Solutions For The Exercises: Training For Automation and Drives

Solutions for the Exercises
SIMATIC S7 Date: 12.03.03

SITRAIN Training for
Automation and Drives
Siemens AG 2002. All rights reserved. File: PRO1_16E.1
Contents Page
Chapter HW Configuration:
Adapting the ACTUAL Configuration .................................................................................... 3
Assign Parameters to CPU Clock Memory and Test ............................................................ 5
Chapter Symbols:
Creating a Symbol Table for the Conveyor Model ................................................................. 6
Chapter Block Architecture and Block Editor:

Jog Motor (FC 16) .................................................................................................................. 10
Calling FC 16 in OB 1 ............................................................................................................ 11
Chapter Binary Operations:

Normally Open and Normally Closed Contacts .................................................................... 12
Mode Section of the Distribution Conveyor ............................................................................ 13
Conveyor Movement in AUTO Mode .................................................................................... 14
Chapter Digital Operations:

Counting the Transported Parts (FC 18, C18) ..................................................................... 15
Monitoring of the Transport Functions (FC 17) ..................................................................... 16
Counting the Transported Parts (FC 18, MW20) ................................................................. 17
Programming the Interlock in FC 16 (Conveyor - Operation) ............................................... 18
Chapter Data Storage in Data Blocks:

Counting the Transported Parts (Data Word in FC 18) ......................................................... 19
SITRAIN Training for ST-7PRO1

Automation and Drives Page 1 Solutions
Solutions for the Exercises

Contents Page
Chapter Functions and Function Blocks:

Using temporary Variables (FC 18) ....................................................................................... 21
Editing a Parameter-assignable FC (FC 20) ......................................................................... 22
Calling a Parameter-assignable FC (FC 20) (in FC 17) ........................................................ 23
Editing a Parameter-assignable FB (FB 20) ......................................................................... 24
Calling a Parameter-assignable FB (FB 20) (in FC 17) ........................................................ 25
Recognizing Types of Variables ........................................................................................... 26
Chapter Troubleshooting:
Overview: Stop Errors and Logical Errors ............................................................................ 27
Print out of the Error Program .............................................................................................. 28
Chapter Organization Blocks:

Determing type of Startup (OB 100) ..................................................................................... 36
Chapter Analog Value Processing:

Recording and Displaying the Weight of the Transported Parts ........................................... 37

Adapting the ACTUAL Configuration

Note The result of the Exercise is displayed in the picture above (for the S7-300
16 bit training unit).

Adapting the ACTUAL Configuration

Note The result of the Exercise is displayed in the picture above (for the S7-300
32 bit training unit).

Assign Parameters to CPU Clock Memory and Test

Note The result of the Exercise is displayed in the picture above.

Symbol Table for the 16 bit Training Unit (Part 1)




Jog Motor (FC 16)

Calling FC 16 in OB 1

Normally Open and Normally Closed Contacts
Task: In all three examples the light should be on when S1 is activated and S2 is not activated!
Hardware
S1 S2 S1 S2 S1 S2
II1.0
1.0 II1.1
1.1 II1.0
1.0 II1.1
1.1 II1.0
1.0 I 1.1
I1.1
Programmable controller Programmable controller Programmable controller
Q 4.0 Q 4.0 Q 4.0
Light Light Light
Software
I 1.0 I 1.1 Q 4.0 I 1.0 I 1.1 Q 4.0 I 1.0 I 1.1 Q 4.0
LAD
I 1.0 & I 1.0 & I 1.0 &
FDB
I 1.1 Q 4.0 I 1.1 Q 4.0 I 1.1 Q 4.0
A I 1.0 A I 1.0 AN I 1.0

STL AN I 1.1 A I 1.1 A I 1.1
= Q 4.0 = Q 4.0 = Q 4.0

Exercise Complete the programs above to obtain the following functionality: When switch
S1 is activated and switch S2 is not activated, the light should be ON in all three
cases.
Note ! The terms "NO contact" and "NC contact" have different meanings depending
on whether they are used in the process hardware context or as symbols in the
software.

Mode Section of the Distribution Conveyor

Conveyor Movement in AUTO Mode

Counting the Transported Parts (FC 18, C 18)

Monitoring the Transport Functions (FC 17)

Counting the Transported Parts (FC 18, MW 20)

Programming the Interlock in FC 16 (Conveyor Operation)

Counting the Transported Parts (Data Word in FC 18)

Counting the Transported Parts (Data Word in FC 18),
Data Block “DB_Parts” (DB 18)

Using temporary Variables (FC 18)

Editing a Parameter-assignable FC (FC 20)

Calling a Parameter-assignable FC (FC 20) (in FC 17)

Editing a Parameter-assignable FB (FB 20)

Calling a Parameter-assignable FB (FB 20) (in FC 17)

Exercise: Recognizing Types of Variables
Statement
Global Local Absolute Symbolic Temporary Static Parameter
L #Number_1 X X X
L #Number_2 X X X
T #Max_value X X X
L #Intermediate_result X X X
L “Number_1" X X
T MW 40 X X
T #Number_2 X X X

Question What is not correct in the statement T #Number_2 ?
Number_2 is defined as an input parameter and thus read-only accesses are

possible

Overview: Stop Errors and Logical Errors
Stop Errors:
Error Interrupt Point Error Location Incorrect -> Correct Instruction
1 FC 18, Network 4 FC 18, Network 4 L PIW400 L „IW_BCD“
L DB18.DBW10 L DBW18.DBW0
2 FC 18, Network 5 FC 18, Network 5 L #Setpoint L #Setpoint
>=I >=I
CALL FC20 CALL FC20
2 FC 20, Network 1 FC 17, Network 2 Flash Frequency Flash Frequency
= DBX10.3 = „2_Hz“ (M10.3)
Logical Errors:
Error Fault Function Error Location Incorrect -> Correct Instruction
Jog Conveyor to right

1 FC 16, Network 1 = "K_RT“ = "M_Jog_Right“
not possible
Evaluation Disturbance3: CALL FB 20, DB 3 CALL FB 20,DB3

2 FC 17, Network 4
no flash frequency Flash freq.: Flash freq.: „2_Hz“
Record and display act. : :

3 FC 18, Network 2
Numb.of parts not correct L #Setpoint L 1


Print out of the Error Program


„M_Jog_Right“
Logical Error

„2_Hz“ (M 10.3) STOP Error

Logical Error
„2_Hz“

1 Logical Error
STOP Error
„IW_BCD“
STOP Error
„DB_Parts“.ACT_Number_of_Parts



Determing type of Startup (OB 100)

Recording and Displaying the Weight of the Transported Parts
CPU Properties: Cyclic Interrupt OB 35

Program in OB 35

Display Number of Parts in FC 18


Solutions For The Exercises: Training For Automation and Drives

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Solutions for the Exercises

SIMATIC S7 Date: 12.03.03

Chapter Block Architecture and Block Editor:

Chapter Binary Operations:

Chapter Digital Operations:

Chapter Data Storage in Data Blocks:

SITRAIN Training for ST-7PRO1

SIMATIC S7 Date: 12.03.03

Chapter Functions and Function Blocks:

Chapter Organization Blocks:

Chapter Analog Value Processing:

SITRAIN Training for ST-7PRO1

SIMATIC S7 Date: 12.03.03

SITRAIN Training for ST-7PRO1

SIMATIC S7 Date: 12.03.03

SITRAIN Training for ST-7PRO1

SIMATIC S7 Date: 12.03.03

Note The result of the Exercise is displayed in the picture above.

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

Light Light Light

I 1.0 & I 1.0 & I 1.0 &

A I 1.0 A I 1.0 AN I 1.0

SIMATIC S7 Date: 12.03.03

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SIMATIC S7 Date: 12.03.03

Question What is not correct in the statement T #Number_2 ?

Number_2 is defined as an input parameter and thus read-only accesses are

SITRAIN Training for ST-7PRO1

1 FC 18, Network 4 FC 18, Network 4 L PIW400 L „IW_BCD“

Jog Conveyor to right

Evaluation Disturbance3: CALL FB 20, DB 3 CALL FB 20,DB3

Record and display act. : :

SIMATIC S7 Date: 12.03.03

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

„2_Hz“ (M 10.3) STOP Error

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1

SITRAIN Training for ST-7PRO1