE
ORIENTATION OF THE INNER AND OUTER
BARRELS SHOULD BE CHECKED ON THE ROTARY
SEAL BEING REPLACED, AND THE REPLACEMENT
ROTARY SEAL SHOULD BE ORIENTATED THE
SAME WAY,BEFORE INSTALLING HOSES.

14
 CHECK ORIENTATION OF INNER & OUTER BARREL, & COMPARE
TO REPLACEMENT ROTARY SEAL

ROTARY SEAL ASSEMBLY

ROTARY SEAL ASSEMBLY INSTALLED IN TOP DRIVE

„ HYDRAULIC CONTROL VALVES - CONTROL PRESSURE,DIRECTION

OF FLOW,AMOUNT OF FLOW OR,ANY COMBINATION OF THESE.

„ ACTUATORS - DO THE WORK

WORK, (eg.
(eg HYDRAULIC CYLINDERS)

„ FILTERS - REMOVE SOLID CONTAMINENTS.(RATED IN MICRONS)

„ COOLERS & RADIATORS - COOL THE OIL

„ ACUMULATORS – STORE HYDRAULIC ENERGY

„ HYDRAULIC GAUGES - TELL WHAT THE PRESSURE IS IN A

CIRCUIT.

15
 HYDRAULIC CONTROL VALVES

GRABBER LIFT CYLINDER

PISTON END OF CYLINDER

ROD END OF CYLINDER

ROD
PISTON

EXTEND CYLINDER

16
 MUDSAVER VALVE ACTUATOR

OPEN & CLOSE PORTS CONNECTIONS

OPEN
CLOSE

ROD
PISTON

HYDRAULIC FILTER

HYDRAULIC RETURN FILTER

(10 MICRON)

AUXILIARY HYDRAULIC PRESSURE GAUGE

HYDRAULIC COOLER

17
 HYDRAULIC VALVES
„ PRESSURE RELIEF VALVES
„ SEQUENCE VALVE
„ PRESSURE REDUCING VALVE
„ NEEDLE VALVE
„ FLOW CONTROL WITH A BYPASS
„ CHECK VALVE
„ PILOT TO OPEN CHECK
„ CAVITY PLUG
„ SHUTTLE VALVE
„ DIRECTIONAL CONTROL VALVE

RELIEF VALVE

1 2
Pressure Tank

„PRESSURE RELIEF VALVES

ARE USED TO LIMIT THE MAXIMUM PRESSURE DEVELOPED IN A
SYSTEM.

HYDRAULIC RESERVOIR

PRESSURE RELIEF (SKID)

18
 PRESSURE RELIEF (REMOTE)

CIRCUIT RELIEF VALVES

11 STATION MANIFOLD

SEQUENCE VALVE

Sequence Valve

SEQUENCE VALVE
ALLOWS ONE FUNCTION TO OCCUR BEFORE ANOTHER IN A
SPECIFIC ORDER.(WITHIN ONE CIRCUIT)

19
 HYDRAULIC ELEVATORS SEQUENCE VALVE

SEQUENCE VALVE

PRESSURE REDUCING VALVE

2 3

Pressure
Reducing Valve
„PRESSURE REDUCING VALVE
REDUCES THE PRESSURE IN A SECTION OF A HYDRAULIC
CIRCUIT,BELOW MAIN RELIEF PRESSURE.

20
 PRESSURE REDUCING VALVE

PRESSURE REDUCING VALVE

NEEDLE VALVES

1 2

Needle Valve

„NEEDLE VALVE/FLOW CONTROL

USED TO CONTROL FLOW (VARIABLE)

21
AUXILIARY MANIFOLD

NEEDLE VALVE

STAR VALVE

FLOW CONTROL WITH BYPASS

1 2

1 2

Flow Control Valve

with Bypass

„FLOW CONTROL WITH A BYPASS

USED TO CONTROL FLOW (VARIABLE), AND HAS A PASSAGE TO
BYPASS FLOW CONTROL

FLOW CONTROL CAN CONTROL

SPEED BUT NOT LOAD (METER IN)

LOAD

FLOW CONTROL CAN CONTROL LOAD

SPEED AND LOAD (METER OUT)

22
 12

11

10
9 1
8 2
7
6 5 4 3

LINK TILT FLOW CONTROLS

PILOT TO OPEN CHECK VALVES

2.8:1 RATIO

1
3:1 RATIO

„PILOT TO OPEN CHECK

ALLOWS FREE FLOW ONE WAY,BUT NEEDS PILOT PRESSURE TO
OPEN VALVE SO FLOW CAN GO THE OPPOSITE WAY.
(MOST HAVE A BUILT IN RATIO)

AUXILIARY MANIFOLD

PILOT TO OPEN CHECK VALVE

23
 PILOT TO OPEN CHECK VALVE(B) PORT

11 STATION MANIFOLD

SHUTTLE VALVE

Outlet

Inlet 1 Inlet 2

Shuttle Valve

SHUTTLE VALVE
HAS ONE OUTLET BUT CAN CHOOSE FROM ONE OF TWO INLETS
(WHICHEVER ONE IS HIGHER)

SHUTTLE VALVE

24
 DIRECTIONAL CONTROL VALVES
VICKERS

CONTINENTAL

ATOS

„DIRECTIONAL CONTROL VALVE

CONTROLS THE OIL FLOW PATH

LOOKING DOWN AT MANIFOLD

COIL T

A B
“A” COIL IS ON THE “A” SIDE
A B P
ATOS
“A” COIL IS ON THE “A” SIDE

A B A B

P T
A B
P T

“B” COIL IS ON THE “A” SIDE

VICKERS / CONTINENTAL
A B

“A” COIL IS ON THE “A” SIDE

B A A B

P T
A B
P T

3 POSITION VALVES SHOWN ARE ATOS D03 VALVE BLOCKS

A B

(3A)CONTINENTAL – (711)ATOS – (2C)VICKERS

P T

A B

P T (3L)CON TINENTAL– (714)ATOS – (8C)VICKERS

A B

P T (3F)CONTINENTAL – (713)ATOS – (6C)VICKERS

25
T A P B

T A P B

T A P B

T A P B

T A P B

T A P B

T A P B

T A P B

T A P B

T A P B

T A P B

T A P B

T A P B

T A P B

T A P B

T A P B

T A P B

T A P B

26
 T A P B

T A P B

T A P B

T A P B

T A P B

T A P B

DIRECTIONAL CONTROL

„ DIRECTIONAL CONTROL VALVES ARE MOUNTED ON THE 11

STATION MANIFOLD.

„ DIRECTIONAL VALVES CONTROL THE DIRECTION OF

FLOW.
FLOW

„ VALVES ARE IDENTIFIED BY THE PORTING OF THE CENTER

ENVELOPE

„ DIRECTIONAL VALVES ARE SHIFTED BY 24 VOLT ELECTRIC

SOLENOIDS MOUNTED ON THE ENDS OF THE DIRECTIONAL
CONTROL VALVES. (MANUAL OVERIDES ON THE ENDS)

DIRECTIONAL CONTROL VALVES

11 STATION MANIFOLD

27
 CHECK VALVE

OUT
IN

IN OUT

„CHECK VALVE
USED TO CONTROL FLOW, ALLOWS FLOW IN ONE
DIRECTION, BUT BLOCKS FLOW IN THE OPPOSITE DIRECTION

CAVITY PLUG

CAVITY PLUG
BLOCKS THE FLOW OF OIL THROUGH PASSAGES.

CAVITY PLUG (A) PORT

11 STATION MANIFOLD

28
 711 714 713
711 714 713
2C 8C 6C

float directional valve

link tilt directional valve

unloader directional valve

mudsaver directional valve

pipe handler lock directional valve

grabber directional valve

extend directional valve

elevator directional valve

grabber lift directional valve

Blanking plates

11 STATION MANIFOLD

INNER BARREL PORTING

INNERCONN. 7A 7B 1A 1B 11A 11B 10A 10B 2A 2B 4A 4B 3A 3B 5A 5B 6A 6B 8A 8B 9A 9B 12A 12B

ROTARYSEAL

OUTERCONN. 7C 7D 1D 1C 11C 11D 10C 10D 2D P 2C 4D 4C 3C 3D 5C 5D 6C 6D 8C 8D 9C 9D 12C 12D

SETSEQ VALVE

OUTER12 BARREL PORTING

11

10
9 1
8 2
7
6 5 4 3

NOTES:
1. ROTARY SEAL CONNECTIONS: "A" - INNER DRILLER SIDE
"B" - INNER OFF DRILLER SIDE
"C" - OUTER DRILLER SIDE
"D" - OUTER OFF DRILLER SIDE

ROTARY SEAL ASSEMBLY INSTALLED IN TOP DRIVE

29
 AUXILIARY MANIFOLD

EXTEND FLOW CONTROLS WITH A BYPASS

SET AT 0-3000 PSI

1500 PSI
T3 A2 B2 GP1 P2 P3
GL
P1
RM MR
SV
T2 T1
A1 B1 SET AT GP2 SET AT
600 PSI 2000 PSI

REMOTE MANIFOLD AT TOP DRIVE

30
 A B
float directional valve

link tilt directional valve

unloader directional valve

mudsaver directional valve

pipe handler lock directional valve

grabber directional valve

extend directional valve

elevator directional valve

grabber lift directional valve

Blanking plates

MECHANICAL MODULE
HYDRAULIC COMPONENTS

SET @
SET @
2100 PSI
2300BAR]
[145 PSI
(158 BAR) SET @
800 PSI
HYDRAULIC
[55 BAR]
OIL TANK

WHAT DO EACH OF THE GAUGES READ?

Gauge #1______ Gauge #2________

600 psi
2100 psi
2

2000 psi

31
WHAT DO EACH OF THE GAUGES READ?

Gauge #1_____ Gauge #2_____ Gauge #3_____ Gauge #4_____

2000 psi
3

1850 psi
2100

4 1000
600 psi

2
2300psi
800 psi

HEAT GENERATION IN A
HYDRAULIC SYSTEM

„ HEAT IS GENERATED IN A HYDRAULIC SYSTEM WHENEVER OIL

DUMPS FROM A HIGHER PRESSURE TO A LOWER PRESSURE
WITHOUT PRODUCING A MECHANICAL WORK OUTPUT. e.g. 1
WHEN OIL FLOWS TO TANK THROUGH A RELIEF VALVE , 2 OIL
FLOWING THROUGH A PRESSURE REDUCING VALVE.
VALVE THE
HIGHER THE PRESSURE DROP THE MORE HEAT IS PRODUCED.

„ PRESSURE DROPS FROM ONE CYLINDER PORT TO ANOTHER

DO NOT CREATE HEAT BECAUSE THE ENERGY IS CONVERTED TO
WORK OUTPUT.

100 PSI 100 PSI

500 PSI 100 PSI

FLOW

110 PSI 100 PSI

110 PSI 110 PSI

32
 FLOW

10sqin
q x 800psi
p =8000lbs

10 gpm

FLOW

10sqin x 800psi =8000lbs

10 gpm

FLOW

10sqin x 800psi =8000lbs

.5 gpm

33
TWO MAIN TERMS IN HYDRAULICS ARE:

1) PRESSURE --- RESISTANCE TO FLOW

2) FLOW --- MOVEMENT OF LIQUID
PRESSURE = PRESSURE RESULTS WHEN THERE IS A
RESISTANCE TO FLUID FLOW, OR TO A FORCE
WHICH ATTEMPTS TO MAKE FLUID FLOW.
MEASURED IN (Pounds / Square Inch) (PSI)
FLOW = HOW MUCH OIL WILL MOVE PAST A GIVEN
POINT IN A GIVEN TIME. MEASURED IN (Gallons /
Minute or Liters / Minute)

TROUBLESHOOTING BASICS
WHAT IS THE PROBLEM ?
1) HYDRAULIC PROBLEM ?

2) ELECTRICAL PROBLEM ?

3) MECHANICAL PROBLEM ?

1) PRESSURE PROBLEM ---NO RESISTANCE TO FLOW

2) FLOW PROBLEM --- NO MOVEMENT OF LIQUID

3) MECHANICAL PROBLEM --- BINDING OR LOAD

4) ELECTRICAL PROBLEM --- NO POWER/HAS POWER

PRESSURE 2000 psi x 12.37 sq in AREA = 24,740 lbs

4570 psi WOULD BE

6” DIA NEEDED TO HOLD
THE CYLINDER FROM
28.26 sq in AREA MOVING
PISTON SIDE
4.5” DIA
q in AREA
15.89 sq
ROD SIDE
2000 psi x 28.26 sq
in AREA =
56,520 lbs

12.37 sq in AREA

28.26 sq in AREA - 15.89 sq in AREA = 12.37 sq in AREA

34
 AREAS ARE THE SAME

VOLTAGE – HOW WOULD YOU MEASURE WITHOUT A

MULTIMETER, IF THE METER READS 1200 VOLTS DC IN
THE DRILLERS PANEL IS THAT CORRECT?

PRESSURE – HOW WOULD YOU MEASURE WITHOUT A

GAUGE, IF THE GAUGE READS 10,000 psi FOR LINK TILT
FORWARD IS THAT CORRECT?

WHEN TAKING READINGS YOU NEED TO HAVE A GAUGE

OR METER AND YOU NEED TO KNOW WHAT IT SHOULD
READ!!

FUNCTION WON’T OPERATE

HUMAN ERROR?

ELECTRICAL PROBLEM? MECHANICAL PROBLEM? HYDRAULIC PROBLEM?

NO POWER LOAD HOSE PLUMBING

AUX. PUMP NOT RUNNING SEIZED COMPONENT HYDRAULIC LEAK

BAD CONNECTION ENVIRONMENT (ICE/DIRT) NO SUPPLY OF OIL TO PUMP

WIRES SHORTED/BROKEN DAMAGED COMPONENT QUICK COUPLERS

DIRECTIONAL CONTROL VALVE PUMP FAILURE DIRECTIONAL CONTROL VALVE

PLC (NO OUTPUT SIGNAL) DIRECTIONAL CONTROL VALVE PUMP FAILURE

PLC (NO INPUT SIGNAL) AUX. PUMP NOT RUNNING HYDRAULIC HOSES

SWITCH FAILURE HYDRAULIC VALVE

MOTOR FAILURE
BYPASSING!
AUX. PUMP RUNNING BACKWARDS

35
 SET @
2000 PSI

SET @ 2300 PSI

UNIT 337 AND BELOW

GRABBER LIFT ELEVATOR EXTEND GRABBER P.H. LOCK MUDSAVER UNLOADER TILT FLOAT

a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b

P T P T P T P T P T P T P T P T P T

SET AT SET AT SET AT SET AT

1500 PSI 1500 PSI 1850 PSI 1850 PSI
2.8:1
T

P
SET AT SET AT
1850 PSI 1850 PSI

A1 P1 T1 A2 P2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10

SET AT 0-3000 PSI

1500 PSI
T3 A2 B2 GP1 P2 P3
GL
P1 P
RM MR
SV
T2 T1 T
P.H. LOCK A1 B1 SET AT GP2 SET AT
600 PSI 2000 PSI

PRECHARGE PRECHARGE
1000 PSI 800 PSI

0-5000 PSI 0-5000 PSI

EXTEND

INNER CONN. 7A 7B 1A 1B 11A 11B 10A 10B 2A 2B 4A 4B 3A 3B 5A 5B 6A 6B 8A 8B 9A 9B 12A 12B

ROTARY SEAL

OUTER CONN. 7C 7D 1D 1C 11C 11D 10C 10D 2D P 2C 4D 4C 3C 3D 5C 5D 6C 6D 8C 8D 9C 9D 12C 12D

SET SEQ. VALVE
SET TO OBTAIN
SV TO 1000 PSI
4800 PSI AT
GAUGE "M" T
(APPROX. 800 PSI) PV
P1
SET AT
2000 PSI
PRECHARGE
PRECHARGE 1200 PSI
1200 PSI T INLET

MUDSAVER VALVE
6.5:1 TILT

COUNTER BALANCE HP P
ASSEMBLY

N.C.

AUXILIARY 0-10000 PSI

MANIFOLD
N.C.

A J L
0-5000 PSI M
SET AT
3000 PSI
G DRILLERS SIDE OFF DRILLERS SIDE

B N
K

1 C 3:1
NOTES:
N.C. GRABBER LIFT 1. ROTARY SEAL CONNECTIONS: "A" - INNER DRILLER SIDE
3 E F D H "B" - INNER OFF DRILLER SIDE
"C" - OUTER DRILLER SIDE
2
"D" - OUTER OFF DRILLER SIDE
SET SO THAT PRECHARGE
ELEVATOR DOORS FULLY CLOSE 2000 PSI
BEFORE LATCH BEGINS TO FUNCTION GRABBER
ELEVATOR SET @
2300 PSI

UNIT 338 AND ABOVE

GRABBER LIFT ELEVATOR EXTEND GRABBER P.H. LOCK MUDSAVER UNLOADER TILT FLOAT

a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b

P T P T P T P T P T P T P T P T P T

SET AT SET AT SET AT SET AT

1500 PSI 1500 PSI 1850 PSI 1850 PSI
2.8:1
T

P
SET AT SET AT
1850 PSI 1850 PSI

A1 P1 T1 A2 P2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10

SET AT 0-3000 PSI

1500 PSI
T3 A2 B2 GP1 P2 P3
GL
P1 P
RM MR
SV
T2 T1 T
P.H. LOCK A1 B1 SET AT GP2 SET AT
600 PSI 2000 PSI

PRECHARGE PRECHARGE
1000 PSI 800 PSI

0-5000 PSI 0-5000 PSI

EXTEND

INNER CONN. 7A 7B 1A 1B 11A 11B 10A 10B 2A 2B 4A 4B 3A 3B 5A 5B 6A 6B 8A 8B 9A 9B 12A 12B

ROTARY SEAL

OUTER CONN. 7C 7D 1D 1C 11C 11D 10C 10D 2D P 2C 4D 4C 3C 3D 5C 5D 6C 6D 8C 8D 9C 9D 12C 12D

SET SEQ. VALVE
SET TO OBTAIN
SV TO 1000 PSI
4800 PSI AT
GAUGE "M" T
(APPROX. 800 PSI) PV
P1
SET AT
2000 PSI
PRECHARGE
PRECHARGE 1200 PSI
1200 PSI T INLET

MUDSAVER VALVE
6.5:1 TILT

COUNTER BALANCE HP P
ASSEMBLY

N.C.

AUXILIARY 0-10000 PSI

MANIFOLD
N.C.

A J L
0-5000 PSI M
SET AT
3000 PSI
G DRILLERS SIDE OFF DRILLERS SIDE

B N
K

1 C 3:1
NOTES:
N.C. GRABBER LIFT 1. ROTARY SEAL CONNECTIONS: "A" - INNER DRILLER SIDE
3 E F D H "B" - INNER OFF DRILLER SIDE
"C" - OUTER DRILLER SIDE
2
"D" - OUTER OFF DRILLER SIDE
SET SO THAT PRECHARGE
ELEVATOR DOORS FULLY CLOSE 2000 PSI

ELEVATOR BEFORE LATCH BEGINS TO FUNCTION GRABBER SET @

2300 PSI

CIRCULATING

36
 ELECTRIC MOTOR

FLEX COUPLER

HYDRAULIC PUMP

GEAR PUMP

HP=PSI X GPM X 0.OOO7 HP=PSI X GPM/1714 X 1.2

ADJUSTABLE PRESSURE SWITCH

SKID PRESSURE GAUGE

SKID RELIEF

TOP DRIVE GAUGE

TOP DRIVE RELIEF

37
 GRABBER LIFT ELEVATOR EXTEND GRABBER P.H. LOCK MUDSAVER UNLOADER TILT FLOAT

a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b

P T P T P T P T P T P T P T P T P T

SET AT SET AT SET AT SET AT

1500 PSI 1500 PSI 1850 PSI 1850 PSI
2.8:1
T

P
SET AT SET AT
1850 PSI 1850 PSI

A1 P1 T1 A2 P2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10

SET AT 0-3000 PSI

1500 PSI
T3 A2 B2 GP1 P2 P3
GL
P1 P
RM MR
SV
T2 T1 T
P.H. LOCK A1 B1 SET AT GP2 SET AT
600 PSI 2000 PSI

PRECHARGE PRECHARGE
1000 PSI 800 PSI

0-5000 PSI 0-5000 PSI

EXTEND

INNER CONN. 7A 7B 1A 1B 11A 11B 10A 10B 2A 2B 4A 4B 3A 3B 5A 5B 6A 6B 8A 8B 9A 9B 12A 12B

ROTARY SEAL

OUTER CONN. 7C 7D 1D 1C 11C 11D 10C 10D 2D P 2C 4D 4C 3C 3D 5C 5D 6C 6D 8C 8D 9C 9D 12C 12D

SET SEQ. VALVE
SET TO OBTAIN
SV TO 1000 PSI
4800 PSI AT
GAUGE "M" T
(APPROX. 800 PSI) PV
P1
SET AT
2000 PSI
PRECHARGE
PRECHARGE 1200 PSI
1200 PSI T INLET

MUDSAVER VALVE
6.5:1 TILT

COUNTER BALANCE HP P
ASSEMBLY

N.C.

AUXILIARY 0-10000 PSI

MANIFOLD
N.C.

A J L
0-5000 PSI M
SET AT
3000 PSI
G DRILLERS SIDE OFF DRILLERS SIDE

B N
K

1 C 3:1
NOTES:
N.C. GRABBER LIFT 1. ROTARY SEAL CONNECTIONS: "A" - INNER DRILLER SIDE
3 E F D H "B" - INNER OFF DRILLER SIDE
"C" - OUTER DRILLER SIDE
2
"D" - OUTER OFF DRILLER SIDE
SET SO THAT PRECHARGE
ELEVATOR DOORS FULLY CLOSE 2000 PSI

ELEVATOR BEFORE LATCH BEGINS TO FUNCTION GRABBER SET @

2300 PSI

PIPEHANDLER LOCK

UNLOADER VALVE

PIPEHANDLER LOCK DIRECTIONAL CONTROL VALVE

11 STATION MANIFOLD

PIPE HANDLER LOCK CYLINDER

38
 GRABBER LIFT ELEVATOR EXTEND GRABBER P.H. LOCK MUDSAVER UNLOADER TILT FLOAT

a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b

P T P T P T P T P T P T P T P T P T

SET AT SET AT SET AT SET AT

1500 PSI 1500 PSI 1850 PSI 1850 PSI
2.8:1
T

P
SET AT SET AT
1850 PSI 1850 PSI

A1 P1 T1 A2 P2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10

SET AT 0-3000 PSI

1500 PSI
T3 A2 B2 GP1 P2 P3
GL
P1 P
RM MR
SV
T2 T1 T
P.H. LOCK A1 B1 SET AT GP2 SET AT
600 PSI 2000 PSI

PRECHARGE PRECHARGE
1000 PSI 800 PSI

0-5000 PSI 0-5000 PSI

EXTEND

INNER CONN. 7A 7B 1A 1B 11A 11B 10A 10B 2A 2B 4A 4B 3A 3B 5A 5B 6A 6B 8A 8B 9A 9B 12A 12B

ROTARY SEAL

OUTER CONN. 7C 7D 1D 1C 11C 11D 10C 10D 2D P 2C 4D 4C 3C 3D 5C 5D 6C 6D 8C 8D 9C 9D 12C 12D

SET SEQ. VALVE
SET TO OBTAIN
SV TO 1000 PSI
4800 PSI AT
GAUGE "M" T
(APPROX. 800 PSI) PV
P1
SET AT
2000 PSI
PRECHARGE
PRECHARGE 1200 PSI
1200 PSI T INLET

MUDSAVER VALVE
6.5:1 TILT

COUNTER BALANCE HP P
ASSEMBLY

N.C.

AUXILIARY 0-10000 PSI

MANIFOLD
N.C.

A J L
0-5000 PSI M
SET AT
3000 PSI
G DRILLERS SIDE OFF DRILLERS SIDE

B N
K

1 C 3:1
NOTES:
N.C. GRABBER LIFT 1. ROTARY SEAL CONNECTIONS: "A" - INNER DRILLER SIDE
3 E F D H "B" - INNER OFF DRILLER SIDE
"C" - OUTER DRILLER SIDE
2
"D" - OUTER OFF DRILLER SIDE
SET SO THAT PRECHARGE
ELEVATOR DOORS FULLY CLOSE 2000 PSI

ELEVATOR BEFORE LATCH BEGINS TO FUNCTION GRABBER SET @

2300 PSI

LINK TILT AND FLOAT

UNLOADER VALVE

(SET AT 1850 PSI) (128 BAR)

FLOAT DIRECTIONAL CONTROL

VALVE

LINK TILT DIRECTIONAL CONTROL VALVE

11 STATION MANIFOLD

LINK TILT FLOW CONTROLS WITH A BYPASS

39
 PORTS 5 & 6 LINK TILT

ROTARY SEAL ASSEMBLY

LINK TILT CYLINDERS

GRABBER LIFT ELEVATOR EXTEND GRABBER P.H. LOCK MUDSAVER UNLOADER TILT FLOAT

a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b

P T P T P T P T P T P T P T P T P T

SET AT SET AT SET AT SET AT

1500 PSI 1500 PSI 1850 PSI 1850 PSI
2.8:1
T

P
SET AT SET AT
1850 PSI 1850 PSI

A1 P1 T1 A2 P2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10

SET AT 0-3000 PSI

1500 PSI
T3 A2 B2 GP1 P2 P3
GL
P1 P
RM MR
SV
T2 T1 T
P.H. LOCK A1 B1 SET AT GP2 SET AT
600 PSI 2000 PSI

PRECHARGE PRECHARGE
1000 PSI 800 PSI

0-5000 PSI 0-5000 PSI

EXTEND

INNER CONN. 7A 7B 1A 1B 11A 11B 10A 10B 2A 2B 4A 4B 3A 3B 5A 5B 6A 6B 8A 8B 9A 9B 12A 12B

ROTARY SEAL

OUTER CONN. 7C 7D 1D 1C 11C 11D 10C 10D 2D P 2C 4D 4C 3C 3D 5C 5D 6C 6D 8C 8D 9C 9D 12C 12D

SET SEQ. VALVE
SET TO OBTAIN
SV TO 1000 PSI
4800 PSI AT
GAUGE "M" T
(APPROX. 800 PSI) PV
P1
SET AT
2000 PSI
PRECHARGE
PRECHARGE 1200 PSI
1200 PSI T INLET

MUDSAVER VALVE
6.5:1 TILT

COUNTER BALANCE HP P
ASSEMBLY

N.C.

AUXILIARY 0-10000 PSI

MANIFOLD
N.C.

A J L
0-5000 PSI M
SET AT
3000 PSI
G DRILLERS SIDE OFF DRILLERS SIDE

B N
K

1 C 3:1
NOTES:
N.C. GRABBER LIFT 1. ROTARY SEAL CONNECTIONS: "A" - INNER DRILLER SIDE
3 E F D H "B" - INNER OFF DRILLER SIDE
"C" - OUTER DRILLER SIDE
2
"D" - OUTER OFF DRILLER SIDE
SET SO THAT PRECHARGE
ELEVATOR DOORS FULLY CLOSE 2000 PSI

ELEVATOR BEFORE LATCH BEGINS TO FUNCTION GRABBER SET @

2300 PSI

MUDSAVER

40
 UNLOADER VALVE

MUDSAVER DIRECTIONAL CONTROL VALVE

11 STATION MANIFOLD

SHUTTLE VALVE

MUDSAVER RELIEF
(SET AT 1500 PSI) (104 BAR)

SHUTTLE VALVE MUDSAVER RELIEF

(SET AT 1500 PSI) (104 BAR)

41
 PORTS 8 & 9 MUDSAVER

ROTARY SEAL ASSEMBLY

MUDSAVER VALVE ACTUATOR

OPEN & CLOSE PORTS CONNECTIONS

OPEN
CLOSE

GRABBER LIFT ELEVATOR EXTEND GRABBER P.H. LOCK MUDSAVER UNLOADER TILT FLOAT

a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b

P T P T P T P T P T P T P T P T P T

SET AT SET AT SET AT SET AT

1500 PSI 1500 PSI 1850 PSI 1850 PSI
2.8:1
T

P
SET AT SET AT
1850 PSI 1850 PSI

A1 P1 T1 A2 P2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10

SET AT 0-3000 PSI

1500 PSI
T3 A2 B2 GP1 P2 P3
GL
P1 P
RM MR
SV
T2 T1 T
P.H. LOCK A1 B1 SET AT GP2 SET AT
600 PSI 2000 PSI

PRECHARGE PRECHARGE
1000 PSI 800 PSI

0-5000 PSI 0-5000 PSI

EXTEND

INNER CONN. 7A 7B 1A 1B 11A 11B 10A 10B 2A 2B 4A 4B 3A 3B 5A 5B 6A 6B 8A 8B 9A 9B 12A 12B

ROTARY SEAL

OUTER CONN. 7C 7D 1D 1C 11C 11D 10C 10D 2D P 2C 4D 4C 3C 3D 5C 5D 6C 6D 8C 8D 9C 9D 12C 12D

SET SEQ. VALVE
SET TO OBTAIN
SV TO 1000 PSI
4800 PSI AT
GAUGE "M" T
(APPROX. 800 PSI) PV
P1
SET AT
2000 PSI
PRECHARGE
PRECHARGE 1200 PSI
1200 PSI T INLET

MUDSAVER VALVE
6.5:1 TILT

COUNTER BALANCE HP P
ASSEMBLY

N.C.

AUXILIARY 0-10000 PSI

MANIFOLD
N.C.

A J L
0-5000 PSI M
SET AT
3000 PSI
G DRILLERS SIDE OFF DRILLERS SIDE

B N
K

1 C 3:1
NOTES:
N.C. GRABBER LIFT 1. ROTARY SEAL CONNECTIONS: "A" - INNER DRILLER SIDE
3 E F D H "B" - INNER OFF DRILLER SIDE
"C" - OUTER DRILLER SIDE
2
"D" - OUTER OFF DRILLER SIDE
SET SO THAT PRECHARGE
ELEVATOR DOORS FULLY CLOSE 2000 PSI

ELEVATOR BEFORE LATCH BEGINS TO FUNCTION GRABBER SET @

2300 PSI

GRABBER OPEN/CLOSE

42
GRABBER INTENSIFIER APPROX 1000 PSI

6.5:1 RATIO

4800

CAUTION !!
THE GRABBER BOX SHOULD NEVER
BE CLOSED AND INTENSIFIED
WITHOUT A PIPE TO CLAMP IN
TORQUE BOX
(INJURY OR DAMAGE COULD OCCUR )

UNLOADER VALVE

PLUG
PILOT TO OPEN CHECK

2.8:1 RATIO

GRABBER OPEN/CLOSE DIRECTIONAL CONTROL VALVE

11 STATION MANIFOLD

43
 PORTS 2 & 4 GRABBER OPEN/CLOSE
PORT 3 TANK

ROTARY SEAL ASSEMBLY

GRABBER SEQUENCE BLOCK LOCATION

SET PRESSURE REDUCING VALVE TO OBTAIN 4800 PSI AT THE

GRABBER CLOSE CYLINDER PORT, (PRESSURE IS READ ON GAUGE
INSTALLED IN PORT “M” OF AUXILIARY MANIFOLD) **(ADJUST
FOR DIFFERENT SIZED CONNECTIONS)**

(ADD IN)

SEQUENCE VALVE

44
 AUXILIARY MANIFOLD

GRABBER INTENSIFIER PRESSURE GAUGE

3:1 RATIO
PILOT TO OPEN CHECK VALVE

GRABBER OPEN ACCUMULATOR

(CHARGE TO 1000 PSI) (69 BAR)

GRABBER BOX CYLINDER

O C

OPEN & CLOSE PORTS

45
 C O
GRABBER CYLINDER PORTS

TORQUE BOX

GRABBER BOX

GRABBER LIFT ELEVATOR EXTEND GRABBER P.H. LOCK MUDSAVER UNLOADER TILT FLOAT

a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b

P T P T P T P T P T P T P T P T P T

SET AT SET AT SET AT SET AT

1500 PSI 1500 PSI 1850 PSI 1850 PSI
2.8:1
T

P
SET AT SET AT
1850 PSI 1850 PSI

A1 P1 T1 A2 P2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10

SET AT 0-3000 PSI

1500 PSI
T3 A2 B2 GP1 P2 P3
GL
P1 P
RM MR
SV
T2 T1 T
P.H. LOCK A1 B1 SET AT GP2 SET AT
600 PSI 2000 PSI

PRECHARGE PRECHARGE
1000 PSI 800 PSI

0-5000 PSI 0-5000 PSI

EXTEND

INNER CONN. 7A 7B 1A 1B 11A 11B 10A 10B 2A 2B 4A 4B 3A 3B 5A 5B 6A 6B 8A 8B 9A 9B 12A 12B

ROTARY SEAL

OUTER CONN. 7C 7D 1D 1C 11C 11D 10C 10D 2D P 2C 4D 4C 3C 3D 5C 5D 6C 6D 8C 8D 9C 9D 12C 12D

SET SEQ. VALVE
SET TO OBTAIN
SV TO 1000 PSI
4800 PSI AT
GAUGE "M" T
(APPROX. 800 PSI) PV
P1
SET AT
2000 PSI
PRECHARGE
PRECHARGE 1200 PSI
1200 PSI T INLET

MUDSAVER VALVE
6.5:1 TILT

COUNTER BALANCE HP P
ASSEMBLY

N.C.

AUXILIARY 0-10000 PSI

MANIFOLD
N.C.

A J L
0-5000 PSI M
SET AT
3000 PSI
G DRILLERS SIDE OFF DRILLERS SIDE

B N
K

1 C 3:1
NOTES:
N.C. GRABBER LIFT 1. ROTARY SEAL CONNECTIONS: "A" - INNER DRILLER SIDE
3 E F D H "B" - INNER OFF DRILLER SIDE
"C" - OUTER DRILLER SIDE
2
"D" - OUTER OFF DRILLER SIDE
SET SO THAT PRECHARGE
ELEVATOR DOORS FULLY CLOSE 2000 PSI
BEFORE LATCH BEGINS TO FUNCTION GRABBER
ELEVATOR SET @
2300 PSI

GRABBER LIFT

UNLOADER VALVE

GRABBER LIFT DIRECTIONAL CONTROL VALVE

11 STATION MANIFOLD

46
 (SET AT 600 PSI) (41 BAR)

GRABBER LIFT PRESSURE REDUCING VALVE

GRABBER LEG DOWN ACCUMULATORS

(CHARGE TO 800 PSI) (55 BAR)

PORTS 1 & 12 GRABBER LIFT

ROTARY SEAL ASSEMBLY

47
 (SET AT 3000 PSI) (207 BAR)
RELIEF VALVE

VENTED HOLE (NO PLUG)

NEW MANIFOLD

AUXILIARY MANIFOLD

(CHARGE TO 2000 PSI) ACCUMULATOR

(138 BAR)

GRABBER MEMORY PRESSURE GAUGE

RELIEF VALVE

(SET AT 3000 PSI)

(207 BAR)

NEEDLE VALVE

VENTED HOLE (NO PLUG) OLD MANIFOLD

MEMORY SECTION OF LIFT CYLINDER

GRABBER LIFT CYLINDER

WORKING SECTION OF LIFT CYLINDER

48
 GRABBER LIFT ELEVATOR EXTEND GRABBER P.H. LOCK MUDSAVER UNLOADER TILT FLOAT

a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b

P T P T P T P T P T P T P T P T P T

SET AT SET AT SET AT SET AT

1500 PSI 1500 PSI 1850 PSI 1850 PSI
2.8:1
T

P
SET AT SET AT
1850 PSI 1850 PSI

A1 P1 T1 A2 P2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10

SET AT 0-3000 PSI

1500 PSI
T3 A2 B2 GP1 P2 P3
GL
P1 P
RM MR
SV
T2 T1 T
P.H. LOCK A1 B1 SET AT GP2 SET AT
600 PSI 2000 PSI

PRECHARGE PRECHARGE
1000 PSI 800 PSI

0-5000 PSI 0-5000 PSI

EXTEND

INNER CONN. 7A 7B 1A 1B 11A 11B 10A 10B 2A 2B 4A 4B 3A 3B 5A 5B 6A 6B 8A 8B 9A 9B 12A 12B

ROTARY SEAL

OUTER CONN. 7C 7D 1D 1C 11C 11D 10C 10D 2D P 2C 4D 4C 3C 3D 5C 5D 6C 6D 8C 8D 9C 9D 12C 12D

SET SEQ. VALVE
SET TO OBTAIN
SV TO 1000 PSI
4800 PSI AT
GAUGE "M" T
(APPROX. 800 PSI) PV
P1
SET AT
2000 PSI
PRECHARGE
PRECHARGE 1200 PSI
1200 PSI T INLET

MUDSAVER VALVE
6.5:1 TILT

COUNTER BALANCE HP P
ASSEMBLY

N.C.

AUXILIARY 0-10000 PSI

MANIFOLD
N.C.

A J L
0-5000 PSI M
SET AT
3000 PSI
G DRILLERS SIDE OFF DRILLERS SIDE

B N
K

1 C 3:1
NOTES:
N.C. GRABBER LIFT 1. ROTARY SEAL CONNECTIONS: "A" - INNER DRILLER SIDE
3 E F D H "B" - INNER OFF DRILLER SIDE
"C" - OUTER DRILLER SIDE
2
"D" - OUTER OFF DRILLER SIDE
SET SO THAT PRECHARGE
ELEVATOR DOORS FULLY CLOSE 2000 PSI

ELEVATOR BEFORE LATCH BEGINS TO FUNCTION GRABBER SET @

2300 PSI

ELEVATOR OPEN/CLOSE

UNLOADER VALVE

(SET AT 1500 PSI) (104 BAR)

ELEVATOR OPEN/CLOSE DIRECTIONAL CONTROL VALVE

11 STATION MANIFOLD

PORTS 10 & 11 ELEVATOR OPEN/CLOSE

ROTARY SEAL ASSEMBLY

49
 HYDRAULIC ELEVATORS SEQUENCE VALVE

FIELD ADJUST VALVE SO ELEVATORS CLOSE

BEFORE LATCH BEGINS TO FUNCTION

GRABBER LIFT ELEVATOR EXTEND GRABBER P.H. LOCK MUDSAVER UNLOADER TILT FLOAT

a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b

P T P T P T P T P T P T P T P T P T

SET AT SET AT SET AT SET AT

1500 PSI 1500 PSI 1850 PSI 1850 PSI
2.8:1
T

P
SET AT SET AT
1850 PSI 1850 PSI

A1 P1 T1 A2 P2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10

SET AT 0-3000 PSI

1500 PSI
T3 A2 B2 GP1 P2 P3
GL
P1 P
RM MR
SV
T2 T1 T
P.H. LOCK A1 B1 SET AT GP2 SET AT
600 PSI 2000 PSI

PRECHARGE PRECHARGE
1000 PSI 800 PSI

0-5000 PSI 0-5000 PSI

EXTEND

INNER CONN. 7A 7B 1A 1B 11A 11B 10A 10B 2A 2B 4A 4B 3A 3B 5A 5B 6A 6B 8A 8B 9A 9B 12A 12B

ROTARY SEAL

OUTER CONN. 7C 7D 1D 1C 11C 11D 10C 10D 2D P 2C 4D 4C 3C 3D 5C 5D 6C 6D 8C 8D 9C 9D 12C 12D

SET SEQ. VALVE
SET TO OBTAIN
SV TO 1000 PSI
4800 PSI AT
GAUGE "M" T
(APPROX. 800 PSI) PV
P1
SET AT
2000 PSI
PRECHARGE
PRECHARGE 1200 PSI
1200 PSI T INLET

MUDSAVER VALVE
6.5:1 TILT

COUNTER BALANCE HP P
ASSEMBLY

N.C.

AUXILIARY 0-10000 PSI

MANIFOLD
N.C.

A J L
0-5000 PSI M
SET AT
3000 PSI
G DRILLERS SIDE OFF DRILLERS SIDE

B N
K

1 C 3:1
NOTES:
N.C. GRABBER LIFT 1. ROTARY SEAL CONNECTIONS: "A" - INNER DRILLER SIDE
3 E F D H "B" - INNER OFF DRILLER SIDE
"C" - OUTER DRILLER SIDE
2
"D" - OUTER OFF DRILLER SIDE
SET SO THAT PRECHARGE
ELEVATOR DOORS FULLY CLOSE 2000 PSI
BEFORE LATCH BEGINS TO FUNCTION GRABBER
ELEVATOR SET @
2300 PSI

EXTEND

UNLOADER VALVE

(SET AT 1850 PSI) (128 BAR)

EXTEND DIRECTIONAL CONTROL VALVE

11 STATION MANIFOLD

50
 EXTEND FLOW CONTROLS AND QUICK COUPLERS

EXTEND CYLINDER

GRABBER LIFT ELEVATOR EXTEND GRABBER P.H. LOCK MUDSAVER UNLOADER TILT FLOAT

a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b

P T P T P T P T P T P T P T P T P T

SET AT SET AT SET AT SET AT

1500 PSI 1500 PSI 1850 PSI 1850 PSI
2.8:1
T

P
SET AT SET AT
1850 PSI 1850 PSI

A1 P1 T1 A2 P2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10

SET AT 0-3000 PSI

1500 PSI
T3 A2 B2 GP1 P2 P3
GL
P1 P
RM MR
SV
T2 T1 T
P.H. LOCK A1 B1 SET AT GP2 SET AT
600 PSI 2000 PSI

PRECHARGE PRECHARGE
1000 PSI 800 PSI

0-5000 PSI 0-5000 PSI

EXTEND

INNER CONN. 7A 7B 1A 1B 11A 11B 10A 10B 2A 2B 4A 4B 3A 3B 5A 5B 6A 6B 8A 8B 9A 9B 12A 12B

ROTARY SEAL

OUTER CONN. 7C 7D 1D 1C 11C 11D 10C 10D 2D P 2C 4D 4C 3C 3D 5C 5D 6C 6D 8C 8D 9C 9D 12C 12D

SET SEQ. VALVE
SET TO OBTAIN
SV TO 1000 PSI
4800 PSI AT
GAUGE "M" T
(APPROX. 800 PSI) PV
P1
SET AT
2000 PSI
PRECHARGE
PRECHARGE 1200 PSI
1200 PSI T INLET

MUDSAVER VALVE
6.5:1 TILT

COUNTER BALANCE HP P
ASSEMBLY

N.C.

AUXILIARY 0-10000 PSI

MANIFOLD
N.C.

A J L
0-5000 PSI M
SET AT
3000 PSI
G DRILLERS SIDE OFF DRILLERS SIDE

B N
K

1 C 3:1
NOTES:
N.C. GRABBER LIFT 1. ROTARY SEAL CONNECTIONS: "A" - INNER DRILLER SIDE
3 E F D H "B" - INNER OFF DRILLER SIDE
"C" - OUTER DRILLER SIDE
2
"D" - OUTER OFF DRILLER SIDE
SET SO THAT PRECHARGE
ELEVATOR DOORS FULLY CLOSE 2000 PSI

ELEVATOR BEFORE LATCH BEGINS TO FUNCTION GRABBER SET @

2300 PSI

COUNTERBALANCE

51
 COUNTERBALANCE MANIFOLD ASSEMBLY
MOUNTED ON TOP OF GEARBOX

TORQUE BUSHING WITH COUNTER BALANCE

VENT

RELIEF VALVE

(SET AT 2000 PSI) (138 BAR)

ACCUMULATORS
(CHARGE TO 1200 PSI)
(83 BAR)

COUNTER BALANCE CYLINDERS CONNECTED TO BAIL

COUNTERBALANCE
CYLINDERS

52
 711 711 711 713 711 713 714 711 711
GRABBER LIFT ELEVATOR EXTEND GRABBER P.H. LOCK MUDSAVER UNLOADER TILT FLOAT

a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b

P T P T P T P T P T P T P T P T P T

SET AT SET AT SET AT SET AT

1500 PSI 1500 PSI 1850 PSI 1850 PSI
2.8:1
T

P
SET AT SET AT
1850 PSI 1850 PSI

A1 P1 T1 A2 P2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10

SET AT 0-3000 PSI

1500 PSI
T3 A2 B2 GP1 P2 P3
GL
P1 P
RM MR
SV
T2 T1 T
P.H. LOCK A1 B1 SET AT GP2 SET AT
600 PSI 2000 PSI

PRECHARGE PRECHARGE
1000 PSI 800 PSI

0-5000 PSI 0-5000 PSI

EXTEND

INNER CONN. 7A 7B 1A 1B 11A 11B 10A 10B 2A 2B 4A 4B 3A 3B 5A 5B 6A 6B 8A 8B 9A 9B 12A 12B

ROTARY SEAL

OUTER CONN. 7C 7D 1D 1C 11C 11D 10C 10D 2D P 2C 4D 4C 3C 3D 5C 5D 6C 6D 8C 8D 9C 9D 12C 12D

SET SEQ. VALVE
SET TO OBTAIN
SV TO 1000 PSI
4800 PSI AT
GAUGE "M" T
(APPROX. 800 PSI) PV
P1
SET AT
2000 PSI
PRECHARGE
PRECHARGE 1200 PSI
1200 PSI T INLET

MUDSAVER VALVE
6.5:1 TILT

COUNTER BALANCE HP P
ASSEMBLY

N.C.

AUXILIARY 0-10000 PSI

MANIFOLD
N.C.

A J L
0-5000 PSI M
SET AT
3000 PSI
G DRILLERS SIDE OFF DRILLERS SIDE

B N
K

1 C 3:1
NOTES:
N.C. GRABBER LIFT 1. ROTARY SEAL CONNECTIONS: "A" - INNER DRILLER SIDE
3 E F D H "B" - INNER OFF DRILLER SIDE
"C" - OUTER DRILLER SIDE
2
"D" - OUTER OFF DRILLER SIDE
SET SO THAT PRECHARGE
ELEVATOR DOORS FULLY CLOSE 2000 PSI

ELEVATOR BEFORE LATCH BEGINS TO FUNCTION GRABBER SET @

2300 PSI

SET @
2000 PSI

SET @ 2300 PSI

UNIT 337 AND BELOW

53
 711 711 711 713 711 713 714 711 711
GRABBER LIFT ELEVATOR EXTEND GRABBER P.H. LOCK MUDSAVER UNLOADER TILT FLOAT

a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b a A B b

P T P T P T P T P T P T P T P T P T

SET AT SET AT SET AT SET AT

1500 PSI 1500 PSI 1850 PSI 1850 PSI
2.8:1
T

P
SET AT SET AT
1850 PSI 1850 PSI

A1 P1 T1 A2 P2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10

SET AT 0-3000 PSI

1500 PSI
T3 A2 B2 GP1 P2 P3
GL
P1 P
RM MR
SV
T2 T1 T
P.H. LOCK A1 B1 SET AT GP2 SET AT
600 PSI 2000 PSI

PRECHARGE PRECHARGE
1000 PSI 800 PSI

0-5000 PSI 0-5000 PSI

EXTEND

INNER CONN. 7A 7B 1A 1B 11A 11B 10A 10B 2A 2B 4A 4B 3A 3B 5A 5B 6A 6B 8A 8B 9A 9B 12A 12B

ROTARY SEAL

OUTER CONN. 7C 7D 1D 1C 11C 11D 10C 10D 2D P 2C 4D 4C 3C 3D 5C 5D 6C 6D 8C 8D 9C 9D 12C 12D

SET SEQ. VALVE
SET TO OBTAIN
SV TO 1000 PSI
4800 PSI AT
GAUGE "M" T
(APPROX. 800 PSI) PV
P1
SET AT
2000 PSI
PRECHARGE
PRECHARGE 1200 PSI
1200 PSI T INLET

MUDSAVER VALVE
6.5:1 TILT

COUNTER BALANCE HP P
ASSEMBLY

N.C.

AUXILIARY 0-10000 PSI

MANIFOLD
N.C.

A J L
0-5000 PSI M
SET AT
3000 PSI
G DRILLERS SIDE OFF DRILLERS SIDE

B N
K

1 C 3:1
NOTES:
N.C. GRABBER LIFT 1. ROTARY SEAL CONNECTIONS: "A" - INNER DRILLER SIDE
3 E F D H "B" - INNER OFF DRILLER SIDE
"C" - OUTER DRILLER SIDE
2
"D" - OUTER OFF DRILLER SIDE
SET SO THAT PRECHARGE
ELEVATOR DOORS FULLY CLOSE 2000 PSI

ELEVATOR BEFORE LATCH BEGINS TO FUNCTION GRABBER SET @

2300 PSI

UNIT 338 AND ABOVE

54