Ansys Lsdyna Lsprepost Training

ANSYS, LS-DYNA, LS-PREPOST
COURSE
INSTRUCTOR: PROFESSOR DR BORA YILDIRIM
HACETTEPE UNIVERSITY
MECHANICAL ENGINEERING DEPARTMENT
FEBURARY 2018
ANSYS-LSDYNA COURSE BY PROFESSOR DR. BORA YILDIRIM HACETTEPE UNIVERSITY 2018

boray@hacettepe.edu.tr
LOADS

SHOW PROBLEM –SELF CONTACT VIDEO

WORKSHOP EXAMPLES (FILES PROVIDED)
1)- TAYLOR IMPACT
Moving Cylinder is ALUMINUM NL
Wall is STEEL NL
Back Side of the Wall is Fixed
Velocity of the Cylinder is 300 m/s in –z direciton
(dont forget to delete the contact)
TIME=7e-5 Secs
2)- TAYLOR IMPACT-COMPOSITE PLATE
Moving Cylinder is ALUMINUM NL
Edges of the plate are fixed
Velocity of the Cylinder is 300 m/s in –z direciton
(dont forget to delete the contact)
Plate (0/45/90) 3x2 =6 mm thick Epoxy E-Glass wet
TIME=1e-4 Secs

3)- BIRD IMPACT-COMPOSITE PLATE
Center of the bird z=7e-3m
Radius =10e-3m
25 particles
Velocity z=-50 m/s
EOS of the bird =GRUNEISEN=1500
Mat of the bird=NULL density =1000 kg/m^3
Edges ot the composite plates are fixed
Automatic nodes to surface contact (Slave bird)
Time=7e-4 sec

4)-BUCKLING
TIme=5ms

Force Fy=10 N one the midedge. Thickness 2 mm STEEL NL
Dont forget to FIX the rigid plate =(7, 7)
DO NOT USE REMOTE DISPLACEMENT USE DISPLACEMENT AND FIXED CONDITION
5)-2D-AXISYMMETRIC BULLET IMPACT
Bullet STEEL NL
Plate ALUMNUM NL PLASTIC STRAIN FAILURE =0.2

Bullet velocity y (INITIAL condition) =-500 m/s BODY SELECTION MUST BE MADE NOT SURFACE
Otuer edge of the CIRCULAR plate is fixed.
TIME=1e-2 Sec
2D AUTOMATIC SURFACE TO SURFACE CONTACT
6)-VARIABLE THICKNESS BOTTLE DROP TEST
Bottle = ALUMINUM NL
Plate = STEEL NL
External DATA => START IMPORT AT LINE 7 otherwise It won’t WORK!
LINK EXTERNAL DATA SETUP TO MODEL

Import Thickness! Select Geometry and update
Enter a junk thickness into the Surface body.
Fix the edges of the plate TIME=4e-3 sec IMPORTANT= OPEN IN LS_PRESPOT DELETE the THICKNESS
IN ELEMENT SECTION!
7)- CAN CRUSH

DIE and PUNCH ARE RIGID steel , SODA CAN IS ALUNIUM NL (TANGENT MODULUS =0) ELASTIC
PERFECTLY PLASTIC
SOCA CAN THICKNESS=0.00025 m
TIME=1e-3 Secs
DISPLACEMENT OF PUNCH
FIX THE RIGID DIE IN LS PRESPOST (7 7)
8) SHRINK-FIT CYLINDERS
STEEL CYLINDERS , INNER CYLINDER HAS A DIAMETER 20.2 mm OUTER CYLINDER HAS INNER
DIAMETER OF 20 mm and OUTER DIAMETER OF 30 mm .
Body SIZING =0.5 mm
IN LS-Post SURFACE _TO_SURFACE_INTERFENERCE_CONTACT FOR 2 BODIES
SOFT= 2 SEGMENT BASED CONTACT
LCD 1-2 CURVE (0,0) (1,0) CHANGE SDIR=1.
ALSO INCLUE AUTOMATIC_SINGLE_SURFACE SEGMENT BASED SOFT=2

TIME=1e-3 sec
Mass Scaling time = 5e-7 secs.
CONTROL= DYNAMIC_RELAXATION end time=DRTERM=1e-3 sec
OUTER SURFACE OF HOLLOW CYLINDER IS FULLY FIXED.
9)- INITIAL SECTION STRESS
DIAMETER=10mm LENGTH=20mm both ends are FIXED
STEEL NL

Automatıc_Single_Surface Contact
CONTROL=>Dynamic_Relaxation DRTERM=1e-3 sec
DATA_BASE=> CROSS_SECTION_PLANE Yvector =YCT=0.01 YCH=0.02 (START FROM The MID

SECTION)
CREATE_PART_SET
CREATE INITIAL => STRESS_SECTION ENTER CURVE(STRESS) (0 0) (1e-8sec, 400e6Pa) (1e-3sec,

400e6Pa) SIDR=1
10)- INITIAL FORCES IN A BEAM
8 mm outer 4 mm inner diameter 2 disks 18 mm apart (Thickness=1mm). 2 mm Radius STEEL NL

beam is crated between them.
OUTER EDGES of the disks are FIXED.
TIME=1e-3 sec
ADD IN LSPREPOST => CONTROL= DYNAMIC_RELAXATION , DRTERM=1e-3 sec
In DATABASE add History_BEAM_ID
INITIAL= AXIAL_FORCE_BEAM
DEFINE CURVE= (0,0) (1e-6sec,250N)(1e-3sec,250N) SIDR=1
FRINGE COMPONENT=> BEAM

EXPLOSIONS

11)- MULTI MATERIAL ALE TNT EXPLOSION NEAR STEEL PLATE
Thickness of STELL NL Plate is 1 mm. One edge is fixed. Body interactions is DELETED. Relevance
=100 all bodies are meshed. TIME=1e-3 sec. Mass Scaling time=-1e-7 secs
PART1=TNT, PART2=AIR, PART3=STEEL
IN LS-Prepost, DEFINE EOS’s.

TNT EOS= JWL =
AIR EOS= LINEAR_POLYNOMIAL
DEFINE MATERIAL PROPERTIES
TNT=MAT_HIGH_EXPLOSIVE_BURN
AIR=MAT_NULL
PLATE=STEEL_NL

IN LS-PREPOST IN SECTION SOLID MAKE ELFORM=11
GOTO PART AND ASSIGN PROPERTIES
GOTO ALE => ALE_MULTIMATERIAL_GROUP
MAKE TNT AND AIR GROUP AAA
GOTO CONSTRAINT=> LAGRANGE_IN_SOLID=>MASTER= AIR (PART2) SLAVE= =STEEL(PART3)

12)- LOAD BLAST ENHANCED TNT EXPLOSION NEAR STEEL PLATE
40 x40 mm PLATE=> STELL NL. TIME=1e-3 sec. Mass scaling Time =-1e-7sec ALL EDGES OF THE PLATE
ARE FIXED.
In LS-PREPOST ADD LOAD_BLAST_ENHANCED
1 KG TNT 1 METER AWAY FROM THE PLATE

DEFINE BLAST SEGMENT SET! ALL FACES EXPOSED TO BLAST =>BID’ SHOULD BE SAME IN
LOAD_BLAST_ENHANCED AND BLAST_SEGMENT_SET

13)- GEAR BROACHING
BROACH IS steel and RIGID
GEAR IS 1006 steel
DEFINE JONSON COOK FAILURE from table 2 above.
IN Ls-Prepsot define Automatic_SURFACE_to_SURFACE contact. DON’T TRY WITH SELF_CONTACT
ENTER STATIC FRICTION FS=0.3
SLAVE is the rigid PART! = BROCH.

IN CONTROL=> CONTROL_SOLUTION ADJUST SOLN=2 DON’T FORGET THIS FOR COUPLED ANALYSIS
ADDITION of THERMAL SOLVER TO CALCULATE TEMPERATURE DISTRUBITION
IN LS-PREPOST IN CONTROL ADD CONTROL_THERMAL_SOLVER
ADJUST CONTROL_TIME_TIMESTEP
IN DATABASE ENTER DATABASE_BINARY_D3THDT
IN AUTOMATIC_SURFACE_TO_SURFACE CONTACT TURN ON THERMAL ADD PROPERTIES
ADD STEELS THERMAL MATERIAL PROPERTIES

ASSUME THE SAME THERMAL PROPERTIES THE SAME OF BROACH (STRUCTRAL STEEL)
THANK YOU!
PROFESSOR DR. BORA YILDIRIM, HACETTEPE UNIVERSITY


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ANSYS, LS-DYNA, LS-PREPOST

ANSYS-LSDYNA COURSE BY PROFESSOR DR. BORA YILDIRIM HACETTEPE UNIVERSITY 2018

ANSYS-LSDYNA COURSE BY PROFESSOR DR. BORA YILDIRIM HACETTEPE UNIVERSITY 2018

ANSYS-LSDYNA COURSE BY PROFESSOR DR. BORA YILDIRIM HACETTEPE UNIVERSITY 2018

1)- TAYLOR IMPACT

Moving Cylinder is ALUMINUM NL

Back Side of the Wall is Fixed

Velocity of the Cylinder is 300 m/s in –z direciton

(dont forget to delete the contact)

2)- TAYLOR IMPACT-COMPOSITE PLATE

Moving Cylinder is ALUMINUM NL

Edges of the plate are fixed

Velocity of the Cylinder is 300 m/s in –z direciton

(dont forget to delete the contact)

Plate (0/45/90) 3x2 =6 mm thick Epoxy E-Glass wet

ANSYS-LSDYNA COURSE BY PROFESSOR DR. BORA YILDIRIM HACETTEPE UNIVERSITY 2018

Center of the bird z=7e-3m

Velocity z=-50 m/s

EOS of the bird =GRUNEISEN=1500

Mat of the bird=NULL density =1000 kg/m^3

Edges ot the composite plates are fixed

Automatic nodes to surface contact (Slave bird)

ANSYS-LSDYNA COURSE BY PROFESSOR DR. BORA YILDIRIM HACETTEPE UNIVERSITY 2018

ANSYS-LSDYNA COURSE BY PROFESSOR DR. BORA YILDIRIM HACETTEPE UNIVERSITY 2018

Dont forget to FIX the rigid plate =(7, 7)

DO NOT USE REMOTE DISPLACEMENT USE DISPLACEMENT AND FIXED CONDITION

5)-2D-AXISYMMETRIC BULLET IMPACT

Plate ALUMNUM NL PLASTIC STRAIN FAILURE =0.2

ANSYS-LSDYNA COURSE BY PROFESSOR DR. BORA YILDIRIM HACETTEPE UNIVERSITY 2018

Otuer edge of the CIRCULAR plate is fixed.

2D AUTOMATIC SURFACE TO SURFACE CONTACT

6)-VARIABLE THICKNESS BOTTLE DROP TEST

External DATA => START IMPORT AT LINE 7 otherwise It won’t WORK!

LINK EXTERNAL DATA SETUP TO MODEL

Enter a junk thickness into the Surface body.

7)- CAN CRUSH

ANSYS-LSDYNA COURSE BY PROFESSOR DR. BORA YILDIRIM HACETTEPE UNIVERSITY 2018

SOCA CAN THICKNESS=0.00025 m

FIX THE RIGID DIE IN LS PRESPOST (7 7)

Body SIZING =0.5 mm

IN LS-Post SURFACE _TO_SURFACE_INTERFENERCE_CONTACT FOR 2 BODIES

SOFT= 2 SEGMENT BASED CONTACT

LCD 1-2 CURVE (0,0) (1,0) CHANGE SDIR=1.

ALSO INCLUE AUTOMATIC_SINGLE_SURFACE SEGMENT BASED SOFT=2

ANSYS-LSDYNA COURSE BY PROFESSOR DR. BORA YILDIRIM HACETTEPE UNIVERSITY 2018

Mass Scaling time = 5e-7 secs.

CONTROL= DYNAMIC_RELAXATION end time=DRTERM=1e-3 sec

OUTER SURFACE OF HOLLOW CYLINDER IS FULLY FIXED.

9)- INITIAL SECTION STRESS

DIAMETER=10mm LENGTH=20mm both ends are FIXED

ANSYS-LSDYNA COURSE BY PROFESSOR DR. BORA YILDIRIM HACETTEPE UNIVERSITY 2018

CONTROL=>Dynamic_Relaxation DRTERM=1e-3 sec

DATA_BASE=> CROSS_SECTION_PLANE Yvector =YCT=0.01 YCH=0.02 (START FROM The MID

CREATE INITIAL => STRESS_SECTION ENTER CURVE(STRESS) (0 0) (1e-8sec, 400e6Pa) (1e-3sec,

10)- INITIAL FORCES IN A BEAM

8 mm outer 4 mm inner diameter 2 disks 18 mm apart (Thickness=1mm). 2 mm Radius STEEL NL

OUTER EDGES of the disks are FIXED.

ADD IN LSPREPOST => CONTROL= DYNAMIC_RELAXATION , DRTERM=1e-3 sec

In DATABASE add History_BEAM_ID

DEFINE CURVE= (0,0) (1e-6sec,250N)(1e-3sec,250N) SIDR=1

FRINGE COMPONENT=> BEAM

ANSYS-LSDYNA COURSE BY PROFESSOR DR. BORA YILDIRIM HACETTEPE UNIVERSITY 2018

ANSYS-LSDYNA COURSE BY PROFESSOR DR. BORA YILDIRIM HACETTEPE UNIVERSITY 2018