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Abstract The following paper describes the behavior of hybrid honeycomb struc-
tures over solid-profiled structures. Sandwich panels being a major application of
honeycomb structures exhibit very high stiffness-to-weight ratio, low mass–volume
ratio, and high energy absorption capacity. The various hybrid hollow structures with
finite boundaries (finite width and height), subjected to a uniaxial compressive load,
are observed using the finite element method. The stress and deformation character-
istics of these structures are calculated using ANSYS® 18.1. Subjected to cantilever
conditions, the structures are processed in static structural simulations to obtain
the corresponding data. In this paper, a comparison of various hybrid structures is
conducted based on the obtained data to conclude their adaptability.
1 Introduction
Material being a key factor for designing a product, the structure of the product plays
a substantial role to determine the amount of material to be used. Structures used
in the present-day scenario overcompensate for the load-bearing requisites of the
products in question. Therefore, to obtain substantial results, many unconventional
structures are adopted to optimize material consumption. Numerous applications of
such utilize hollowed structures over solid-profiled structures in the purview of the
required parameters. The selection of these hollowed structures is based on multiple
factors such as stress distribution, deformation, manufacturability, etc. Over the years,
honeycomb structures are opted due to their very high stiffness-to-weight ratio, low
mass–volume ratio, and high energy absorption capacity.
is adopted for the study of these models. The FEA software used in this paper is
ANSYS® 18.1. The models used in this paper were self-developed with the aid of
renowned CAD software like CATIA® V5R20 and SolidWorks® 2016. The results
were further graphically compared to distinguish the uniqueness of each structure.
Fig. 1 Conventional
honeycomb structure
366 A. Chandrashekhar et al.
3 Methodology
3.1 Modeling
The geometry of the profile plays a major role in analyzing the structure’s behavior
toward the applied conditions. The dimensions of the profile are identical to the other,
to ensure a uniform reference for the comparison of various structures in terms of
their generated stress and deformation during simulation. The dimensions of each
profile are as shown in Fig. 3 and the developed models are illustrated in Fig. 4.
The surface areas of each hybrid structure are analyzed using CAD-oriented tools
present in SolidWorks® . These surface areas are compared graphically (Graph 1)
pertaining to Table 1 as shown in Fig. 5.
The finite element method, being the most efficient method to simulate the behavior
of structures to predetermined conditions, is adapted to study the characteristics of
the said models. The method involves dividing a body into several uniform elements
to observe the effects of the set boundary conditions on each element and aggregating
the effect to justify the behavior of the said object as a whole. The accuracy of this
method has been widely renowned and thus adopted throughout the world.
Static Structural Analysis of Hybrid Honeycomb Structures … 367
The software environment used to study the said structures in this paper is
ANSYS® 18.1, with the aid of that the structures are subjected to various boundary
conditions under the static structural analysis. The material properties are imparted
in the software environment, thereby making it more convenient to arrive at closer
numerical results when considering the said material. Geometry of each structure is
imported, meshed (divided into distinct uniform elements), and boundary conditions
368 A. Chandrashekhar et al.
are applied. The desired results pertaining to appropriate boundary conditions are
then obtained using the solver.
3.3 Preprocessing
In this paper, each model is exported in the Step format (.stp), from SolidWorks® then
imported into ANSYS® Workbench under static structural analysis. Structural steel
is then imported using the material database into the analysis environment (Table 2).
The model is then subjected to a fine mesh that is auto generated by the software.
The elements in the mesh largely consist of quad elements, the number of elements
and nodes vary with each structure are listed in Table 3. The generated mesh is
illustrated in Fig. 6.
The model is subjected to cantilever conditions, i.e., one face of the linear structure
is fixed and a uniform pressure is applied to the opposite face. A pressure of 10 MPa
is applied to the present model to study the deformation and stress generated. The
bounded dimensions of each structure are listed in Table 4.
370 A. Chandrashekhar et al.
Table 4 Bounded
Bounding box
dimensions of each model
Length X 10.000 mm
Length Y 24.784 mm
Length Z 23.463 mm
The models when subjected to the aforementioned boundary conditions exhibit stress
under uniaxial compressive load. The results thus obtained are compared graphically
(Graph 2) pertaining to data tabulated in Table 5 as illustrated in Fig. 7. The stress
distribution of the models is illustrated in Fig. 8.
4.2 Deformation
Table 6 Deformation of
Structure Deformation
hybrid honeycomb structures
Hex 1 5.42E-04
Hex 2 5.49E-04
Hex 3 5.51E-04
Hex 4 5.50E-04
Solid block 5.52E-04
372 A. Chandrashekhar et al.
In order to compare the weight and volume of these structures, the data obtained from
ANSYS® 18.1 simulation reports are compared graphically. The comparison of mass
and volume of hybrid honeycomb structures is shown in Figs. 11 and 12, respectively.
Since the dimensions of each model are identical, the masses and volumes are compa-
rable in the purview of the structure’s application. The mass and volume of hybrid
honeycomb structures are as shown in Tables 7 and 8.
5 Conclusion
References
8. A.S.M. Ayman Ashab et al., Finite element analysis of aluminum honeycombs subjected to
dynamic indentation and compression loads
9. P.K. Mamaduri, H.S. Shaik, A. Chandrashekhar, Comparative study for material effect on stress
behaviourial characteristics of rectangular plate. Vibroengineering PROCEDIA (2019). https://
doi.org/10.21595/vp.2019.21100
10. Z. Wang et al., Comparison between five typical reinforced honeycomb structures. in 5th
International Conference on Advanced Engineering Materials and Technology (AEMT 2015)
11. S.P.S. Arora et al., Study the effect of core design on mechanical behaviour of honeycomb
sandwich structures under three point bending. Int. J. Innovative Res. Sci. Eng. Technol. 5(6)
(2016) (An ISO 3297: 2007 Certified Organization)