Front Modular All Manuals Hi

Contents
FRNT-1 Warranty Information FRNT-26 1.8.6 Sealing Arrangement
FRNT-3 Definition of Signal Words FRNT-27 1.8.7 Reducing Carbon Dioxide
Used in this Manual FRNT-27 1.8.8 Communications
FRNT-27 1.8.9 Equalizing the Middle Ear
General Information KMDSI Products
FRNT-27 1.8.10 Face Port or Viewing Lens
FRNT-7 1.1 Introduction
FRNT-27 1.8.11 SuperLite® 17B Latch
FRNT-8 1.2 Full-Face Masks
Catch Assembly, Pull Pin
and Manifolds
FRNT-28 1.9 Accessories
FRNT-10 1.3 Kirby Morgan Diving Helmets
FRNT-28 1.9.1 Eye Protection for Welding
Description & Operational FRNT-29 1.9.2 Hot Water Shroud
Specifications (P/N 525-100)
FRNT-15 1.1 CR Marking FRNT-29 1.9.3 Special Regulator
Tools for the SuperFlow®
FRNT-15 1.2 CE Certification
and the SuperFlow® 350
FRNT-15 1.2.1 CE Marking
FRNT-30 1.9.4 Special Regulator
FRNT-16 1.2.2 Notified Body Tools for REX® Regulator
FRNT-16 1.3 Product Specifications FRNT-30 1.10 Helmet Trans-
FRNT-16 1.4 Regulator Performance port And Storage
FRNT-16 1.4.1 SuperFlow® and Super- FRNT-32 1.11 BandMask Trans-
Flow® 350 Demand Regulators port And Storage
FRNT-17 1.4.2 SuperFlow® 450 Regu- FRNT-32 1.11.1 One BandMask®
lator Performance FRNT-34 1.11.2 Two BandMasks®
FRNT-17 1.4.3 455 Balanced Regu- FRNT-35 1.11.3 Helmet Carrying Bag
lator Performance
FRNT-35 1.12 Use of Kirby Morgan
FRNT-17 1.4.4 REX® Regulator Original Replacement Parts
FRNT-17 1.4.5 Minimum Operat-
ing Temperature Inspection and Maintenance
FRNT-17 1.5 Cage Code FRNT-36 1.1 Routine Maintenance
FRNT-18 1.6 Operational Specifica- FRNT-36 1.1.1 Daily Pre-Dive
tions & Limitations Maintenance A2.3
FRNT-18 1.6.1 Using a High-Pressure FRNT-36 1.1.2 Daily Post Dive
Breathing Gas Supply Maintenance A2.6
FRNT-19 1.7 Helmet Features FRNT-36 1.1.3 Supervisors Equip-
FRNT-21 1.8 General Description ment Checks A2.4 and A2.5
FRNT-21 1.8.1 Fiberglass Helmet Shell FRNT-36 1.2 Monthly Maintenance
FRNT-21 1.8.2 Stainless Steel Helmet Shell FRNT-37 1.3 Yearly Maintenance
FRNT-21 1.8.3 Gas Flow Systems FRNT-37 1.3.1 Overhaul/Inspec-

tion Checklist A2.1
FRNT-24 1.8.4 Emergency Gas Sup-
ply System (EGS)
General Preventative Maintenance
FRNT-24 1.8.5 Helmet Attach-
FRNT-38 1.1 Introduction
ment to the Diver
© MMXIV Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 150818001 FRNT-I

FRNT-38 1.2 Required Tools, Sealing,

Cleaning, Lubrication Agents
FRNT-39 1.2.1 Component and
Parts Cleaning
FRNT-39 1.2.2 Component and
Parts Lubrication
FRNT-39 1.2.3 Teflon® Tape
FRNT-40 1.2.4 RTV Sealant
FRNT-40 1.2.5 Thread Locker
FRNT-40 1.3 General Cleaning & In-
spection Procedures
FRNT-41 1.3.1 O-ring Removal/Inspec-
tion/Cleaning and Lubrication
FRNT-42 1.3.2 General Cleaning Guidelines
FRNT-42 Mild Soap Solution for General
Cleaning and Leak Detector Use
FRNT-43 Acidic Cleaning Solu-
tion and Procedures
FRNT-43 Germicidal Cleaning Solu-
tions and Procedure
FRNT-43 Sanitizing Procedure
FRNT-43 1.4 Daily Maintenance
FRNT-II © MMXIV Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 150818001

Warranty Information
NOTE: Be sure to complete the enclosed warranty card and return it immediately, or you
may register your purchase online at www.kirbymorgan.com—go to Support.
KMDSI warrants every new Mask, Helmet, Scuba Regulator, Manifold Block or Kirby Mor-
gan Air Control System 5 (KMACS 5) (each, a Product) to be free from defects in workman-
ship for a period of three hundred sixty five (365) days from the date of purchase from a
KMDSI authorized dealer. This warranty covers all metal and plastic parts, but does NOT
cover rubber parts, communications components, or head and chin cushions. In addition, due
to the electrolytic nature of underwater cutting and welding, chrome plating cannot be war-
ranted when the diver engages in these activities.
Any defect of the product in workmanship or material covered by this warranty discovered
within three hundred sixty five (365) days from the date of purchase must be promptly com-
municated in writing to the nearest authorized KMDSI dealer or (if no such dealer in the
buyer’s country) contact KMDSI directly at (805) 928-7772. No Product returns will be
accepted by KMDSI without a returned merchandise authorization (RMA) number
from KMDSI. Upon receipt of the RMA from KMDSI, the buyer should return the defec-
tive Product or part, freight prepaid, to an authorized KMDSI dealer or the KMDSI plant, as
directed by the RMA. KMDSI will repair or replace the Product at no charge, within a reason-
able time, as it deems necessary.
This warranty is null and void if:
1) The Product is not registered with KMDSI within ten (10) days of purchase, or
2) The Product has not been properly serviced and/or maintained according to KMDSI factory
recommended procedures described in the manual or Product updates have not been per-
formed as recommended by KMDSI, or
3) Unauthorized attachments or modifications have been made to the Product, or
4) The Product has been used for purposes other than those for which it was designed, or
otherwise has been abused, misused, or subjected to unusual conditions, or the Product’s
intended service has been exceeded.
EXCEPT AS SPECIFICALLY PROVIDED HEREIN, THERE ARE NO OTHER WAR-

RANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY
IMPLIED WARRANTIES FOR MERCHANTABILITY OR FITNESS FOR A PARTICU-
LAR PURPOSE. THE PRODUCT COVERED BY THIS WARRANTY IS MARKETED
AND SOLD BY KMDSI SOLELY FOR COMMERCIAL OR INDUSTRIAL USE AND IS
NOT A CONSUMER PRODUCT INTENDED FOR PERSONAL, FAMILY, OR HOUSE-
HOLD USE.
In purchasing any Product subject to this warranty, the buyer agrees that its sole and exclu-
sive remedy and KMDSI’s entire obligation in contract, tort, or otherwise under this contract
will be repair or replacement at KMDSI’s option of the Product or any parts which KMDSI
determines during the applicable warranty period are defective in workmanship or material
© MMXIV Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 150818001 FRNT-1

covered by this warranty. All exchanged parts are the property of KMDSI. The buyer’s exclu-
sive remedy and the KMDSI’s entire liability in contract, tort, or otherwise is the payment by
KMDSI of the buyer’s actual damages up to but not to exceed the amount paid by the buyer
for the Product.
In no event shall KMDSI be liable to the buyer for indirect, special, incidental or consequen-
tial damages (including, but not limited to, damages for lost profits, lost sales, loss of business
opportunity, or for injury to persons or property arising out of the use of the Product). Any
claim or action for breach of warranty must be commenced within one year following delivery
of the Product to the buyer.
Buyer acknowledges that this warranty is the sole and exclusive warranty of the Product
and that it supersedes any and all oral or written representations and undertakings between
KMDSI, its dealers, and the buyer relating to the Products. This warranty allocates the risks
of product failure between KMDSI and the buyer, which allocation is recognized by both par-
ties and is reflected in the price of the goods. The buyer acknowledges that it has read this
agreement, understands it, and is bound by its terms.
B WARNING
Diving with compressed breathing gas is a hazardous activity. Even if you do every-
thing in the proper manner there is always the potential for serious injury or death. No
one piece of diving equipment can prevent the possibility that you may be injured or
killed any time you enter the water. The information in this manual is intended for us-
ers of Kirby Morgan helmets and persons that maintain or service Kirby Morgan hel-
mets.
FRNT-2 © MMXIV Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 150818001

Definition of Signal Words Used in this Manual

For your protection, pay particular attention to items identified by signal words in this manual. These
terms are identified as, CAUTION, WARNING and DANGER. It is especially important for you to read
and understand these sections.
B DANGER
This word indicates an imminently hazardous situation, which if not avoided, could
result in death or serious injury.
B WARNING
This word indicates a potentially hazardous situation, which, if not avoided, could re-
sult in death or serious injury.
B CAUTION
This word indicates a potentially hazardous situation, which if not avoided, may result
in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTICE
This word is used to address practices not related to personal injury.
If English is not your native language and you have any difficulty understanding the language of any
warnings as they appear in the manual, please have them translated.
B WARNING
Este é um aviso importante. Queira mandá-lo traduzir.
B WARNING
Este es un aviso importante. Sirvase mandario traducir.
B WARNING
Quest è un avviso importante. Tradurlo.
B WARNING
Ceci est important. Veuillez traduire.
B WARNING
Diese Mitteilung ist wichtig. Bitte übersetzen lassen.
If you have any questions concerning this manual or the operation of your helmet, contact KMDSI (805)
928-7772 or by Email at kmdsi@kirbymorgan.com or Dive Lab Inc. (850) 235-2715 or at divelab@div-
elab.com
IMPORTANT: A word about this manual. We have tried to make this manual as comprehensive and

factual as possible. We reserve the right, however, to make changes at any time, without notice, in
prices, colors, materials, equipment, specifications, models and availability. Since some information
may have been updated since the time of printing, please contact your local KMDSI dealer if you have
any questions. Periodically KMDSI Operations and Maintenance Manuals are reviewed. Any updates/
changes will be posted on the KMDSI website and may be downloaded for insertion/correction.
B WARNING
Follow all the instructions in this manual carefully and heed all safety precautions.
Improper use of this diving helmet could result in serious injury or death.
B WARNING
Kirby Morgan Dive Systems, Inc. (KMDSI) warns all divers who use Kirby Morgan div-
ing helmets or masks to be sure to use only KMDSI original parts from a KMDSI au-
thorized dealer. Although other parts, O-rings and fittings may appear to fit your Kirby
Morgan diving helmet or mask, they may not be manufactured to the same standards
maintained by KMDSI. The use of any parts other than KMDSI original parts may lead
to equipment failure and accidents.
B WARNING
Diving in waters that are chemically, biologically, or radioactively contaminated is
extremely hazardous. Although Kirby Morgan diving helmets may be adapted for use
in some contaminated environments, special training, equipment, and procedures are
necessary. Do not dive in a contaminated environment unless you have been thor-
oughly trained and equipped for this type of diving.
Read this manual before using or maintaining the helmet, even if you have experience with other diving
helmets. If you have purchased the helmet new from a dealer, be sure to send in the warranty
registration card so we may keep you informed of any safety notices that affect this product.
If you resell or loan this helmet to another diver, be sure this manual accompanies the helmet and that
the person reads and understands the manual. In addition to the manual a log book should be used to
log all repairs, maintenance and use.
B WARNING
This helmet was completely checked and should be ready to dive as it was shipped
from the factory. However, it is always the diver’s responsibility to check all the com-
ponents of the helmet prior to diving. Use Dive Lab checklist A2.3 found on the web at
www.divelab.com.
B WARNING
Diving is a life threatening occupation. Even if you do everything right you can still be
killed or injured. None of the models of Kirby Morgan helmets or masks can prevent
accidents, injuries or death due to improper training, poor-health, improper supervi-
sion, improper job requirements, improper maintenance or acts of God.
Important Safety Information: Kirby Morgan diving helmets are intended for use by trained divers
who have successfully completed a recognized training course in surface supplied diving

B WARNING
KMDSI helmets and masks are intended for underwater use only and should only be
used by qualified divers that have received proper training in the use of this type of
equipment. KMDSI helmets and masks should not be used or worn without the ap-
propriate life support systems, such as air or gas supplies and support personnel as
described in this manual.
B WARNING
KMDSI helmets and masks should never be used for motor sport racing, aviation /
space craft use, or for chemical warfare use. The helmet must never be used by per-
sons in poor physical condition, by persons with previous head, neck, or back injuries
which could be aggravated by its use. The helmet should not be used by persons un-
der the influence of drugs or alcohol. Furthermore, infants, children, or persons under
the age of 18 should never wear KMDSI helmets and masks. Failure to pay heed to the
above could result in serious injury or death.
B WARNING
Do not use KMDSI masks or helmets in currents exceeding 3.0 knots Use in currents
greater than 3 knots may allow water to enter the exhaust valve, possibly causing
regulator flooding. This could lead to drowning.
B WARNING
Surface-supplied diving can be a strenuous activity. The Kirby Morgan helmets weigh
approximately 30 lbs. KMDSI recommends that persons with a previous neck or back
injury seek professional medical approval prior to engaging in surface supplied div-
ing operations using Kirby Morgan helmets. Use of Kirby Morgan helmets with a pre-
existing physical/medical condition may result in death or serious injury.
This manual is supplied to the original purchaser of this helmet. If you have any questions about the use
of the helmet or you need another copy of this manual, contact KMDSI or your nearest KMDSI dealer.
It may also be downloaded free from the KMDSI website at www.KirbyMorgan.com.
If you have any questions regarding the use, maintenance, or operation of this helmet, contact KMDSI
at (805) 928-7772, fax: (805) 928-0342, or e-mail: info@kirbymorgan.com.
Components requiring lubrication, should only be lubricated with oxygen compatible lubricants such
as Christo-Lube®, Fluorolube®, or Krytox®. Lubricants must be used sparingly and should not be mixed
with other lubricants.
B WARNING
Never use the helmet without first completing all pre-dive maintenance and set up
procedures. Failure to complete all pre-dive checks could result in helmet failure due
to problems with the incorrect set-up of the equipment. This could lead to serious per-
sonal injury or death.

B WARNING
Always read the Material Safety Data Sheet (MSDS) for any chemical - adhesive, clean-
ing agent, or lubricant - used on your Kirby Morgan helmet. Some of these chemicals
may cause serious bodily injury or death if used improperly or without the proper per-
sonal protective equipment.
The information contained in this manual is intended to aid the user in optimizing the performance of
this helmet. The application of some of this information will depend on the diving situation and the use
of associated equipment. Many countries have specific laws and rules regarding commercial diving. It is
important for the user to understand the rules, regulations, and philosophy imposed by the governing,
regulating bodies whenever using commercial diving equipment.
Whenever KMDSI helmets or masks are used in European Countries, which have adopted the C.E. cer-
tification programs, they must only be used with C.E. certified components. Diving operations should
only be conducted within the limits of the operational specifications, and in accordance with the rules
and regulations established by the governing authority in the specific country or geographical location
where the diving operations are being conducted. If you have any questions concerning this manual or
the operation of your helmet, contact KMDSI (805) 928-7772 or at KMDSI@KirbyMorgan.com or Dive
Lab Inc. (850) 235-2715 or at Divelab@aol.com
B WARNING
Some of the procedures shown in this manual are for illustration purposes only. When
using chemicals or materials that require the use of hand or eye protection, always
wear the appropriate personnel protective equipment. Failure to use personnel protec-
tive gear may result in serious personal injury.
General Information KMDSI Products Introduction
General Information KMDSI Products
STOP
This manual will refer to location numbers in specific drawings, or in the exploded view, which is in the back of this
manual. These numbers are called “location” numbers. They are used to find the referred to parts in the drawings in
this manual only. They are not the part number. Next to the exploded drawing is a list of the “location” numbers that
match the Kirby Morgan part numbers along with the name of the part. Always check the part number when ordering
to make sure it is correct. When ordering, always specify the helmet model number and serial number as well.
1.1 Introduction
The Kirby Morgan Corporation was started
in 1965. The copper and brass “heavy gear” or
“Standard Dress” helmets were the first helmets
manufactured by the company. Over the years
Kirby Morgan designed, manufactured and sold
many different helmets and masks for commer-
cial divers.
Staying active in commercial diving has con-

tributed to the successful design innovations of
KMDSI products. This may be the primary rea-
son for the acceptance of our designs by profes-
sional divers.
Bev Morgan has designed more than Fifty-Sev-

en diving helmets and over 40 diving masks. All
employees of KMDSI participate as part of the
Kirby Morgan design team. It would not be pos- Bev Morgan, Chairman of the Board
sible for us to supply the commercial, military, Kirby Morgan Dive Systems, Inc.
scientific, and public service diving industries
with our equipment, without the team of people We have a strong commitment to providing the
that make up Kirby Morgan Dive Systems, Inc. best diving equipment and service possible. This
(KMDSI) thinking has been the policy of Kirby Morgan
Dive Systems, Inc. and we will continue to take
We feel it is important for the reader to under- this approach to our work.
stand that we at KMDSI consider ourselves as
only part of the process along the path in diving Our extensive dealer network makes it easy to
equipment design. We welcome all input from obtain genuine Kirby Morgan replacement parts,
our customers. The thinking of many good div- as well as technical assistance worldwide.
ers, diving equipment engineers, diving medical
specialists, diving organization administrators KMDSI has always concentrated on designing
and their supporting personnel has contributed and manufacturing diving equipment that al-
to the current state of the art of diving. lows most repairs, inspections, and all routine
maintenance to be performed by the user. Most
Within each piece of equipment we manufac- routine preventative and corrective maintenance
ture is some of the thinking of those who have can be accomplished by using this manual, the
come before us. To all those individuals who gave KMDSI Tool Kit (P/N 525-620 or 525-768) and
something of themselves for the men and women common hand tools. Technician training is avail-
who work underwater, we express a thank you. able through Dive Lab Inc., information can be
obtained on line at www.divelab.com or by tele-
phone at 850-235-2715.

Full-Face Masks and Manifolds General Information KMDSI Products
1.2 Full-Face Masks and Manifolds The EXO Full Face Mask is designed for both surface
supplied and scuba diving. By enclosing the divers eyes,
The EXO Full Face Mask is designed for both
surface supplied and scuba diving. By enclosing
the divers eyes, nose and mouth, the EXO per-
mits nearly normal speech when used in conjunc-
tion with most wireless, and all hardwire under-
water communication systems.
LY RATED
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KMB 18B
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®
GE
AR - DIV
™
approved and marked
The KMB 18B Band Mask frame is construct- EXO® BR

ed of hand laid fiberglass. The head harness is
™
a molded, strong tear resistant neoprene rubber. approved and marked
The hood, which attaches to the mask frame with The EXO BR (BALANCED REGULATOR)
welded stainless steel bands, provides warmth shown here is designed to meet or exceed recom-
for the divers head as well as pockets for the ear- mended performance goals in both scuba and sur-
phones. The communications connections can be face supplied modes and is approved. It meets
either a male waterproof plug in type or bare wire and surpasses European standards for regulator
posts. Both this mask and the KMB 28B feature performance.
the new Tri-Valve™ Exhaust System.
The Balanced Regulator helps reduce the work
The KMB 28B Band Mask (not shown) is very of breathing for the diver by balancing the in-
similar to the KMB 18, with many parts on the termediate air pressure against the valve seal-
KMB 18B being interchangeable with the KMB ing pressure inside the regulator. This enables
28B. The major difference between the 18 and 28 the regulator to instantly adjust to changes in
is the material of the mask frame. The KMB 18 line pressure. The balanced regulator is adjust-
has a fiberglass frame (yellow) while the KMB able for a wide range of intermediate pressures
28B frame is an extremely durable injection between 90 PSIG – 250 over ambient pressure
molded plastic (black). (6.2 – 17 bar).
Other differences include: Both models have a modular communications de-

1) The main exhaust body of the KMB 28 is part sign that permits rapid and simple maintenance.
of the frame itself and uses a #545-041 main ex- The optional Hard Shell provides surfaces for
haust cover mounting lights, cameras etc.
2) no comfort insert is required on the 28
3) the face ports for the 18 and the 28 differ
slightly in size.
Both the 18 and 28 are approved.
General Information KMDSI Products Full-Face Masks and Manifolds
KMACS-5
SuperMask M-48 M-48 Mod-1 w/ No Communications
w/ Scuba Pod w/ Scuba Pod
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approved and marked

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KMACS-5
The SuperMask M-48 and the M-48 Mod-1 are w/ Communications
innovative new designs in full-face masks. They
provide the diver with all the comfort of a full-face The Kirby Morgan Air Control System-5
mask with the convenience of changeable second (KMACS) is a lightweight, portable control box
stage regulators as well as the ability to use a for use in surface supplied air diving operations.
snorkel without having to remove the mask. The KMACS-5 controls the diver’s air supply,
communications and monitors the diver’s depth.
The masks are comprised of two major compo- It allows two divers clear push-to-talk (two wire)
nents, the mask frame and the interchangeable or round robin (four wire) communications. The
lower pod. The removable lower pod is a feature KMACS-5 is also available without communica-
unique to the M-48 full-face masks. When div- tions.
ing, the pod is easily removed and replaced on
the mask, providing the diver the capability to The air supply can be either from a low-pressure
buddy-breathe, snorkel, use an octopus or per- compressor or high-pressure cylinders. The ad-
form an “in water” gas switch. justable first stage regulator reduces the high-
pressure air and supplies low pressure through
With the pod sealed to the mask, the flexible, sili- the umbilical to the diver’s breathing system.
cone pod cover allows the diver to quickly place
the regulator mouthpiece into the mouth or dive High pressure yokes permit U.S. standard scuba
with it free of the mouth for communications. cylinders or DIN equipped cylinders to be used.
With the mouthpiece in, the regulator may be Low-pressure air supply fittings allow for a com-
used without the pod being sealed to the mask. pressor to be used as the primary air source.
The masks may also be used surface supplied A complete pneumo system with dual reading
when used with the proper accessories. We are gauges (both US Standard and Metric) is provid-
currently developing several different pod config- ed for each diver’s air, as well as a shut-off/bleed
urations for both open circuit and rebreather use. system that uses two high-pressure feed lines
For further information, see the M-48 Frequent- which allows changing of used cylinders without
ly Asked Questions (FAQ) area on our web site interruption of the diving operation. Optional
at http://www.kirbymorgan.com/products/ shut off valves allow the isolation of each diver’s
full-face-mask/m-48-supermask. air supply.
The communicator is a multipurpose intercom-

munication system that provides reliable and
clear communications between a topside opera-

Kirby Morgan Diving Helmets General Information KMDSI Products
tor (tender) and one or more surface-supported is then slipped onto the helmet and locked. The
divers, recompression chambers, or other sub- locking system not only seals the neck dam to the
mersible systems. helmet but also secures the front of the yoke, fas-
tening the helmet to the diver’s head.
1.3 Kirby Morgan Diving Helmets
All Kirby Morgan diving helmets and masks are The SuperLite®-17 A/B shares many common
manufactured by Kirby Morgan Dive Systems, breathing system parts with all Kirby Morgan
Inc. (KMDSI). Each step of the manufacturing helmets and masks. The breathing system was
process is carefully controlled to assure the cus- man-tested to 1600 FSW by the University of
tomer of a high quality, durable helmet that will Pennsylvania and approved by the U.S. Navy
function properly for many years. for surface-supplied diving to 190 FSW with air
and 300 FSW with mixed gas. It surpasses all
There are nine Models of Kirby Morgan diving requirements of all governing agencies and it is
helmets currently in production. They are the approved for commercial diving through out the
SuperLite®-17B, SuperLite® 17C, SuperLite® 27®, world.
and Kirby Morgan models 37, 37SS, 47, 57, 77
and 97. All are
™
marked. Other features that are common to all Kirby Mor-
gan helmets include:
* Face port and retainer ring

SuperLite® 17B * Communications components
* Oral/nasal mask
* Nose block device
* Air train/defogger
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approved and marked
The SuperLite®-17 A/B was first developed in

1975 and quickly set a new standard for diving
helmet design. Many large and small commercial
diving companies, military organizations, scien-
tific divers, and public safety divers are success- SuperLite® 27
fully using this design around the world. This
helmet is marked. The SL 17B is equipped ™
approved and marked

with the small tube, SuperFlow® adjustable regu-
lator.
The SuperLite® 27® Commercial Diver’s Helmet
represents what we at Kirby Morgan consider
The SL-17 A/B helmet system consists primarily
to be a turning point in modern diving helmet
of two major components: the neck dam/yoke as-
design. With a smaller, low volume shell design,
sembly, and the helmet. To don the helmet, the
this helmet is often preferred by persons with
diver first slips the angled neck dam with the at-
smaller heads.
tached yoke over his head. The helmet is lowered
onto the diver’s head with the help of a tender,
The chrome plated machined brass helmet neck
then the yoke hinge tab is hooked onto the align-
ring houses the sealed pull pins and provides
ment screw on the rear weight. The neck clamp
General Information KMDSI Products Kirby Morgan Diving Helmets
protection for the bottom end of the helmet. Like met. The diver is also provided with an internally
the SL-17K, 37 and 17C, the diver is provided adjustable chin support. This custom fit and bal-
with an internally adjustable chin support. This ance seats the helmet comfortably for long peri-
support, along with the adjustable neck pad on ods of time even when working in the face down
the locking collar, gives the diver a comfortable, position.
secure, custom fit.
The quick-change communications module, avail- Kirby Morgan® 47

able with either bare wire posts or a waterproof
connector, allows for easy, efficient maintenance
of the helmets communications.
The helmet also features the SuperFlow® 350

large tube adjustable demand regulator. The hel- IAL
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met is available in the umbilical over the shoul-

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der, “B” configuration only. The SL 27 comes
TE
standard with the exceptionally dry Tri-Valve
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exhaust system.
®
Kirby Morgan® 37 ™
approved and marked
The Kirby Morgan 47 offers the ultimate in a

high performance breathing regulator, the REX®.
The all stainless steel REX® regulator, with its
LY RATED
fully adjustable balanced piston, is a break-
IAL
through design that exceeds the requirements of

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all government or other testing agencies.

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The KM 47 has the best work-of-breathing per-

formance when compared to ANY other commer-
®
cial diving helmet (except the KM 77, which also
™
features the REX® regulator). The Kirby Morgan
approved and marked 47 Dive Helmet has been tested and meets or
exceeds European CE requirements and is fully
The Kirby Morgan 37 Commercial Diver’s Hel- commercially rated. In all other respects, this
met has basically the same features of the SL 27 helmet is nearly identical to the Kirby Morgan
The helmet consists of two major assemblies: the 37.
helmet shell/helmet ring assembly and the neck
dam/neck ring assembly.
The helmet comes with the large tube Super-

Flow® 350 adjustable demand regulator which
provides an easier breathing gas flow during
peak work output. The quick change commu-
nications module is available with either bare
wire posts or a waterproof connector. The KM 37
comes equipped with the extremely dry Quad-
Valve exhaust system.
The helmet ring houses the sealed pull pins and

provides protection for the bottom end of the hel-

B WARNING
Before attempting any diving in any
Kirby Morgan® 57 type of contaminated water, a com-
plete diving and topside course in
hazardous materials emergencies
should be completed. The divers and
IAL
LY RATED
- the topside team must be properly
trained and have the proper safety
RC P
RO
ST E D C O M M
F
ESSIONAL D
equipment. All helmets and suits can
leak water under certain conditions.
TE
IV
B
NG
I
A
EL GE
AR - DIV
™
Divers should use extreme caution

when diving in contaminated waters.
marked
®
The Kirby Morgan 57 helmet features our revo-

lutionary new SuperFlow® 450 Stainless Bal-
anced Regulator. It’s machined from a stainless
steel casting for the ultimate in performance and
reliability.
Like all KMDSI regulators on our helmets and

Band Masks®, we use only regulators that are
specifically designed for surface-supplied diving,
that will perform over the wide range of pres-
sures delivered by low pressure compressors.
An ordinary scuba regulator mounted on a div-
ing helmet is not capable of delivering the gas
you need at heavy work loads. This commercially
rated, balanced, adjustable regulator delivers all
the breathing gas you would require for the most
demanding work underwater.
The Kirby Morgan 57 also includes our Quad-

Valve™ Exhaust System. It’s recommended for
diving in biologically contaminated water, when
you’re properly trained and equipped, using rec-
ommended procedures. This new exhaust has
exceptionally low exhalation resistance that you
must experience to appreciate.
General Information KMDSI Products Kirby Morgan Diving Helmets
Kirby Morgan® 77 Kirby Morgan® 37SS
approved and marked

™
™
approved and marked

The Kirby Morgan® 37SS, like the KM 77 and
The Kirby Morgan 77 represents the first of our
KM 97, features an all stainless steel shell, a
stainless steel generation of helmets. The stain-
stainless sideblock, port retainer, handle, and
less steel helmets incorporate our most advanced
other key components. The SuperFlow® 350 regu-
features and innovations, as well as provide the
lator is standard on this helmet.
alternative for the diver that prefers a metal
helmet over fiberglass. The KM 77 features the
The Kirby Morgan 37SS features a quick change
stainless steel REX® regulator, which offers the
communications module, available with either
best performance of any Kirby Morgan breathing
bare wire posts or a waterproof connector, and
system.
allows for easy, efficient maintenance of the hel-
met’s communications. This same communica-
The KM 77 has the best work-of-breathing per-
tions system is found in all our helmet models
formance when compared to ANY other commer-
with the exception of the SL 17B and 17C.
cial diving helmet (except the KM 47, which also
features the REX® regulator). The Kirby Morgan
77 Dive Helmet has been tested and meets or
exceeds European CE requirements and is fully
commercially rated.
The advantages of the stainless steel helmets include:

• Extremely rugged shell and other components (less maintenance)
• No refinishing required if the surface is scratched or gouged.
• Faster production of helmets for customer delivery.
• Elimination of separate threaded inserts for securing the port retainer to the helmet
shell.
• No need to remove the handle to change out the view port, its O-ring, or the port re-
tainer.
• One piece sideblock includes both the free-flow valve and the Emergency Gas System
valve.
• The bottom ring is an integral part of the stainless steel helmet shell (not a separate
part as on fiberglass helmets).

Kirby Morgan® 97
The Kirby Morgan® 97 features the 455 Bal-

anced Regulator which is an all Stainless Steel
regulator of a balanced design that offers far
greater overall breathing performance than the
non-balanced SuperFlow® and SuperFlow® 350
regulator. The 455 has virtually the same breath-
ing performance as the REX® regulator, but is de-
signed to be used with the SL 27®, 17C, KM 37
and KM 37SS helmets. The overall performance
of this regulator is outstanding and sets a new
performance standard for commercial diving hel-
mets.
The Kirby Morgan 97 features a quick change

communications module, available with either
bare wire posts or a waterproof connector, and
allows for easy, efficient maintenance of the hel-
met’s communications. This same communica-
tions system is found in all our helmet models
with the exception of the SL 17B and 17C.
Description & Operational Specifications CR Marking
Description & Operational Specifications

B WARNING
This manual is our effort to explain the operation, maintenance and use of the Kirby Morgan
helmet. We do not herein make any effort to teach the principles of diving. It is our assumption
the reader is a qualified diver. We highly recommend that all divers should train, under con-
trolled conditions, in the use of any model of commercial diving helmet that they have not pre-
viously used or trained in, prior to use on the job, until they have mastered the skills required
to use their helmet correctly. Kirby Morgan helmets are intended for professional use only and
are not intended for recreational use by persons not trained in surface supplied procedures
and practices.
This section includes detailed descriptions of Kir-

by Morgan helmets, as well as important opera-
B WARNING
tional specifications. The helmet has been tested with air
and CE certificated for use with air up
1.1 CR Marking to 50 meters. Compressed air must be
compliant with the EN 12021.
The helmet meets or exceeds all standards es- All the tables reporting the technical
tablished by Dive Lab of Panama City, Florida, data and the pressure of use are rela-
and is CR (Commercially Rated) rated with the tive to compressed air.
SuperFlow®, with SuperFlow® 350 non balanced
regulator and with SuperFlow® 450 balanced 1.2.1 CE Marking
regulator. On the inside of the helmet shell the CE mark is
affixed.
LY RATED
IAL -
RC P
EN250:2000 KIRBY MORGAN
RO
E
T ED - C O M M
EN250/A1:2006 DIVE SYSTEMS, INC.

FE
EN15333-1:2008 1430 Jason Way,

SS
CLASS B Santa Maria, CA 93455

IONAL
TM
HELMET MODEL:
S
DIV
TE
NG
I
AB GE YEAR OF PRODUCTION: 0477

AR - DIVEL TM
CE Mark
1.2 CE Certification
The helmet has been tested and conforms to the On the inside of the KM 97 helmet shell the CE
performance requirements as set forth in Annex mark is affixed.
II of Directive 89/686/EEC and, as far as appli-
cable, the EN 250:2000, EN 250/A1:2006 and KIRBY MORGAN
EN15333-1
EN 15333-1:2008 (class B). It is fully CE marked CLASS B DIVE SYSTEMS, INC.
1430 Jason Way,
with demand regulator SuperFlow® 350 or de- Santa Maria, CA 93455
mand valve REX® and oral nasals P/N 510-690
and P/N 510-747. HELMET MODEL: KM 97
YEAR OF PRODUCTION: 0477
NOTE: The KM 97 helmet conforms to the
EN15333-1, as far as applicable.
CE Mark on the KM 97
Category of PPE: III
In the mark the data reported are the following:
1. The name and the address of the manu-

facturer;

Product Specifications Description & Operational Specifications
2. Harmonized reference standard: EN Helmet Shell: Fiberglass, polyester resin, and

250:2000, EN 250/A1:2006 and EN 15333- carbon fibers
1;
For SL 17B, 17C, 27, 37, and 37SS
3. PPE model; Regulator Body - Chrome Plated Brass
4. The year of production;
For KM 47, 57, 77 and 97 Helmets
5. CE marking: ; Regulator Body - Stainless steel
6. Number of notified body. For all helmets

Control Knobs: Polyurethane
Lens: Clear polycarbonate
B CAUTION Neck Dam: Neoprene. Optional latex neck dam
The user cannot: available.
• remove the mark from the shell of O-rings: Buna-N
the helmet; Head Cushion: Nylon bag filled with #4 Polyester
• modify or counterfeit the data report- foam
ed on the mark.
Recommended Lubricants: Dow Corning® MS4
Silicone Lubricant. Christolube, Krytox®, and
B CAUTION Halocarbon® are also acceptable.
The mark must be visible and legible
throughout the life of the PPE. If the
mark deteriorates or is not legible the B WARNING
user should contact the manufacturer. Never use aerosol-propelled sprays
near the face port of any Kirby Morgan
1.2.2 Notified Body diving helmet. The propellant used in
The Notified Body is: these aerosols can invisibly damage
Eurofins-Modulo Uno the face port and cause it to shatter
on impact from any strong blow. If the
Address: Via Cuorgne
face port fails underwater, injury or
death may result.
21-10156 Torino,
ITALY
If you have any questions regarding proper set-
Identification number: 0477. up, operation, or maintenance of your Kirby Mor-
gan helmet contact KMDSI (850) 928-7772 or at
kmdsi@KirbyMorgan.com or Dive Lab Inc. (850)
1.3 Product Specifications 235-2715 or at Divelab@aol.com. There are also
Weight:
detailed checklists for the set-up and mainte-
SL 17B - 29.03 pounds
nance of your helmet on the Dive Lab web site at
SL 17C - 30.6 pounds
www.divelab.com, or the Kirby Morgan website
SL 27 - 28.5 pounds
under “Support” www.kirbymorgan.com.
KM 37 - 32.6 pounds
KM 37SS - 30.96 pounds
KM 47 - 30.96 pounds 1.4 Regulator Performance
KM 57 - 31.6 pounds 1.4.1 SuperFlow® and SuperFlow® 350
KM 77 - 32.43 pounds
Demand Regulators
The SuperFlow® 350 non balanced regulator is
KM 97 - 31.09 pounds
the standard demand regulator found on the SL
17C, SL 27, KM 37, KM 37SS and KMB 18/28
For KM 37SS, 77 and 97 Helmets
Band Masks. NOTE: Pre Sep. 2004 KMB 28
Helmet Shell: Stainless steel
plastic frames will only accept the smaller
mount tube found on the SuperFlow® (non
For SL 17B, 17C, 27, 37, 47 and 57 Helmets
350) regulator. The SuperFlow® 350 is fully CE
marked and CR rated.
Description & Operational Specifications Cage Code
1.4.2 SuperFlow® 450 Regulator B WARNING

Performance Diving in cold water, i.e., at tempera-
The SuperFlow® 450 is an all Stainless Steel reg- tures below 50 degrees F, may subject
ulator of a balanced design that offers a slightly the diver to severe respiratory heat
higher degree of breathing performance at ex- loss. This may lead to a decrease in
treme breathing rates, more than the non bal- body core temperature also known
anced SuperFlow® regulator. as “hypothermia.” Hypothermia is
extremely dangerous and can lead to
1.4.3 455 Balanced Regulator a loss of reasoning ability, decreased
Performance manual dexterity, uncontrollable shiv-
ering, unconsciousness, and death.
The 455 Balanced Regulator is an all Stainless
Steel regulator of a balanced design that offers
far greater overall breathing performance than -Temperature Limitations: Use at water temper-
the non-balanced SuperFlow® and SuperFlow® atures below 33 °F (1 °C) requires the use of hot
350 regulator. The 455 has virtually the same water shroud PN# 525-100 and hot water to help
breathing performance as the REX® regulator, prevent icing of the demand regulator.
but is designed to be used with the SL 27®, 17C,
KM 37 and KM 37SS helmets. The overall perfor- NOTE: The Hot Water Shroud (Part #525-100)
mance of this regulator is outstanding and sets a in conjunction with hot water to the diver should
new performance standard for commercial diving be used whenever diving operations are conduct-
helmets. ed using HEO2 at water temperatures less than
60°F (15.56°C) for the comfort of the diver.
1.4.4 REX® Regulator
The REX® regulator on the Kirby Morgan 47 and KMDSI further recommends that the shroud be
77 offers high performance. The regulator has used in conjunction with hot water to the diver
been tested at Dive Lab at Panama City, Florida. whenever diving operations are conducted using
It meets or exceeds all current U.S. Navy and Eu- air or mixed gas, in waters colder than 33°F (1°C)
ropean diving standards to reduce the possibility of demand regulator ic-
ing.
1.4.5 Minimum Operating Temperature
Kirby Morgan helmets can be used in water tem- NOTE: Usually the greatest danger of demand
peratures as low as 34 °F (1 °C) without the use regulator icing will be encountered on deck when
of a hot water shroud and hot water to prevent the surrounding air temperature is less than
freezing. However it is strongly recommended 32°F (0°C). This effect is primarily due to the re-
that the hot water shroud be used for the comfort frigeration effect of breathing air pressure reduc-
of the diver. At the time of this writing a specific tion, and the addition of moisture from the divers
part number hot water shroud is not available exhalation coming in contact with the topside air
for the KM 37SS, KM 47, KM 77, or the KM 97, temperature.
however, work is underway to produce one. For
all other helmets the hot water shroud may be If diving where the water temperature is 33 °F
purchased as a kit, part number 525-100. (1 °C) or warmer but the topside air temperature
is below freezing, 32 °F (0 °C) icing of the demand
regulator is possible. To help eliminate the pos-
sibility of freezing on the surface, warm water
should be run over the exterior of the demand
regulator prior to water entry, if the hot water
system is not used.
1.5 Cage Code

The cage code for identifying KMDSI products
for U.S. government purposes is 58366.

Operational Specifications & Limitations Description & Operational Specifications
1.6 Operational Specifications & diver’s life line and should always be of excellent
Limitations quality and maintained carefully.
Every model of KMDSI helmet and mask under-
goes extensive testing to fully document the per- If you have any questions regarding proper set-
formance capability and required supply pres- up, operation, or maintenance of your Kirby Mor-
sures when using various umbilical and pressure gan helmet contact KMDSI (850) 928-7772 or at
combinations. All users should take the time to kmdsi@KirbyMorgan.com or Dive Lab Inc. (850)
become knowledgeable on supply requirements 235-2715 or at Divelab@aol.com.
to insure proper performance and for the comfort
and safety of the diver. B DANGER
Decompression diving always in-
The required supply pressures for Kirby Morgan
volves the risk of decompression
helmets are listed in the appropriate supply pres- sickness. Omitted decompression due
sure tables in “Supply Pressure Requirements & to a loss of the breathing gas supply
Tables” on page APNDX-4. or other accidents can cause serious
injury or death. Use of a Kirby Morgan
helmet or mask cannot prevent this
B WARNING type of injury.
When the helmet is used
for air diving in coun- 1.6.1 Using a High-Pressure Breathing
tries that conform to Gas Supply
C.E. regulations it must High pressure (HP) control consoles are capable
not be used deeper than
a maximum depth of of suppling air or mixed gas at pressures and vol-
164fsw (50msw). I.A.W. umes much greater than low pressure air com-
EN 15333-1. pressors, and are often preferred by military and
and scientific divers. HP air systems are often
The supply pressures listed in the supply ta- used as back up supply for LP compressor diving.
bles were derived by breathing simulator trials.
There are multiple tables for each regulator. It When using HP air or mixed gas systems, The
is important that users understand how to use regulator is normally loaded to 100-150 psig on
the tables. For further information on supply re- the surface and increased to the bottom setting as
quirements for the your Kirby Morgan helmet or the diver descends or when the diver reaches the
mask check the Kirby Morgan website at www. bottom. During ascent the pressure is reduced to
kirbymorgan.com. between 100-150 p.s.i.g. once the diver is shal-
lower than 100 feet. A high-pressure gas supply
-Umbilical minimum I.D. 3/8” (9.5 mm) of not more is typically used under the following conditions:
than two sections, total length not to exceed 600
feet (183m). • When the work load exceeds the capabilities
of the compressor to supply a sufficient volume
The umbilical assembly should be composed of and pressure of breathing gas, regardless of the
good quality diving hose that meets industry depth.
standards. Generally, gas hose will be married • When the diver is using pre-mixed gas.
to the communications wire, pneumofathometer • As a back-up for a low-pressure compressor
hose, and strength member in a manner that • Any time a high-pressure supply is available
will allow the strength member to receive all the
strain. The regulator is loaded as the diver increasingly
descends and unloaded as the diver returns to
There are also good quality umbilicals available the surface. If the diver experiences a free-flow
that are assembled at the factory using a twisted with his regulator, when the bias adjustment
method which does not require marrying. Re- knob is properly set and the regulator has been
gardless of the system used, the umbilical is the maintained correctly, the pressure setting on the
high-pressure regulator may be set too high and
may need to be decreased.
Description & Operational Specifications Helmet Features
able demand regulator which provides ample

For recommended pressures when using a high- breathing gas flow during peak work output.
pressure breathing gas supply and a dome loaded
regulator, see “Supply Pressure Requirements & KM 47 and 77 Helmets:
Tables” on page APNDX-4. Generally speaking, the The 47 and 77 feature the REX® adjustable de-
topside regulator should be set at 140 p.s.i.g. mand regulator which provides superior breath-
over bottom pressure for optimum regulator per- ing gas flow during peak work output.
formance.
KM 57 Helmet:
The SuperFlow® 450 regulator on this helmet is
B WARNING one of the most rugged regulators you can pur-
The demand regulator chase. It is exceptionally compact, yet provides
and side block assem- extremely low work of breathing.
blies have a maximum
design pressure of 225 KM 97 Helmet:
p.s.i.g. (15.5 bar) over-
bottom. Higher pres- The 455 Balanced Regulator on this helmet is a
sures could lead to balanced design that offers far greater overall
component failure and breathing performance than the non-balanced
serious personal injury. SuperFlow® and SuperFlow® 350 regulator. The
overall performance of this regulator is outstand-
ing and sets a new performance standard for
B WARNING commercial diving helmets.
Gas systems used to supply Kirby
Morgan helmets and masks must Following the same design configuration of all our
be capable of supplying gas to the helmets the helmet consists of two main pieces;
diver at the required pressure and the helmet shell assembly and the neck dam/ring
flow rates as stated in the operational assembly. The machined helmet ring houses the
specifications. The use of unregulated sealed pull pins and locking collar, and provides
gas sources is extremely dangerous. protection for the bottom end of the helmet shell.
The use of standard SCUBA type The adjustable neck pad on the locking collar, in
regulators is unacceptable, as there combination with the internal chin strap and ad-
are no provisions for adjusting the in- justable head cushion, gives the diver a secure,
termediate pressure to the diver. Only custom tailored fit in the helmet. The superior
proven systems that allow for varying fit and balance makes the helmet sit comfortably
the gas supply pressure to the diver for long periods of time even when working in the
should be used for umbilical diving. face down position.
1.7 Helmet Features A quick change communications module, avail-

All Kirby Morgan diving helmets are manufac- able in either bare wire posts or a waterproof con-
tured by hand. Each step of the manufacturing nector, allows for easy, efficient maintenance of
process is carefully controlled to assure the cus- the communications in the helmet.
tomer receives a high quality, durable helmet
that functions properly in all aspects. SL 17B, 17C, KM 37, 37SS, 57 and 97 Helmets:
These helmets feature the Quad exhaust system,
All Kirby Morgan helmets, with the exception of which is recommended for diving in contaminat-
the SL 17B, incorporate the innovative locking ed water.
collar system. For the SL 17B helmet, the head
cushion and the neck clamp/yoke assembly give SL 27 Helmet:
the diver a secure fit in the helmet. The Tri-Valve® exhaust system is standard equip-
ment for the SL 27®. This superior exhaust sys-
SL 17B, 17C, 27, KM 37 and 37SS Helmets: tem has exceptionally low exhalation resistance,
These helmets feature the SuperFlow® adjust- and helps to keep the helmet free of contami-
nants in polluted water. The Tri-Valve® isolates
Helmet Features Description & Operational Specifications
the breathing system from the surrounding wa- Many of the breathing system components on
ter with a three valve, low breathing resistance these helmets are also compatible with the KMB
design (Patents Pending). 18B and 28B full-face masks. This helps reduce
the inventory of spare parts that must be carried
KM 47 and 77 Helmets: by commercial diving companies.
These helmets feature the REX® exhaust system,
which is recommended for diving in contaminat- Each step of the manufacturing process is care-
ed water. fully controlled to assure the customer of a high
quality, durable helmet that will function prop-
erly. The following is a general description of the
B WARNING features on the specified helmets.
Before attempting any
diving in any type of KM 37SS, 77 and 97 Helmets:
contaminated water, a The helmet is cast as a single piece and finished
complete diving and top- using computer controlled machinery. The bot-
side course in hazardous
materials emergencies tom helmet ring receives the neck dam ring
should be completed. which seals to the helmet with an O-ring. The
The divers and the top- seal is very air/water tight. The metal bottom is
side team must be prop- quite durable in normal use, but care should be
erly trained and have the taken not to drag the helmet bottom on the deck.
proper safety equipment.
All helmets and suits The handle on top of the helmet can be used as
can leak water under a mounting bracket for lights, TV cameras, etc.
certain conditions. Div- Removal of the handle is quick and easy and does
ers should use extreme not require sealing to the helmet shell, as on the
caution when diving in
contaminated waters. fiberglass models.
SL 17C, 27, KM 37, 47 and 57 Helmets:

Helmet features which are common to all Kirby
The handle on top of the helmet can be used as
Morgan helmets include:
a mounting bracket for lights, TV cameras, etc.
The port weight on the 27, 37, 47 and 57 may be
• The face port
used for this as well. The 17C features mounting
• Communications components brackets, one on each side of the handle.
SL 17C, 27, KM 37, 37SS, 47, 57, 77, and 97

Helmet features which are shared on certain Kir- Helmets:
by Morgan helmets include: The neck dam is sandwiched between the neck
dam rings, securely holding it in place. Replace-
• The oral/nasal mask is the same on: 17C, 17B, ment neck dams install easily. Latex or foam
27, 37, 37SS, 57 and 97. neoprene neck dams are available.
• Different O/N mask shared between 47 & 77.
When the neck dam/neck ring is locked into place
• Same nose block device on all except the 27. on the helmet, it is located up inside the protec-
tive helmet ring (that the neck ring O-ring seals
• Same head & chin cushion in all except the to) which protects the neck ring and neck dam
17B. from side impact damage during the dive.
• Same Neck Ring/Neck Dam Assembly on all The neck dam design (latex or neoprene foam)
excluding the 17B: has a yoke & neck clamp. helps position the helmet correctly. Replacement
• Units with shells in common: The 37 & 57 (57 neck dams should only be genuine KMDSI/Kirby
shell not CE marked), the 77, 37SS and 97. Morgan neck dams to assure proper operation
All others have shells unique to their model. and comfort. An internal adjustable chin strap
helps to secure the diver’s head in the helmet.
Description & Operational Specifications General Description
The unique design of the Quad-Valve™ exhaust

The locking collar design holds the neck ring in system helps keep exhalation resistance low
the sealed position. The O-ring seal is continuous while maintaining excellent watertight integrity.
once the neck ring is placed into the helmet ring.
47 and 77 Helmets:
Attached to the locking collar is an adjustable The exhaust system is a three valve design, the
neck pad that should be adjusted to the diver REX®, that helps to keep the helmet exception-
prior to diving. This will improve the fit and per- ally dry.
formance of the helmet.
1.8 General Description
A system of two sealed pull pin locks is on the 1.8.1 Fiberglass Helmet Shell
SL 17C, 27, 37, 37SS, 47, 57, 77 and 97. One lock The helmet shell is fabricated of noncorrosive,
is located on each side of the helmet. The spring rigid fiberglass which will not carry an electri-
and sliding shaft of these locks are inside an O- cal charge. This shell is the central structure for
ring sealed main body. The interior of the main mounting all the components that make up the
body is filled with silicone fluid. No fine sand or complete helmet. It is designed to allow easy re-
other debris can reach the interior of these locks placement of parts when necessary. Any repair
to interfere with their operation. to the helmet shell must be done at an approved
KMDSI repair center.
The head cushion attaches just inside the bottom
of the helmet, keeping it in place when the diver 1.8.2 Stainless Steel Helmet Shell
dons the hat. The standard head cushion consists The helmet shell is fabricated of high grade corro-
of a reinforced nylon bag with an open cell foam sive resistant 316L stainless steel as a one piece
inside. unit. Along with the all steel material, what also
sets this shell apart from fiberglass is that the
SL 17B Helmet: large“bottom ring” is not a separate piece, but is
The neck dam on the SL 17B is secured by the an integral part of the overall shell. The stainless
neck clamp. Replacement neck dams install eas- steel shells also do not require separate weights
ily. mounted to them, and the threaded inserts that
accept the port retainer screws, have also been
The head cushion attaches just inside the bottom done away with as a separate part needing spe-
of the helmet, keeping it in place when the diver cial maintenance and eventual replacement.
dons the hat. The standard head cushion consists This shell is the central structure for mounting
of a brushed nylon bag with an open cel polyester all the components that make up the complete
foam inside. Only genuine Kirby Morgan SL 17B helmet. It is designed to allow easy replacement
head cushions should be used to ensure proper of parts when necessary. Any repair to the hel-
operation and comfort. met shell must be done at an approved KMDSI
repair center.
B CAUTION 1.8.3 Gas Flow Systems
The 17B head cushion should not be The main gas supply flow from the umbilical en-
used in other Kirby Morgan helmets ters the system at the one way valve O2 adapter
because the design of the head cush- and flows through the one way valve to the inte-
ion is different. Only genuine Kirby
rior of the side block. The one way valve or “non-
Morgan head cushions designed for
the helmets should be used to assure return” is a very important component.
proper operation and comfort.
The one way valve prevents the flow of gas out of
SL 27, KM 37, 37SS, 47, 57, 77 and 97 Hel- the helmet to the umbilical in the event of a sud-
mets: den lowering of pressure in the umbilical. This
The communications system is a modular, quick can happen due to an accidental break in the
change design. hose or fitting near the surface. Not only would
the emergency gas be lost if the one way valve
SL 17C, KM 37, 37SS, 57 and 97 Helmets: failed (concurrent with a hose or fitting break on

General Description Description & Operational Specifications
deck), but the diver could suffer from a serious the open position. This port is not for dry suit or
“squeeze” that could cause injury or death. buoyancy compensator use.
The diver controls the flow of gas through the

B CAUTION defogger system with the control knob. The gas
The bent tube assembly for the KM 47 enters the helmet and flows through the air train
and 77 is a unique design and is not which directs the gas onto the face port to help
interchangeable with the bent tube eliminate or clear fogging that forms on the port
assembly used on other Kirby Morgan from the diver’s warm breath. In the event water
masks and helmets.
gets inside, the helmet needs to be purged. Some
of the air from the air train will force this water
Although we have selected the one way valve for out through the main exhaust/water dump valve
its reliability and quality, inspection and mainte- found just below the oral nasal mask, or to the
nance of this valve must be done regularly. It is port side, as in the SL 27® helmet.
very easy to disassemble and inspect. (A rebuild
kit for this valve is available). The gas flow continues into the oral nasal mask
by means of the oral/nasal valve. The diver can
B WARNING breathe from this flow of gas if the demand regu-
lator malfunctions. The gas then flows into the
The one way valve must be tested
daily, prior to the commencement of regulator and out through the regulator exhaust.
diving operations. Failure of one way From there it can exit through either of the ex-
valve could cause serious injury or haust valves and out through the whiskers.
death. Follow the procedures for test-
ing the valve in this manual. Returning to the side block assembly: the other
passage for gas is to the demand regulator. It
The emergency gas comes from a tank of com- goes to a bent tube assembly that connects to the
pressed gas worn by the diver. It enters the sys- inlet nipple of the demand regulator. The flow
tem through the Emergency Gas valve when the of gas in the demand regulator assembly is con-
diver turns the control knob on. The flow then trolled by the inlet valve that supplies gas to the
enters the side block. diver on inhalation “demand” only, and shuts off
during the exhalation cycle.
B DANGER The side block on the helmet is drilled and tapped

Never connect the umbilical main gas to accept low-pressure inflator hoses. This allows
supply hose from the diving station to the the diver the capability to inflate variable vol-
helmet emergency valve. There is no one ume dry suits and buoyancy compensators. It is
way valve in the emergency gas valve. tapped with a 3/8-24 thread orifice, standard for
If this mistake is made, any break in the American first stage scuba regulator low-pres-
supply hose could possibly result in a
sure auxiliary fittings.
“squeeze”. This could result in serious
injury or death.
As an added precaution, the orifice for dry suit/
buoyancy compensator inflation is restricted to
Both sources of gas flow through the same pas-
supply only enough air for suit or BC inflation.
sage in the side block body to three exits. One exit
Unlike other Kirby Morgan helmets, no external
is always open to supply gas to the demand regu-
restrictor is required.
lator assembly. The second exit is to the defogger
valve (also known as the free-flow or steady-flow
valve) assembly. The third is to the port on the
side block to connect a dry suit inflator hose.
On the stainless steel side blocks only, a second

port is located on the top of the sideblock. This
port is controlled by the defogger control knob
and only supplies air when the defogger knob is
B WARNING
The side block inflator port is intend-
ed for dry suits and buoyancy com-
pensators only - NOT air tools. When
using the side block low-pressure
inflator port, only good quality hoses
and fittings should be used and must
incorporate an in-line flow restrictor to
reduce gas flow in the event of hose
failure. Any hose or fitting failure in
this arrangement will subject the diver
to a decreased air supply.
B WARNING
When using the side block low pres-
sure inflator port, the diver should
only use high quality hoses with an
integrated flow restrictor.
Low pressure hoses may be
The low pressure inflator port is shipped plugged connected to the side block.
at delivery. This inflation capability does not sig-
nificantly interfere in any way with the breath- All KMDSI Helmets and Band Masks are
ing characteristics of the regulator during nor- equipped with a multi-turn demand regulator
mal use providing a limiting hose is used. The adjustment knob. This adjustment knob allows
low-pressure inflation hose should be one that is the diver to make corrections to compensate for
restricted to flow less than 100 LPM. a wide range of incoming gas supply pressures.
The demand regulator senses the start of the div- The adjustment knob operates by simply increas-
er’s inhalation and opens the inlet valve, match- ing or decreasing the amount of spring bias ten-
ing the diver’s need. The regulator continues to sion on the demand regulator inlet valve. The
match the diver’s inhalation as the rate increas- adjustment knob has a range of approximately
es, peaks, then ebbs and stops. When the diver 13 turns from full in to full out. The intent of this
exhales, the supply gas stays off as the exhaled bias adjustment device is strictly to allow the
gas flows through the regulator body, out the reg- diver to make adjustments for variations in um-
ulator exhaust valve, through the whisker, and bilical supply pressure.
out into the water. The whisker wings deflect the
exhaust bubbles away from the face port to keep This adjustment device is not intended as a mini-
the diver’s view clear. mum-maximum device. Minimum and maximum
applies to supply pressure only. The adjustment
knob should be adjusted by the diver to be at the
easiest breathing setting at all times. The exact
number of turns required is dependent on the
supply pressure.

B CAUTION
Diving a KMDSI helmet or band mask The over-pressure relief valve
with a bias setting greater than that should be installed on every
just necessary to keep the demand first stage used for bailout.
valve from free flowing increases the
work of breathing and reduces the KMDSI Part #200-017
diver’s ability to perform heavy work.
B CAUTION NOTE: This valve can be adjusted for various

The regulator adjustment knob should relief pressures.
be adjusted to the easiest breath-
ing setting at all times. Adjusting the
regulator further in than necessary
to keep from free-flowing increases
breathing resistance.
1.8.4 Emergency Gas Supply System

(EGS)
KMDSI strongly recommends that the working
diver carry an independent supply of compressed
gas (or air) fitted with a first stage regulator and
hose that is connected to the inlet of the Emer-
gency Gas Supply Valve (EGS).
The KMDSI Overpressure Relief Valve, (part

number 200-017) is fully adjustable and service-
able and has been designed to relieve any over-
pressurization of the first stage regulator greater
than the desired setting.
Every bailout (Emergency Gas System or EGS)

The diver should always be equipped
first stage regulator must be fitted with an over-
with an emergency gas system.
pressure relief valve to prevent over pressuriza-
tion of the EGS L.P hose in the event the first
stage develops a “creep” (i.e., leaks pressure). B CAUTION
Your emergency air/gas supply on
B WARNING a deep mixed-gas dive is extremely
limited. All divers must be aware of
Be sure the Emergency air/gas first exactly how long their bailout bottle
stage regulator is fitted with a relief will last at depth. For example, a diver
valve for over-pressurization of the breathing one cubic foot of air a min-
emergency gas supply hose. A leaky ute at the surface will use a 50 cubic
first stage can overpressure the hose foot bailout bottle in approximately 7
resulting in hose rupture. This would minutes at 198 FSW while at rest.
cause a loss of the entire emergency
gas supply, with possible serious in-
jury or death. 1.8.5 Helmet Attachment to the Diver
SL 17C, 27, KM 37, 37SS, 47, 57, 77 and 97
Helmets:
The ring on the base of the helmet shell has a
machined O-ring sealing surface. The O-ring
that seals against this surface sits inside the
neck dam ring assembly. The neck dam ring is
actually a multi piece assembly, consisting of on the diver’s neck and seals to the bottom rim of
the upper split rings and the lower stepped ring. the helmet.
The neck dam is captured (sandwiched) between
these parts. The adjustment of this clamp is critical to the
safe use of the helmet. Periodic adjustments to
The locking collar and neck pad assembly has a the clamp MUST be made as the neck dam ages
smaller opening than a diver’s head so the hel- or if you convert to a dry suit mount. The ad-
met is almost impossible to accidentally dislodge. justment should always be checked if the neck
The neck pad pushes against the neck dam and clamp/yoke assembly is used on different hel-
lower portion of the head cushion firmly securing mets. YOU SHOULD NEVER HAVE TO FORCE
the helmet to the diver’s head. The neck pad also THE CLAMP SHUT.
helps prevent neck dam ballooning. Each diver
must personally adjust the fit on their helmet by Nut
adjusting the neck pad, the head cushion, and the Teflon® Washer
head cushion spacer. All of these parts together Washer
help provide a good fit.
Hinge Bolt
Adjustment Nut
Both sides of the helmet locking collar have a
latch catch block to receive the locking sealed
pull pins. If the sealed pull pins are turned to the
locking position while the locking collar is open,
the locking collar will snap into the locked posi- Locking Collar
tion when it is pushed up into the helmet neck
ring. The sealed pull pin on each side must be
pulled to release the locking collar to remove the
helmet. This system provides an extremely se-
cure method of attaching the helmet to the diver.
The special locking sealed pull pins mentioned Neck Pad
above are filled with silicone fluid. This helps

to prevent fine sand or mud from entering the
mechanism so as to avoid jamming. T-Washer
Screw
The head cushion is made from layers of open cell
foam inserted in a head shaped nylon bag. Add- The Locking Collar assembly.
ing or subtracting foam layers from the bag can
adjust the fit of the head cushion. Extra cushion-
ing and better fit may also be obtained by the use
of the head cushion foam spacer. The head cush-
ion must be adjusted correctly for the helmet to
fit properly.
The relationship between the locking collar as-

sembly, head cushion, head cushion foam spacer,
chin cushion, and helmet shell all affect the fit of
the helmet.
SL 17B Helmet:
On the SuperLite® 17B, the helmet shell has an
O-ring seal around the base of the fiberglass rim.
The helmet is held in place on the diver’s head
by the neck clamp/yoke assembly, which mounts

B WARNING
Be sure the Emergency air/gas first
The locking sealed stage regulator is fitted with a relief
pull pins can only valve in case of over-pressurization
be serviced by of the emergency gas supply hose. A
KMDSI or a factory leaky first stage can overpressure the
trained technician. hose resulting in hose rupture. This
would cause a loss of the entire emer-
gency gas supply, with possible seri-
ous injury or death.
Split Rings
B CAUTION
The fit of the Kirby Morgan helmets is
partially determined by the adjustment
of the neck pad. If the neck pad is not
properly adjusted it may be very un-
comfortable on the diver’s neck. Take
the time to adjust the neck pad prop-
Neck Dam erly and check the fit prior to each
dive to ensure the adjustment has not
changed.
1.8.6 Sealing Arrangement

The neck dam is available in several sizes and
is fabricated in a cone shape. The standard neck
dam on Kirby Morgan helmets is made of foam
neoprene. Optional latex neck dams are avail-
able.
The neck dam seals against the diver’s neck. The

O-ring
fit of the neoprene neck dam may be made larger
by trimming. Only trim a maximum of ¼” at a
time; trimming too much will result in a loose fit.
Strap Plate
B WARNING
Stepped Ring
Pulling the neck dam over the diver’s
head can be difficult. Stretching (ex-
panding) the seal and placing it part
way over the head can help reduce the
force needed to install the seal. Prop-
Pull Strap
Screw er training is necessary to install the
neck seal over the diver’s head and
onto his neck. Although the possibil-
ity is very remote, injury may result if
this procedure is not done properly.
If a diver does not know how to don
the neck dam, he must seek proper
The Neck Dam/Ring Assembly instruction before proceeding.
NOTE: If you must trim the neck dam, be careful

not to trim off too much material. The neck dam
must fit snugly. While it may be a bit uncomfort-
able out of the water, and may feel snug, once

in the water the neck dam will loosen slightly
due to compression of the neoprene foam.
1.8.7 Reducing Carbon Dioxide Nose Block
It is important to reduce the volume of air/gas O-ring

O-ring
Knob
space that the diver is breathing through. To en-

able this, a rubber oral nasal mask is located in- Port Retainer Packing Nut
side the helmet to fit over the diver’s nose and O-ring
mouth. The oral nasal attaches to the regulator Nose Block Device
mount nut. This separates the breathing gas flow Oral Nasal Mask
from the larger gas space on the interior of the

helmet, and this in turn reduces carbon dioxide When not needed, the knob is pulled out so the
buildup. Carbon Dioxide (CO2) can also build up pad does not rub under the diver’s nose. The pad
inside the helmet if regular ventilation does not may also be turned upside down (to provide more
take place. clearance under the diver’s nose) by rotating the
shaft.
B WARNING
1.8.10 Face Port or Viewing Lens
Always be sure the oral nasal valve The face port or viewing lens is extremely strong
is properly mounted in the oral nasal
mask. If the valve is mounted improp- clear polycarbonate plastic which is easily re-
erly or is absent this can lead to a movable for replacement. An O-ring, located un-
higher CO2 level inside the helmet. A der the lens, seals the lens to the viewport recess
higher CO2 level can cause dizziness, in the helmet shell.
nausea, headaches, shortness of
breath, or blackout.
B DANGER
1.8.8 Communications The port retainer screws must be tight-
In Kirby Morgan helmets (with the exception of ened to proper torque specifications per
the SL 17B and 17C), both earphones and micro- the instructions in this manual.
See “Torque Specs” on page APNDX-19 for
phone are wired in parallel to the communica-
proper torque specifications. Do not over
tions module. This module allows for rapid re- tighten. This could lead to port failure and
placement of the entire communications system. helmet flooding. Drowning could result.
The module can be equipped with either a wa-
terproof connector, or binding posts for bare wire 1.8.11 SuperLite® 17B Latch Catch
connection. Assembly, Pull Pin
The latch catch assembly includes the pull pin
Kirby Morgan uses only high quality speakers and safety pin. The purpose of this assembly is to
and microphones in its communication system, ensure that the neck clamp assembly remains se-
to help ensure the clearest possible communica- curely fastened around the base of the helmet, so
tions. the helmet remains on the diver. This arrange-
ment functions in a similar manner to the old
1.8.9 Equalizing the Middle Ear “dummy pin” on a heavy gear helmet.
A nose block device allows the diver to block his
nose to provide an overpressure in his middle All SuperLite® 17B helmets currently manufac-
ear for equalization. The blocking pad on the in- tured by KMDSI have the Pull Pin Latch Catch
side of the oral nasal mask is attached to a shaft Assembly, part number 505-010 (brass) or 505-
which passes through a packing gland to the out- 011 (chrome)on the helmet to lock the Yoke in
side of the helmet. A knob attached to the end of position. The mounting system for the Pull Pin
the shaft can be pushed in to slide the pad under Latch Catch Assembly is identical to the old style
the diver’s nose. Push Pin Latch Catch Assembly, P/N 505-015
which has been obsolete since early 1995.
Accessories Description & Operational Specifications
Each Pull Pin Latch Catch Assembly is shipped

with a Safety Pin, Part Number 535-900 which
we recommend be used when the user requires a
two step release system on the helmet. It can be
used with or without a cord attached to prevent
loss of the Safety Pin when not in use. All Pull
Pin Latch Catch Assemblies, P/N 505-010 or 505-
011, which are sold as spare or replacement parts
include this Safety Pin, P/N 535-900.
The Latch Catch is designed so that in the event

that the pin is pulled and the yoke drops down,
the neck clamp will remain closed. It acts as two
separate locks.
The KMDSI Welding Lens for Kirby Morgan

helmets (KMDSI Part #525-403)
B CAUTION
Be sure to use only the mount screws
provided with the weld lens assembly.
Longer screws can damage the port
Old latch catch assembly. This device retainer mounting inserts and cause
should not be used any longer. the face port O-ring to leak.
The weld lenses are standard 2 × 4 ½ inches or

4 ½ × 5 ½, identical to the lenses used in topside
welding hoods. They may be replaced quickly
without tools.
Current latch catch assembly with safety pin.
1.9 Accessories
1.9.1 Eye Protection for Welding
The Welding Lens assembly (Part #525-403) or
the Weld Shield Assembly (Part #525-400) may
be installed on the port retainer using the pre-
drilled and tapped holes that are provided. These
holes are plugged with blanking screws when a
new helmet is shipped from the factory.
Description & Operational Specifications Accessories
The KMDSI Weld Shield Assembly

(KMDSI Part #525-400) The hot water shroud, P/N 525-100 is recommended
for deep mixed gas diving.
1.9.2 Hot Water Shroud (P/N 525-100) (Not compatible with all models)
KMDSI manufactures a hot water shroud kit
suitable for most helmet models except three, 1.9.3 Special Regulator Tools for the
due to the size and shape differences. Helmets SuperFlow® and the SuperFlow® 350
that won’t accept the hot water shroud are the Four special tools are available for internal ad-
KM 37SS, KM 47, KM 77 and KM 97. For the justment of the demand regulator assembly; the
17B, 27, 37, 57 and 17C, the shroud completely inlet valve holder, regulator adjustment wrench,
encases the side block, bent tube assembly, and socket wrench and castle wrench. These three
demand regulator to provide efficient gas heat- wrenches make regulator adjustment much eas-
ing for especially deep or cold dives. Heating the ier. The tools come in a convenient, wallet sized
diver’s breathing gas is especially important in pouch with instructions. (Part #525-620). This
cold water or when breathing mixtures of helium tool kit ships standard with every Kirby Morgan
and oxygen. helmet equipped with the SuperFlow® or the Su-
perFlow® 350 regulator.

Helmet Transport And Storage Description & Operational Specifications
B WARNING
When purchasing spare parts, always
insist on Kirby Morgan Genuine Parts.
Although other parts may look the
same, they may not be manufactured
to the same standards of quality.
Improperly manufactured parts can
cause accidents.
1.10 Helmet Transport And

Storage
The following images used in this section for hel-
met transport and storage are generic, as all CE
certified helmets are shipped in the same man-
ner.
The Regulator Tool Kit for the SuperFlow® or • The type of package is a cardboard box with
the SuperFlow® 350 regulator, Part #525-620. air filled pillows with Styrofoam inserts to
stabilize the helmet;
1.9.4 Special Regulator Tools for REX®
Regulator • The weight of the box is usually 40 pounds
(18 Kg);
• The package dimension is 18 × 18 × 15 inches

(460 × 460 × 380 mm);
• One helmet is packed per box;
• The helmets are sent to dealers by plane and

truck. Depending on how the dealer wants it
sent.
If in storage longer than three weeks, a “Monthly

Inspection” in accordance with Check List Ap-
pendices A2.2 is recommended for the mask/hel-
met after storage, prior to diving.
If in storage longer than eight months, an “An-

nual Inspection” in accordance with Check List
Appendices A2.1 is recommended for the mask/
helmet after storage, prior to diving.
A special tool kit, Part #525-768 is available that Store dry, properly post-dived helmets and band
will assist you in removing and adjusting the masks in a cool, dry place away from direct light.
REX® regulator on the Kirby Morgan 47 or 77 It is recommended that the temperature not ex-
helmet. This tool kit ships standard with every ceed: 90 ºF (32 ºC) and not go below +14 ºF (-10 ºC)
new KM 47 or 77 helmet. in storage.
Use a brush with a soft handle, made from brass

or plastic, to avoid damage to the critical internal
bore of the main tube when cleaning it.
Description & Operational Specifications Helmet Transport And Storage
Packaging Step 1
Packaging Step 4
Packaging Step 2
Packaging Step 5
Packaging Step 3
Packaging Step 6

BandMask Transport And Storage Description & Operational Specifications
1.11 BandMask Transport And 1.11.1 One BandMask®

Storage
• The type of package is a cardboard box with
air pillows or packing pillows paper packag-
ing to stabilize the BandMask®.
The weight of the box is usually:

• For 1 BandMask® 15 pounds (6.8 Kg);
• For 2 BandMasks® 33 pounds (14.97 Kg);
The package dimensions are:

• For 1 BandMask® a 12 × 12 × 12 inches (305 ×
305 × 305 mm) goes into a 14 × 14 × 14 inches
(357 × 357 × 357 mm);
• For 2 BandMasks® 26 × 13 × 13 inches (660 ×

330 × 330 mm) includes 2 boxes 12 × 12 × 12
inches (305 × 305 × 305 mm);
• The BandMasks® are sent to dealers by plane

or truck, depending on how the dealer wants Packaging Step 1
it sent.
If in storage longer than three weeks, a “Monthly

Inspection” in accordance with Check List Ap-
pendices A2.2 is recommended for the mask/hel-
met after storage, prior to diving.
If in storage longer than eight months, an “An-

nual Inspection” in accordance with Check List
Appendices A2.1 is recommended for the mask/
helmet after storage, prior to diving.
For new, in the box (inspected upon receipt but

never dived) BandMasks®, if stored in invento-
ry longer than one year, a “Monthly Inspection”
in accordance with Check List Appendices A2.2
should be performed.
Store dry, properly post-dived helmets and band

masks in a cool, dry place away from direct light.
It is recommended that the temperature not ex-
ceed: 90 ºF (32 ºC) and not go below +14 ºF (-10 ºC)
in storage.
Packaging Step 2
Description & Operational Specifications BandMask Transport And Storage
Packaging Step 3 Packaging Step 5
Packaging Step 6
Packaging Step 4

BandMask Transport And Storage Description & Operational Specifications
Packaging Step 9
Packaging Step 7
1.11.2 Two BandMasks®
Packaging Step 1
Packaging Step 8
Packaging Step 2
Description & Operational Specifications Use of Kirby Morgan Original Replacement Parts
Packaging Step 3
1.11.3 Helmet Carrying Bag

To help protect your helmet, the helmet carrying
bag should be used to transport and store your
helmet between jobs.
Look for the Kirby Morgan logo on Kirby Morgan
products. This is your assurance that you are
getting genuine Kirby Morgan replacement parts.
The KMDSI Helmet Bag, Part #500-901.
The KMDSI bag is made from extra heavy duty,

black, ripstop nylon. The bottom of the bag is
padded for additional protection. Grommeted
drain holes allow the bag to breathe. The bag
is also equipped with large carrying straps and
side pockets. The bag is not intended for shipping
your helmet as air cargo.
1.12 Use of Kirby Morgan Original

Replacement Parts
Users of Kirby Morgan life support equipment
are cautioned to always use Kirby Morgan origi-
nal replacement parts. Parts manufactured by
third party companies can cause accidents.

Routine Maintenance Inspection and Maintenance
Inspection and Maintenance

1.1 Routine Maintenance A2.6. Post Dive Cleaning
Routine and preventative maintenance is critical
1.1.1 Daily Pre-Dive Maintenance A2.3
and must be done on a regular basis. All parts
The helmets and masks should be set up in accor-
and components of the helmet have a useful ser-
dance with the Daily Set-Up and Function Check-
vice life and eventually will require replacement.
list A2.3. The checklist can be laminated, placed
Some items, when properly maintained, can go
on a clipboard and checked off with a grease pen-
many years before replacement becomes neces-
cil. Completion should be logged in both the su-
sary. Each helmet or mask ships with a logbook
pervisors log and the helmet or mask log book.
to track usage, maintenance and repairs in.
The daily pre-dive checks are the minimum daily
checks KMDSI recommends. The daily pre-dive
It is essential to the safety of the user that a rou-
checks may be modified to suit the needs of the
tine and periodic schedule of maintenance, inspec-
user, provided the basic intent of the checklist is
tion, and testing be carried out. Helmets should
being completed in a manner consistent with the
be pre-dive inspected on a daily basis. Helmets in
original intent.
continuous use around the clock should be rotat-
ed out every 24 hours and have a daily pre-dive
1.1.2 Daily Post Dive Maintenance A2.6
inspection performed. Post dive cleaning and in-
The helmets and masks should be cleaned in
spections should be completed each time helmet
accordance with the A2.4 checklist The check-
or mask use is finished for the day. To minimize
list can be laminated, placed on a clipboard and
the spread of germs, sanitization should be per-
checked off with a grease pencil. Completion
formed after use and in between use by different
should be logged in both the supervisor’s log, and
divers. Sanitizing procedures and recommended
the helmet or mask log book. The daily pre-dive
solutions are described and explained in the Gen-
checks are the minimum daily checks KMDSI
eral preventative section of each KMDSI helmet
recommends. The daily post-dive checks may be
and mask manual. If the user is in doubt about
modified to suit the needs of the user, provided
the serviceability or has questions in general,
the basic intent of the checklist is being com-
please contact your local KMDSI authorized re-
pleted in a manner consistent with the original
pair facility or KMDSI at telephone number 805-
intent.
928-7772. Check the Dive Lab website at www.
divelab.com for the most up-to-date maintenance
1.1.3 Supervisors Equipment Checks
procedures.
A2.4 and A2.5
These checks should be conducted by the diving
KMDSI Maintenance Checklists are located on
supervisor or by persons designated by the su-
the KMDSI and Dive Lab websites. The check-
pervisor in accordance with company policy.
lists are intended for all helmet and mask mod-
els. There are also checklists for the KMB-18/28
band masks which are visually similar to the hel- 1.2 Monthly Maintenance
met checklists. A monthly inspection should be performed in ac-
cordance with the A2.2 checklist on a monthly or
A2.1. All SL and KM helmets (all models) Rec- as directed by the A2.2 and / or anytime service-
ommended Annual Maintenance Inspec- ability of the helmet or mask is in doubt. Hel-
tion and Overhaul mets or masks used in contaminated waters or
for welding, burning, and jetting operations will
A2.2. Monthly Maintenance require service and inspection more frequently.
If a situation arises that casts any doubt as to the
A2.3. Daily Set-Up and Functional Checklist serviceability of a part or component, it should be
replaced.
A2.4. Supervisor’s Equipment Checks Prior to
Entry
Use the appropriate manual for the model hel-
A2.5. Supervisor’s Equipment Checks In-Water met or mask being serviced.
Inspection and Maintenance Yearly Maintenance
1.3 Yearly Maintenance

1.3.1 Overhaul/Inspection Checklist
A2.1
The A2.1 checklist procedure fulfills all require-
ments for complete inspection. The checklist
should be performed at least annually and/or
more often if daily and monthly inspections re-
veal signs of excessive corrosion, contamination,
damage, signs of improper operation, or if the
helmet log shows the unit had previously been
used in a questionable environment. The daily
and monthly inspections will determine the ne-
cessity for overhaul with greater accuracy than
simply placing a number of hours on the overhaul
schedule. All O-ring’s, exhaust valves, and soft
goods should be replaced at least once a year. In
between overhauls the soft goods can be cleaned,
inspected and reused, provided a careful inspec-
tion reveals no damage or deterioration. Again,
previously logged questionable diving environ-
ments will be a determining factor as well. The
A2.1 checklist should be filled out and retained in
your maintenance files. This will provide an ex-
cellent record of maintenance. ALL maintenance
should be annotated in the helmet log.
The Overhaul Checklist Procedure A2.1 is intend-

ed to aid persons performing routine overhauls of
KMDSI helmets (KM and SuperLite®)and Kirby
Morgan Band Masks. The checklist should be
used in conjunction with the Operations and
Maintenance Manual and is primarily intended
to guide and document the maintenance as it is
completed. Specific detailed procedures for each
section of this checklist can be found in the Op-
erations and Maintenance Manuals. This check-
list when completed should be retained in your
equipment maintenance files and the helmet or
mask log book should be updated. The checklists
are intended to be used for all models of KMDSI
SuperLite® and KM Helmets and band masks.
All KMDSI helmet and band mask manuals can
be downloaded free at www.kirbymorgan.com.

Introduction General Preventative Maintenance
General Preventative Maintenance

1.1 Introduction Open end wrenches in the following sizes:
This section covers the preventative maintenance 3/8 Inch
necessary for the Kirby Morgan diver’s helmet.
7/16 Inch
A helmet that is kept clean and in good repair
will offer far better service and safety to the user. 9/16 Inch
These helmets are designed for easy access to all 3/4 Inch
areas for proper inspection and servicing.
7/8 Inch
1.2 Required Tools, Sealing, 1 Inch
Cleaning, Lubrication Agents
All KMDSI helmets and masks are designed with Two adjustable wrenches, 6 & 8 inches in length.
the professional diver in mind. Most maintenance
can be performed by the diver using common 3/8 Inch flat blade screwdriver with a notch in the
tools and this manual. There are some repairs center of the tip.
however, that must be performed by KMDSI 1/4 Inch flat blade stubby screwdriver
authorized repair facilities only. This includes #1 Screwdriver
helmet bottom ring repairs and sealed pin over-
hauls. For technical assistance please telephone 2 Needle nose pliers
your nearest authorized dealer or call KMDSI at Diagonal cutting pliers
(805) 928-7772 or visit www.kirbymorgan.com. Slip joint pliers
Every diver should carry sufficient tools and 3/32 Inch punch
spare parts to maintain his or her helmet in top Putty knife
working condition. It is very important to use O-ring removal tool
wrenches of the correct size when possible. The
following wrenches and tools are required to Superflow® regulator tool kit part # 525-620
maintain Kirby Morgan helmets: REX® regulator tool kit part # 525-768
Ball peen hammer
Torque wrench with the following attachments:
Tie wraps: part # 520-042
1 3/8 Inch crows foot
Silicone grease
7/16 Inch open end wrench
RTV silicone sealant (Dow Corning® #732, or
9/16 Inch open end wrench equivalent recommended). *IMPORTANT
5/8 Inch open end wrench NOTE*: requires 24 hour cure time prior to
11/16 Inch open end wrench equipment use.
3/4 Inch open end wrench Loctite® 222 thread locker. *NOTE*: requires 3
hours cure time prior to equipment use.
Clean rags
1 Inch open end wrench
For Fiberglass Helmets
#320, 400, 600 wet/dry sandpaper
Torque screwdriver and these attachments: rubbing compound
1/8, 1/4, And 3/8 inch flat blade screwdrivers automotive wax
#2 Phillips head screwdriver For Helmets Equipped with Whisker Clamps
7/64 Inch allen wrench driver Whisker Clamp Replacement Kit: Part # 525-032
9/64 Inch allen wrench driver
5/32 Inch allen wrench driver
General Preventative Maintenance Required Tools, Sealing, Cleaning, Lubrication Agents
Other tools may be required for certain special-

ized operations. B WARNING
Never use any
1.2.1 Component and Parts Cleaning aerosol propellant
The helmet and components should only be sprays near the face
cleaned using a mild solution of dish washing port of Kirby Mor-
soap such as JOY™ or Dawn™ hand dish washing gan helmets. The
soap. propellant used in
these aerosols can
invisibly damage
Si
Splico
Parts that have corrosion should be washed and ra ne
y
the polycarbon-
scrubbed with a nylon bristle brush and then
ate face port and
soaked in a solution of 50% white vinegar and cause it to shatter
water for 30-60 minutes followed by a light brush- upon impact from
ing, then rinse well with fresh water. Head cush- a strong blow. If
ions and rubber components should be cleaned the face port fails
using a mild soapy solution, then rinse well and underwater, the
air dry. helmet will flood
and drowning may
DO NOT use hair dryers or high heat to dry the result.
rubber or fabric components. High temperatures
will severely reduce their serviceability. To clean NOTE: All parts on the helmet that require
parts heavily encrusted with salt, we recommend lubrication must be lubricated sparingly
a dilute solution of white vinegar and a tooth- with the appropriate lubricant.
brush.
Silicone grease is not recommended for hel-
1.2.2 Component and Parts Lubrication mets used with oxygen. (Avoid mixing lubri-
All helmets are lubricated at KMDSI with Chris- cants to preclude incompatibility).
to-Lube®. Helmets used for air diving or diving
with oxygen mixtures containing less than 50% 1.2.3 Teflon® Tape
oxygen can be lubricated with food grade silicone All pipe thread fittings used on our helmets,
such as Dow Corning® 111 or equivalent. masks and components require sealing with Tef-
lon® tape. DO NOT USE LIQUID SEALANT.
Do not use aerosol spray or lubricants. Many When installing Teflon® tape on pipe threads, ap-
aerosol propellants will damage plastic. Avoid lu- ply the tape starting two threads back from the
bricant contact with plastic parts. end of the fitting.
Apply the tape in a clockwise direction under ten-

sion. 1 ½ wraps is all that is needed. Applying
more than 1 ½ wraps of tape is not recommend-
ed. The use of more than 1 ½ wraps could cause
excess Teflon® tape to travel into the breathing
system.
B WARNING
Do not allow any excess Teflon® tape
to cover the end of the pipe thread
fittings. Loose pieces of Teflon® tape
can interfere with the performance of
helmet components and may block
the diver's air supply. This could lead
to death through suffocation.

General Cleaning & Inspection Procedures General Preventative Maintenance
B WARNING B WARNING
Use only thin Teflon tape to avoid®
Avoid any contact between Loctite®
damage to threads. and the face port. This can cause the
port to fail unexpectedly and drowning
1.2.4 RTV Sealant could result.
Certain components used in KMDSI helmets
and masks use RTV adhesive / sealant to provide 1.3 General Cleaning &
bonding and sealing. KMDSI recommends Dow Inspection Procedures
Corning® RTV 732 multi purpose sealant. When All divers must establish their own minimum
sealant is applied, one must use care to insure standards for the care of their helmet. We offer
excess sealant is wiped clean so as not to inter- recommendations here with the suggestion that
fere with other components. Sealant should be divers establish for themselves what is necessary
allowed to cure for 24 hours before equipment is to provide a properly working, safe unit. Use of
used. the helmet in fresh water will require a timetable
for maintenance different from that of a helmet
1.2.5 Thread Locker used in salt water.
KMDSI recommends Loctite® 222 or equivalent
as the type of thread locking compound that Using the helmet in sea water while jetting in
should be used on most components that call for sand will necessitate increased maintenance. Use
a thread locker. Threads should be clean and dry of the helmet in a heavy oil and/or chemical en-
prior to applying thread locker. vironment may make it necessary to replace rub-
ber parts to ensure proper function. Regardless,
all helmets and masks should be disassembled,
cleaned and inspected at least once a year. All
soft goods should be replaced at least once a year,
unless careful inspection by factory qualified per-
sonnel determines replacement is not necessary.
B WARNING
DO NOT use car wax on rubber com-
ponents as the ingredients may cause
premature degradation to the rubber
resulting in failure of equipment and
possible injury or death to personnel.
Kirby Morgan highly recommends rinsing your

helmet thoroughly after every dive. Regular pol-
ishing and cleaning of the surface can be helpful.
Ensure that all excess thread locker has been re- A hand cleaner with pumice such as GOJO® Nat-
moved. Also, be sure not to use excessive thread- ural Orange™ Pumice Hand Cleaner—which con-
locker in the port retainer screws, as it is pos- tains tiny abrasive particles—may also be used.
sible to damage the face port if contact is made Owners can also put a thin layer of car wax such
between thread locker and the port. Allow thread as Turtlewax® on the helmet shell. Do not wax
locker to cure for at least 3 hours prior to using the rubber components.
the component.
NOTE: Certain fuel oils and/or chemicals
will cause premature degradation of soft
goods and seals by making them soften,
swell or break down. Upon exiting the con-
taminant, KMDSI recommends a thorough
external decontamination/washing of the
General Preventative Maintenance General Cleaning & Inspection Procedures
helmet/neck dam yoke as soon as feasibly

possible, followed by a vigilant inspection of B WARNING
the interior of the helmet to ensure that no Different brands of grease should nev-
contaminant has entered. er be mixed. Ensure all old grease is
removed prior to applying new grease.
Pay particular attention to the following
parts prior to re-use; the regulator assem- 1.3.1 O-ring Removal/Inspection/
bly, demand regulator diaphragm, demand Cleaning and Lubrication
regulator exhaust valve, water dump valve, Strict cleanliness and proper lubrication are ex-
communications post(s) or communications tremely important during O-ring installation.
connector assembly, and neck dam. Comply with the following instructions to ensure
proper removal and installation:
B WARNING NOTE: Ensure all parts are clean through-
If in doubt about the serviceability of out the assembly procedure. Dirt, loose par-
a part, repair or replace it immediately. ticles or containments left behind in the O-
Use only Genuine Kirby Morgan re-
ring groove can cause leaks in the seal and
placement parts. The use of unauthor-
ized parts may result in injury or death damage to the O-ring, reducing its life. Dur-
to the user. ing cleaning of equipment, carefully clean
O-ring grooves, using a soft bristle brush
and mild soap solution.
B WARNING
Do not use solvents or bleach for O-ring Removal:
cleaning. These agents are toxic and Do not use screwdrivers or hard metal picks to
use of them may result in injury or remove O-rings. When possible, use only fingers
death to personnel and damage to to remove O-rings. If an O-ring fits too tightly in
equipment. its groove to be removed using the fingers, use
the appropriate tool from an O-ring removal kit
(brass or plastic pick).
B WARNING
Wear eye protection A plastic cable tie or a toothpick makes an effec-
to prevent clean- tive O-ring removal tool. Use of an appropriate
ing and germicidal tool helps prevent scratching the O-ring groove,
cleansing solu- which can cause leakage or premature failure of
tions from contact-
ing eyes. If con- the seal.
tact occurs, rinse
eyes with copious O-ring Inspection:
amounts of water If during routine corrective maintenance O-rings
and consult medical are to be reused, reuse only O-rings that pass a
help immediately. complete inspection. Inspect for deformities or
compression set, hardening or brittleness, nicks
or cuts, pits or blisters, or any other signs of dam-
B WARNING age. Cut and discard damaged O-rings and re-
Cleanliness is imperative in main- place them with new ones.
taining and handling Kirby Morgan
masks and helmets. All tools, parts, O-ring Reuse:
and components must be kept free of All O-rings and soft goods should be replaced
oil, grease, rust, and other contami- whenever scheduled overhauls are being com-
nation. Foreign substances within an
pleted, however, during routine repairs or main-
assembly may result in equipment
failure and possible injury or death to tenance in between the overhauls, O-rings and
personnel. soft goods may be reused after cleaning, provided
a careful inspection reveals no wear or damage.

General Cleaning & Inspection Procedures General Preventative Maintenance
Place the O-rings in a cleaning basin, cover with

a warm water and mild soap solution, and brush
gently with a soft bristle brush to remove all trac- B WARNING
es of old lubricant and contamination. Always sanitize
the helmet prior
Rinse cleaned O-rings with fresh water and wipe to use by another
clean with lint-free cloths, then allow to air dry, person. Failure to
carefully inspect for cracking, cuts, abrasions
do so could result
in the transmission
and deformities. Replace O-rings if any damage of communicable
is found or suspected. diseases, some of
which may cause
1.3.2 General Cleaning Guidelines long term disability
Cleaning and sanitizing of the helmet should be or death.
accomplished upon completion of use, prior to
storage, and before use by another person. Clean Mild Soap Solution for General Cleaning
is defined as free of dirt, rust particles, grease and Leak Detector Use
and oil and other contaminants as viewed by the Maintenance procedures include cleaning with a
unaided eye. general-purpose solution of a mild diluted hand
dish washing soap such as Joy® or Palmolive®.
Sanitizing is defined as eliminating germs and Cleaning solution is prepared by mixing approxi-
microorganisms. mately one teaspoon of soap to ½ gallon of warm
fresh water. This solution may also be used as a
NOTE: The Sanitizing Procedure should be leak detector solution. Place all parts and compo-
accomplished if possible between dives when nents in a clean washbasin or sink and immerse
two or more divers are making consecutive in soap solution.
dives with the same helmet
Both the regulator cover and diaphragm

should be removed for cleaning and sanitiz-
ing. The inside of the regulator and whisker
must also be sanitized. For the SuperFlow
350 see “1.1 SuperFlow® 350 Regulator & Ex-
haust System Post Dive Cleaning & Sanitiz-
ing” on page SF350-1, for the SuperFlow 450 see
“1.1.7 SuperFlow® 450 Disassembly” on page Use a dilute solution of hand
SF450-9, for the 455 Balanced S.S see “1.1.7 455 dish washing soap to clean
BalancedDisassembly”onpage455BAL-13andfor your helmet after each diving
the REX regulator see “1.2.1 REX® Exhaust” day. The oral/nasal mask and
on page REX-2 for instructions on how to re- regulator must also be sanitized
move and replace these components prop- between use by different divers.
erly.
See the most up-to-date procedures for clean-

ing on the Dive Lab website at www.divelab.
com.
Allow parts/components to soak for at least five

minutes, and then scrub using a nylon brush.
Carefully brush all surfaces, paying close atten-
tion to O-ring grooves and threaded surfaces en-
General Preventative Maintenance Daily Maintenance
suring all greases are removed. Regardless of the 1-800-551-0735

soap used, all components must be thoroughly www.i-c-t.us
rinsed post cleaning to remove all traces of soap.
4. Confidence Plus: P/N: 10009971 (32
Acidic Cleaning Solution and Procedures ounces) Mix one ounce of concentrate with
Metal parts that have visible corrosion should one gallon of fresh water.
first be cleaned using the soap solution scrubbed Mine Safety Appliances
with a nylon bristle brush, then soaked in a so- 1-800-MSA-2222
lution of 50% white vinegar and water for less www.msasafety.com
than 60 minutes. They may also be placed in a
ultrasonic sink followed by a light brushing and Sanitizing Procedure
thorough rinsing with fresh water and air-dried. Unless otherwise directed, use the following pro-
If corrosion is such that 50/50 vinegar will not cedure to disinfect the oral-nasal mask/regulator:
clean components, it will be best to replace the
components. 1) Immerse or wet all components to be sanitized
with the germicidal solution. Allow components
Germicidal Cleaning Solutions and Proce- to stay in contact with the solution for at least 10
dure minutes.
Sanitizing of the oral-nasal mask/regulator of Kirby
Morgan helmets is accomplished using one of four 2) If the solution appears to be drying, apply more
approved germicidal cleansing solutions. There solution to keep it wet for the full 10 minutes.
are four examples of solutions shown below, along
with the necessary ordering information and mixing 3) After 10 minutes, thoroughly rinse compo-
instructions. nents under running potable water.
NOTE: Ensure head and chin cushions are removed NOTE: The purpose of this procedure is to
prior to sanitizing the oral-nasal mask/regulator. sanitize the components exposed to each of
the divers. KMDSI recommends sanitizing
1. SaniZide Plus: P/N: 34805 (spray) or be accomplished daily in between use by dif-
34810 (gallon), Ready to use; do not dilute. ferent divers, after each use, or when future
SAFETEC of America, Inc use is anticipated within the mission (job)
1055 E. Delavan Ave. period. KMDSI defines “A mission is defined
Buffalo, NY 14215 USA as use of the helmet over a seven-day peri-
1-800-456-7077 od.”
www.safetec.com
2. Advance TBE: P/N: AD160 (spray) or B CAUTION

AD1128 (gallon), Infection Control Technol- Germicidal cleansing solutions must
ogy Ready to use. be carefully diluted if required in ac-
Infection Control Technology cordance with the manufacturer’s rec-
1751 So. Redwood Rd. ommendation. If solution is not of the
Woodscross, UT 84087 USA recommended strength, it will not act
as an effective disinfectant. Failure to
1-800-551-0735 thoroughly rinse germicidal cleansing
www.i-c-t.us solution from diving equipment may
result in lung irritation and/or long-
3. Bi-Arrest 2: P/N: BP201 (4 ounces) or BP term degradation of rubber and sili-
222 (32 ounces), Infection Control Technol- cone components of this equipment.
ogy. Mix two pumps of the concentrate with
16 ounces of fresh water. 1.4 Daily Maintenance
Infection Control Technology The following steps must be performed daily at
1751 So. Redwood Rd. the completion of diving operations.
Woodscross, UT 84087 USA
1) Disconnect the helmet from the diving hose
Daily Maintenance General Preventative Maintenance
and EGS cylinder. Make sure the air is off and

the breathing system of the helmet is unpressur-
ized. To vent the system, open the defogger valve
knob and emergency gas valve knob until all gas
flow stops.
B WARNING
Never disconnect any hose from the
helmet unless all gas has been vented
from the hose first. If the hose is dis-
connected with pressure in the line
the fittings may be damaged. In addi-
tion, the hose can whip about causing
injury to anyone standing nearby.
2) Place a protective cap over both the air inlet

and the emergency valve inlet to prevent foreign
matter from entering the valves. Shut all valves.
Cover the air inlet and emergency gas valve

openings with dust caps when not in use.

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FRNT-21 1.8.1 Fiberglass Helmet Shell FRNT-36 1.2 Monthly Maintenance

FRNT-21 1.8.3 Gas Flow Systems FRNT-37 1.3.1 Overhaul/Inspec-

FRNT-38 1.2 Required Tools, Sealing,

This warranty is null and void if:

3) Unauthorized attachments or modifications have been made to the Product, or

EXCEPT AS SPECIFICALLY PROVIDED HEREIN, THERE ARE NO OTHER WAR-

Definition of Signal Words Used in this Manual

General Information KMDSI Products

Staying active in commercial diving has con-

Bev Morgan has designed more than Fifty-Sev-

approved and marked

The KMB 18B Band Mask frame is construct- EXO® BR

Other differences include: Both models have a modular communications de-

Both the 18 and 28 are approved.

approved and marked

The communicator is a multipurpose intercom-

* Face port and retainer ring

approved and marked

The SuperLite®-17 A/B was first developed in

approved and marked

The quick-change communications module, avail- Kirby Morgan® 47

The helmet also features the SuperFlow® 350

met is available in the umbilical over the shoul-

approved and marked

The Kirby Morgan 47 offers the ultimate in a

through design that exceeds the requirements of

all government or other testing agencies.

The KM 47 has the best work-of-breathing per-

The helmet comes with the large tube Super-

The helmet ring houses the sealed pull pins and

Divers should use extreme caution

The Kirby Morgan 57 helmet features our revo-

Like all KMDSI regulators on our helmets and

The Kirby Morgan 57 also includes our Quad-

Kirby Morgan® 77 Kirby Morgan® 37SS

approved and marked

approved and marked

The advantages of the stainless steel helmets include:

• No refinishing required if the surface is scratched or gouged.

• Faster production of helmets for customer delivery.

The Kirby Morgan® 97 features the 455 Bal-

The Kirby Morgan 97 features a quick change

Description & Operational Specifications

This section includes detailed descriptions of Kir-

EN250/A1:2006 DIVE SYSTEMS, INC.

EN15333-1:2008 1430 Jason Way,

CLASS B Santa Maria, CA 93455

AB GE YEAR OF PRODUCTION: 0477

1. The name and the address of the manu-

2. Harmonized reference standard: EN Helmet Shell: Fiberglass, polyester resin, and

6. Number of notified body. For all helmets

1.4.2 SuperFlow® 450 Regulator B WARNING

1.5 Cage Code

able demand regulator which provides ample

1.7 Helmet Features A quick change communications module, avail-

SL 17C, 27, KM 37, 47 and 57 Helmets:

SL 17C, 27, KM 37, 37SS, 47, 57, 77, and 97

The unique design of the Quad-Valve™ exhaust

The diver controls the flow of gas through the

B DANGER The side block on the helmet is drilled and tapped

On the stainless steel side blocks only, a second

B CAUTION NOTE: This valve can be adjusted for various