You are on page 1of 12

mBUS Servo Board LS-163m1g3

Doc # 71216301 / Rev A, 06/10/2021


Features

 mBUS compatible control interface

 Motors supported
- Panasonic A and S series motors
- Panasonic A4 and A6 series motors
- Brushless 60/120° commutated
- Linear motors
- Brush motors

 Up to 8A peak / 5.5A continuous servo


drive output current per axis

 Adjustable motor current limits

 Home and Limit inputs

 Position latching capability

 Programmable speed limit functionality

 LDCN command interface with baud rate


19.2Kbps ÷ 1.25Mbps

TECHNICAL SPECIFICATIONS rated at 25oC ambient, POWER (+) = 48VDC, Load = 250H motor
MAIN POWER (+)
LS-163m1g3-890 24 to 80 VDC (90V absolute maximum)
MAX MOTOR OUTPUT CURRENT
With convection cooling (factory setting): Peak 5A, Continuous 3.5A
With forced cooling: Peak 8A, Continuous 5.5A
CAUTION! NO Over Temperature Protection
MIN LOAD INDUCTANCE 200H
PWM SWITCHING FREQUENCY 19.5KHz
SERVO RATE 51.2 uSec
SERIAL BAUD RATE 19.2Kb/Sec to 1.25 Mb/Sec
DIGITAL INPUTS
Encoder HI=3.5V, LO=1.5V, 2K2 pull-up resistors
Home and Limits LOmin=-0.5V<LO< 3.5V; 11V<HI<HImax=30V; Imax=5mA
ENCODER Quadrature with index or Panasonic mode with feedback loss protection
HALL SENSORS 60/120 o, Panasonic
LED
ORANGE and GREEN Device Status
THERMAL REQUIREMENTS
Storage temperature range –30 to +85 oC
Operating temperature range 0 to 45 oC
MATING CONNECTORS
MOTOR Molex 09-50-8043 housing with 08-52-0113 (4 pcs.)
HOME and LIMITS Molex 22-01-3067 housing with 08-50-0114 pins (6 pcs.)
ENCODER Molex 22-01-3127 housing with 08-50-0114 pins (12 pcs.)

ORDERING GUIDE
PART NUMBER MODEL DESCRIPTION
912163004 LS-163m1g3-890 Intelligent Servo board 8A peak / 90V max

Logosol, Inc.  2833 Junction Ave Unit 101  San Jose, CA 95134 Tel: (408) 744-0974  www.logosolinc.com
mBUS Servo Board LS-163m1g3
Doc # 71216301 / Rev A, 06/10/2021

PINOUT

SCN1
MOTOR
4 3 2 1

Shield
Motor S
Motor T

Motor R
LS-163m1g3

LIMITS
6 LIMIT2
5 Pull-UP
4 ENC B ENC B ENC B N.C.
3 LIMIT1 ENC A ENC A ENC A N.C.
2 Pull-UP

SJ1
SJ2
SJ1
SJ2
SJ1
SJ2
SJ1
SJ2
1 GND
12
11
10 GND
9 Hall 3 Hall 3 ENC Z Hall 3
Hall 2 Hall 2 -Rx Hall 2
7 Hall 1 Hall 1 +Rx Hall 1
6 ENC Z N.C. N.C. N.C.
5 ENC B LEDs
4 +5V SLD2
3 ENC A SLD1
Rserved
Mode

2 ENC Z
GND
GND

Brake
Bat+

SD+
Bat-
+5V
SD-

1 GND
SCN3
ENCODER 7 6 5 4 3 2 1
SJUMPERS
SERIAL
SJ1
SJ2
SJ3
SJ4

ENCODER SCN4

Note: See LS-163m1g3 Status and I/O map for SLD1 and SLD2 diagnostic.

Servo Board Jumpers


# DESCRIPTION
SJ1 SJ2 Mode
SJ1 Open Open Brush or Brushless motor with differential A, B, Z encoder
Encoder Mode Jumpers Closed Open Brush or Brushless motor with differential A, B and single ended Z
SJ2 Open Closed Panasonic A or S series motor/encoder
Closed Closed Brush or Brushless motor with single ended encoder
SJ3 Reserved Reserved – DO NOT USE, must be Open
Open – Brake control form this is disabled.
SJ4 Brake
Closed – enables Brake control.
Note: Recommended – install SJ4 on one of the servo drives only.
If more than one drive has its SJ4 installed – to turn OFF the brake output, all drives with SJ4 installed should have their brake
control outputs OFF (see LDCN outputs for details).

Logosol, Inc.  2833 Junction Ave Unit 101  San Jose, CA 95134 Tel: (408) 744-0974  www.logosolinc.com
2
mBUS Servo Board LS-163m1g3
Doc # 71216301 / Rev A, 06/10/2021
SCN1 – MOTOR
PIN SIGNAL DESCRIPTION
1 Motor R Motor phase - Brushless motors. Not connected – Brush motors.
2 Motor S Motor phase - Brushless motors. DC (+) – Brush motors.
3 Shield Shield.
4 Motor T Motor phase - Brushless motors. DC (-) – Brush motors.

SCN2 – LIMITS
PIN SIGNAL DESCRIPTION
1 GND Signal ground
2 Pull-Up Source output
3 Limit1 Home or Home and Reverse Limit input depending on SJ4
4 GND Signal ground
5 Pull-Up Source output
6 Limit2 Froward limit input or Forward and Reverse Limit depending on SJ4

SCN3 – ENCODER
PIN SIGNAL DESCRIPTION
1 GND Encoder ground
2 ENC Z Encoder Z
3 ENC A Encoder A
4 +5V Encoder power supply
5 ENC B Encoder B
Not connected
6 ENC Z Not connected for Panasonic A or S series motors
Encoder (–) Z for brushless mode with differential A, B and Z
Hall input 1
7 Hall 1 +RX for Panasonic A and S series motors
Not connected for DC or Voice Coil motors
Hall input 2
8 Hall 2 -RX for Panasonic A and S series motors
Not connected for DC or Voice Coil motors
Hall input 3
9 Hall 3 Encoder (–) Z for Panasonic A and S series motors
Not connected for DC or Voice Coil motors
10 GND Signal ground
11 ENC A Encoder phase (–) A for differential encoders
12 ENC B Encoder phase (–) B for differential encoders

Logosol, Inc.  2833 Junction Ave Unit 101  San Jose, CA 95134 Tel: (408) 744-0974  www.logosolinc.com
3
mBUS Servo Board LS-163m1g3
Doc # 71216301 / Rev A, 06/10/2021
1. LS-163m1g3 Status and I/O map

DIAGNOSTIC BITS
Status Status Status Status Status Status Auxiliary Auxiliary Stop Cmd
SLD2 SLD1 BRAKE
Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 0 Bit 2 Bit 0 Bit 0 CONDITION
Limit 2 Limit 1 Pos_error Power_on Current_Lim Move_done Servo_on Index PIC_AE
GREEN ORANGE OUT
1 1 X 1 X 1 0 1 0 Servo OFF, Power Driver OFF Blink Off Off
1 Servo ON, Power Driver ON
For limit Rev limit 0* 1 X X Encoder 1 On Off On
0 Servo OFF, Power Driver ON
1 0 0 0 Invalid Hall combination
X X X X X Off On
0 0 1 0 Invalid Motor data checksum
1 0 X 1 X 1 0 1 0 STOP input activated
Alternate
1 0 1 0 X X 0 1 1 STOP input activated (latched)
0 1 1 0 0 1 0 1 0 Undervoltage
Off
0 1 1 0 X X 0 1 1 Motor short Off On
1 1 1 0 0 X 0 1 1 Undervoltage
0 0 1 0 1 X 0 1 1 Overcurrent Blink
1 0 1 0 X X 0 0 1 Encoder error Off Blink
X X 1 1 X X 0 X 1 Position error On

LDCN Inputs
Input bit Description
INbit0 Diag / Limit1
INbit1 Diag / Limit2
INbit2 Diag. Power_bit
INbit3 Limit1 (same as INbit4) not used by the CNC Software
INbit4 Limit1 (same as INbit3)
INbit5 Limit2 (same as INbit11)
INbit6 BridgeSTA=1 (if OUTbit5=1 or OUTbit4&OUTbit8=1) not used by the CNC Software
INbit7 N.A.
INbit8 N.A.
INbit9 VelocityLIMIT (mBUS Door Monitor) see Note
INbit10 SysLATCH mBUS Latch source
INbit11 Limit2 (same as INbit5)
INbit12 to
N.A.
INbit15
Note: When the velocity limit is entered in the EEPROM and INbit9/VelocityLIMIT=1 – the drive will disabled

Logosol, Inc.  2833 Junction Ave Unit 101  San Jose, CA 95134 Tel: (408) 744-0974  www.logosolinc.com
4
mBUS Servo Board LS-163m1g3
Doc # 71216301 / Rev A, 06/10/2021

2. LDCN Outputs

Output Bit Description


Brake Control
OUTbit0 OUTbit0 OUTbit1 Servo mBUS5 Brake Output
0 0 or 1 OFF OFF
0 0 or 1 ON ON
1 0 x OFF
OUTbit1 1 1 x ON
Note: To enable the Brake control from the drive - SJ4 (Brake) must be installed.
OUTbit2 N.A.
OUTbit3 N.A.
LatchSEL1
LatchSEL2 LatchSEL1 StatusBit6 BridgeSTA
Latch source
(OUTbit8) (OUTbit4) (INbit1) (INbit6)
OUTbit4 0 0 Diagnostic bit/Limit2
Encoder phase Z
0 1 Diagnostic bit /Limit2 0
1 0 Diagnostic bit /Limit2 Input10 (change)
1 1 Diagnostic bit /1 Input11 (change) 1

Bridge mBUS5 Status


(OUTbit5) Motor Power
Limit2 Limit1 LatchSEL1 LatchSEL2 mBUS5 Status
(CN8 pin6) (CN8 pin3) (OUTbit4) (OUTbit8) Motor Power
OUTbit5 closed closed/open 0 or 1 0 or 1 Ready to Power or ON
0
open closed/open 0 0 or 1 Limit active and OFF
open closed 1 1 Ready to Power or ON
open open 0 or 1 0 or 1 Limit active and OFF
1 Ready to Power or ON; BridgeSTA(INbit6)=1
OUTbit6 N.A.
OUTbit7 SmartSTOP 0 = FastSTOP (Standard Stop), 1= SmartSTOP ENABLED (50+mS)
LatchSEL2
LatchSEL2 LatchSEL1 StatusBit6 BridgeSTA
Latch source
OUTbit8 OUTbit4 INbit1 INbit6
OUTbit8 0 0 Diagnostic bit /Limit2
Encoder phase Z
0 1 Diagnostic bit /Limit2 0
1 0 Diagnostic bit /Limit2 Input10 (change)
1 1 Diagnostic bit / 1 Input11 (change) 1
OUTbit9 to
N.A.
OUTbit19

Encoder Latching

There are three Position Latching sources controlled by LatchSEL1 and LatchSEL2:
- Encoder Z when LatchSEL2=0. Used during Homing procedure;
- INbit10/SysLATCH - when LatchSEL2=1 and LatchSEL1=0. The latching of INbit10 could be
used to latch the encoder position for more precise tool measurement.
- INbit11/Limit2 - when LatchSEL2=1 and LatchSEL1=1. In this mode LS-163m1g3 Limit2 input is
used as a position latching source.

Note: For more detailed description see https://logosolinc.com/wp-content/uploads/2020/08/LS-132-Intelligent-Servo-Drive.pdf manual.

Logosol, Inc.  2833 Junction Ave Unit 101  San Jose, CA 95134 Tel: (408) 744-0974  www.logosolinc.com
5
mBUS Servo Board LS-163m1g3
Doc # 71216301 / Rev A, 06/10/2021

Motor wiring examples

Brushless or Brush motor with differential encoder.

Motor T
Shield
Motor S
ENCODER

Brushless motor Motor R

LS-163m1g3
Brushless motor with
differential A, B and Z

Reserved
Mode

Brake
ENCODER

Note: When Brush motor is used - connect motor DC (+) terminal to SCN1-pin2 and DC (-) terminal to SCN1-pin4

Brushless or Brush motor with differential A, B encoder phases and single ended index.

Motor T
Shield
Motor S
ENCODER

Brushless motor Motor R

LS-163m1g3
Brushless motor
with differential
A, B and single ended Z
Reserved
Mode

Brake

ENCODER

Note: When Brush motor is used - connect motor DC (+) terminal to SCN1-pin2 and DC (-) terminal to SCN1-pin4

Logosol, Inc.  2833 Junction Ave Unit 101  San Jose, CA 95134 Tel: (408) 744-0974  www.logosolinc.com
6
mBUS Servo Board LS-163m1g3
Doc # 71216301 / Rev A, 06/10/2021

Brushless or Brush motor with single ended encoder.

Motor T
Shield
Motor S
ENCODER

Motor R
Brushless motor

LS-163m1g3
Brushless motor with
single ended A, B and Z

Reserved
Mode

Brake
ENCODER

Note: When Brush motor is used - connect motor DC (+) terminal to SCN1-pin2 and DC (-) terminal to SCN1-pin4

Panasonic MUMS motor.

Motor T
Shield
Motor S
ENCODER

PANASONIC A or S Motor R
series motor

LS-163m1g3

PANASONIC A or S
series motor
Reserved
Mode

Brake

ENCODER

Logosol, Inc.  2833 Junction Ave Unit 101  San Jose, CA 95134 Tel: (408) 744-0974  www.logosolinc.com
7
mBUS Servo Board LS-163m1g3
Doc # 71216301 / Rev A, 06/10/2021

EXTENSION CABLES for PANASONIC A and S series motors

Panasonic A and S series motor WIRESIDE VIEW

ENCODER CABLE 5
+Z
4
-B
3
+B
2
-A
1
+A To LS-163m1g3
FRONT VIEW
NC NC NC NC -Z
10 9 8 7 6

0V +5 -RX +RX +Z -B +B -A +A SHIELD 1 GND


15 14 13 12 11 +Z(5)
5 4 3 2 1 Enc Z
2
+A(1)
NC NC NC NC -Z ENCODER CABLE 3 Enc A
10 9 8 7 6 +5V(13)
4 +5V
BRAKE CABLE (OPTIONAL) +B(3) 5 Enc B
NC 0V +5
WIRESIDE VIEW WIRESIDE VIEW 15 14 13 12 11 6 N.C.
MOTOR CABLE
V U +RX(11)
2 1 2 1 7 +RX
-RX(12)
E W 8 -RX
4 3 -Z(6)
9 Enc Z
0V(14) 10 GND
-A(2)
11 Enc A
-B(4)
12 Enc B

MOTOR FRAME

BRAKE
ENCODER (OPTIONAL) PANASONIC A or S series motor MOTOR CONNECTOR LS-63m1g3 CONNECTOR
AMP CAP 172163-1 MOLEX 22-01-3127
10 pins 170365-1 11 pins 08-50-0114
PIN# SIGNAL NAME PIN# SIGNAL NAME
1 + A channel output 3 +A
ENCODER CONNECTOR 2 - A channel output 11 -A
PIN# SIGNAL NAME WIRE COLOR 3 + B channel output 5 +B
4 - B channel output 12 -B
1 + A channel output Red 5 + Z channel output 2 +Z
2 - A channel output Pink 6 - Z channel output 9 -Z
3 + B channel output Green 11 +RX 7 +RX
4 - B channel output Blue 12 -RX 8 -RX
5 + Z channel output Yellow 13 +5V 4 +5V
6 - Z channel output Orange 14 0V 10 GND
7 NC NA NA NA 1 GND (SHIELD)

8 NC NA
9 NC NA
10 NC NA To LS-163m1g3
FRONT VIEW
11 +RX Light blue
V U U(1)
2 1
12 -RX Purple MOTOR CABLE
1 MOTOR R
E W V(2)
2 MOTOR S
13 +5V White 4 3
3
14 0V Black W(3) 4 MOTOR T

15 FG = motor frame Black

MOTOR CONNECTOR LS-163m1g3 CONNECTOR


MOTOR CONNECTOR AMP CAP 172159-1 MOLEX 09-50-8043
4 pins 170366-1 4 pins 08-52-0113
PIN# SIGNAL NAME WIRE COLOR
PIN# SIGNAL NAME PIN# SIGNAL NAME
1 U phase Red
1 U phase 1 MOTOR R
2 V phase White
2 V phase 2 MOTOR S
3 W phase Black
3 W phase 4 MOTOR T
4 E = motor frame Green/yellow
4 E=motor frame 3 SHIELD

Logosol, Inc.  2833 Junction Ave Unit 101  San Jose, CA 95134 Tel: (408) 744-0974  www.logosolinc.com
8
mBUS Servo Board LS-163m1g3
Doc # 71216301 / Rev A, 06/10/2021

Panasonic A4 or A6 series motor wiring Example

OR

Ferrite

(1) U
(3) W

(2) V
MOTOR
Shield
Motor S
Motor T

Motor R

LIMITS
BRAKE

ENCODER
SERIAL
ENCODER

Note: Only one of the shield wiring


options could be used!

OR

BRAKE (OPTIONAL)

172161-1 (AMP) 172159-1 (AMP) 172157-1 (AMP)

172169-1 (AMP) 172167-1 (AMP) 172165-1 (AMP)

ENCODER BRAKE PANASONIC


(OPTIONAL)
MSMD or MHMF
series motor

Logosol, Inc.  2833 Junction Ave Unit 101  San Jose, CA 95134 Tel: (408) 744-0974  www.logosolinc.com
9
mBUS Servo Board LS-163m1g3
Doc # 71216301 / Rev A, 06/10/2021

EXTENSION CABLES for Panasonic A4 or A6 series motors

WIRESIDE VIEW

D
ENCODER CABLE

T
N
FG

BA
ttG
3 2 1

Ba

+V
WIRE SIDE VIEW NC SD- SD+
6 5 4
T D
N FG 0V +5V
BA attG 1 Gnd 9 8 7
+V 1 B 2 3
(8) 0V
2 Gnd
SD+ SD- NC WIRESIDE VIEW
4 5 6 (4) SD+ SD+ BRAKE
3
(5) SD - 2 1
+5V 0V
ENCODER CABLE 4 (Optional)
7 8 9 WIRESIDE VIEW
(7) +5V 5 MOTOR CABLE
V U
(2) BattGND 6 2 1

(1) +VBAT 7 E W
4 3
OR
Note: Only one of the shield wiring
options could be used!

ENCODER CONNECTOR CONNECTOR to LS-163m1g3


AMP CAP 172161-1 MOLEX 22-01-3077 ENCODER MOTOR FRAME PANASONIC MSMD or MHMF
series motor
5 pins 170365-1 7 pins 08-50-0114
PIN# SIGNAL NAME PIN# SIGNAL NAME
1 +VBAT 7 Bat +
2 BattGND 6 Bat -
3 FG 1 See Note:
4 SD+ 3 SD+ ENCODER CONNECTOR
5 SD- 4 SD- PIN# SIGNAL NAME WIRE COLOR
7 +5V 5 +5V 1 +VBAT Red
8 0V 2 GND 2 BattGND Pink
3 FG Black / Shield
WIRE SIDE VIEW 4 SD+ Blue
U V
5 SD- Violet
1 2 (1) U
Ferrite 1 MOTOR R 6 NC
W E (2) V
3 4
2 MOTOR S 7 +5V White
MOTOR CABLE 3
8 0V Black
(3) W 4 MOTOR T
9 NC
OR Note: Only one of the shield wiring
options could be used!

Steward 28B0562-200 ferrite, or similar


MOTOR CONNECTOR
PIN# SIGNAL NAME WIRE COLOR
MOTOR CONNECTOR CONNECTOR to LS-163m1g3
1 U phase Red
AMP CAP 172159-1 MOLEX 09-50-8043
4 pins 170366-1 4 pins 08-52-0113 2 V phase White
PIN# SIGNAL NAME PIN# SIGNAL NAME 3 W phase Black
1 U phase 1 MOTOR R 4 E = motor frame Green/yellow
2 V phase 2 MOTOR S
3 W phase 4 MOTOR T BRAKE CONNECTOR (Optional)
4 E=motor frame 3 See Note: PIN# SIGNAL NAME WIRE COLOR
1 Brake Yellow
2 Brake Yellow

Logosol, Inc.  2833 Junction Ave Unit 101  San Jose, CA 95134 Tel: (408) 744-0974  www.logosolinc.com
10
mBUS Servo Board LS-163m1g3
Doc # 71216301 / Rev A, 06/10/2021

Limits and Tool Setter wiring

Reverse Limit and Forward Limit with optional Tool Setter wiring
Tool Setter switch

FORWARD / REVERS LIMIT=Limts


LIMITS

REVERSE LIMIT=Home

Inputs LS-163m1g3 Outputs LS-163m1g3 Inputs Note


Limits Home LatchSEL2 Bridge LatchSEL1 BridgeSTA Limit 2 Limit 1
INbit11
(SCN2 pin6) (SCN2 pin3) OUTbit8 OUTbit5 OUTbit4 INbit6 INbit1, 5 INbit0, 3, 4
closed closed 0 0 0 0 1 1 1
closed open 0 0 0 0 1 1 0 Home switch
Limits open and Motor
open closed 0 0 0 0 0 0 1
power is OFF. See Note:
Limits open and Bridged.
open closed 0 1 0 1 0 0 1
See Note:
open Closed 1 0 1 1 1 0 1 Latch on INbit11 transition
Note: Only when Zs1 and Zs2 on mBUS5g2(BC)–SK are open (non-Zero SPEED mode) and Forward / Reverse Limit are not
Bridged and CNC-SK-2310g2 Output 12 = 0 (Safety Link Bridge) – the Motor Power will be turned OFF. No effect Zero
SPEED mode.

Reverse Limit, Home Switch and Forward Limit with optional Tool Setter wiring.
Tool Setter switch

REVERSE LIMIT=Home&Limits FORWARD LIMIT=Limts LIMITS

Inputs LS-163m1g3 Outputs LS-163m1g3 Inputs Note


Limits Home LatchSEL2 Bridge LatchSEL1 BridgeSTA Limit 2 Limit 1
INbit11
(SCN2 pin6) (SCN2 pin3) OUTbit8 OUTbit5 OUTbit4 INbit6 INbit1, 5 INbit0, 3, 4
closed closed 0 0 0 0 1 1 1
closed open 0 0 0 0 1 1 0 Home switch
Forward Limit and Motor
open closed 0 0 0 0 0 0 1
power is OFF. See Note:
Reverse Limit and Motor
open open 0 0 0 0 0 0 0
power is OFF. See Note:
Forward Limit open and
open closed 0 1 0 0 0 0 1
Bridged. See Note:
Reverse Limit open and
open open 0 1 0 0 0 0 0
Bridged. See Note:
open closed 1 0 1 1 1 0 1 Latch on INbit11 transition
Note: Only when Zs1 and Zs2 on mBUS5g2(BC)–SK are open (non-Zero SPEED mode) and Forward / Reverse Limit are not
Bridged and CNC-SK-2310g2 Output 12 = 0 (Safety Link Bridge) – the Motor Power will be turned OFF. No effect in
Zero SPEED mode.

Logosol, Inc.  2833 Junction Ave Unit 101  San Jose, CA 95134 Tel: (408) 744-0974  www.logosolinc.com
11
mBUS Servo Board LS-163m1g3
Doc # 71216301 / Rev A, 06/10/2021

Home switch with optional Tool Setter wiring.


Tool Setter switch

LIMITS

HOME Switch

Inputs LS-163m1g3 Outputs LS-163m1g3 Inputs Note


Limits Home LatchSEL2 Bridge LatchSEL1 BridgeSTA Limit 2 Limit 1
INbit11
(SCN2 pin6) (SCN2 pin3) OUTbit8 OUTbit5 OUTbit4 INbit6 INbit1, 5 INbit0, 3, 4
closed closed 0 0 0 0 1 1 1
closed open 0 0 0 0 1 1 0 Home switch
open Closed 1 0 1 1 1 0 1 Latch on INbit11 transition

Logosol, Inc.  2833 Junction Ave Unit 101  San Jose, CA 95134 Tel: (408) 744-0974  www.logosolinc.com
12

You might also like