PCH 19.1 20144053 Om

Model PCH-19.
1
Horizontal, Belt-Driven
Balancing System
Serial No. 20144053

Owner Reference Information
Please use this sheet to keep reference information for this Hofmann balancing system.
Balancer Data
Machine Manufacturer American Hofmann Corporation
Machine Model
Serial Number
Owner
Installation Date
Hofmann Contacts, Notes

Sales Tel: +1.434.522.0300
Fax: +1.434.846.0340
Email: sales.us@hofmann-global.com
Customer Support Tel: +1.434.522.0358
Fax: +1.434.847.0819
Email: service.us@hofmann-global.com
Technical Support Tel: +1.434.522.0352
Fax: +1.434.847.0819
Email: tech.support.us@hofmann-global.com
Parts Department Tel: +1.434.522.0327
Fax: +1.434.847.0819
Email: parts.us@hofmann-global.com
After Normal Business Tel: +1.434.660.9695
Hours Please provide your name, telephone number, machine model, machine
(Emergencies Only) serial number, and a brief description of your problem.
Note: For telephone and fax numbers, “+” represents the international access code needed when dialing
from outside the USA and Canada.
Model PCH-19.1
Horizontal Balancing System
with Belt Drive
Application:
Balancer Serial No. 20144053
Owner Manual
Technical Manual Identification:
PD-PCH-20144053-OM
Issue Date: 2015-01-21
American Hofmann Corporation

3700 Cohen Place
Lynchburg, VA 24501 USA
Tel: 1.434.522.0300  1.800.446.0997
Fax: 1.434.846.1340
Email: usa@hofmann-global.com
service.us@hofmann-global.com
Website: www.hofmann-global.com
© 2014 American Hofmann Corporation
All Rights Reserved.
Printed in the United States of America.
This manual contains general instructions for the operation of an American Hofmann Corporation
balancing system. If there are any questions, please contact American Hofmann Corporation at
1.434.522.0300 or 1.800.446.0997. Included with this balancing system is American Hofmann
Corporation proprietary software. Purchase of this system includes license to use this software but
all rights to the software remain the property of American Hofmann Corporation.
No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval
system, or translated into any language in any form by any means without the express written
consent of American Hofmann Corporation. This work may be copied or printed without
modification when provided by American Hofmann Corporation to its customer as support for
equipment sold, but only when used solely for that purpose.
American Hofmann Corporation makes no representations or warranties with respect to the
contents or use of this manual and specifically disclaims any express or implied warranties of
merchantability or fitness for any particular purpose. Information in this document is subject to
change without notice and does not represent a commitment on the part of American Hofmann
Corporation.
Acronis® is a registered trademark of Acronis, Incorporated.

Adobe® is a registered trademark of Adobe Systems, Incorporated.
Dell® is a registered trademark of Dell, Incorporated.
LEXAN® is a registered trademark of General Electric Company.
Microsoft® and Windows® are registered trademarks of Microsoft Corporation.
Mobil® is a registered trademark of Exxon Mobil Corporation.
American Hofmann Corporation Model PCH-19.1 Balancer, Owner Manual
Contents
Section and Title Page
How to Use This Manual ...................................................................................... a
Who Should Use This Manual ....................................................................................... a
Content and Organization............................................................................................... a
Text and Graphical Conventions ....................................................................................b
Related Documentation ..................................................................................................b
Test Report ................................................................................................................b
Safety Precautions ................................................................................................. c
Preventing Accidents and Injury .................................................................................... c
If You Operate or Maintain the Machine .................................................................. c
Others Close to the Machine ..................................................................................... c
Specific Safety Practices ...........................................................................................d
Safety Symbols in This Manual ..................................................................................... f
1, Getting to Know the Balancing System ........................................................1-1
Balancer Overview .......................................................................................................... 1-1
Unbalance Measure .................................................................................................... 1-1
Operational Design..................................................................................................... 1-2
Support/Measure Assembly............................................................................................. 1-3
Belt Drive System ........................................................................................................... 1-4
Control Cabinet ............................................................................................................... 1-5
PCH: Operator Interface and Control ............................................................................. 1-7
Identifying Your Balancing System ................................................................................ 1-7
Technical Specifications.................................................................................................. 1-8
2, Operating the Machine ..................................................................................2-1
Operator Controls ............................................................................................................ 2-2
Powering On and Shutting Down .................................................................................... 2-3
Setting Up for Operation ................................................................................................. 2-4
Moving the Work Support Pedestals .......................................................................... 2-4
Moving the Motor and Belt Tensioner ....................................................................... 2-5
Adjusting the Roller Bearing Height .......................................................................... 2-6
Mounting and Securing the Rotor .............................................................................. 2-7
Connecting the Belt Drive .......................................................................................... 2-9
Photocell................................................................................................................... 2-10
PC Balancer Program ............................................................................................... 2-12
Operating Procedures .................................................................................................... 2-14
3, Preventive Maintenance ...............................................................................3-1
Maintenance Schedule ............................................................................................... 3-1
Frequency of Maintenance .................................................................................... 3-1
Keeping Records ................................................................................................... 3-2
Daily Maintenance ..................................................................................................... 3-2
Visual Inspection .................................................................................................. 3-2
Lubrication ............................................................................................................ 3-3
Contents i
Model PCH-19.1 Balancer, Owner Manual American Hofmann Corporation
Contents – Continued
Section Title Page
3, Preventive Maintenance (continued)
Backing Up PC Balancer Program Files ............................................................... 3-4
Weekly Maintenance.................................................................................................. 3-4
Visual Inspection .................................................................................................. 3-4
PC Balancer Program Maintenance ...................................................................... 3-5
Clearing Databases .......................................................................................... 3-5
Backing Up the PC Balancer Program Files.................................................... 3-5
Monthly Maintenance ................................................................................................ 3-6
Motors ................................................................................................................... 3-6
Lubrication ............................................................................................................ 3-6
Belts ...................................................................................................................... 3-7
Dust Buildup on Electrical Components............................................................... 3-7
Performance Tests................................................................................................. 3-7
Cleaning the Machine ........................................................................................... 3-8
Cleaning Inside the Cabinet .................................................................................. 3-9
Notes on Machine Disposal ..................................................................................... 3-10
Batteries, Lubricants and Other Environmentally Damaging Materials ............. 3-10
Dismantling the Machine .................................................................................... 3-10
4, Troubleshooting ............................................................................................. 4-1
Inquiry Specification Sheet
ii Contents
How to Use This Manual
Contents
Who Should Use This Manual ............................................................................................ a
Content and Organization .................................................................................................... a
Text and Graphical Conventions .........................................................................................b
Related Documentation .......................................................................................................b
Test Report .....................................................................................................................b
Who Should Use This Manual

This manual describes your Hofmann precision balancing system. It is intended to assist
two types of users in understanding and operating the system:
 Those who run the machine during production balancing
 Those who set up and maintain the machine
To use this manual effectively, all readers should be experienced or previously trained in
operating and maintaining industrial balancing machines. Additionally, they must know
how to use the Microsoft® Windows® operating system.
For instructions on software setup and maintenance functions, refer to the electronic
measuring instrument User Guide.
Content and Organization

The manual is organized into the sections described below.
Contents, serves as an outline and locator of the information provided in this manual.
How to Use This Manual provides an overview of the manual’s purpose, structure,
content, and text conventions. Includes a list of related documents.
Safety Precautions provides an overview of safety practices and guidelines that must be
observed when operating the balancing system.
Section 1, Getting to Know the Balancing System, describes your balancing system
hardware design, operational features, and technical specifications.
Section 2, Operating the Machine, covers system startup, operation, setup and
adjustments, and parts replacement needed for operating the balancing system.
Section 3, Preventive Maintenance, provides recommended upkeep and inspection
routines to help you take care of your machine.
Section 4, Troubleshooting, helps you determine and fix some machine malfunctions.
How to Use This Manual a

Text and Graphical Conventions

To make the content easier to understand, this manual uses specific text conventions.
Convention Meaning
Numbered list Procedural steps that you must follow in the order noted (for
example, 1, 2, 3) or referenced items
Alphabetized list Procedural substeps (of numbered steps) that you must
follow in the order noted (for example, a, b, c)
Bullets () Related items or procedures, but the order does not matter
 Indicates that a procedure follows
Arial When describing software, indicates a file or directory name
Arial Bold When describing software, indicates the actual command or
option that is shown on a menu or dialog box
Specific symbols and words are used to indicate safety conventions or draw attention to
a condition that you should follow (refer to Safety Precautions in this manual).
All drawings and screen shots are intended as examples of a concept or application, but
may differ slightly for your specific system.
Related Documentation
Hofmann provides support documentation for its balancing systems on a CD as PDF files
(Adobe® portable document format). In addition to this technical manual, the following
documents may also apply to your balancing system and assist in understanding the
system or providing reference information:
 Electronic Measuring Instrument User Guide or PC Balancer Program User Guide
 Receiving, Storage, Installation, and Support Guidelines (document number PD-1001)
 Parts Lists (Bill of Material Tree and Recommended Spare Parts List)
 Floor and Foundation Plan Drawings (provided if applicable)
 Assembly Drawings (Mechanical)
 Electrical and Electronic Schematics (Wiring Diagrams)
 Balancing Overview
Test Report
Hofmann sets up and calibrates each balancing system to meet customer specifications
before shipping it to the jobsite. Service technicians then fine-tune this machine during
commissioning, making it ready for operation. Hofmann records the setup values for your
specific part in a Test Report, which is provided with your machine when shipped.
b How to Use This Manual

Safety Precautions
Contents
Preventing Accidents and Injury ......................................................................................... c
If You Operate or Maintain the Machine ....................................................................... c
Others Close to the Machine ..........................................................................................d
Specific Safety Practices ................................................................................................d
Safety Symbols .................................................................................................................... f
Preventing Accidents and Injury

American Hofmann Corporation (Hofmann) balancing systems are very safe to operate
and maintain when all safety guidelines are followed. However, any machine can be
dangerous if precautions are not observed at all times.
It is the responsibility of the company who purchases Hofmann equipment to ensure
and enforce safety practices for personnel operating and maintaining that
equipment. In addition to the safety practices required in this manual, anyone working
with or near the Hofmann equipment must follow all of the purchasing company's safety
requirements, and any local, state, or federal safety requirements.
If you have any questions about the safe operation of this machine, contact American
Hofmann’s Technical Support Group, as follows:
Tel: +1.434.522.0352
Fax: +1.434.847.0819
(“+” represents the international access code needed when dialing from outside the
USA and Canada.)
Toll free (USA and Canada): 1.800.446.0997
Email: tech.support@hofmann-global.com
If You Operate or Maintain the Machine

To prevent accidents and injury, any person operating or maintaining the balancing
system must be alert, careful, and strictly observe all safety precautions at all times.
These precautions include:
 Practices and guidelines learned by persons professionally trained in electrical and
mechanical safety practices
 All precautions noted in this manual, on the machine, and in the area of the machine
 “Common sense” safety practices
Safety Precautions c
Others Close to the Machine

Anyone close to a machine that is running or simply powered on is responsible for
understanding and observing applicable safety precautions. These include:
 Be aware of the potential dangers of mechanical and electrical equipment. Maintain a
safe distance and not touch any part of a running machine, including cabling.
 Whether power is on or off, do not touch cabling, cable connections, or anything
inside the machine.
 Do not distract or interfere with operators or maintenance personnel in a way that may
distract them from observing safety precautions.
Specific Safety Practices

 Know the Machine. Make yourself aware of potential hazards while around the
machine. It is extremely important that no person operates, attempts to operate,
services, or attempts to service the machine before becoming thoroughly familiar with
the machine.
 Avoid Pinch Points. Because of the nature of the machine, many pinch points cannot
be marked. Do not leave the operator console until the machine has been disengaged
and the power turned off.
WARNING
KEEP AWAY FROM ALL PINCH POINTS. Serious injury

will occur if fingers, hands, feet, or any other body parts are
placed between pinch points of the machine or equipment. Do
not place body parts or any item attached to the body, such as
clothing or jewelry, near pinch points during machine
operation or while power is on.
 Be Aware of Shock Hazard. This machine is operated by a high voltage electrical

supply, which presents an electrical risk if precautions are not strictly followed.
WARNING
SEVERE SHOCK HAZARD. To avoid serious or fatal injury
caused by contact with high voltages, do not open electrical
cabinets while the power supply is connected. Disconnect
power and compressed air (if applicable) before attempting to
inspect or service the machine.
The electronic cabinet contains high voltage circuits and
sensitive electronic equipment. To prevent personal injury or
expensive damage to computer systems, allow only trained
maintenance personnel access to the cabinet.
d Safety Precautions
 Maintain the Work Area. To prevent accidents, the working area in and around the
machine must be properly maintained. You must immediately correct any substance
that could create a slippery or cluttered condition.
 Observe Rotor Safety. Some rotors must be balanced, then tested at or above their
service speed, which may increase the risk or danger of a rotor accident. It may be
necessary to provide an enclosure to retain the rotor in case of rupture.
 Do Not Modify Balancing System Software. Depending on the balancing system
configuration, some safety features may be programmed into the PLC or balancing
system software. If software problems occur or modification is desired, first contact
Hofmann.
WARNING
Prevent software malfunction and damage.
DO NOT ATTEMPT TO REMOVE, MODIFY, OR
RE-INSTALL THE BALANCING SYSTEM SOFTWARE
WITHOUT FIRST CONSULTING HOFMANN.
DO NOT LOAD ANY TYPE OF ADDITIONAL
SOFTWARE ONTO THE BALANCING MACHINE
WITHOUT FIRST CONSULTING HOFMANN.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY
VOID THE MACHINE WARRANTY.
Failure to follow these instructions could damage software, as
well as cause a software malfunction. Depending on the
system, a software malfunction may interfere with
programmed safety features and indicators, resulting in harm
to those who come in contact with the balancing system.
 When operating the machine, use the following safety precautions:

 Do not operate machine unless you have been instructed in its use and are thoroughly
familiar with its operation.
 Do not operate machine with any of the guards or safety interlocks removed.
 Keep clear of machine when it is running. Constrain long hair, loose clothing, and
dangling jewelry or accessories while in the area of operation. Do not reach into the
running machine for any reason.
 While machine is balancing, the operator should stand back at a safe distance from the
rotating rotor, but within reach of the Start and Stop buttons on the control station or
cabinet.
 Be aware that fatal voltages are present in the control cabinets. Always shut off air,
oil, and electricity before working on the machine.
 In case of emergency, immediately stop the machine by pushing the Stop (or
Emergency Stop) button.
Safety Precautions e
Safety Symbols
Before operating or maintaining the balancing system, read the procedures in this manual
carefully. Note all safety alerts and practices. These are identified by symbols and words
as follows (all symbols below may not be applicable to or used in your manual).
Safety Symbol, Word Definition
Alerts you to a situation or practice that can seriously injure or kill a person if
WARNING safety practices and all precautions are not strictly followed. In color-enabled
media, an orange background is used to additionally flag the word WARNING.
Alerts you to a situation or practice that can injure a person or damage the
machine and equipment if safety practices and all precautions are not strictly
CAUTION followed. In color-enabled media, a yellow background is used to additionally
flag the word CAUTION.
Alerts you to WARNINGs or CAUTIONs when a more specific symbol is not

available for the type of alert.
Alerts you to an electrical WARNING.
Alerts you to a pinch-point WARNING, including any mechanical part that can
cause a squeeze or crush injury.
Alerts you to a pinch-point WARNING, specifically mechanically driven rollers,

roller bearings, gears, pulleys, and belt drives.
Alerts you to a laser WARNING.
Highlights a condition or procedure that is important, but not associated with

Note
safety or damage.
f Safety Precautions
Getting to Know the

1 Balancing System
Contents
Balancer Overview .......................................................................................................... 1-1
Unbalance Measure .................................................................................................... 1-1
Operational Design..................................................................................................... 1-2
Support/Measure Assembly............................................................................................. 1-3
Belt Drive System ........................................................................................................... 1-4
Control Cabinet ............................................................................................................... 1-5
PCH: Operator Interface and Control ............................................................................. 1-7
Identifying Your Balancing System ................................................................................ 1-7
Technical Specifications.................................................................................................. 1-8
Balancer Overview
Unbalance Measure
The model PCH-19.1 Balancing System is horizontal, floor-mounted machine designed
for one or two-plane measurement of unbalance in mechanical components and
assemblies, collectively called rotors. The balancer uses the force-measuring method for
calculating the amount and location (angle) of unbalance. During the measure cycle, the
rotor rests on the roller bearings of the force-measuring, hard-bearing work support
pedestals. When the rotor spins, the unbalance creates forces that are directly proportional
to the amount of unbalance—the greater the unbalance, the greater the force. Transducers
within the supports sense the force and convert it to alternating electrical voltages
(signals).
These signals are transmitted through shielded cables to the PCH Electronic Measuring
Instrument (PCH), housed in a separate, industrial-rated control cabinet. The PCH is the
computer that provides processing, memory, program storage, and operator interface
programs. The balancing system calculates amount of unbalance correction as weight to
be either added or removed at the selected correction planes. It determines the location of
correction in relation to a reference point, and displays the results on the PCH screen as
both polar-graphic and digital readings.
The belt drive system is a standard, self-adjusting design that efficiently turns the rotor
without slippage or strain to ensure accurate force-measurement by internal pressure-
sensing devices. The belt is mounted in an interlacing configuration on a set of pulleys
and over the rotor, then tightened by the pneumatic belt tensioner. The belt drive motor
moves the belt, which then turns the rotor.
These balancing system components are described in more detail below.
Getting to Know the Balancing System 1-1

Electrical/Electronic Measure/Drive
Control Assembly
Data Force Measuring

PCH Components
ol
Contro
ntr
Data
I/O
Co
l
Electrical & Control
Drive Motor
Operator Control
Figure 1-1. Simple Functional Block Diagram of Balancing System
Operational Design
(Refer to Figures 1-2) The balancing system physically consists of the following main
components, designed for simple and safe operation:
 Support/Measure Assembly holds the rotor and includes the internal pressure-
sensing devices.
 Belt Drive System consists of a motor, pulleys, and pneumatically tightened belts in
an interlacing configuration that can operate at variable speeds.
 Control Cabinet contains the PCH Electronic measuring instrument, operator
controls, and electrical control components.
These system components function together in each unbalance measure cycle. They are
described in more detail below.
Control Support /
Cabinet Measure
Assembly
Belt Drive
System
Figure 1-2. Support/Measure Assembly and Belt Drive System
1-2 Getting to Know the Balancing System

Support/Measure Assembly
(Refer to Figure 1-3.)
Work Support Pedestals – A set of two sturdy work support pedestals that mount onto
the machine bed rails. These rigid, hard-bearing supports ensure high precision,
eliminating the need to calibrate for each rotor type. The supports easily adjust or change-
out to fit different rotor lengths and journal diameters within a defined range. Each
pedestal includes the following components:
 Roller bearings for holding rotors with journals of various diameters
 Safety arm with negative load rollers (hold-down bars) to prevent the rotor from
moving vertically off the roller bearings
 Force-measuring pickups, located inside the pedestal and covered by a plate
 End thrust assembly to keep the rotor from moving horizontally on the roller bearings
Machine Bed – Precision-machined steel base provides a sturdy foundation to the
support/measure assembly, preventing vibration from affecting the unbalance readings in
the part being balanced. The bed can be anchored to the floor.
Photocell Assembly – Used for monitoring the rotor rpm and angle reference. This
assembly mounts onto the support with mounting brackets.
Test Rotor
Negative Load Roller
Photocell
Safety Arm
End Thrust
Drive Belt
Roller Bearing Assembly
Work Support Pedestal

(Force-Measuring
Pickups Inside) Belt Drive Motor
Motor Rail
Bed Rail
Machine Bed
Pedestal Tensioner
Pneumatic Belt
Adjustment Wheel Adjustment Wheel
Tensioner
Figure 1-3. Support/Measure Assembly and Belt Drive System

Belt Drive System

(Refer to Figure 1-3.) The belt drive system includes the following:
Belt Drive Motor – Supplies the rotational power to the drive system by moving the
belt. (Refer to Technical Specifications for motor type.) The operator regulates motor
speed using the SPEED dial on the control panel.
Drive Belt – Flat, endless belt interlaces over the drive motor pulley (covered by a
guard) and the rotor and pulleys in the support/measure assembly. When the belt is
tightened onto the pulleys, the turning motor drives the pulleys, which move the belt,
spinning the rotor.
Pneumatic Belt Tensioner Assembly – Driven by air pressure and activated from the
operator control panel, this device adjusts the bottom belt pulleys to automatically
remove slack from the drive belt, eliminating manual adjustment of the belt tension.
Encoder Assembly – Detects the angle reference for the remote angle indicator.
Air Pressure Regulator – Air supply connection and pressure control, used to regulate
pressure of air supplied to pneumatics (see Figure 1-4).
Air Pressure Regulator Electrical Junction Box
Pickup Cable
Connections
Figure 1-4. Air Pressure Regulator, Mounted on Back of Machine

Control Cabinet
(Refer to Figure 1-5.) The control cabinet is a stand-up, NEMA-12 steel enclosure that
can be bolted to the floor. It houses the following:
Electrical Control Components – Balancing system’s control circuitry, I/O wiring, and
power distribution components, including fuses. Doors to the electrical areas are locked
with safety latches when power is on.
Main Power Disconnect Switch – A manually controlled on/off switch, located on the
right front of the cabinet, connecting the incoming source power to the balancing system.
In the ON position, power flows to all system components; the OFF position disconnects
source power from all components.
WARNING
SEVERE SHOCK HAZARD. To avoid serious or fatal injury
caused by contact with high voltages, do not open electrical
cabinets while the power supply is connected. Disconnect
power and compressed air (if applicable) before attempting to
inspect or service the machine.
The electronic cabinet contains high voltage circuits and
sensitive electronic equipment. To prevent personal injury or
expensive damage to computer systems, only trained
maintenance personnel should access the cabinet.

PCX Electronic
Measuring Instrument
PCH On/Off
Switch
Keyboard/Mouse
Drawer
(open position)
Operator Control
Panel Main Power Disconnect Switch
Transformer
Electrical Control
Components
(inside)
Figure 1-5. Control Cabinet
PC Keyboard/Mouse Drawer – A slide-out drawer for holding the computer keyboard

and mouse, used for operating the PC Balancer program. The drawer is independently
sealed to protect the cabinet’s electronics while pulled out.
PCH – See the following section, PCH: Operator Interface and Control.
Operator Control Panel – Contains the operator controls for running the balancing
system. For a description of these controls, refer to Operator Controls in Section 2,
Operating the Machine.

PCH: Operator Interface and Control

The PCH Electronic Measuring Instrument (the PCH) is the intelligent operator
interface and precision controller for your balancing system. It consists of an industrial-
grade computer, balancing program, and supporting electronics with a measure module
designed specifically for balancing applications. The PCH provides processing, memory,
and data storage. It communicates with the other system components to ensure precise
measure of unbalance through intelligent and automated control. DIN and BNC style
connectors help ensure a trouble-free interface to the balancing machine.
As the system’s operator station, the PCH runs the operation and maintenance program,
the PC Balancer, on a standard PC (microprocessor-based personal computer) using a
Microsoft® Windows® operating system. To simplify operation, the PC Balancer
program displays unbalance results as both polar graphs and numerical data. During the
setup and maintenance process, technicians use this program to customize operating
parameters and settings for each balancing application.
Note
For detailed information on using PCH and its PC Balancer program, refer to the PCH
Electronic Measuring Instrument User Guide provided with your machine
documentation.
Identifying Your Balancing System

A balancing machine’s model number is structured in a way that identifies the basic
configuration, independent of customer options. The model number includes the type of
measuring system, the correction station (if included), and the Electronic Measuring
Instrument.
Hofmann also assigns a unique serial number to each customer project. This number is
required when you contact Hofmann because it identifies your machine model plus any
additional custom engineering.
You can find the balancing system’s model and serial numbers on both the machine
nameplate and parts list. Additionally, the PC Balancer program’s Help menu includes
the serial number and identifying information about your software version and special
options.

Technical Specifications
Note
Refer to your machine nameplate to identify your balancer model. Refer to your
machine drawings to identify the options that apply to your balancer.
Hofmann Machine Model PCH-19.1

Weight of rotor:
Maximum overload (symmetrical) 1550 lb (700 kg)
Maximum normal operating 1000 lb (450 kg)
Maximum per pedestal 500 lb (225 kg)
Minimum 2 lb (1 kg)
Diameter of rotor:
Maximum 50 in (1250 mm)
Over belt tensioner 25 in (635 mm)
Length of rotor between centers of bearings:
Maximum 75 in (19.1.100 mm)
Minimum 5.5 in (140 mm)
Machine bed (base) length:
Main 80 in (2032 mm
Roller bearing carriage set for journal: 0.59 to 3.14 in(15 to 80 mm)
Balancing speeds infinitely variable: Dependent on drive

diameter of rotor
Drive pulley diameter:
Large 5.25 in (133 mm)
Small 2.5 in (63 mm)
Accuracy (displacement of C.G.)  10 µin
Sensitivity  0.25 gmm/kg
2
WN (rotor weight/balancing speed combination) 900 X 106 x lb x rpm2
Unbalance reduction ratio 95%
Power of motor 5 hp ac variable speed
Power 4.7 KW
Electrical characteristics 230 V, 3-phase, 60 Hz
Approximate full current load 23A @ 230 V
Electrical service (Main fuse) 30 A
Air requirements  5 bar
Machine color RAL 7044 Silk Grey

Operating the Machine

2
Contents
Operator Controls ............................................................................................................ 2-2
Powering On and Shutting Down .................................................................................... 2-3
Setting Up for Operation ................................................................................................. 2-4
Moving the Work Support Pedestals .......................................................................... 2-4
Moving the Motor and Belt Tensioner ....................................................................... 2-5
Adjusting the Roller Bearing Height .......................................................................... 2-6
Mounting and Securing the Rotor .............................................................................. 2-7
Connecting the Belt Drive .......................................................................................... 2-9
Photocell................................................................................................................... 2-10
PC Balancer Program ............................................................................................... 2-12
Operating Procedures .................................................................................................... 2-14
Note
Read all instructions in this section before operating this machine
To balance a rotor on the PCH-19.1 machine, an operator must perform two main
procedures:
 Mechanically set up the machine
 Run the balancing operation
Figure 2-1 provides a block diagram of these procedures.
Operating
Setting Up for Operation Procedures
Use Control
Move Reposition Set Up Panel & PC
Adjust Mount & Connect
Work Motor & Set Up PC Balancer
Roller Secure Belt
Support Belt Photocell Balancer Program to
Bearings Rotor Drive
Pedestals Tensioner Program Run Measure
Cycle
Figure 2-1. Block Diagram of Balancing Operation
Operating the Machine 2-1

Operator Controls
The operator control panel for the PCH-19.1 contains controls and indicators used to
operate the balancing system. The nameplate above each control panel item identifies its
function. Refer to Figure 2-2 for pictures of the controls and their descriptions.
Label Description
PC POWER (Not shown here. Located on the.front of the control cabinet ( See Fig.1-5 for location.) Selector
OFF or ON switch. Turns power to PCH (the pc) on or off. Normally, PC power is left in the ON position
and the PC is powered up when power is applied to the entire balancing system.
BELT TENSION Selector switch. Turns the pneumatic belt tensioner on or off to adjust tension on the drive belt.
OFF or ON When ON, the belt is automatically tightened around the drive pulley; when OFF, the belt is
loosened around the drive pulley.
FAULT RESET Lighted pushbutton. Turns on (lights) when a drive fault occurs. A drive fault can be caused by
any problem detected with the belt-drive/motor, such as pulling too much power or inability to
reach desired speed. When pressed, turns off the light and resets the drive fault signal to the
balancing program, allowing the motor to be restarted.
START Pushbutton. When pressed, starts the motor, which then starts the belt and rotor rotation to
begin the measure cycle.
SPEED Dial. Selects motor speed for a measure cycle, which determines how fast rotor spins.
STOP Pushbutton. When pressed, stops the motor, which then stops the belt and rotor rotation to end
the measure cycle.
Figure 2-2. Operator Controls and Descriptions
2-2 Operating the Machine

Powering On and Shutting Down

Note
Do not power-on the machine unless setup is complete or you are directed to turn on
power during the setup procedure.
The input power cabling should already be connected to the machine, which was
prepared for operation during commissioning. All electrical parts of the balancing system
are connected to the same power source and do not need to be powered on individually.
 To power on the machine, do the following:

1. Turn on the Main Disconnect power switch located on the right front of the control
cabinet. This switch provides power to the belt drive motor and control cabinet.
Note
The motor is powered up, but not running.
2. Turn the PC POWER switch to the ON position.
3. When PC startup is complete, a PC Balancer program icon displays on the desktop.
Select the icon to open the program.
The balancing system is now ready for operation.
 To power off (shut down) the machine, do the following:

1. If the drive motor is running, press the STOP pushbutton.
2. If the PC Balancer program is open, close it as follows:
a. Select File from the program’s Main Menu to open the File menu.
b. Select Exit from the menu, which opens an option box if any changes were made to
your configuration files.
c. If you want to keep the changes, select Yes. If you don’t want to keep changes,
select No to close the program.
3. Shut down the Windows operating system from the desktop by selecting START then
SHUT DOWN.
4. When the Windows operating system has completely shut down, turn the PC POWER
switch to the OFF position.
5. Turn the Main Disconnect power switch located on the right front of the control
cabinet to the OFF position.

Setting Up for Operation

Before you can run a production cycle on the balancing system, you must make sure that
the following mechanical areas are set up as needed for the rotor type:
1. Work support pedestals are moved to fit the length of the rotor
2. Motor and belt tensioner are repositioned to fit the horizontal position of the rotor
3. Roller bearings are adjusted to fit the rotor
4. Rotor is mounted onto the supports and secured
5. Belt is correctly threaded through the pulleys and tightened around the rotor
6. Photocell assembly is correctly positioned
Moving the Work Support Pedestals

At this point in the setup procedure, the rotor should not be loaded or resting on the
balancer.
 Adjust the work support pedestals to fit the rotor length as follows (see
Figure 2-3):
1. Loosen the pedestal lock handles on the outside of both work support pedestals.
2. Turn the pedestal adjusting wheels to move the work support pedestals along the
machine bed rails. The distance between the work support pedestals should fit the
mounting points (usually the rotor journals) of the rotor to be balanced.
3. Tighten all pedestal lock handles.
Motor Rail
Machine Work
Bed Rail Support
Pedestal
Ruler
Pedestal
Lock Pedestal
Handle Lock
Handle
Machine
Bed Rail
Pedestal Adjusting Wheel Belt Tensioner Adjusting Wheel Photocell Mount Pedestal Adjusting Wheel
Figure 2-3. Adjustments for Work Support Pedestals and Belt Tensioner

Moving the Motor and Belt Tensioner

The belt drive motor and the pneumatic belt tensioner need to be adjusted horizontally
along the bed rails so that the belt can be positioned correctly (during rotor setup).
 Adjust the motor and belt tensioner along the bed rails, as follows:
1. Loosen the tensioner locking nuts on the pneumatic belt tensioner (see Figure 2-4).
2. Using a ratchet, turn the adjusting shaft to move the belt tensioner to the correct
position for mounting the belt. This is normally in the horizontal center of the rotor.
3. Tighten the tensioner locking bolts and motor base knob.
4. On the motor base, loosen the two motor base bolts and the adjustment knob to loosen
the base (see Figure 2-5).
5. Slide the motor base until the belt lines up on the motor pulley and the idler pulleys.
6. Tighten the motor base bolts and adjustment knob.
Upper Idler Pulley

Belt Drive Motor
Pneumatic Belt
Drive Motor Pulley
Tensioner Assembly
Lower Idler Pulley
Machine Bed
Adjusting Shaft
Tensioner (use supplied
Locking Nuts ratchet to turn)
Figure 2-4. Belt Tensioner
Belt Drive
Motor
Work Support
Ratchet Handle
Pedestal
(to move Motor Base)
Motor Base
Machine Bed
Rails for Support Adjustment Knob
Pedestals (Under Motor Base)
Motor Base Bolt

Machine Bed Motor Bed Rail to Secure T-Nut
Figure 2-5. Example of Motor Mount

Adjusting the Roller Bearing Height

The set of roller bearings on each work support pedestal must be raised or lowered to fit
the diameter of the rotor. One set should be positioned slightly lower than the other set to
guide the rotor drift in a single direction against the end thrust while spinning. The end
thrusts should touch the rotor journal on the lower end, as described in the Rotor section
below.
 Adjust the height of the roller bearings to fit the diameter of the rotor, as follows
(see Figure 2-6):
1. On one work support, loosen the tensioning bolts on the outside of each of the clamps
that hold the roller bearing plate against the work support yoke.
2. Turn the height adjustment screw to move the roller bearing plate up or down as
needed. Use the scale on the inside of the work support as a reference.
3. Make sure that the roller bearings are level horizontally, then tighten the tensioning
bolts in each of the clamps.
4. Repeat steps 1 through 3 for the other work support. However, position this roller
bearing plate 1/16 inch (1.6 mm) lower vertically than the roller bearing plate on the
other work support.
Note
During operation, the rotor journal should spin smoothly against the end thrust on the
lower end, and the rotor should not drift in the other direction. If the rotor drifts, adjust
the height of the roller bearings as needed to correct the drift.
You are now ready to mount the rotor, as described below..
View of Roller Bearings from Outside of Work Support View from Inside of Work Support
Roller Bearing End Thrust
Roller Bearing
Plate
Clamp
Work Support
Yoke
Height Adjustment Scale

Tensioning Bolts Height Adjustment Screw
Figure 2-6. Roller Bearing Adjustments

Mounting and Securing the Rotor

 Mount the rotor, as follows (refer to Figure 2-7):
1. Remove the safety arm lock pins on the safety arms at each end of the machine and
raise the safety arms.
2. Move the rotor to the work supports using a means appropriate to the rotor size and
weight.
WARNING
Be alert and careful when handling the rotor. The rotor is
heavy and can cause serious injury if dropped or swung
against a person. Before moving the rotor, make sure that it is
well-secured and stable. Move it slowly to maintain safe
control.
Avoid pinch points. Keep fingers, hands, or any other body
part safely away from the rotor end and roller bearings when
lowering it onto the bearings.
2. Slowly lower the rotor down into the mounting position, but stop before it touches the
roller bearings. Leave enough space for slipping the drive belt over the end.
3. Loop the drive belt over one end of the rotor, then slowly lower the rotor so that the
rotor journals rest securely in position on the roller bearings.
You are now ready to adjust the end thrusts, as described below.
Safety Arm Lock

Safety
Pin (can be
Arm
positioned on the
inside or Negative Load
Test the outside) Roller
Roller
Bearing Rotor
End-
Thrust
Assembly
End-Thrust
Roller
Roller Bearing
Assembly
Drive (positioned
Belt slightly lower
vertically on one
work support)
Figure 2-7. Work Supports with Rotor Mounted

 Adjust the end thrusts on each work support to prevent the rotor from drifting
horizontally, as follows (see Figure 2-7 and 2-8):
1. On the work support where the rotor journal rests slightly lower than on the other
work support, loosen the end-thrust adjustment handle.
2. Position the end thrust roller as close to the center of the rotor journal as possible so
that the roller barely touches.
3. Retighten the handle.
4. On the other work, loosen the end-thrust adjustment handle.
5. Position the end thrust roller 1/16 inch (1.6 mm) from the center of the rotor journal.
6. Retighten the handle.
Roller Bearing
Assembly
(positioned slightly
lower vertically
than on other work
End Thrust Not Touching End Thrust Touching support)
End of Rotor Journal End of Rotor Journal
Figure 2-8. Example of End Thrust Rollers Positioned at End of Roller Journal
You are now ready to adjust the negative load rollers and safety arms as described below.
 Adjust the negative load rollers and safety arms on each work support to prevent
the rotor from moving vertically off its supports, as follows:
1. On each work support, pull down the safety arm and secure its lock (see Figure 2-7).
2. Adjust the negative load roller on each safety arm as follows:
a. Loosen the height adjustment bolt.
b. Move the negative load roller up or down until it is positioned 1/16 inch (1.6 mm)
above the rotor journal.
c. Tighten the height adjustment bolt.
You are now ready to connect the belt drive, as described below.

Connecting the Belt Drive

Before connecting the belt drive, the rotor should be already mounted correctly on the
work supports and power should be already applied to the balancing system.
 Connect the belt drive, as follows:

1. Check that the belt is around the rotor. If not, refer to the Rotor section above for
installation instructions.
2. Turn the Belt Tension switch to the Off position.
3. On the belt tensioner, fit the drive belt around the idler and motor pulleys, as shown in
Figure 2-9. These pulleys should line up and position the belt at the horizontal middle
of the rotor. If not, readjust their horizontal position (refer to the Motor and Belt
Tensioner section above).
Belt Drive Motor

Upper Idler Pulley
Drive Motor Pulley
Lower Idler Pulley
Pneumatic Belt
Tensioner Assembly
Figure 2-9. Drive Belt Setup, Motor and Idler Pulleys
4. Loosen the two upper idler pulley adjustment nuts, then adjust the two upper idler
pulleys so that the belt covers approximately 180° (half the circumference) of the
rotor (see Figure 2-10).
Rotor
Drive Belt
Upper Idler Pulley

Adjustment Nuts
Upper Idler Pulley
Figure 2-10. Drive Belt Setup, Rotor

5. Set the air pressure initially at 10 – 20 psi nominal.

6. Turn the Belt Tension switch to the On position to activate the pneumatic belt
tensioner, which automatically tightens the belt.
7. Check that the belt is tight against the rotor. If the belt slips, increase the air pressure
in small increments up to no more than 45 psi.
You are now ready to set up the photocell as described below.
Photocell
The purpose of the photocell is to detect a reference mark made on the rotor and provide
the location of that mark to the balancer software. The software then uses that location as
the zero angle reference when it measures and calculates the unbalance angle and rotation
speed (rpm).
The operator must make the reference mark on every rotor to be measured, then set up
the photocell in a suitable position to accurately shine its beam on the mark. The
photocell detects the mark by the contrast between the mark’s leading edge and the rotor
surface as the light shines on them during rotation.
 Set up the photocell as follows:

1. Check that the Main Disconnect power switch located on the right front of the control
cabinet is in the ON position. (Refer to Powering On and Shutting Down for correct
powering on procedures.)
2. Check that the PC POWER switch is ON. If not, turn it to ON.
3. Apply a reference mark to the end of the rotor as follows:
a. Make sure the reference mark can be detected. A mark can be made by any means
that provides good contrast and does not damage the rotor. For example, you can
use electrician’s tape, felt-tipped markers, or a white correction fluid. If needed,
you can put contrasting marks on top of each other to improve detection.
b. When balancing in components, place the mark on one of the components rather
than between them.
4. (Refer to Figure 2-11.) Position the photocell to shine a beam on the side of the rotor
in a position 90 degrees from top dead center, which is level with the horizontal
centerline. Then offset the beam’s position slightly to the left or right so that it is not
perpendicular to the rotor’s centerline.
Note
This offset position prevents the beam’s light from reflecting back and saturating the
photocell, and it also helps eliminate false readings from any stray marks or defects on
the rotor surface. Offsetting the photocell beam’s position is especially important with
a white reference mark.
5. Sharply focus the photocell beam on the reference mark, then slightly unfocus it by
moving the photocell toward the rotor. The slightly unfocused beam helps eliminate
false readings from any stray marks or defects on the rotor surface.

Option with Photocell Angled to the Side Option with Photocell Angled Down
(View From Top) (View From Side)
Rotor Rotor Photocell
Light Beam
Light Beam
Photocell
Reference
45 Mark
Reference
Mark
30
Figure 2-11. Photocell Placement Guide
6. If you move the photocell after initial machine calibration and cannot restore it to the
original calibration location, you must re-calibrate the angles of unbalance to ensure
an accurate unbalance location reading. For details on recalibrating angles, see Edit
Amount and Angle in Section 8, Maintenance Menu in the Electronic Measuring
Instrument User Guide.
You are now ready to set up the PC Balancer program as described below.

PC Balancer Program
 To set up the PC Balancer program for operation, do the following:
1. The machine and PC should already be powered on and the PC Balancer program
open to the Main Measure window (see Figure 2-12). If not, power on the machine
and PC, and open the program (refer to Powering On and Shutting Down above).
Figure 2-12. Sample Main Measure Screen of PC Balancer Program (2-Plane)
2. Make sure that the PC Balancer program is the only program running.
3. Recall the setup for the appropriate rotor to be balanced on the machine as follows:
a. From the Main Menu, select File then Open a Rotor.
b. A dialog box now opens (see Figure 2-13 on the following page). From that,
select the rotor file that matches the rotor you are going to balance.

To open window,
select Open a Rotor
from File menu.
Select the directory

Rotor files have the .rtr
containing your job’s
extension.
rotor files.
Select the rotor file for the
specific rotor you are
balancing (the directory
and these names will vary
according to your specific
applications).
Select to open the rotor

file displayed in the File
name box.
Select Rotor Files to
display only the rotor files
that are in your directory.
Figure 2-13. Sample Rotor File Dialog Box
4. On the Main Measure window, check that Electronic Zeroing is not on (the toolbar’s
Zero Unbalance button is not selected).
5. Check that the Measure Mode is set to Average Readings, as shown in Figure 2-14.
(Select Setup from the Main Menu, then Machine Settings and Measure Mode.)
Select
Optional
Figure 2-14. Machine Setup Screen, Measure Mode Selection
The balancer system should now be ready for operating in production mode.

Operating Procedures
The PCH-19.1 balancing system is a manually operated machine that requires operator
control of the balancing cycle. The following procedure provides steps for running one
rotor through a complete cycle.
 To operate the machine:
1. Check that the rotor is mounted correctly, as follows (see Setting Up for Operation):
 Work support pedestals are moved to fit the length of the rotor
 Motor and belt tensioner are repositioned to fit the horizontal position of the rotor
 Roller bearings are adjusted to fit the rotor
 Rotor is mounted onto the supports and secured
 Belt is correctly threaded through the pulleys and tightened around the rotor
 Photocell assembly is correctly positioned
2. Check that the PC Balancer program is set up and open to the Main Measure window
(see PC Balancer Program).
3. Turn the BELT TENSION switch to the ON.
4. If the SPEED DIAL was previously set for this rotor type (during the initial setup run),
press the START button to start the balancing cycle.
If this is the first time you have run this rotor type on the balancer, you must
adjust the rotor speed settings, as follows:
a. Turn the SPEED DIAL switch to zero.
b. Press the START button to start the balancing cycle.
c. Turn the SPEED dial to the desired speed for measuring the unbalance of the
specified part. Start the rotation at a slow speed and gradually increase the speed of
the part to the desired measuring speed (rpm).
5. Press the STOP button when the readings become fairly stable.
Note
The STOP button must be pressed when operating in the Average Readings measure
mode. If the machine is in the Fixed Time Then Stop mode, the machine stops
automatically. The mode should be determined before operating the balancing machine.
6. On the Main Measure window, check the amounts and angles of unbalance. If
correction is needed, index the part to the first correction plane (the plane with the
greatest amount of unbalance) and make the correction as required by your process.
7. Repeat step 6 for the second correction plane.
8. Check residual unbalance by repeating steps 4 and 5, then reviewing the results on
the Main Measure window.

Preventive Maintenance
3
Contents
Maintenance Schedule ..................................................................................................... 3-1
Frequency of Maintenance ......................................................................................... 3-1
Keeping Records ........................................................................................................ 3-2
Daily Maintenance .......................................................................................................... 3-2
Visual Inspection ........................................................................................................ 3-2
Lubrication ................................................................................................................. 3-3
Backing Up PC Balancer Program Files .................................................................... 3-4
Weekly Maintenance ....................................................................................................... 3-4
Visual Inspection ........................................................................................................ 3-4
PC Balancer Program Maintenance ........................................................................... 3-5
Clearing Databases................................................................................................ 3-5
Backing Up the PC Balancer Program Files ......................................................... 3-5
Monthly Maintenance...................................................................................................... 3-6
Motors ........................................................................................................................ 3-6
Lubrication ................................................................................................................. 3-6
Belts ........................................................................................................................... 3-7
Dust Buildup on Electrical Components .................................................................... 3-7
Performance Tests ...................................................................................................... 3-7
Cleaning the Machine ................................................................................................ 3-8
Cleaning Inside the Cabinet ....................................................................................... 3-9
Notes on Machine Disposal ........................................................................................... 3-10
Batteries, Lubricants and Other Environmentally Damaging Materials .................. 3-10
Dismantling the Machine ......................................................................................... 3-10
To ensure that your machine continues to perform accurately with use and time, you must
take care of it. Preventive maintenance is simply a way to do this through a set routine of
inspection and upkeep. This section provides preventive maintenance guidelines for your
balancing system.
Maintenance Schedule
Frequency of Maintenance
To be effective, qualified persons must conduct preventive maintenance at scheduled
intervals. Although this manual provides guidelines for the frequency of each procedure,
the customer should set a schedule based on three factors that cause machine wear:
 How much the equipment is used – Heavy or continuous operation puts more wear
and stress on machine parts, requiring more frequent maintenance.
 Ambient environment – Excessively hot, dusty, damp, or otherwise harsh
environments can damage electrical circuits and metal parts.
Preventive Maintenance 3-1

 How often software is changed – When you configure the PC Balancer program or
add rotor data, the program updates or adds software files. It is important that you
make and keep a copy of the latest file set, which can be used to restore software,
if needed.
Keeping Records
Additionally, American Hofmann recommends that the customer keep a record of
maintenance, such as a log book or computer file. This record serves two purposes:
 Verification of regular and thorough machine maintenance
 A maintenance history that may aid in troubleshooting machine failures or
performance problems
Daily Maintenance
WARNING
SEVERE SHOCK HAZARD. To avoid serious or fatal
injury caused by contact with high voltages, do not touch
any wires, electrical components, or electrical connections
while power to the machine is still on.
To prevent personal injury or expensive damage to the
machine, allow only trained maintenance personnel to
access inside the cabinet.
Visual Inspection
Frequent visual inspection of the machine helps prevent problems by detecting unusual
conditions that can cause malfunction or degrade performance, such as dirt, deterioration,
and damage.
 Once a day, check and fix conditions that result from normal use, as follows:
1. Check that machine is level and rests firmly on a solid mounting surface.
2. Check the tightness of all screws and nuts, especially those fasteners in the work-
support region and adjustment areas.
3. Use a clean cloth to wipe off any dirt accumulation on the machine.
4. If your balancing system includes a material removal type correction system (for
example, a drill or grinder), check the correction unit for chipping. Replace if needed.
5. If your machine includes a chip removal system, check the chip accumulation in the
collection drum. Empty it, if needed.
3-2 Preventive Maintenance

Lubrication
Lubrication is a form of equipment preservation that prevents unnecessary wear during
normal usage.
 After every shift, lubricate the following parts if included on your machine:
1. Roller-bearing surfaces and end-thrust bearing surfaces (refer to figure below). For
these parts, use a protective general-purpose machine lubricant with an ISO VG 68
rating, such as Mobil® Vactra® no. 2 way oil (product code 600495).
2. Check the felt wipers on the measure assembly (refer to Figure 3-1). If they are dry,
lubricate them with a protective general-purpose machine lubricant with an ISO VG
68 rating, such as Mobil® Vactra® no. 2 way oil (product code 600495).
3. Check the level of oil in the air lubricator. If needed, fill to the marked level with SAE
10 or lighter oil.
Standard Location for Felt Wiper Alternate Location for Felt Wiper
Felt Wiper Roller
(one on each Bearing
side of roller Surfaces
bearing assembly)
End-Thrust
Bearing Surface
Felt Wiper
(underneath
roller bearings)
Figure 3-1. Roller Bearing Assembly and End Thrust Lubrication
Backing Up PC Balancer Program Files

Note
Prevent data loss. As with all computer systems, it is important that a qualified person
back up the PC Balancer program files. Store the copied files onto a medium (for
example, another hard drive, CDROM, or USB flash drive) that will not be affected if
damage occurs on the computer hard drive.
If you need to restore PC Balancer program files or reload the program software for your
system, first contact American Hofmann Corporation for assistance.
If a settings file (rotor, machine, or calibration) is added or changed, copy the entire PC
Balancer folder. This folder is normally stored on the computer’s hard drive under
directory C:/Program Files/PC Balancer for Windows XP operating systems and
C:/Hofmann/PC Balancer for Windows 7 operating systems. If this is not possible, as a
minimum, copy the new or updated files in that folder to a backup location.

Weekly Maintenance
Visual Inspection
 Check the condition of the electrical components as follows:
1. Remove all sources of power to the machine (turn off the disconnect switch or unplug
the power cable).
2. Inspect wiring and cables, as follows:
a. Connections for looseness, breaking, and damage caused by twisting, jerking, or
sharp bending.
b. Cable jackets/insulation for abrasions, deterioration, signs of overheating,
corrosion, or other damage.
c. Pickup cables internally for reliable electrical connections.
3. If your machine includes roller bearings assemblies with felt wipers, check the felt
wipers for wear and replace it if necessary.
If you detect any of these abnormal conditions, contact Hofmann for service or technical
assistance (refer to How to Contact Hofmann in the Receiving, Storage, Installation, and
Customer Support document included with your system documentation).
 If your machine includes an air-pressure regulator, visually inspect it, as follows:

1. Check the clear bowls on the pressure regulator for cracks. Replace if necessary.
2. Check the bowl on the main regulator for accumulation of condensate (liquid). If
found, empty it by turning the drain at the bottom of the bowl.
3. Check that hoses are not cracked or damaged, and are tightly connected.

PC Balancer Program Maintenance

Clearing Databases
 Weekly, clear the PC Balancer program’s databases of measurement readings, as
follows:
1. From the Main Menu, select Maintenance then Clear Previous Readings.
2. A dialog box opens, asking you to confirm this command, as shown in the following
figure. Select Yes.
Backing Up the PC Balancer Program Files

 Weekly, perform a complete mirroring (imaging) of the hard drive. This enables the
simplest restoration of the PC Balancer program, if needed.
The balancing system computer includes imaging software, such as Acronis® True
Image software or Dell® imaging software, for this purpose. The imaging software
can be used to copy a compressed image of the hard drive to an existing D: partition.
(Refer to the imaging program’s help files for usage information.)
American Hofmann recommends that you additionally copy the image file to a
separate storage device for use as a backup if the hard drive crashes.
If your company uses another drive imaging software for computer backup, make sure
the software is compatible with the balancer program’s system configuration.
Note
It is especially important that you make and keep an imaged copy of the hard drive as it
was when first received from the Hofmann factory, and after any service procedures by
authorized Hofmann technicians. This ensures that you can restore the PC Balancer
program computer to a good working condition, if needed.
 If disk imaging is not possible, periodically copy the entire PC Balancer folder to a
backup location. This folder is normally stored on the computer’s hard drive under
directory C:/Program Files/PC Balancer for Windows XP operating systems and
C:/Hofmann/PC Balancer for Windows 7 operating systems. Also backup any other
folders in which you stored files from the PC Balancer program.
 Save a copy of your System Information file for reference, if needed.

Monthly Maintenance
Motors
 Monthly, clean and maintain the motor(s), as follows:
1. Remove dust and grime buildup from motor surfaces. This prevents overheating
caused by the buildup’s insulating effect.
2. Check the motor surface for corrosion or rust. If present, remove it and paint bare
surfaces with a corrosion-resistant paint rated for high temperatures.
3. Check that air flows freely from any cooling vents on the motor. If airflow is light or
intermittent, the vents may be clogged. Remove any obstruction to the airflow.
4. When filters are supplied, service them regularly since dirty filters may shut off
ventilating air.
5. Remove power from the motor, then open the conduit box. Do the following:
a. Check for corrosion on the terminals. Remove corrosion if found and replace any
damaged terminals.
b. Check the wiring for damaged connectors and insulation. Replace if damage is
found.
6. Motor lubrication: Review and follow the lubrication guidelines in the motor
manufacturer’s manual. Correct lubrication and frequency depends on the type of
motor, usage, and the environment.
CAUTION
Prevent motor damage. Too little or too much lubrication,
or the wrong type of lubricant, can damage a motor. Be
sure to follow the manufacturer’s lubrication guidelines
for your specific type of motor. If you do not have the
motor manufacturer’s manual, contact the motor
manufacturer or Hofmann for lubrication guidelines.
Lubrication
 Monthly, lubricate the following parts:
1. Motors. Refer to step 6 in the previous section (Motors).
2. If a lubrication chart is attached to the machine, follow those instructions if they differ
from the ones provided in this section.
3. If work support pedestals are regularly adjusted, oil the support rail using a protective
general-purpose machine lubricant with an ISO VG 68 rating, such as Mobil®
Vactra® no. 2 way oil, product code 600495.

Belts
1. Inspect all belts (for example, the drive, timing, and encoder belts, if included) for
wear and cracking. Replace if damaged.
2. Check that all belts are tight enough to turn as needed. If not, tighten or replace them.
Dust Buildup on Electrical Components

The balancing system’s electronic components and connections are enclosed in cabinets
that protect them from dirty ambient conditions. However, over time and depending on
environmental conditions, dust or other dirt may enter and settle inside. Buildup of
foreign matter on electrical circuits can cause the equipment to malfunction.
 Inspect inside the electrical cabinets, as follows:

the power cable).
2. Open the door to the electrical cabinet. Using a flashlight or other good light source,
visually check for dirt or dust accumulation on all electrical connections and
components.
3. Visually examine components for signs of dripping caused by condensation. (This
may occur with cold and damp environmental conditions.)
If you find any of these conditions, remove the dirt and dust (refer to Cleaning the
Machine for the correct procedures).
Performance Tests
 Test that the machine has remained in adjustment and is performing correctly,
as follows:
1. Check the machine for repeatability as follows:
a. Load a rotor and run it through a balancing cycle.
b. Note the readings.
c. Start and stop the cycle several times to see if the readings repeat.
2. Check machine for sensitivity as follows:
a. Load a test rotor and balance it to zero.
b. Add a known weight and note the reading.
c. Place weight at 30° intervals and compare the readings.

Cleaning the Machine

Cleanliness is essential for consistent operation. A dirty environment and buildup of dirt
and grease on machine parts can affect sensitive readings and eventually cause
breakdown.
 Clean the non-electronic parts of the machine as follows:

the power cable).
2. Scrape or sand all loose paint and corrosion from painted surfaces. Clean the area and
wipe the surface dry with a clean cloth. To prevent rust, paint the areas where the
paint was removed or missing, as follows:
a. Make sure that the area to be painted is clean, dry, and free of oil and grease.
b. Paint the area with one coat of zinc chromate primer, MIL-P-8585, color T, or
equivalent.
c. When the primer is dry, paint over it with two coats of paint (refer to your system
specifications for the type and color).
3. Remove dust, chips, and any debris from non-electronic components or hard-to-reach
external areas using a low-pressure vacuum or dry (no oil), compressed air at a line
pressure that does not exceed 20 psi (137.9 kPa).
Note
Do not use this procedure to clean inside the electrical cabinets. For those guidelines,
refer to those procedures below.
4. Remove all built-up dirt and excess oil from machined surfaces. Clean the area, wipe
it dry with a soft, clean cloth, and apply light oil.
5. Clean the computer screen with a soft, dry, clean cloth. If necessary, you may use a
mild cleaning solution that is suitable for computer screens.
6. Clean the operator control panel and any LEXAN® shield (used in protective
enclosures) with a mild liquid solution.
7. Vacuum the keyboard and clean the keys with a mild liquid solution, as needed.

Cleaning Inside the Cabinet

Frequency: Need is determined by monthly visual inspection.
When inspection reveals excessive dust or dirt accumulation inside a cabinet, this may be
removed using the procedures below.
CAUTION
Prevent static electricity. Static electricity can damage
electronic components. Use static-free surfaces and make
sure you are grounded before touching any electronic
components or circuitry.
Because printed wiring boards and other electronic
devices contain sensitive electrical circuits and
components, Hofmann does not recommend that they be
washed or otherwise cleaned with any type of liquid.
 To clean inside the electrical control cabinet, do the following:

the power cable).
2. Remove excess dust or debris that may have accumulated inside the cabinet by using a
low-pressure vacuum.
Note
Do not use compressed air to clean inside the cabinets. Doing so may blow debris into
components or connections, causing short circuits and intermittent malfunctions.
3. Wipe dirty surfaces with a clean dry cloth. If needed, you may use a mild cleaning
solution for cabinet surfaces and parts that are not metallic or electrical. Use caution
that liquid solution does not drip onto electrical connections, printed wiring boards, or
any electronic component.

Notes on Machine Disposal
Batteries, Lubricants and Other Environmentally

Damaging Materials
CAUTION
Protect the environment. Recycle when possible.
Non-recyclable materials should be disposed of in an
appropriate manner.
Do not dispose of materials such as lubricants or batteries along with normal refuse or in
the sewage water.
Recycle or dispose of service fluids according to your local environmental regulations.
Dismantling the Machine

Before dismantling the machine, remove any traces of oil or other water polluting
substances, so that they can be recycled or disposed of.
Note
Always comply with your local environmental regulations.

Troubleshooting
4
Preventive maintenance (Section 3) helps eliminate equipment malfunction caused by
dirt, wear, and poor lubrication. If your machine malfunctions for any reason, the cause is
usually a minor one that can be easily found and fixed by doing the following:
1. Visually inspect the machine for any obvious problems, using the procedures in
Section 3.
2. Refer to Table 4-1, which lists common machine problems and their possible causes
and solutions.
If you complete steps 1 and 2 above, but the problem continues, please contact American
Hofmann Corporation for help (refer to Technical Support in the Receiving, Storage,
Installation, and Customer Support document included with your system documentation).
Table 4-1. Troubleshooting Guidelines
Problem Possible Cause/Solution

1. Machine will not power up.  Check that main disconnect (power) switch or handle is
in On position.
 Check that power cable is plugged into its power source.
 Check that machine is supplied with correct voltage and
phase.
2. Machine powered up, but drive motor does not start  If the machine has an automatic belt tensioning system,
when Start button pressed. check that Belt Tension switch is in On position.
3. No PC screen.  PC power not on.
 Screen saver could be selected as “blank” and PC is in
screen saver mode.
4. Touch screen (if supplied) not working properly.  Calibrate the touch screen.
 PC board failure.
5. Machine is running, but unstable RPM or no RPM.  Check if speed is stabilized
 Check rpm sensor (for example, photocell) mechanical
setup.
 Check reference mark.
Troubleshooting 4-1
Problem Possible Cause/Solution

6. Machine is running, speed indication exists, but no  Check cables.
amount indication.  Check encoder (if supplied).
 Check that proper speed range is selected.
 Check pickups and cables.
7. Unbalance indication is erratic.  Check mechanical setup.
 RPM not high enough.
8. For two-plane balancers, one plane indicates correctly,  Pickup cable not plugged in for plane with no reading.
but the other plane does not.  Pickup is defective on plane with no reading.
 Faulty electronics in channel processing plane with no
reading. To check, reverse pickup cables in pickup
receptacles on back of electronic. If opposite side now
has no reading and original “no reading” side does,
electronic is probably faulty.
9. RPM indication will not reach desired speed.  Part too heavy.
 Belt slipping.
 Speed dial (if supplied) set incorrectly.
10. Corrections made according to indication do not  Angle factor not adjusted correctly for photocell position.
eliminate unbalance or residual unbalance.  Excessive cross-effect present. Check setup
dimensions.
 Correction has not been made accurately either in
angular location or in true correction planes. A correction
made to a plane other than the correction plane results
in cross-effect.
 Remote angle (if included) set wrong.
 Over-correction made.
11. Part does not repeat.  Loose parts. Materials within parts shifting.
 Part is very close to zero unbalance.
 Floor/supports for balancer not sturdy or solid enough.
4-2 Troubleshooting
Inquiry for Balancing Machines – Specification Sheet
Hofmann provides a wide range of balancing products and services. If you would like information on how
we can meet your balancing needs, please mail, fax, or email the following information to us. We will
contact you with our evaluation and ideas.
Information About Your Company

Company Name & Street Address Contact Person’s
Name
Tel. No. Email
Additional Contact (if needed)

Mailing Address (if different from above)
Please attach a drawing or photograph of the part(s) to be processed on the balancing machine and
provide the following information.
Balancing Requirements
Application or type of rotors to be balanced: _________________________________________________________________________
Number of rotors to be balanced per day: ____________________________________________________________________
Operating speed range: ________________________________________________________________________________________
Method of correction used: ______________________________________________________________________________________
Does the function of the part limit the correction? _____________________________________________________________________
Maximum initial unbalance (if known): _____________________________________________________________________________
Required balancing accuracy: ____________________________________________________________________________________
Rotor Data
Weight: Distance between bearings:
Max. Min. Max. Min.
Diameter: Journals:
Max. Min. Width Diameter
Overall length:
Max. Min.
Additional information or comments that we may need to more accurately process your request.
____________________________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
American Hofmann Corporation  3700 Cohen Place  Lynchburg, VA 24501 USA

Tel: +1.434.522.0300 or 1.800.446.0997  Fax: +1.434.846.1340  Email: usa@hofmann-global.com
www.hofmann-global.com
Fold here and close with tape.
______________________
Place
______________________ stamp
here for
______________________ mailing.
______________________
American Hofmann Corporation

Sales Department
3700 Cohen Place
Lynchburg, VA 24501 USA
Fold here first.

Equipment that runs quietly, smoothly, and reliably gets a reputation for excellence.
American Hofmann Corporation is dedicated to the excellence of our customers.
Our modern factory in Lynchburg, Virginia houses American Hofmann’s corporate headquarters with design, engineering,
manufacturing, and sales teams. We support our customers with sales and service bases and representatives across the USA
and around the world. We have all the systems in place to provide you with a high-quality product and excellent service backup.
Balance… can be the difference between success and failure.

That’s why it’s important… no, it is essential… to choose the right balancing company.
American Hofmann balancing machines cover a wide range of sizes and applications, but all the
machines have one thing in common… they are designed around the needs of our customers.
Machines range from simple bench-top models, to complex multi-station automatic measuring and
correction systems. Applications range from electric motor repair shops to automotive production line
equipment, and from hydro-power turbine runners to gyroscope and dental turbine rotors.
American Hofmann standard balancing machines include vertical, side-spindle, and horizontal
balancers for rotor diameters from 0.3 mm to parts greater than four meters in diameter, and weights
from 50 mg to 40 tons. Balancing speeds can range from 60 rpm to over 200,000 rpm, as needed for
accuracy in measurement. Optional correction systems can complete your process. Additionally, the
company specializes in custom balancing machines designed for unique applications.
Modular construction enables us to offer custom machines for specific applications using many
standard parts for reliability and cost effectiveness.
Balancing services include contract balancing, balancing machine upgrades and retrofits, rotor
analysis, and training at your facility or ours.
Regardless of the application, American Hofmann Corporation

is the definitive solution to all of your balancing needs.

PCH 19.1 20144053 Om

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

PCH 19.1 20144053 Om

Uploaded by

Copyright:

Available Formats

Model PCH-19.

Serial No. 20144053

Hofmann Contacts, Notes

Technical Manual Identification:

American Hofmann Corporation

Printed in the United States of America.

Acronis® is a registered trademark of Acronis, Incorporated.

How to Use This Manual

Who Should Use This Manual

Content and Organization

How to Use This Manual a

Text and Graphical Conventions

b How to Use This Manual

Preventing Accidents and Injury

If You Operate or Maintain the Machine

Others Close to the Machine

Specific Safety Practices

KEEP AWAY FROM ALL PINCH POINTS. Serious injury

 Be Aware of Shock Hazard. This machine is operated by a high voltage electrical

 When operating the machine, use the following safety precautions:

Safety Symbol, Word Definition

Alerts you to WARNINGs or CAUTIONs when a more specific symbol is not

Alerts you to an electrical WARNING.

Alerts you to a pinch-point WARNING, specifically mechanically driven rollers,

Alerts you to a laser WARNING.

Highlights a condition or procedure that is important, but not associated with

Getting to Know the

Getting to Know the Balancing System 1-1

Data Force Measuring

Figure 1-1. Simple Functional Block Diagram of Balancing System

Figure 1-2. Support/Measure Assembly and Belt Drive System

1-2 Getting to Know the Balancing System

Work Support Pedestal

Figure 1-3. Support/Measure Assembly and Belt Drive System

Getting to Know the Balancing System 1-3

Belt Drive System

Air Pressure Regulator Electrical Junction Box

Figure 1-4. Air Pressure Regulator, Mounted on Back of Machine

1-4 Getting to Know the Balancing System

Getting to Know the Balancing System 1-5

Figure 1-5. Control Cabinet

PC Keyboard/Mouse Drawer – A slide-out drawer for holding the computer keyboard

1-6 Getting to Know the Balancing System

PCH: Operator Interface and Control

Identifying Your Balancing System

Getting to Know the Balancing System 1-7

Hofmann Machine Model PCH-19.1

Balancing speeds infinitely variable: Dependent on drive

1-8 Getting to Know the Balancing System

Operating the Machine

Figure 2-1. Block Diagram of Balancing Operation

Operating the Machine 2-1

Figure 2-2. Operator Controls and Descriptions

2-2 Operating the Machine

Powering On and Shutting Down

 To power on the machine, do the following:

 To power off (shut down) the machine, do the following:

Operating the Machine 2-3

Setting Up for Operation

Moving the Work Support Pedestals

2-4 Operating the Machine

Moving the Motor and Belt Tensioner

Upper Idler Pulley