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It is a braking system component that transmits the pressure generated by the brake
pedal on your vehicle's wheels. It is known as the heart of your car's brake system. The
master cylinder is an equally important part of a disc brake assembly, as is the brake
disc/rotor.
When the driver depresses the brake pedal, that force pushes a piston through the brake
cylinder, converting the force into hydraulic pressure.
This pressure pumps hydraulic fluid through the brake lines that transmit pressure to a
secondary cylinder on each wheel braking system.
It is usually made of aluminum metals or cast iron. To understand more about the
Brake Master Cylinder, I briefly explained its function, parts, and types. So let's read
deeply.
1. Reservoir
2. Cylinder
3. Piston
4. Piston assembly
5. Spring return
6. Valve
7. Brake pedal
8. Brake fluid
9. Series of gasket
10. Clamp
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Master Cylinder
#1 Reservoir
The shape of the reservoir is rectangular, but sometimes round-shaped reservoirs are
used for rear disc brakes. This reservoir is designed in such a way that you can check
the oil level and color of the oil.
#2 Cylinder
It is the air-tight housing inside which the piston travels with the moment of the brake
pedal, resulting in the change and multiplication of force. This cylinder is made of
either cast iron or aluminum.
#3 Piston
When you depress the brake pedal, the piston rotates inside the cylinder. Due to this,
the piston causes compression of the brake fluid inside the cylinder, generating high
hydraulic pressure. The MC piston is attached to a push rod and return springs.
#4 Piston Assembly
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Master Cylinder
#5 Spring Return
It is a type of spring mounted inside the cylinder that helps the piston and brake pedal
to maintain their original position once the brake pedal is released. It can also be seen in
drum brake and disc brake assemblies.
#6 Valve
This is the valve through which the brake line is connected. With the help of this valve,
compressed brake fluid is further transferred to the caliper.
#7 Brake Pedal
The brake pedal is an essential part of the master cylinder assembly from which you
give instructions to the master cylinder.
#8 Brake Fluid
Brake fluid is usually hydraulic fluid. It is considered as important as oil for an engine.
The primary function of brake fluid is to allow the vehicle to apply force to the brakes
and to slow down and stop.
#9 Bladder
This part is typically found in an open system type master cylinder. It is made of thin
rubber, which allows it to deform through expansion and contraction. It carries liquid
on one side and atmosphere on the other.
The series of gaskets include a cup or O ring, primary cup, secondary cup, and circle P.
A cup and circle P acts as a retainer for the piston and is located between the pushrod
and the piston.
The primary seal allows brake fluid from the reservoir to flow into the brake hose pipe
when the brake lever or pedal is pressed, whereas the secondary seal keeps the brake
fluid sealed and prevents it from flowing to the outer side when the brake pedal is
pressed.
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Master Cylinder
The master cylinder is a vital part of a vehicle. The MC converts the force of the foot
into hydraulic pressure. An MC is almost a tandem brake master cylinder so let's
discuss its working principle.
First, we will discuss the MC with compensating ports. This MC consists of a reservoir
tank that contains the brake fluid and cylinder rubber piston cups are employed in the
cylinder. These rubber piston cups formed brake circuits.
Since there are two brake circuits, such a master cylinder is called tandem brake master
cylinder. The ports of the MC are located in the top part of the cylinder, and the outlet
ports for the brake lines which are connected to the brakes are located on the side of the
cylinder.
When the driver depresses the pedal, the pushrod pushes the first rubber piston cup
over the compensating port. Consequently, pressure is built up in the first brake circuit,
as a result, the second rubber piston cup is moved over the second compensating port
and pressure builts in the second brake circuit.
Occasionally brake lines can leak or snap for this reason spilt brake systems are
mandatory in many countries. If one brake circuit goes bad, the other still works.
Passenger cars typically have either a front-rear split brake system or a diagonal split
brake system.
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Master Cylinder
In a front-rear split brake system, the first brake circuit provides pressure to the front brakes. The
second brake circuit provides pressure to the rear brakes.
In a diagonal split brake system, one brake of the rear wheel and one brake of the front wheel are
supplied by one of the twp brake circuits.
1. Open system
2. Closed
3. Single cylinder
4. tandem cylinder
5. Portless master cylinder
#1 Open System
This type is composed of a bladder inside the reservoir tanks. These bladders help
adjust the brake fluid level in the MC. It expands or contracts according to changes in
heat as one side of the bladder is exposed to the environment.
Advantages Disadvantages
It automatically adjusts the
Because it automatically adjusts, which is not good
brake fluid level in the MC
sometimes.
assembly.
In disc brake systems, this When brake pads wear out, the open system supplies
usually protects the brakes more fluid to the caliper, resulting in the piston being
from overheating. adjusted according to the worn pads.
The driver does not need to
If this continues, a situation may arise where the driver
apply the brakes as it is an
needs to change the disc and caliper assembly.
open system.
#2 Closed System
The closed system master cylinder has a reservoir tank that does not have a bladder.
Hence the system needs manual adjustment.
Advantages Disadvantages
The driver can check the brake fluid level If the brake fluid level is not at the
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Master Cylinder
Advantages Disadvantages
through the reservoir tank and replace it with recommended level, it can affect
the recommended levels. braking performance.
These types are widely used in all kinds of It typically leads to the problem of
automobiles. overheating.
When air remains anywhere in the
If brake pads wear out, they can be easily
system, it can also affect braking
detected and replaced.
performance.
#3 Single Cylinder
In this type, the brake pedal lever pushes the piston inside the cylinder, pushing fluid
through the lines and into the slave cylinder. When the brake pedal is released, a spring
is installed inside the cylinder, pushing the piston back to its original position.
The created negative pressure draws brake fluid out of the lines and into the cylinders
from the brake fluid reservoir. Single-cylinder type distributes the same force on all the
wheels due to the use of a single-piston or circuit.
When the brake pedal is depressed, the primary piston exerts pressure on a spring
attached to the rear of the secondary piston. As the spring is compressed, the secondary
piston begins to push fluid through its dedicated system. These are used in almost all
cars as it is more efficient than single circuit MC.
The portless type provides a faster brake release than standard designs that use a
compensating port. It consists of a valve assembly in the piston that opens to equalize
pressure when the brake is released.
This allows it to do without a compensating port, which is restricted to fluid flow and
reduces pressure from the brake system under the initial application. These work best
with the ABS system, which uses rapid pressure modulation to adjust the braking force.
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Master Cylinder
The brake pedal should recall some major problems with the sealing or force
distribution of the master cylinder. For example, you may notice a spongy brake pedal
that will lack resistance and may slowly drop to the floor when pressed.
Also, the brake pedal may not come back on smoothly even after you remove your foot.
This is due to a problem with brake fluid pressure, likely caused by a bad brake master
cylinder.
Leaking brake fluid indicates something is wrong with the MC. If it does, contact the
mechanic to check your brake fluid reservoir. Leaking brake fluid will cause it to drop
its level. Fortunately, several seals inside the master cylinder keep brake fluid, and
pressure contained. However, if a piston seal wears out, it will create an internal leak.
Brake Warning Light is one of the leading car dashboard warning lights. Modern
vehicles have brake fluid levels and pressure sensors installed in the master cylinder.
These sensors will automatically detect abnormal drops in hydraulic pressure and alert
the driver.
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Master Cylinder
So, if the brake warning light comes on, don't ignore it. This could signify master
cylinder failure, mainly when any previously explained symptoms occur.
The brake master cylinder typically consists of two separate hydraulic circuits to
transfer brake fluid to two different pairs of wheels. Any fault in the circuit can cause
the car to turn aside or experience vibration when the brakes are applied.
If there is a problem with one of the circuits in the master cylinder, it could cause
uneven wear in brake pads. One set of brake pads will wear out more than the other,
resulting in the car re-weaving each time the brakes are applied.
Wrapping It Up
Now, I hope I’ve covered everything you were looking for in this article. If you still
have any doubts or questions regarding this topic, leave a comment below I’ll definitely
reply. If you liked it, then share this with your friends.
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