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Analysis of the tensile behavior of tubular braids using energy method, part I:
theoretical analysis
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To cite this article: H. Dabiryan & M.S. Johari (2016) Analysis of the tensile behavior of tubular
braids using energy method, part I: theoretical analysis, The Journal of The Textile Institute, 107:5,
553-561, DOI: 10.1080/00405000.2015.1046309
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The Journal of The Textile Institute, 2016
Vol. 107, No. 5, 553–561, http://dx.doi.org/10.1080/00405000.2015.1046309
Analysis of the tensile behavior of tubular braids using energy method, part I: theoretical
analysis
H. Dabiryan* and M.S. Johari
Textile Engineering Department, Amirkabir University of Technology, Tehran, Iran
(Received 3 January 2015; accepted 23 April 2015)
In this study, tensile behavior of tubular braids has been studied using energy method. Tensile response of the braid is
investigated in two steps: Step I, geometrical deformation of braid structure; Step II, mechanical response of the
constituent yarn. In step I, the effect of geometrical deformation on the tensile behavior of braid is considered. A
geometrical model is generated to obtain the structural parameters of braid in deformed state and used to build a
mechanical model. In step II, the effect of mechanical properties of yarns on the tensile behavior of braid is investigated.
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For this purpose, a straight-line model is presented for geometry of the unit cell of 1/1 pattern braids. Based on the
constituent yarn characteristics and geometrical model, a predictive model for the Young’s modulus of braid is
developed. Theoretical results of Young’s modulus of the braid are compared to the experimental data reported in the
literature. Results showed that the generated model has reasonable accuracy.
Keywords: tubular braid; geometry; tensile properties; energy method
Rastgoo, 2011; Grosberg, 1966; Hearle, Potluri, & • The cross section of yarns is round.
Thammandra, 2001; Leaf & Kandil, 1980; Sagar, Potluri, • The yarns are incompressible.
& Hearle, 2003; Treloar & Riding, 1963) over the years. • The braid and yarns extension are elastic.
The literature states that they choose energy method in
preference to the force method to analyze the complex
structures such as yarn, fabrics, and braids. It is well
known that energy is a scalar quantity from which the Step I: the effect of geometrical deformation on the
individual contributions to the total energy can be added tensile behavior of braid
numerically. This can decrease the complexity of Figure 2(a) shows a small section of a braid in which θi
equations and calculations. Hearle et al. (2001) reviewed and lui are the braid angle and length of the unit cell,
the basic principle of energy method and discussed the respectively. When the braid is subjected to a tensile
elastic response of plain-woven fabrics. They suggested force in the direction of braid axis, the yarns in the braid
using this method for other textile structures such as structure move and their edges come in contact with
braids. The aim of this study was to develop a model to each other, and the “jamming condition” is occurred
predict the Young’s modulus of braids using energy (Figure 2(b)). Jamming is a state of braid deformation in
method. which the yarns jam and prevent any further movement
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Figure 2. Unit cell of the 1/1 braid (a) before extension, (b)
Figure 1. Typical stress–strain curve of tubular braids. jamming condition.
The Journal of The Textile Institute 555
fu ¼ Fb =2n; (5)
extended, bent, and compressed at intersection points. Hence, the strain energies for the BC part of
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Consequently, the total strain energy of each group of clockwise yarn can be derived as follows:
yarns is equal to the sum of extension, bending, and 2
compression energies as follows: lcl fy cosacl þ Ncl sin acl
Ucl ¼
e
pd 2
Ucl ¼ Ucle þ Uclb þ Uclc ; 2 4cl Ecl
(7) 2
2lcl fy cos acl þ Ncl sin acl
¼ ;
Uac ¼ Uac
e
þ Uac
b
þ Uac
c
; (8) pdcl2 Ecl
@UT @UT
þ ¼ 0:
@Nac @Ncl
So
X8lcl sin acl fy cos acl þ Ncl sin acl
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ac;cl
pdcl2 Ecl
lcl3 cos acl fy sin acl Ncl cos acl 4dcl Ncl
þ ¼ 0:
12Bcl Ccl
Since the yarns are balanced, Ncl = Nac = N, and
4lcl lcl3 4lac 3
lac
fy sin2acl þ sin2a ac
pdcl2 Ecl 24Bcl 2 E
pdac ac 24Bac Figure 7. Exerted force on the yarns in the unit cell.
N ¼ :
P 2 3 2
8li sin ai li cos ai 4di
ac;cl þ þ ( !)
pdi2 Ei 12Bi Ci 4ly ly3
(15) fy 2 sin 2a
pdy2 Ey 24By
In the common 1/1 braids, the clockwise and anti- N ¼ !: (17)
16ly sin2 a ly3 cos2 a 8dy
clockwise yarns are similar. In other words, þ þ
pdy2 Ey 6By Cy
dcl ¼ dac ¼ dy ;
According to Figure 7,
lcl ¼ lac ¼ ly ; 1
fy ¼ fu = cos h:
2
Therefore, Equations (16) and (17) change to
Ecl ¼ Eac ¼ Ey ; 2
cos h fu þ N sin a
a
8ly 12 cos
UT ¼
pdy2 Ey
Bcl ¼ Bac ¼ By ; 1 sin a 2 3 (18)
2 cos h fu N cos a ly 4dy ðN Þ2
þ þ ;
12By Cy
Ccl ¼ Cac ¼ Cy :
n o
l3
In this case, αcl = αac = α. Rearranging Equations (14) fu
2 cos h 2 sin 2a
4ly
pdy2 Ey 24By y
and (15), we get N ¼ : (19)
16ly sin2 a ly3 cos2 a 8dy
2
pd Ey þ 6By þ Cy
2 2 y
24By 96ly sin aBy Cy þ pdy2 Ey ly3 cos2 aCy þ 48By pdy2 Ey dy
2
82 3
pdy2 < Cy 96By ly pdy2 Ey ly3 sin2 a 2
1
¼ 41 5 4ly cos a
EI 2lui cos2 hi : 96ly sin2 aBy Cy þ pdy2 Ey ly3 cos2 aCy þ 48By pdy2 Ey dy pdy2 Ey
2 3 )
Cy 96By ly pdy2 Ey ly3 cos2 a ly3 sin2 a
4
þ 1þ 5 : ð23Þ
96ly sin2 aBy Cy þ pd 2 Ey l 3 cos2 aCy þ 48By pd 2 Ey dy A 24By
y y y
@UT
dII ¼
@fu h¼hj
l¼luj
8 2 3
fu < 2
4ly cos a 4 96l y sin 2
aBy Cy þ pd 2
y Ey l 3
y cos 2
aC y þ 48B y pd 2
y Ey d y sin 2
aCy 96B y l y pd 2
y E y l 3
y
¼ 5
cos2 hj : pdy2 Ey 96ly sin2 aBy Cy þ pdy2 Ey ly3 cos2 aCy þ 48By pdy2 Ey dy
2 3)
ly3 sin2 a 96ly sin aBy Cy þ pdy Ey ly cos aCy þ 48By pdy Ey dy þ cos aCy 96By ly pdy Ey ly
2 2 3 2 2 2 2 3
þ 4 5 ; ð24Þ
24By 96ly sin2 aBy Cy þ pd 2 Ey l 3 cos2 aCy þ 48By pd 2 Ey dy
y y y
1 cos a 2
but, δII = εIIluj, and according to the Hook’s law, 8ly fu þ N sin a
UT ¼ 2 cos h
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pd 2 Ey
1 sin a y 2 3
dII rII 1 fu
eII ¼ ¼ ¼ : 2 cos h fu N cos a ly
luj EII EII 2Ay þ ; (27)
12By
Therefore, the tensile modulus of the braid in second
step is as follows:
82 3
1 pdy2 < C y 96B y l y pd 2
y E y l 3
y sin 2
a 4l cos2 a
¼ 41 5 y 2
EII 2luj cos hj :
2
96ly sin2 aBy Cy þ pdy2 Ey ly3 cos2 aCy þ 48By pdy2 Ey dy pdy Ey
2 3 9
Cy 96By ly pdy2 Ey ly3 cos2 a ly3 sin2 a=
þ41 þ 5 : ð25Þ
96ly sin2 aBy Cy þ pd 2 Ey l 3 cos2 aCy þ 48By pd 2 Ey dy A 24By ;
y y y
n o
From Equations (20), (23), and (25), the Young’s 4ly l3
fu
2 cos h 2 sin 2a pdy2 Ey 24By y
modulus of braid can be obtained as: N ¼ : (28)
(
2 ly3 cos a
2
16ly sin a
pdy2 Ey þ
1 pdy2 4ly cos2 a A 2 6By
¼ 1 sin a
Eb 2lui pdy2 Ey D Following the above approach, the elastic modulus of
3 2
each step is obtained as below:
ly sin a A 1 1
þ 1 þ cos a g
2
þ : (26)
24By D cos2 hi cos2 hj
lui ly2 pdy2 Ey cos2 a þ 96By sin2 a cos2 hi
where EI ¼ : (29)
2ply3 dy2
A ¼ Cy 96By ly pdy2 Ey ly3
luj ly2 pdy2 Ey cos2 a þ 96By sin2 a cos2 hj
D ¼ 96ly sin2 aBy Cy þ pdy2 Ey ly3 cos2 aCy þ 48By pdy2 Ey dy : EII ¼ : (30)
2ply3 dy2
It is assumed that the yarns are incompressible, so the Consequently, the elastic modulus of braid would be
compression rigidity of yarns tends to infinity. Then, the equal to
Equations (18) and (19) reduce to
560 H. Dabiryan and M.S. Johari
Table 1. The mechanical properties (mean ± standard deviation) of strands used in the tubular braided ropes (Omeroglu, 2006).
Maximum load Maximum tenacity Maximum strain Modulus Yield tenacity Yield strain
Strands (N) (cN/tex) (%) (cN/tex) (cN/tex) (%)
70 Tex f60 17.80 ± 0.60 25.42 ± 0.86 98.50 ± 13.21 280.3 ± 8.5 24.56 ± 0.75 33.76 ± 4.15
150 Tex 31.10 ± 0.50 20.75 ± 0.36 200.90 ± 7.70 105.6 ± 11.4 18.10 ± 0.30 48.56 ± 3.77
f125
Group Strand fineness, linear Take-up Braid Braid fineness linear Pick count Braid angle
no. Code density (tex) rate pattern density (tex) (1/cm) (°)
1 70L1 70 Low 1/1 915 8 30
2 150L1 150 Low 1/1 2256 8 39
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lui ly2 pdy2 Ey cos2 a þ 96By sin2 a cos2 hi cos2 hj calculated parameters and comparison of theoretical and
Eb ¼ : experimental values of Young’s modulus of tubular
2ply3 dy2 cos2 hi þ cos2 hj braids. According to Table 3, there is a good agreement
(31) between results of the model and experimental values of
70L1 braid, but the difference between these values for
150L1 is about 20%. This can be associated with
Validation of model neglecting yarn’s compression. When the braids are
Since the comprehensive experimental study of tensile extended, the yarns are compressed due to inter-yarn
behavior of braids is the subject of further part of this forces. Because the numbers of filaments in the yarns
series, the experimental results reported in the literature cross section in the structure of 150L1 braid are more
(Omeroglu, 2006) is used to verify the presented model. than that of 70L1 braid, the yarns of 150L1 braid are
Omeroglu (2006) produced tubular braided ropes of deformed more than that of 70L1 braid due to fibers
polypropylene (PP) multifilament strands on a braiding slippage. This could lead to increase the difference
machine under controlled process conditions. between theoretical and experimental results in the case
Polypropylene twistless multifilament strands of two of 150L1.
different finenesses have been used, namely 70 tex f60
and 150 tex f125. The mechanical properties of strands
are presented in Table 1. Conclusion
The production of tubular braided ropes has been Tensile modulus of tubular braids is a function of
carried out on a braiding machine with 12 carriers. structural parameters of braids and mechanical properties
Because the model is generated for 1/1 pattern braids, of constituent yarns. During extension, braids are
the data of this kind of braids are used. Table 2 shows deformed in two steps. Step I is related to the initial
the structural parameters of produced braids. geometrical deformation. In this step, the yarn path in
Using the experimental data taken from Omeroglu the structure of braids changes. Step II is associated with
(2006) and the derived equations in this paper, the the mechanical properties of yarns. Based on these two
structural parameters of tubular braids were obtained. deformation states, a mathematical model is developed to
Then, the theoretical results of Young’s modulus of predict the tensile modulus of tubular braids using
braids were calculated using generated model and energy method. Comparing our theoretical results with
compared with experimental results. Table 3 shows the experimental results from the literature, it is found that
The Journal of The Textile Institute 561
the generated model is able to predict the Young’s Hearle, J. W. S., Potluri, P., & Thammandra, V. S. (2001).
modulus of braids. The model is more general in nature Modelling fabric mechanics. The Journal of The Textile
Institute, 92, part 3, 53–69.
and it can be easily extended to predict the tensile
Hopper, R. H., Wallace Grant, J., Jr., & Popper, P. (1995).
behavior of hybrid structures and other patterns. Mechanics of a hybrid circular braid with an elastic core.
Textile Research Journal, 65, 709–722.
Hristov, K., Armstrong-Carroll, E., Dunn, M., Pastore, C., &
Disclosure statement Gowayed, Y. (2004). Mechanical behavior of circular
No potential conflict of interest was reported by the authors. hybrid braids under tensile loads. Textile Research Journal,
74, 20–26.
Leaf, G. A. V., & Kandil, K. H. (1980). The initial load–
extension behaviour of plain-woven fabrics. The Journal of
Funding The Textile Institute, 71(1), 1–7.
This work was supported by the Amirkabir University of Lee, W., Kim, J. H., Shin, H., Chung, K., Kang, T., & Youn, J.
Technology. R. (2003). Constitutive equations based on cell modeling
method for 3D circular braided glass fiber reinforced
composites. Fibers and Polymers, 4, 77–83.
References Omeroglu, S. (2006). The effect of braiding parameters on the
mechanical properties of braided ropes. Fibres & Textiles
Adanur, S., & Onal, L. (2004). Analysis of a novel 3D hybrid
in Eastern Europe, 14, 53–57.
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