Professional Documents
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Electronic
Control
(PEC)
Fault Code
Troubleshooting
Guide
ATR42, ATR72
(TO BE USED FOR REFERENCE ONLY)
Rev_2010SEPTa ECCN 9E991
EAR Export Classification: ECCN 9E991
Table of Contents
Title Page
Introduction 5
List of Abbreviations 7
Introduction
This Troubleshooting guide was developed and written to aid in the
treatment of fault codes generated by the Hamilton Sundstrand
Electronic Propeller Control (EPC) system. While this guide may not
be able to cover all possible problems that will occur in the life of this
product, it should allow a way to start looking in the correct direction
for the source of a fault in the propeller control system.
If ever you have any comments on the format or the content of this
guide, please contact Hamilton Sundstrand at the address or
telephone numbers listed on the last page. All comments will be
reviewed and incorporated into the future versions of this document
to try and make the troubleshooting procedure as brief and effective
as possible.
List of Abbreviations
ADC Air Data Computer
CLA Condition Lever Angle
EEC Electronic Engine Control
EHV Electro-Hydraulic Valve
EPC Electronic Propeller Control
(Same as PEC)
FDAU Flight Data Acquisition Unit
FDEP Flight Data Entry Panel
FI Flight Idle
GI Ground Idle
HMU Hydro Mechanical Unit
LRU Line Replaceable Unit
MCT Maintenance Data Computer
OSG Over Speed Governor
PEC Propeller Electronic Control
(Same as EPC)
PIU Propeller Interface Unit
PLA Power Lever Angle
PSV Propeller Servo Valve
PVM Propeller Valve Module
RVDT Rotary Variable Displacement
Transducer
SLPS Secondary Low Pitch Stop Solenoid
TO Take Off
WOW Weight On Wheels
Fault Code: 03
Fault Name: Reversing Fault
Criticality: 2
Channel: Primary
When the PEC determines that this fault has occurred, it will send
an “Np cancel” signal to the EEC to prevent any excessive thrust
difference if reverse on both engines is commanded. This results in
lower than normal Np during ground operations on the affected
engine.
Troubleshooting:
Fault Code: 04
When the PEC determines that this fault has occurred, it will send
an “Np cancel” signal to the EEC to prevent any excessive thrust
difference if reverse on both engines is commanded. This results in
lower than normal Np during ground operations on the affected
engine.
Troubleshooting:
Fault Code: 05
Troubleshooting:
1. Test for a ground at pin GG on the P2 PEC harness connector
when the TRIM/LRU switch is in the center/normal position. If
found, there is a problem with the switch or associated aircraft
wiring.
2. Under the same conditions, test for continuity between PEC
harness connector P2 pins GG and e. If continuity is found
there is a problem with the switch or associated aircraft wiring.
3. Replace the PEC.
Fault Code: 11
Troubleshooting:
1. If EEC circuit breaker is open, reset circuit breakers.
2. If EEC has a fault code indicating an ARINC fault, replace EEC.
3. Check for continuity between PEC harness connector P2 pin h
and corresponding pin on EEC connector. If not found, correct
harness.
4. Check for continuity between PEC harness connector P2 pin k
and corresponding pin on EEC connector. If not found, correct
harness.
5. Check for a short circuit between PEC harness connector P2
pins h and k. If found, correct harness.
6. Replace the EEC.
Fault Code: 12
Setting Logic: The EEC and ADC values of airspeed, which are
transmitted via the ARINC 429 link between the EEC and PEC, are
both faulty. Either the data is not being received at all by the PEC or
the value received is out of range (less than -10 knots or greater
than 350 knots).
Troubleshooting:
1. If EEC circuit breaker is open, reset circuit breakers.
2. If EEC has a fault code indicating an ARINC fault, replace EEC.
3. Check for continuity between PEC harness connector P2 pin h
and corresponding pin on EEC connector. If not found, correct
the harness.
4. Check for continuity between PEC harness connector P2 pin k
and corresponding pin on EEC connector. If not found, correct
the harness.
5. Check for a short circuit between PEC harness connector P2
pins h and k. If found, correct the harness.
6. Replace the EEC.
Fault Code: 21
Troubleshooting:
1. If aircraft has been on jacks or the maintenance panel switch
has been placed in the flight position while the aircraft was on
the ground, reset fault codes and verify that code does not
return.
2. Set EEC/PEC selector switch on maintenance panel in the
PEC position. Verify PLA value on FDEP (see Table 1) to be
sure that value is greater than 33.6 degrees (> 0381 on FDEP
display) with the power lever at the FI stop. If a value less than
0381 is found, re-trim PEC. The nominal value for PLA at FI is
36.6 degrees (0416 on FDEP display)
Fault Code: 22
Troubleshooting:
1. Place the Power Management switch in the MCT position and
ensure that the condition lever is in the Fuel-Shutoff position.
2. Verify open circuits between PEC harness connector P2 pins w
and p as well as pins x and p. If open circuits are not found,
there is a problem in the aircraft wiring between the PEC and
the PIU or with the PIU itself.
3. Place the Power Management switch in the Climb position.
4. Verify an open circuit between the PEC harness connector P2
pins x and p and a short circuit between pins w and p. If these
conditions are not found, there is a problem with the aircraft
wiring between the PEC and the PIU or with the PIU itself.
5. Place the Power Management switch in the CRZ2 or CRZ
position - whichever exists.
6. Verify continuity between PEC harness connector P2 pins w
and p as well as pins x and p. If continuity is not found
between either set of pins, there is a problem in the aircraft
wiring between the PEC and the PIU or with the PIU itself.
Fault Code: 23
Troubleshooting:
1. Place the Power Management switch in the MCT position and
ensure that the condition lever is in the Fuel-Shutoff position.
2. Verify open circuits between PEC harness connector P2 pins
BB and q as well as pins CC and q. If open circuits are not
found, there is a problem in the aircraft wiring between the PEC
and the PIU or with the PIU itself.
3. Place the Power Management switch in the Climb position.
4. Verify an open circuit between the PEC harness connector P2
pins CC and q and a short circuit between pins BB and q. If
these conditions are not found, there is a problem with the
aircraft wiring between the PEC and the PIU or with the PIU
itself.
5. Place the Power Management switch in the CRZ2 or CRZ
position - whichever exists.
6. Verify continuity between PEC harness connector P2 pins BB
and q as well as pins CC and q. If continuity is not found
7. Clear the PEC faults after performing a power reset to the PEC.
Slowly rotate the power management switch through all of its
positions with a 10 second delay at each position. Verify that
the fault code does not return.
8. Replace the PEC.
Fault Code: 24
Troubleshooting:
1. Ensure that there is continuity between PEC harness connector
P1 pin u and the primary channel fail input pin on the PIU
connector.
2. If continuity is found, replace the PIU. If continuity is not found,
repair the wiring harness between the PEC and the PIU.
3. Replace the PEC.
Fault Code: 25
Troubleshooting:
1. Ensure that there is continuity between PEC harness connector
P2 pin E and the backup channel fail input pin on the PIU
connector.
2. If continuity is found, replace the PIU. If continuity is not found,
repair the wiring harness between the PEC and the PIU.
3. Replace the PEC.
Fault Code: 26
Fault Name: SLPS Retraction Fault
Criticality: 2
Channel: Both
Troubleshooting:
1. Clear fault codes from PEC memory (NOTE: If there is a
problem in the SLPS retraction wiring, it may be impossible to
clear fault code 27.)
2. Set PLA to FI. Reset PEC power via push-button. If PEC
FAULT light comes on within 10 seconds and the only codes in
PEC memory are 26 and/or 27, re-trim PEC per normal
procedure.
3. "Slam" the Power from TO to the FI stop.
4. Measure voltage at pin HH of PEC harness connector P2
(NOTE: PEC connector P1 must be connected and power must
be applied to the PEC). If 28V is found, repair/adjust the A/C
wiring or PLA micro-switch in the SLPS retraction circuit such
that 28V does not appear until PLA is below FI.
5. Replace the PEC.
Fault Code: 27
Fault Name: SLPS Enabled Fault
Criticality: 2
Channel: Both
Setting Logic: Built-in test logic has determined that 28V was
not supplied to the SLPS retraction solenoid when PLA was
decreased to a value below FI. Actual logic test for 28V being
available when PLA < 30 degrees.
Troubleshooting:
1. Clear fault codes from PEC memory (NOTE: If there is a
problem in the SLPS retraction wiring, it may be impossible to
clear fault code 27.)
2. Set PLA to FI. Reset PEC power via push-button. If PEC
FAULT light comes on within 10 seconds and the only codes in
PEC memory are 26 and/or 27, re-trim PEC per normal
procedure.
3. Set PLA to GI.
4. Measure voltage at pin HH of PEC harness connector P2
(NOTE: PEC connector P1 must be connected and power must
be applied to the PEC). If 28V is not found, repair/adjust the
A/C wiring or PLA micro-switch in the SLPS retraction circuit
such that 28V appears before PLA completes 1/3 travel
between FI and GI.
5. Replace the PEC.
Fault Code: 28
Troubleshooting:
1. Verify the following pins on the P2 harness connector of the
PEC. If any test is not correct, repair PIU and/or aircraft wiring
between PEC and PIU. NOTE: Not all settings are available on
each A/C type.
2. With PWR MGT Switch in the TO and MCT positions
Open between BB & q, CC & q, w & p, and x & p
With PWR MGT switch in the CLB and CRZ1 positions
Open between CC & q and x and p
Closure between BB & q and w and p
With PWR MGT switch in the CRZ2, SHED, and CRZ positions
Closure between BB & q, CC & q, w & p, and x & p
3. Reset PEC. Clear all fault codes. Slowly select all positions on
the PWR MGT switch (10 second delay at each position).
Verify that the fault does not return.
4. Replace the PEC.
Fault Code: 29
Troubleshooting:
1. Verify/correct continuity between PEC harness connector P1
pin DD and the ground side of the magnetic PEC fault latch
indicator on the RH maintenance panel.
2. Replace fault latch indicator.
3. Replace the PEC.
Fault Code: 31
Fault Name: Sensed Propeller Speed Fault
Criticality: 2
Channel: Primary
This fault can also be generated if the EPC does not receive the
unfeather signal from the cockpit condition lever when feather is
commanded. Without this signal the EPC never receives a feather
signal and therefore expects a valid [propeller speed signal to be
present as soon as power is applied to the EPC. This fault will clear
(assuming no other faults exist in the system) once the propeller is
unfeathered and propeller speed exceeds 160 RPM.
Troubleshooting:
2. Check / Adjust gap on dual coil speed pickup (0.045 +/- 0.01
inches or 1.14 +/- 0.25 mm)
3. Verify / Repair the continuity from the dual coil pickup pin A to
pin H on the PEC harness P1 connector. Also from pin B on
pickup to pin b on the PEC P1 harness connector
4. Replace the dual coil pickup.
5. Replace the PEC.
Fault Code: 32
Fault Name: Sensed Propeller Speed Fault
Criticality: 2
Channel: Back-up
This fault can also be generated if the EPC does not receive the
unfeather signal from the cockpit condition lever when feather is
commanded. Without this signal the EPC never receives a feather
signal and therefore expects a valid propeller speed signal to be
present as soon as power is applied to the EPC. This fault will clear
(assuming no other faults exist in the system) once the propeller is
unfeathered and propeller speed exceeds 160 RPM.
Troubleshooting:
1. Check / Tighten connector on the dual coil speed pickup (P/N
810546-1) and harness connector P2 on PEC.
2. Check / Adjust gap on dual coil speed pickup (0.045 +/- 0.01
inches or 1.14 +/- 0.25 mm)
3. Verify / Repair the continuity from the dual coil pickup pin C to
pin J on the PEC P2 harness connector. Also from pin D on
pickup to pin d on the PEC P2 harness connector
4. Replace dual coil pickup.
5. Replace PEC.
Fault Code: 41
NOTE: Fault can only be generated once Np > 850 RPM and
blade angle is in the flight range ( PLA > FI ).
Troubleshooting:
1. Replace main hydraulic supply pump.
2. Replace PSV.
3. Replace propeller actuator.
4. Replace PEC.
Fault Code: 51
Troubleshooting:
1. Reset PEC and clear fault codes.
2. Remove reset solenoid connector on Overspeed Governor. Set
PLA to FI. If 28V is found at the connector of the reset
solenoid, repair/adjust aircraft wiring or micro-switch on PLA
such that 28V does not arrive until PLA is below FI stop.
3. Replace the Overspeed Governor.
4. Replace the PEC.
Fault Code: 61
Troubleshooting:
1. Verify mechanical rigging between cockpit and HMU and then
from HMU to PSV/PVM.
2. Verify / correct continuity between the following pins:
PEC P1 PSV/PVM P3
f H
M J
g F
L G
K T
3. Replace the PSV/PVM.
4. Replace the PEC.
Fault Code: 62
Troubleshooting:
1. Verify mechanical rigging between cockpit and HMU and then
from HMU to PSV/PVM.
2. Verify / correct continuity between the following pins:
PEC P2 PSV/PVM P4
EE H
DD J
u F
t G
v T
3. Replace the PSV/PVM.
4. Replace the PEC.
Fault Code: 63
Troubleshooting:
1. Verify that the propeller is against the feather stop at the
beginning of the PEC trim procedure, that the propeller transfer
tube has been correctly installed, and that the transfer tube
seals are in good condition.
2. Verify / correct continuity between the following pins:
PEC P1 PSV/PVM P3
P A
N M
h L
k B
R N
Fault Code: 64
Troubleshooting:
1. Verify that the propeller is against the feather stop at the
beginning of the PEC trim procedure, that the propeller transfer
tube has been correctly installed, and that the transfer tube
seals are in good condition.
2. Verify / correct continuity between the following pins:
PEC P2 PSV/PVM P4
b A
G M
H L
a B
c N
Fault Code: 65
Troubleshooting:
1. Verify mechanical rigging between cockpit and HMU and then
from HMU to PSV/PVM.
2. Verify / correct continuity between the following pins:
PEC P1 PSV/PVM P3
f H
M J
g F
L G
K T
3. Replace the PSV/PVM.
4. Replace the PEC.
Fault Code: 66
Troubleshooting:
1. Verify mechanical rigging between cockpit and HMU and then
from HMU to PSV/PVM.
2. Verify / correct continuity between the following pins:
PEC P2 PSV/PVM P4
EE H
DD J
u F
t G
v T
3. Replace the PSV/PVM.
4. Replace the PEC.
Fault Code: 67
Troubleshooting:
1. Verify that the propeller is against the feather stop and that the
propeller transfer tube has been correctly installed.
2. Verify / correct continuity between the following pins:
PEC P1 PSV/PVM P3
P A
N M
h L
k B
R N
3. Replace the PSV/PVM.
4. Replace the PEC.
Fault Code: 68
Troubleshooting:
1. Verify that the propeller is against the feather stop and that the
propeller transfer tube has been correctly installed.
2. Verify / correct continuity between the following pins:
PEC P2 PSV/PVM P4
b A
G M
H L
a B
c N
3. Replace the PSV/PVM.
4. Replace the PEC.
Fault Code: 69
Troubleshooting:
1. Verify / correct continuity between the following pins:
PEC P1 PSV/PVM P3
E K
Y U
2. Replace the PSV/PVM.
3. Replace the PEC.
Fault Code: 70
Troubleshooting:
1. Verify / correct continuity between the following pins:
PEC P2 PSV/PVM P4
Y K
Z U
2. Replace the PSV/PVM.
3. Replace the PEC.
Fault Code: 71
Fault Name: Blade Track Check Fault
Criticality: 2
Channel: Primary
Fault Code: 72
Fault Name: Blade Track Check Fault
Criticality: 2
Channel: Back-up
Fault Code: 73
Troubleshooting:
1. If code 63 or 64 was generated after the last PEC
trim/calibration, repeat the trim procedure and perform
troubleshooting for codes 63 and 64 until the trim can be
completed (including engine start and propeller unfeathering)
without the generation of 63 or 64.
2. Test the auxiliary feathering pump and replace it if necessary.
3. Check transfer tube installation and rigging and verify that there
is no damage to the transfer tube seals.
4. Re-trim propeller control per normal procedure.
5. Test / correct aircraft wiring / relay logic between PEC harness
connector P1 pin CC and supply line to PSV/PVM harness
connector P5 pin E. Ensure that when PEC J1 pin CC is
ground, the relay opens the 28V supply line to the SLPS
retraction solenoid (pin E on P5 of PSV/PVM)
6. Replace the PSV / PVM.
7. Replace the Overspeed Governor (possible interference)
8. Replace the hydraulic supply pump (possible low flow)
9. Replace the propeller actuator (possible high leakage)
10. Replace the propeller transfer tube (568F installations only).
11. Replace the PEC.
Fault Code: 74
Troubleshooting:
1. Replace the PSV / PVM.
2. Replace the PEC.
Fault Code: 75
Troubleshooting:
1. Test / correct continuity between:
Fault Code: 76
Fault Name: EHV Null Shift
Criticality: 3
Channel: Primary
Troubleshooting:
1. Replace the PSV / PVM.
2. Replace the PEC.
Fault Code: 77
Fault Name: EHV Null Fault
Criticality: 2
Channel: Back-up
Troubleshooting:
1. Replace the PSV / PVM.
2. Replace the PEC.
Fault Code: 78
Troubleshooting:
1. Replace the PSV / PVM.
2. Replace the PEC.
Fault Code: 79
Troubleshooting:
1. If an in-flight engine flame-out has occurred such that engine
power decreased and the propeller could not maintain speed
above 700 RPM (58%) due to low aircraft airspeed, this fault
will be stored - unless the flight crew feathers the propeller
before speed drops below 700 RPM. In this case, the fault
memory should be cleared and no further propeller system
troubleshooting is required.
2. Replace the PSV / PVM.
3. Replace the PEC.
Fault Code: 81
Troubleshooting:
1. If other codes are also stored, perform troubleshooting on those
codes first.
2. Replace the PEC.
Fault Code: 82
Setting Logic: The PEC has detected that the pin programming
for aircraft type (in the engine harness) does not match the software
loaded in the PEC. (568F software on an aircraft wired for a 247F for
example) or that the software does not match the mechanical
control installed (568F software with a PSV installed on the engine)
Troubleshooting:
1. Verify that the correct P/N PEC has been installed on the
aircraft.
2. Verify that the correct mechanical control (PSV or PVM) has
been installed for the type of aircraft.
3. Verify / Correct the following where 'X' indicates a short to PEC
harness connector P2 pin V and 'O' indicates an open circuit to
pin V.
A/C Type PEC P2 Pin S PEC P2 Pin f
ATR72-210 247F X X
ATR72-200 14SF O O
ATR72-210 568F X X
ATR42-500 568F X O
ATR42-400 568F O X
ATR72-200 568F O O
4. On PSV equipped aircraft, verify that the pressure sensor (pins
z and y on the PSV J3 electrical connector) has not failed open.
If an open circuit is found, replace the PSV.
5. Replace the PSV / PVM.
6. Replace the PEC.
Fault Code: 83
Troubleshooting:
1. Re-trim the PEC. (If fault returns, replace PEC)
2. Replace the PEC.
Fault Code: 84
Troubleshooting:
1. Re-trim PEC. (If fault returns, replace PEC)
2. Replace the PEC.
Fault Code: 91
Setting Logic: The primary channel has detected that the speed
value from the opposite engine (used for Synchrophasing) is not
valid. In order for this fault to be set, the aircraft must pass from an
on-ground to an in-flight condition and climb at least 3000 feet. If
these conditions are met and master propeller Np is still not
detected by the slave propeller PEC, the fault will be generated and
stored.
Troubleshooting:
1. If the fault is generated on the #1 PEC, verify that there is no
continuity between pins e and FF on the #1 PEC P2 harness
connector. If continuity is found, correct engine wiring harness.
NOTE: Each time that the "Single Coil Pickup" is referred to,
this is the pickup that is installed in the same plane as the dual
coil pickup on the #1 engine. The second single coil pickup on
the #1 engine is installed in a different manner and is used
exclusively for propeller dynamic balancing with third party test
equipment.
2. Check / Tighten connector on the single coil speed pickup (P/N
778743-1) and PEC harness connector P1 on the PEC
3. Check / Adjust gap on single coil speed pickup (0.045 +/- 0.01
inches or 1.14 +/- 0.25 mm) .
The FDEP entry codes needed to read the Beta and PLA values will
vary depending on the FDAU configuration installed on the aircraft.
To determine which FDEP codes to use, first check the FDAU part
number and then look in Table 1 for the correct column.
TABLE 1
FDAU P/N ED34A320 ED34A330 ED34A340
Aerospatiale CMS CMS CMS
P/N 6885203600 6885203700 6885203800
BETA 1/2 8124/8156 8127/8143 8154/8155
PLA 1/2 8116/8216 8112/8212 8160/8161
Faults 1/2 8701/8702 8701/8702 8701/8702
Trim 1/2 8751/8752 8751/8752 8751/8752
Two point trim of PLA (TO and FI). Again, if error is too
great, a fault will be generated indicating that the
rigging of the PSV/PVM/MFC is out of tolerance
FDEP= 3057:
0 = 000
1 = 001
2 = 010
3 = 011
4 = 100
5 = 101
6 = 110
7 = 111
Rev_2010SEPTa HAMILTON SUNDSTRAND Page 70
EAR DATA–Subject to the export control restrictions on the third page of this document.
EAR Export Classification: ECCN 9E991
http://myHS.hamiltonsundstrand.com
Training Aids
# PPS-TA-005