HT7A6322 Low Cost Power Supply in Flyback Configuration

HT7A6322 Low Cost Power Supply in

Flyback Configuration

D/N: AN0373EN

Introduction
The HT7A6322 is a highly functionally integrated device which uses an integrated PWM controller
with current mode control to drive an integrated high voltage power MOSFET. Users can use either
an isolated or non-isolated type architecture for system control according to their requirements. The
HT7A6322 contains several system protection functions, such as output short circuit protection, IC
over voltage protection and over temperature protection, etc. which ensure that the system operates
safely and with higher reliability.
This text introduces the low cost power development application of the HT7A6322, which is
designed for the topology architecture commonly used in physical objects for developers as a
reference.

This switching power device has an isolated buck architecture and has the following features.

• Wide operating voltage range

• Stable output voltage
• Under no-load conditions, the input power consumption is less than 100mW
• Over temperature protection

Functional Description

In the isolated type architecture, the output signal is transmitted to the primary side through a photo-
coupler. However in the non-isolated architecture, the input side and the output side use the same
ground. The output signal is directly sent back to the HT7A6322 to implement the output voltage
driving. In addition, the HT7A6322 operates with an excellent low standby current and uses the
Burst Mode function to achieve the low system standby power consumption.

Pin Description
• VSS
The VSS pin is the power MOSFET source and the IC ground reference.

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• FB
This is the feedback input pin. It defines the peak inductor current that can pass through the
integrated MOSFET. When the logic signal on the FB pin is “0”, it corresponds to the maximum
peak inductor current. An FB resistor with the resistance of 100Ω is connected to prevent from
aging and strengthen the reliability of operations in hostile environment.

• VCC
The VCC pin is designed with a UVLO function. When the VCC voltage exceeds 14.5V (typ.),
the HT7A6322 will start operation. When the VCC voltage is lower than 8V (typ.), the
HT7A6322 will be turned off.

• SW
The SW pin is connected to the drain of the integrated MOSFET. It is also used as an input pin
for the internal high voltage start up JFET.

Application Description

Typical System Characteristics

(Open Frame @ Room Temperature)

Description Wide Range (90VAC ~ 265VAC)

Input AC Frequency 47Hz~63Hz
Output Voltage (VOUT) 12VDC
Output Current (IOUT) 750mA(max)
Efficiency(100%Load) > 75% @ 115VAC，> 80% @ 230VAC
Standby Power Consumption < 0.1W @ 115VAC，< 0.1W @ 230VAC
Over Temperature Protection Yes

Application Circuit and Component List

F1
CM1 Rs2 Cs2
D1 D2
Rs1 Cs1
AC Cx1 Cx2 T1 D6 12V
CM2
C1
D3 D4 Ds
RT1 C2 C3
D5 R1

C4
U1 HT7A6322
R3
1 8
VSS SW
2 6 R2 R5
C5 VSS SW
3 5
FB SW
Rfb 4 7 U2 R4
VCC SW

R6
C7

U3

C6 R7

Component Package Parameter Manufacturer

C1 DIP EL 33µF/450V
C2 DIP EL 330µF/50V
C3 SMD1206 CE 100nF/50V
C4 DIP EL 10µF/50V

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 HT7A6322 Low Cost Power Supply in Flyback Configuration

Component Package Parameter Manufacturer

C5 SMD0805 CE 47nF
C6 DIP Y-Capacitor 1nF/400V
Cs1 SMD1206 2.2nF/1kV
Cs2 SMD1206 1nF/1kV
Cx1 DIP 0.1µF/1kV
Cx2 (N.C)
CM1 UU9.8 2x30mH common-mode line choke
CM2 K5B T8x4x4 2x22µH common-mode line choke
D1,D2,D3,D4,Ds DO-41 1N4007, 1kV/1A
D5 SMB GS1MF, 1kV/1A
D6 DO-201AD STMicroelectronics BYW98-200
F1 DIP 1A/250VAC
RT1 Jump Wire
R1 SMD0805 RES 4R7
R2 SMD0805 RES 4.7K
R3 SMD0805 RES 220
R4 SMD0805 RES 1K
R5 SMD0805 RES 9.1K
R6 SMD0805 RES 15K
R7 SMD0805 RES 6.2K
Rfb SMD0603 RES 100
Rs1 SMD1206 100kΩ
Rs2 SMD1206 30Ω
T1 EF20 EF20, 3mH
U1 DIP8 HT7A6322 Holtek
U2 SOP-4 PC817
U3 TO-92 TL431

System Board Introduction

Top View

Bottom View

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 HT7A6322 Low Cost Power Supply in Flyback Configuration

Transformer Design
The T1 transformer specifications are as follows:

Transformer EF20 SPEC Tape 2Ts

1 9 45 0.18mm × 52Ts

21 0.25mm × 86Ts 1 0.25mm × 43Ts

Triple Insulated wire
2 97 0.22mm×2 × 46Ts 2 0.25mm × 43Ts
Tape 1Ts
12 0.25mm × 86Ts 5 Copper file 0.01t 1.2Ts
3 7 Tape 2Ts
4 0.22mm×2 × 23Ts 7
0.22mm×2 × 23Ts 9
45 0.18mm × 52Ts Tape 2Ts
5 Copper file 0.01t 1.2Ts
5 Tape 1Ts
2 0.25mm × 43Ts

3 0.25mm × 43Ts
Need Gap:
3pin - 1pin Lp=3mH 1KHz/ 1V

Test Data
Test Condition: Room Temperature
AC input voltage range: 90VAC ~ 265VAC，IOUT is 0A ~ 750mA (max.)

The AC input power consumption is for a no-load condition:

VAC (V) 90 115 135 180 230 265

Pin(W) 0.081 0.0835 0.085 0.0866 0.0877 0.0878

Vout(V) 12.24 12.24 12.24 12.24 12.24 12.24

Iout(mA) 0

System efficiency with different load conditions:

VOUT(V) 12.07 12.07 12.07 12.07 12.07 12.07 12.07 12.07 12.07 12.07 12.07 12.07 12.07 12.07
IOUT (mA) 12 22 32 41 52 61 81 150 251 350 450 550 650 750
POUT (W) 0.14 0.27 0.39 0.49 0.63 0.74 0.98 1.81 3.03 4.22 5.43 6.64 7.85 9.05
115VAC//60Hz
IIN(mA) 17 20 22 25 28 32 36 57 83 110 135 158 181 204
PIN(W) 0.29 0.44 0.58 0.72 0.90 1.02 1.31 2.35 3.71 5.22 6.72 8.29 9.86 11.53
η(%) 51% 60% 67% 69% 70% 72% 75% 77% 82% 81% 81% 80% 80% 79%
VOUT(V) 12.07 12.07 12.07 12.07 12.07 12.07 12.07 12.07 12.07 12.07 12.07 12.07 12.07 12.07
IOUT (mA) 12 22 32 42 52 61 81 152 251 354 453 554 651 750
POUT (W) 0.14 0.27 0.39 0.51 0.63 0.74 0.98 1.83 3.03 4.27 5.47 6.69 7.86 9.05
230VAC/50Hz
IIN(mA) 18 19 20 22 23 25 28 40 55 72 88 104 119 133
PIN(W) 0.35 0.51 0.68 0.85 1.01 1.16 1.50 2.56 3.94 5.53 7.06 8.58 10.10 11.68
η(%) 41% 52% 57% 60% 62% 63% 65% 72% 77% 77% 77% 78% 78% 78%

0.1

Standby Power
0.09

0.08
Pin(W)

0.07

0.06

0.05
90 115 140 165 190 215 240 265
Vac(V)

AC Input Power Consumption -- No-load

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 HT7A6322 Low Cost Power Supply in Flyback Configuration

System Efficiency -- Different Load Conditions

13
12.8
12.6
12.4
12.2
Vout(V)

12
11.8
11.6
Vout(V) vs. Iout(mA) 115V/60Hz
11.4
230V/50Hz
11.2
11
0 150 300 450 600 750
Iout(mA)

Output Voltage Stability -- Different Load Conditions

SW Pin Voltage Waveform -- 115VAC, No-load Output

SW Pin Voltage Waveform -- 230VAC, No-load Output

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SW Pin Voltage Waveform -- 115VAC, Full-load Output

SW Pin Voltage Waveform -- 230VAC, Full-load Output

Output Voltage Ripple -- 115VAC

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 HT7A6322 Low Cost Power Supply in Flyback Configuration

Output Voltage Ripple -- 230VAC

Voltage Ripple -- 115VAC, Load-variant Output

Voltage Ripple -- 230VAC, Load-variant Output

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 HT7A6322 Low Cost Power Supply in Flyback Configuration

Output Voltage Waveform -- 115VAC, No-load Start Up

Output Voltage Waveform -- 230VAC, No-load Start Up

Output Voltage Waveform -- 115VAC, Full-load Start Up

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 HT7A6322 Low Cost Power Supply in Flyback Configuration

Output Voltage Waveform -- 230VAC, Full-load Start Up

Output Voltage Waveform -- 115VAC, No-load Shut Down

Output Voltage Waveform -- 230VAC, No-load Shut Down

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 HT7A6322 Low Cost Power Supply in Flyback Configuration

Output Voltage Waveform -- 115VAC, Full-load Shut Down

Output Voltage Waveform -- 230VAC, Full-load Shut Down

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 HT7A6322 Low Cost Power Supply in Flyback Configuration

Conduction Measurement -- 115VAC, Full-load

Conduction Measurement -- 230VAC, Full-load

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Radiated Measurement -- 110VAC, Full-load

Radiated Measurement -- 230VAC, Full-load

Conclusion
The HT7A6322 is applied to low cost power supply development applications, and is designed for
isolated Flyback Configuration topology commonly used in physical objects to help users apply
and develop related power supply products.

Reference Files
Reference file: HT7A6322 Datasheet.

For more information, refer to the Holtek official website www.holtek.com.

Version and Modification Information

Date Author Issue Modification Information
2022.01.13 游鎮綱 V1.30 Modify the system efficiency and test data.

2018.02.12 陳佳宏 V1.20 1. Application Circuit and Component List

2. The figures and FB pin description of the System
Board Introduction section.
2015.06.04 詹作晟 V1.10 The application circuit was modified.

2015.04.16 詹作晟 V1.00 First version.

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 HT7A6322 Low Cost Power Supply in Flyback Configuration

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