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OPERATION
&
MAINTENANCE
m
Screed
Svedala Demag
EB 34
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Order number for this manual: D900981487
02-0508
270.................
275.................
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Table of contents
V Preface ..................................................................................... 1
1 General safety instructions ........................................................................ 2

1.1 Acts, directives, accident prevention regulations ....................................... 2
1.2 Warning instructions .................................................................................. 2
1.3 Prohibitive signs ......................................................................................... 4
1.4 Protective gear ........................................................................................... 5
1.5 Environmental protection ........................................................................... 6
1.6 Fire prevention ........................................................................................... 6
1.7 Further instructions .................................................................................... 7
A Correct use and application ................................................... 1
B Description of the screed ....................................................... 1

1 Application ................................................................................................. 1
2 Assemblies ................................................................................................. 2
3 Safety ......................................................................................................... 4
3.1 Remaining risks at the screed .................................................................... 4
4 Technical data ............................................................................................ 6
4.1 Dimensions ................................................................................................ 6
4.2 Weights ...................................................................................................... 6
4.3 Adjustment/equipment features ................................................................. 7
4.4 Compacting system ................................................................................... 7
4.5 Gas heater system ..................................................................................... 8
4.6 Electric heater EB 34 (V) ........................................................................... 9
4.7 Electric heater EB 34 (TV) ......................................................................... 9
5 Location of instruction labels and type plates .......................................... 10
5.1 Screed type plate (1) ................................................................................ 11
5.2 Liquefied gas system type plate (2) ...................................................... 12
C Transportation ......................................................................... 1
1 Safety regulations for transportation .......................................................... 1
2 Transporting the removed screed .............................................................. 2
2.1 Transportation by crane ............................................................................. 2
2.2 Transportation by fork-lift truck .................................................................. 2
EB34_GBIVZ.fm 1-4
1
D Operation ................................................................................. 1
1 Notes regarding safety ............................................................................... 1
2 Operation of the screed ............................................................................. 2
2.1 Extend/retract screed ................................................................................. 2
2.2 Adjusting the tamper (o) ............................................................................. 3
Adjusting the vibration ........................................................................... 3
Tamper/vibration frequency displays (o) (6) / (7) ................................... 4
3 Operation of the gas heater system with flame monitoring ........................ 5
3.1 Switch cabinet for screed heating system .................................................. 5
3.2 Gas supply diagram ................................................................................... 7
3.3 General notes on the gas heater system ................................................... 8
3.4 Connection and leak test ........................................................................... 9
3.5 Commissioning and checking the heating system ................................... 10
Ignition process .................................................................................... 10
3.6 Function of the flame monitoring system ................................................. 11
3.7 Setting the temperature level ................................................................... 12
3.8 Switching off the heater ........................................................................... 13
3.9 Exchanging the gas bottles ...................................................................... 13
4 Operating the electric heater .................................................................... 14
4.1 Switch cabinet for screed heating system ................................................ 14
4.2 General information on the heating system ............................................. 16
4.3 Isolation monitor ....................................................................................... 17
Insulation faults .................................................................................... 18
4.4 Commissioning and checking the heating system ................................... 19
4.5 Temperature display, setting temperature level ....................................... 20
4.6 Operating the control and monitoring unit ................................................ 20
4.7 Temperature setting ................................................................................. 22
4.8 Fault messages ........................................................................................ 22
Fault codes .......................................................................................... 22
4.9 Switching off the heating system ............................................................. 23
5 Malfunctions ............................................................................................. 24
5.1 Problems during paving .......................................................................... 24
5.2 Malfunctions on the screed ..................................................................... 26
EB34_GBIVZ.fm 2-4
2
E Set-up and modification ......................................................... 1

2 General assembly ...................................................................................... 2
2.1 Fitting screed to finisher ............................................................................. 2
2.2 Mounting the side shields .......................................................................... 3
2.3 Hydraulic connections ................................................................................ 4
Position and designation of the connections: ....................................... 4
2.4 Electrical connections ................................................................................ 5
3 Extending the screed ................................................................................. 6
3.1 Removing side shields ............................................................................... 6
3.2 Preparing extension parts .......................................................................... 7
3.3 Removing tamper deflector plate ............................................................... 7
3.4 Assembly of tamper drive shaft .................................................................. 7
3.5 Fitting tamper deflector plate ..................................................................... 7
3.6 Fitting extension parts ................................................................................ 8
3.7 Fitting side shield to extension part ............................................................ 8
3.8 Screed heating system gas connections ................................................... 9
3.9 Screed heater system electrical connections ............................................. 9
4 Settings .................................................................................................... 10
4.1 Setting extendable parts .......................................................................... 10
Basic setting: ....................................................................................... 10
Fine adjustment, setting during installing work: ................................... 10
4.2 Setting tamper height ............................................................................... 11
4.3 Setting tamper deflector plate: ................................................................. 11
4.4 Setting side shields .................................................................................. 12
4.5 Setting crowing ........................................................................................ 12
4.6 Setting positioning angle .......................................................................... 13
4.7 Positioning angle correction
Adjustment section / central section ........................................................ 13
EB34_GBIVZ.fm 3-4
3
F Maintenance ............................................................................ 1
2 Maintenance intervals - screed in general ................................................. 2
3 Maintenance intervals - gas system ........................................................... 3
4 Maintenance intervals - electric heating system ........................................ 4
5 Lubrication points ....................................................................................... 5
5.1 Guide tubes ................................................................................................ 5
5.2 Other lubricating and maintenance points ................................................. 6
6 Checkpoints ............................................................................................... 7
6.1 Guides of the extendable parts .................................................................. 7
Adjustment of guide tube play ............................................................... 7
m
6.2 Cleaning the screed ................................................................................... 8
Emptying the tamper compartment ........................................................ 8
Cleaning side shield ............................................................................... 9
6.3 Check / adjust tamper deflector plate ...................................................... 10
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6.4 Hydraulic hoses ...................................................................................... 10
7 Gas system .............................................................................................. 11
7.1 Spark plugs .............................................................................................. 11
7.2 Adjusting the flame .................................................................................. 12
7.3 Injectors of the gas heater system ........................................................... 12
8 Electric heating system ............................................................................ 13
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8.1 Check insulation monitoring ..................................................................... 13
Insulation faults .................................................................................... 14
9 Lubricants ................................................................................................ 15
10 Electric fuses ............................................................................................ 16
10.1 Equipment with gas heating system ........................................................ 16
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Fuses in the compacting element (1) control box ................................ 16

Fuse board (1) ..................................................................................... 16
11 Test certificates ........................................................................................ 17
11.1 Electric screed heating system ................................................................ 17
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EB34_GBIVZ.fm 4-4
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V Preface
Safe operation of the machine requires specific knowledge that is imparted by the
present operating instructions. The information is provided in a concise, clearly struc-
tured form. The individual chapters are arranged in alphabetical order and every
chapter starts with page 1. The individual pages are identified by the chapter letter
and the page number.
Example: Page B 2 is the second page of chapter B.
These operating instructions cover various machine options. Make sure that during
operation and maintenance work the description appropriate to the machine option is
used.
Safety instructions and important notes are identified by the following pictograms:
f Precedes safety instructions that must be observed in order to prevent danger to per-
sonnel.
m Precedes notes that must be observed to prevent damage to equipment.
A Precedes general notes and explanations.
t Used to indicate standard equipment.
o Used to indicate optional equipment.
In the interest of continued development, the manufacturer reserves the right to make
changes to the machine (which will not, however, change the essential features of the
type of machine described) without updating the present operating instructions at the
same time.
Dynapac GmbH
Wardenburg
Ammerländer Strasse 93
D-26203 Wardenburg / Germany
Telephone: +49 / (0)4407 / 972-0
Fax: +49 / (0)4407 / 972-228
www.dynapac.com
V_01_GB.fm
V1
1 General safety instructions
1.1 Acts, directives, accident prevention regulations
A The locally applicable acts, directives and accident prevention regulations shall be
observed, even if the attention is not specifically directed to these.
The operator himself shall be responsible for the observation and performance of the
related regulations and actions!
A The following alerts, prohibitions and instructions refer to the risks to which people,
machinery and environment are exposed.
A Ignoring these instructions, bans and commands may lead to fatal injuries!
A Furthermore, the Dynapac publication "Directives for the correct and specified appli-
cation of pavers" shall also be observed.
1.2 Warning instructions
Warning pointing to hazardous place or danger!

Not observing the warning instructions may lead to injuries of life
and limb!
Warning: risk of pulling in!
m In this area / with these equipment as a result of rotating or trans-

portation parts, there is a risk of pulling in!
Perform each operation only with equipment swicthed off!
Attention: electric voltage!
m All maintenance and repair work on the screed's electrical system

must always be carried out by an electrician!
Attention: suspended load!
m Never stand under suspended load!
Warning: risk of squeezing!
m Risk of squeezing arises due to the operation of certain parts, use

of some functions and the movement of the machine.
Always make sure that no one stays in the areas exposed to risk!
V_01_GB.fm
V2
Attention: risk of hand injury!
Attention: hot surfaces or hot liquids!
Warning, risk of falling off!
Attention: hazardous batteries!
Attention: materials harmful to health and irritating substances!
Attention: flammable materials!
Attention: gas bottles!

V_01_GB.fm
V3
1.3 Prohibitive signs
It is prohibited to open / step on / reach into / perform / adjust

during operation or when the traction engine is running!
Do not start the engine/drive!

Maintenance and repair works can be carried out only with the Die-
sel engine turned off!
Do not sprinkle with water!
Do not extinguish with water!
Do-it-yourself maintenance is prohibited!

Maintenance can be performed by skilled professionals only!
A Contact the Dynapac service!
Danger of fire: do not use open flame and no smoking!
Do not turn on!

V_01_GB.fm
V4
1.4 Protective gear
A The applicable local regulations may define the use of different protective gear!
Observe these specifications!
Protect your eyes with googles!
m
Wear appropriate head protection!
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Protect your hearing with appropriate ear mufflers!
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Protect your feet with safety footwear!
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Always wear tight, conforming working coveralls!

Wear visibility vest for good visibility!
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In case of polluted air, wear respiratory mask!

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V_01_GB.fm
V5
1.5 Environmental protection
A The locally applicable acts, directives and waste disposal regulations shall be ob-
served, even if the attention is not specifically directed to these.
During cleaning, maintenance and repair operation the materials polluting water e.g.:
- lubricants (oils, grease)

- hydraulic oil
- gas oil
- coolant
- detergents
may not enter the soil or the sewer system!
These materials shall be collected, stored, transported in the correct

containers until professional disposal!
Material harmful for the environment!
1.6 Fire prevention
A The applicable local regulations may specify the mounting of appropriate fire extin-
guishers!
Observe these specifications!
Fire fighting device

(optional equipment)
V_01_GB.fm
V6
1.7 Further instructions
m Observe the manufacturer's and other instructions!
A e.g. the maintenance instructions of the engine manufacturer
m Description / figure in case of an electrically heated design!
m Description / figure in case of an electrically heated design!

V_01_GB.fm
V7
A Correct use and application

A The “Guidelines for the Correct Use and Application of Paver finishers” compiled by
Dynapac are included in the scope of delivery for the present machine. The guide-
lines are part of the present operating instructions and must always be heeded. Na-
tional regulations are fully applicable.
The road construction machine described in the present operating instructions is a

paver finisher that is suited for laying mixed materials, roll-down concrete or lean-
mixed concrete, track-laying ballast and unbound mineral aggregates for foundations
for paving.
This machine shall be used, operated and maintained for the purpose of the intended
work as included in the operation manual. Any other use is regarded as improper use
and can cause injury to persons or damage to the paver finisher or other equipment
or property.
Any use going beyond the range of applications described above is regarded as im-
proper use and is expressly forbidden! Especially in those cases where the paver fin-
isher is to be operated on inclines or where it is to be used for special purposes
(construction of dumps, dams), it is absolutely necessary to contact the manufacturer.
Duties of the user: A “user” within the meaning of the present operating instructions
is defined as any natural or legal person who either uses the paver finisher himself,
or on whose behalf it is used. In special cases (e.g. leasing or renting), the user is
considered the person who, in accordance with existing contractual agreements be-
tween the owner and the user of the paver finisher, is charged with the observation
of the operating duties.
The user must ensure that the paver finisher is only used in the stipulated manner and
that all danger to life and limb of the operator, or third parties, is avoided. In addition
to this, it must be ensured that the relevant accident prevention regulations and other
safety-related provisions as well as the operating, servicing and maintenance guide-
lines are observed. The user must also ensure that all persons operating the equip-
ment have read and understood the present operating instructions.
Mounting of attachments: The paver finisher must only be operated in conjunction

with screeds that have been approved by the manufacturer. Mounting or installation
of any attachments that will interfere with or supplement the functions of the paver fin-
isher is permitted only after written approval by the manufacturer has been obtained.
If necessary, the approval of local authorities has to be obtained.
Any approval obtained from local authorities does not, however, make the approval
by the manufacturer unnecessary.
A_01_GB.fm 1-2
A1
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B Description of the screed

1 Application
The SVEDALA DEMAG EB 34 screed is operated in conjunction with a paver finisher.
The screed is used for laying:

- bitumen materials,
- roll-down concrete or lean-mixed concrete,
- track-laying ballast or
- unbound mineral aggregates for foundations for paving.
VB340.wmf
A The hydraulically extendable screed is intended for laying with variable operating
widths.
B_EB34_DEM_05.08_GB.fm. 1-12 -01.01.07
For the technical specifications of the screed, refer to the section ”Technical Data”.
B1
2 Assemblies
Tamper and vibration elements: The tamper knives converging in the middle area
prevent seams in the middle.
Auxiliary vibration (option) supports the compacting process, thus improving the tex-
ture.
The tamper and the vibration elements can be individually switched on and off and
controlled with regard to speed.
Continuous speed control always ensures optimum compacting results for the differ-
ent materials and layer thicknesses.
Basic screed and extendable parts: The screed parts which can be hydraulically
extended from the middle section („basic screed“) extend the working width of the
screed at the push of a button.
An expensive guide system ensures high levels of stability.
The angle and the height of the extendable parts in relation to the basic screed can
be quickly and easily readjusted.
A These adjustments, the basic adjustments of the screed in relation to the paver fin-
isher and adjustment of the crowning are described in chapter E, „Set-up and modifi-
cation“.
Extension parts: The working width can be increased through the use of extension
parts which are very simple to install.
Side shields: The side shields serve to prevent the material from overflowing to the
outside.
- Heated side shields

- Cut-off shoes
Hinged walkway plates: During installation, the hinged walkway plates should be
folded down and snapped into place.
The walkway plates may only be folded up for a short time in special cases (e.g. ma-
terial to be laid along a wall).
B_EB34_DEM_05.08_GB.fm. 2-12 -01.01.07
B2
Screed heater system: Two different heater systems are available as options:
Gas heater: The propane gas flame band heater features a tried-and-tested design
and is easy to handle.
The electronic temperature and flame monitoring system ensures short heating times
and constant temperatures.
Air guides to the tamper knives and side plates ensure efficient use of heat.
Electric heater: The advantages of the electric screed heater are its tried-and-tested
design, problem-free handling and maximum possible service friendliness thanks to
maintenance-free
operation.
Short heating times, constant temperatures and efficient heat utilisation are therefore
assured thanks to the various, separately monitored and controlled heating sections.
These are designed in the form of heating strips, sensibly arranged in the bottom
plates and tamper knives of each screed section.
If extension parts are fitted to the screed, only one single, easily installed plug con-
nection need be fitted to the supply and control cable leading to the neighbouring
screed component.
The heating system is monitored and controlled in the switch cabinet.
A Both types of heater and their operation are described in the following chapters of
these operating instructions.
Symbols are assigned to the different descriptions and figures:
- Description / depiction when equipped with gas heater
- Description / depiction when equipped with electric heater

B_EB34_DEM_05.08_GB.fm. 3-12 -01.01.07
B3
3 Safety
f The safety devices of the paver finisher and of the screed are described in chapter B,
section 3 of the operating instructions for the finisher.
3.1 Remaining risks at the screed
Danger of squeezing!
f At all moving parts of the screed, there is a danger of crushing, trap-

ping or shearing.
Keep away from these parts!
Danger of being pulled in!
f A danger of catching, winding or drawing-in exists at all rotating or

circulating parts of the screed.
Keep away from these parts!
Danger of falling!
f Never jump on or off the when the machine is in motion! Only use
the access boards and steps provided!
f Danger of fire and explosions!

Work on the heater system involves the danger of fire and explo-
sion.
Do not smoke! Do not use open fires!
Danger of electric voltage
f Any failure to follow the safety precautions and safety regulations

when operating the electric screed heater (o) leads to the risk of
electric shock.
Danger to life!
All maintenance and repair work on the screed's electrical system
may be carried out by a specialist electrician only.
B_EB34_DEM_05.08_GB.fm. 4-12 -01.01.07
B4
Danger of burning!
f Heating the screed heater leads to danger due to hot surfaces, par-
ticularly on the bottom plates and side shields.
Keep away from these parts! Or wear protective gloves!
- Always wear all protective clothing required!

Failure to wear protective clothing or wearing protective clothing in an improper
manner can be dangerous to health.
- Ensure that all protective covers and hoods are fitted and secured accordingly!
- Immediately rectify any damage which is determined! Operation must not be con-
m
tinued when the machine is defective!
- Always make sure during operation that no-one is endangered by the machine!
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B_EB34_DEM_05.08_GB.fm. 5-12 -01.01.07
B5
4 Technical data
4.1 Dimensions
EB34(V) EB34(TV)
Basic width 1,70 1,70 m
Working width:
min. width with 2 cut-off shoes 1,20 1,20 m
hydraulically extendable to 3,40 3,40
Depth of the bottom plates:

basic screed 310 270 mm
extendable parts 310 270
A As regards extension of the screed, refer to the chapter entitled „Set-up and modifi-
cation“.
4.2 Weights
EB34(V) EB34(TV)
Basic screed with extendable parts 1,35 1,35 t
plus:
side shields 68 68
kg
350 mm per extension part 70 84
500 mm per extension part 105 120
B_EB34_DEM_05.08_GB.fm. 6-12 -01.01.07
B6
4.3 Adjustment/equipment features
Crowning:
- Adjustment range -2%... +4 %
- Adjusting mechanism with ratchet via chain
Height/angle adjustment of extendable parts Separate systems
Hinged walkway plate Standard
Lubrication system Individual lubrication points
4.4 Compacting system
Tamper system Vertical impact tamper
Tamper stroke max. 3,5 mm
Tamper frequency 0 ... 1500 rpm

(infinitely adjustable) (0 ... 25 Hz)
Vibration (option) 0 ... 3300 rpm

(infinitely adjustable) 0 ... 55 Hz)
Oil motors:
- for tamper (in basic screed/extendable part) 2/2
- for vibration (in basic screed/extendable part) 2/2
B_EB34_DEM_05.08_GB.fm. 7-12 -01.01.07
B7
4.5 Gas heater system
Fuel (liquefied gas) Propane gas
Burner type Pipe burner
Electronic ignition,
Heater control system
temperature monitoring,
(switch cabinet on the screed)
flame monitoring
Gas bottles (on the screed) 1 units

- Capacity per bottle 70 l
- Gross weight per bottle 33 kg
Operating pressure (downstream of pressure

Approx. 1.5 bar
reducer)
B_EB34_DEM_05.08_GB.fm. 8-12 -01.01.07
B8
4.6 Electric heater EB 34 (V)
Electric heater with heating

Type of heater
strips in bottom plates
Number of heating strips
Units
- Per bottom plate 2
Screed heating system total output:
- Main screed - bottom plate 1100
- Extendable part - bottom plate 1100 Watts
- Extension part, 350 mm - bottom plate 450
- Extension part, 500 mm - bottom plate 650
4.7 Electric heater EB 34 (TV)
Electric heater with heating

Type of heater strips in bottom plates and
tamper knives
Number of heating strips
- Per bottom plate 2 Units
- Per tamper knife 1
Screed heating system total output:
Main screed - bottom plate 1100
Main screed - tamper knife 650
Extendable part - bottom plate 1100
Extendable part - tamper knife 650 Watts
Extension part, 350 mm - bottom plate 450
Extension part, 350 mm - tamper knife 250
Extension part, 500 mm - bottom plate 650
- Extension part, 500 mm - tamper knife 350
B B_EB34_DEM_05.08_GB.fm.GB 9-12 -01.01.07
B9
5 Location of instruction labels and type plates
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VB340.wmf
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Pos. Designation
B B_EB34_DEM_05.08_GB.fm.GB 10-12 -01.01.07
1 Screed type plate
2 Gas system type plate *
3 Bottle valve operating instructions *
4 Warning plate „Hot surfaces“
5 Safety seymbols „Danger of electrical voltage“**
6 Electric heater operating instructions**
* With „gas heater“ equipment only

** With „electric heater“ equipment only
B 10
5.1 Screed type plate (1)
1
3
4
2
Typ_Bohl3.tif
Pos. Designation
1 Screed type
2 Maximum operating weight of the screed
3 Screed number
4 Year of manufacture
5 Manufacturer
B B_EB34_DEM_05.08_GB.fm.GB 11-12 -01.01.07
B 11
5.2 Liquefied gas system type plate (2)
1
2
3
4
5
6
GASANL3.TIF
Pos. Designation
1 Year of manufacture
2 Type of gas to be used
3 Connection overpressure in mbar
4 Average gas consumption of the installed screed, in kg/h
5 Average gas consumption of the screed extension parts, in kg/h
Maximum permissible mass flow of the installed
6
hose rupture protection in kg/h
B B_EB34_DEM_05.08_GB.fm.GB 12-12 -01.01.07
B 12
C Transportation
1 Safety regulations for transportation
m Accidents may occur when the paver finisher and the screed are not properly pre-
pared for transportation or when transportation is carried out improperly!
Retract the extension parts of the screed to the basic width and remove all extension
parts that may have been attached.
Remove all loose and protruding parts (limiting plates, remote controls, etc.). When
transporting under a special permit, secure these parts!
Stow all parts which are not permanently installed on the screed in the boxes provided
for this purpose.
Properly reattach all guards after transportation.

C 614_DYN_DEM.GB 1-2 - 01.01.07
C1
2 Transporting the removed screed
A The procedure required to load and transport the screed when installed on the fin-
isher is described in the operating instructions for the finisher.
The screed must be retracted to the basic width. All protruding or loose parts and the
gas bottles for the screed heating system (o) (see Chapters E and D) must be re-
moved. Hydraulic and electrical connections must be disconnected.
f Heed the capacity of the fork-lift truck / of the crane and the lifting gear (chains, ca-
bles, hooks, etc.)!
A For the weights and the dimensions of the screed, refer to Chapter B, section „Tech-
nical data“.
2.1 Transportation by crane
Attach the hooks to the attachment points (1, 2) provided for this purpose.
m Make sure that the screed is in a completely horizontal position when attached to the
gear; otherwise, oil and grease can leak out.
This is harmful to the environment!
f Suspended load!
Never step below the suspended load!
2.2 Transportation by fork-lift truck
m Always note that the centre of gravity of the screed or accessories box may be off-
centre.
f When a fork-lift truck is used for transportation, there is the danger that the load may
tip over or that parts may fall down. Keep away from the danger area!
1 2
C 614_DYN_DEM.GB 2-2 - 01.01.07
VB340.wmf
C2
D Operation
1 Notes regarding safety
f Improper operation of the screed or the screed heater can endanger persons.
- Ensure that all protective devices and covers are available and appropriately se-
cured!
- Immediately rectify any damage which is determined! Operation must not be con-
tinued when the machine is defective!
m
- Always ensure that no person is endangered when working!
- Do not let any person ride along on the screed!
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D_E34_VB340_05.08_GB.fm 1-26- 01.01.07
D1
2 Operation of the screed
A For all general functions of the finisher

and the screed that are not specially re-
lated to the present screed, refer to the
operating instructions of the finisher.
2.1 Extend/retract screed
To extend or retract the hydraulically ad-

justable extension parts,
- actuate the switch (1) on the remote

controls installed on the right-hand
and the left-hand side of the screed
(option: on the control panel of the fin- 1
isher).
- The screed hazard warning system (at
the rear lights of the finisher) starts
flashing.
m There is a danger of squeezing while the

extension parts are extended or retract-
ed.
Make sure that there is no-one in the 3
2
danger area!
- A pointer (2) and a scale (3), from

which the extended width can be read
off, can be found on each of the ex-
tendable parts.
Remote_F6.bmp/VB340_Skala.wmf
D_E34_VB340_05.08_GB.fm 2-26 -01.01.07
D2
2.2 Adjusting the tamper (o)
The tamper function is switched on and

off using the switch (2) on the finisher's
operating panel (see finisher operating
instructions). (o Pavers equipped with
PLC system: Button (2a))
2 3
The tamper frequency (number of
strokes a minute) is set using the speed
regulator for the tamper (4). This can be
found on the railing on the left-hand side
of the machine (under heating switch
cabinet).
Adjustment range: Tamperswitch.bmp/Vibrationswitch.bmp
0 – 1500 rpm =
0 – 25 strokes a second
Adjusting the vibration
The vibration function is switched on and off using the switch (3) on the finisher's op-
erating panel (see finisher operating instructions).
The speed regulator for vibration (5) can be found on the railings on the right-hand
side of the machine (separator fluid system holder).
Adjustment range:
0 – 3300 rpm =
0 – 55 strokes a second
4
D_E34_VB340_05.08_GB.fm 3-26- 01.01.07
VibDrehz340.wmf/TampRPM340.wmf
D3
Tamper/vibration frequency displays

(o) (6) / (7)
The display can be used to optimaly ad-

just the tamper and vibration speed to
different paving situations.
When the ignition is switched on, the rel-
evant frequency is automatically dis-
played (range 0 to maximum).
During paving, the frequencies can be 6 7
easily checked and, if necessary, read-
justed using the rotary knobs (4),(5).
RPMVB340.bmp
D_E34_VB340_05.08_GB.fm 4-26 -01.01.07
D4
3 Operation of the gas heater system with flame monitoring
3.1 Switch cabinet for screed heating system
18 17 12 19 20
10
11
D_E34_VB340_05.08_GB.fm 5-26- 01.01.07
14 13 15 16
D5
Pos. Designation
Heating system master switch ON/OFF

- Position 1: Heating system ON (o) and tamper/vibration speed dis-
9
plays ON
- Position 0: Heating system OFF (o) and speed displays OFF
10 Controller for high/low temperature pre-selection, basic screed
11 Controller for high/low temperature pre-selection, extendable parts
m
12 Operating display, green
13 Left middle section operating display, yellow
14
15
16
.co
Left extendable part operating display, yellow
Right middle section operating display, yellow
Right extendable part operating display, yellow

es
17 Left middle section malfunction display, red
18 Left extendable part malfunction display, red
19 Right middle section malfunction display, red

uid
20 Right extendable part malfunction display, red

-g
all
D_E34_VB340_05.08_GB.fm 6-26 -01.01.07
D6
3.2 Gas supply diagram
2 3 1
6 6
5 5
Gaslauf_EB51.bmp
Pos. Designation
1 Gas bottles
2 Bottle valves
3 Pressure reducer with pressure gauge
4 Hose rupture protection devices
5 Flame band burner
6 Solenoid valves
D_E34_VB340_05.08_GB.fm 7-26- 01.01.07
D7
3.3 General notes on the gas heater system
The heater of the screed burns propane

gas (liquefied gas). The gas bottle
stands on the finisher.
The heater is equipped with an electron-

ic flame and a temperature monitoring
system.
GHeiz_340.cdr
Heed the following points before com-

missioning the heater system: 29
- The gas bottles must always be in the

position provided for this purpose on
the screed, and must be secured us-
ing the supplied strap retainers.
The bottles must be fixed in position
so that they cannot turn around their
longitudinal axis even while the paver
finisher is in operation.
- The liquefied gas system must not be
operated without the hose rupture pro-
tection device (29). It is also absolute-
ly necessary that the pressure
reducing valve is installed before the
system is put into operation. Gasflas.tif
- The gas pressure must not fall below

1.0 bar. Danger of explosion in the burner!
D_E34_VB340_05.08_GB.fm 8-26 -01.01.07
- All gas hoses must be checked for external damage before use, and must be im-
mediately replaced with new hoses if any defects are found.
f There is a danger of fire and explosions when handling gas bottles and working on
the gas heater.
Do not smoke! No naked flames!
D8
3.4 Connection and leak test

29 30
The gas pipe system of the basic screed
and the extendable parts is permanently
installed. To connect the gas bottles:
- Unscrew the protective caps from the

bottle valves and screw onto the rear
of the bottle bracket.
- Check whether the quick action valves
are closed.
- Check that the bottle valves (30) are
properly closed.
Install the gas hoses with the pressure
reducers and the hose rupture protec-
tion devices (29) on the bottles.
Gasflas.tif
A Note:
The gas connections always have left-handed threads!
m Make sure the gas pipe system has no leaks.

D_E34_VB340_05.08_GB.fm 9-26- 01.01.07
D9
3.5 Commissioning and checking the

heating system 29 30
The gas heating system is operated with

two gas bottles.
- Check whether the battery master

switch is switched on.
- Open the bottle valves (30).
Unlock the safety valve by pressing
the hose rupture protection device
(29).
- Open the quick action valves.
A The following sequence must be ad- Gasflas.tif
hered to in order to guarantee a malfunc-

tion-free ignition and heating phase:
- 1. Place screed on the ground

- 2. Fully retract the finisher's levelling cylinders
- 3. Ignite the screed and allow to heat slightly in this position
- 4. As soon as sufficient heat is available, the screed can be raised
Ignition process
- Switch on the On/Off switch (27) in the

switch cabinet (upwards).
27
- This opens the electromagnetic
non-return valves for the gas supply
to the burners;
- It activates the electronic ignition
system, causing the gas to be auto-
matically ignited by the spark plugs
and controlled by the flame monitor-
ing system.
D_E34_VB340_05.08_GB.fm 10-26 -01.01.07
GHeiz_340.cdr
D 10
3.6 Function of the flame monitoring system
11 35 34 33
16 18
32 17 19
m
.co
es
13 15
12 14
uid
Pos. Designation
-g
11 Operating display, green

12 Left middle section operating display, yellow
13 Left extendable part operating display, yellow
all
14 Right middle section operating display, yellow

15 Right extendable part operating display, yellow
16 Left middle section malfunction display, red
D_E34_VB340_05.08_GB.fm 11-26- 01.01.07
17 Left extendable part malfunction display, red

18 Right middle section malfunction display, red
19 Right extendable part malfunction display, red
32 Switch cabinet on the screed
33 Ignition boxes on the individual screeds
34 Red indicator lamp on the ignition box in the corresponding screed
35 Yellow indicator lamp on the ignition box in the corresponding screed
D 11
Via the temperature sensor and flame monitoring system, the electronics monitor gas
heater operation. If there is no stable flame at the ignition burner within 7 seconds,
the electronics indicate a malfunction. The gas supply is interrupted and the red indi-
cator lamps on the ignition box and in the switch cabinet light up.
A In the event of a malfunction during the switch-on phase, the starting process can be
repeated up to three times. If the malfunction still occurs after three start-ups, the
cause of the malfunction has to be eliminated before starting again.
When the flame is correct, the screed is heated until the temperature sensors in the
individual screeds interrupt the heating process. During the heating phase, the yellow
indicator lamps (12, 13, 14, 15) in the switch cabinet and the yellow indicator lamps
on the ignition boxes (35) indicate a correct flame at the burners.
In the event of a malfunction, the red indicator lamps (16, 17, 18, 19) in the switch
cabinet and the red indicator lamps on the ignition boxes (34) indicate that the flame
at the burners is not correct.
m The indicator lamps are important for trouble-free operation of the ignition system.
Therefore, defective bulbs should be immediately replaced!
3.7 Setting the temperature level
Temperature level controller for the ba-

sic screed (9)
>: Higher temperature
<: Lower temperature
Temperature level controller for extend- 9

able parts (10)
>: Higher temperature
<: Lower temperature
10
A Use the high temperature to preheat the

screed and the extendable parts/exten-
sion parts before starting work; this pre-
vents bitumen materials from sticking to GHeiz_340.cdr
the tamper knives and to the bottom
plates on the first meters laid.
Usually, the switches can be toggled to the low temperature after a short time.
D_E34_VB340_05.08_GB.fm 12-26 -01.01.07
D 12
3.8 Switching off the heater
After work has been completed, or when

the heater is no longer required:
8
- Switch off the On/Off switch (8) in the
switch cabinet.
- Close the quick action valves and both
bottle valves (30).
m If these valves are not closed, there is a

danger of fire and explosion due to the
possible escape of uncombusted gas!
Always close the valves during breaks
and after work has been completed!
GHeiz_340.cdr
3.9 Exchanging the gas bottles

30
- Check whether the quick action valves
and both bottle valves (30) are closed.
- Unscrew the gas hoses.
- Screw the protective caps for the bot-
tle valves onto the gas bottles.
- Screw pressure reducer onto the
available mounting bracket.
f Gas bottles that are full or not completely

emptied are under pressure.
Therefore, make sure that bottles with
their protective valve caps removed are
protected from severe impact (particu-
larly in the area of the valves or on the
valves themselves)! Gasflas.tif
- Connect new gas bottles (see section 3.4, „Connection and leak test“).
D_E34_VB340_05.08_GB.fm 13-26- 01.01.07
D 13
4 Operating the electric heater
4.1 Switch cabinet for screed heating system
16
15
17
18
22 4
23 5
1
3
24 2
11
13
6
D_E34_VB340_05.08_GB.fm 14-26 -01.01.07
21
8
19
10 18
20
12
Schalttafel_340E.wmf 4 x 230 V
27 28 29 30
A The arrangement of the individual elements may vary slightly!
D 14
Item Designation
1 EMERGENCY STOP button
2 Check button for insulation monitoring and insulation error pilot lamp
3 Insulation monitoring reset button
4 Generator telltale lamp
5 Heating ON/OFF
6 Circuit breaker for heating section 1
10 Heating section 1 telltale lamp
14 Headlights On / Off (sockets 25+26)
15 Headlights On / Off (sockets 27+28)
16 Circuit breaker for sockets 25+26
17 Circuit breaker for sockets 27+28
18 Socket (heating) for main screed on left
19 Socket (heating) for main screed on right
20 Socket (heating) for extendable part on left
21 Socket (heating) for extendable part on right
22 Circuit breaker for generator telltale lamp
23 Main fuse and EMERGENCY STOP trigger
24 Control and monitoring unit STC2000
25 230 volt socket for additional headlight
D_E34_VB340_05.08_GB.fm 15-26- 01.01.07

D 15
4.2 General information on the heating system
The electric heating system is supplied

with power by a generator on board the
paver which is controlled fully-automati-
cally controlled in accordance with re-
quirements.
Heating resistors in the form of heating
strips ensure direct temperature transi-
tion and even distribution of heat.
Each screed section is heated by three
heating strips. Two can be found on the
m
bottom plate and one on the tamper
knife.
Temperature display and temperature
control are carried out independently of
.co
one another and in an infinitely variable
manner for: The left basic screed, right
basic screed, left extendable part and
right extendable part by means of con-
trol unit STC2000 on the heating system
switch cabinet.
es
The heating system is connected to oth-
er fitted screed components via simple
plug connections.
As an option, the switch cabinet can also
be fitted with additional 230 volt sockets
uid
for external consumers (e.g. additional

lighting).
Since fuels (gas, diesel) are not handled
and insulation monitoring takes place,
maximum possible protection of person-
nel is offered. Schalttafel_340E.wmf/VB340.wmf
-g
f Beware of hot surfaces! Danger of burning!
f Maintenance and repair work on electrical systems with medium voltage levels, e.g.
all
the screed heating system, may only be carried out by specialist electricians or per-
sons instructed in electrical engineering work if the appropriate test devices are used.
Always comply with relevant technical electrical protection precautions. Danger to life
as a result of accidents involving medium voltage levels!
D_E34_VB340_05.08_GB.fm 16-26 -01.01.07
D 16
4.3 Isolation monitor
The function of the protective insulation

monitoring measure must be checked
every day before starting work.
A This check only checks the function of

the insulation monitor, not whether an in-
sulation fault has occurred on the heat-
ing sections or consumers. 1
- Start the paver's engine.

- Switch heating system switch (1) 3
to ON.
- Press test button (2). 2
- The indicator lamp integrated into the
test button signals „insulation fault“
- Press reset button (3) for at least 3
sec. to delete the simulated fault.
- The indicator lamp goes out.
f If the test is conducted successfully, Schalttafel_EB5075_neu.wmf

work may be undertaken with the screed
and external consumers may be used.
If the „insulation fault“ indicator lamp displays a fault even before the test button is
pressed or if no fault is displayed during the simulation, work must not be undertaken
with the screed or with connected, external equipment.
f The screed and equipment must be checked or repaired by a specialist electri-

cian. Only then may work again be undertaken with the screed and equipment.
f Danger due to electrical voltage
f Non-adherence to the safety precautions and safety regulations

when operating the electric screed heating system leads to a
risk of electric shock.
Danger to life!
All maintenance and repair work on the screed's electrical system may be car-
ried out by a specialist electrician only.
D_E34_VB340_05.08_GB.fm 17-26- 01.01.07
D 17
Insulation faults
A If an insulation fault occurs during operation, and the indicator lamp displays an insu-
lation fault, the operator may proceed as follows:
- Switch the switches of all external equipment and the heating system to OFF and
press the reset button for at least 3 seconds to delete the fault.
- If the indicator lamp does not go out, the fault lies in the generator.
f No further work may be carried out.
- If the indicator lamp goes out, the switches of the heating system and external
equipment can be switched back to ON one after another until a message again
appears and the system is shut-down.
- The equipment found to be faulty must be removed or must not be engaged, and
the reset button must be pressed for at least 3 seconds to delete the fault.
A Operation may now be continued - without the faulty equipment, of course.
A The generator or electrical consumer found to be faulty must be

checked or repaired by a specialist electrician. Only then may
work again be carried out with the screed and equipment.
D_E34_VB340_05.08_GB.fm 18-26 -01.01.07
D 18
4.4 Commissioning and checking the

heating system
A In order to reach the required tempera-

ture, the heating system should be
switched on approx. 15 - 20 minutes be-
fore the start of paving.
- Switch on the paver's engine.

- Switch on heating system ON / OFF
switch (1).
1
The heating system is activated and the
heating process begins.
During the heating process, the individu- 3
al screed parts' heating systems' indica-
tor lamps (2) light up.
Once the set temperature has been
reached, the indicator lamps go out one
after another.
Once all screed parts have reached the

desired temperature, paving operation
may begin.
If additional heating occurs during pav- 2

Schalttafel_340E.wmf
ing operation, this is indicated by the in-
dicator lamps (2).
A The heating system indicator lamps in the control and monitoring unit (3) can also be
observed.
D_E34_VB340_05.08_GB.fm 19-26- 01.01.07
D 19
4.5 Temperature display, setting temperature level
The temperature display and temperature level setting for the individual screed
elements are carried out via the control and monitoring unit in the screed heat-
ing system's switch cabinet.
4.6 Operating the control and monitoring unit
2 3
6 8
5 7
5a 7a
5b 7b
6a 8a
6b 8b
STC20002.bmp
D_E34_VB340_05.08_GB.fm 20-26 -01.01.07
D 20
Pos. Designation / function

1 Display. Nominal and actual temperature display. Fault code display.
Auto / OFF button
2 - Starts and stops the system. When in the „OFF“ switch position, „OFF“
is shown in the display.
Increase in nominal temperature on the selected screed section.
3 - If pressed briefly, the current temperature setting for the selected screed
section is displayed.
m
Reduction in nominal temperature on the selected screed section.
4 - If pressed briefly, the current temperature setting for the selected screed
section is displayed.
.co
5 Selection of basic screed, left
Indicator lamp (green/red)
- Not illuminated: Screed temperature < operating temperature
- Illuminated permanently, green: Screed temperature OK (+/- 3° C of
nominal temperature)
- Flashing, green: Screed temperature too high (> +3°C of nominal tem-
es
5a
perature)
- Illuminated permanently, red: Malfunction! Screed section heating sys-
tem switched off, fault code shown on display.
- Flashing, red: A temperature sensor is defective. The heating system
continues to operate.
uid
Indicator lamp (yellow)

5b - ON: Screed section heating system in operation
- OFF: Screed section heating system off
6 Selection of extendable part, left
-g

6a
- Refer to (5a)
6b
- Refer to (5b)
all
7 Selection of basic screed, left

7a
- Refer to (5a)
D_E34_VB340_05.08_GB.fm 21-26- 01.01.07

7b
- Refer to (5b)
8 Selection of extendable part, right
8a
- Refer to (5a)
8b
- Refer to (5b)
D 21
4.7 Temperature setting
- Select screed section by pressing but-

ton.
- Depending on the desired tempera-
ture change, press button (3) or (4). 2 3
- The current nominal temperature is
shown first. Adjustment in the corre- 4
sponding direction is undertaken after
1.5 seconds.
A When changing the temperature setting,

4 dots light up on the display.
STC20002.bmp
4.8 Fault messages
When a fault occurs, the small red lamp

(5a, 6a, 7a, 8a) for the relevant screed
section lights up and the corresponding
heating system is switched off.
The fault code and faulty screed section
are shown on the display.
If several faults occur, the last fault to oc-
cur is shown on the display; the faults 5a 7a
which occurred previously can be called 6a 8a
up on the display by pressing the rele-
vant buttons.
To delete the fault display, the fault first
has to be rectified and then the relevant STC20002.bmp
section button pressed until the small

red lamp goes out.
Fault codes
Fault code Meaning

D_E34_VB340_05.08_GB.fm 22-26 -01.01.07
50 - Defective temperature sensor
A Heating system remains in operation as long as at least one temperature sensor func-
tions.
If the temperature sensor of e.g. a middle section fails, the heating system is switched
to the other middle section's sensor.
A similar function is provided for the extendable parts.
D 22
4.9 Switching off the heating system
At the end of work or when the

heating system is not required:
- Switch off ON/OFF switch (1) of heat-

ing system.
2
Schalttafel_340E.wmf
D_E34_VB340_05.08_GB.fm 23-26- 01.01.07
D 23
5 Malfunctions
5.1 Problems during paving
Problem Cause
- change in the material temperature, demixing
- wrong material composition
- incorrect operation of the roller
- incorrectly prepared foundation
- long standstill times between loads
- grade control reference line is not suitable
- grade control jumps to the reference line
- grade control toggles between up and down
Wavy surface
(inertia setting is too high)
(“short waves”)
- bottom plates of the screed are loose
- bottom plates of the screed are warped or not uniformly
worn
- Screed is not operated in the float position
- too much play in the mechanical screed link/suspension
- paver finisher speed is too high
- augers are overloaded
- changing material pressure against the screed
- change in the material temperature
- demixing
- roller has stopped on the hot material
- roller has turned or roller speed has been changed too fast
- incorrect operation of the roller
- truck brake is applied too tight
- long standstill times between loads
Wavy surface
- grade control reference line is not suitable
(“long waves”)
- incorrect installation of the grade control
- limit switch is not correctly set
- screed is empty
- screed has not been switched to the floating position
- too much play in the mechanical screed link
- auger is set too deep
- auger is overloaded
D_E34_VB340_05.08_GB.fm 24-26 -01.01.07
- material temperature is too low

- moisture on the foundation
Cracks in the lay- - demixing
er (over the en- - wrong material composition
tire width) - wrong layer height for maximum grain size
- cold screed
- bottom plates of the screed are worn or warped
D 24
Problem Cause
- material temperature
Cracks in the lay- - cold screed
er (centre strip) - bottom plates are worn or warped
- wrong crowning
- screed extension parts are incorrectly installed
Cracks in the lay- - limit switch is not correctly set
er (outer strip) - cold screed
- bottom plates are worn or warped
- moisture on the foundation
- demixing
- wrong material composition
- wrong layer height for maximum grain size
Layer composi- - long standstill times between loads
tion inconsistent - vibration is too slow
- screed extension parts are incorrectly installed
- cold screed
- bottom plates are worn or warped
- Screed is not operated in the float position
- auger is overloaded
- truck hits too much against the finisher while aligning to the
finisher
Marks in the sur-
- too much play in the mechanical screed link/suspension
face
- truck brake is applied
- vibration is too high while standing on a spot
screed does not - wrong layer height for maximum grain size
react as expect- - incorrect installation of the grade control
ed to corrective - vibration is too slow
measures - Screed is not operated in the float position
D_E34_VB340_05.08_GB.fm 25-26- 01.01.07
- too much play in the mechanical screed link

D 25
5.2 Malfunctions on the screed
Malfunction Cause Remedy
Tamper is obstructed by cold

Properly heat the screed
bitumen
Hydraulic oil level in the tank

Top up the oil
is too low
Replace the valve; if neces-

Pressure limiting valve is de-
Tamper or vibra- sary, repair and adjust the
fective
m
tion is not func- valve
tioning Seal or replace the connec-
Leak in the suction line of the tions
.co
pump Tighten or replace the hose
clamps
Clean the filter; if necessary,

Oil filter is soiled
replace the filter
Oil pressure too low Increase the oil pressure

es
Leaking seal Replace the collar
Screed cannot be Screed relieving or charging Switch must be in the centre
lifted is switched on position
uid
Check fuses and cables; re-

Power supply interrupted
place if necessary
-g
all
D_E34_VB340_05.08_GB.fm 26-26 -01.01.07
D 26
E Set-up and modification

f Inadvertent starting of the paver finisher can endanger persons working on the
screed.
Only carry out such work with the finisher motor at a standstill unless the instruc-
tions state the opposite!
Make sure that the paver finisher is secured against being put into operation.
f When lifted, the screed can still slide downwards if the mechanical screed transport
safeguard is not inserted on the finisher.
Only carry out work when the screed is secured by mechanical means!
f When connecting or disconnecting hydraulic hoses and when working on the hydrau-
lic system, hot hydraulic fluid can spurt out at a high pressure.
Switch off the engine and de-pressurise the hydraulic system! Protect your eyes!
Always install extension parts and conversion parts in the proper manner! If in doubt,
contact the manufacturer!
Mount all protective devices before re-commissioning the paver finisher.
The walking platform must always reach over the entire width of the screed.
The hinged walkway plate (option) may only be folded up under the following condi-
tions:
- If the machine has to be backed up very closely to a wall or another obstacle,
- During transportation on a low-bed trailer.
E_EB34_VB340__05.08_GB.fm-14 02-05.08
E1
2 General assembly
2.1 Fitting screed to finisher

3
- Lower screed onto a suitable base
(square pieces of wood etc.) and drive 4
the finisher in reverse to just in front of
the screed.
Lower crossbeams and position so
that welded-on pivot of fulcrum point 2
on crossbeam (1) can be guided into
the relevant hole in the screed body.
Use screw and washer to secure ful-
crum point inside screed body.
To assemble further, the following steps

1
must be undertaken on both cross-
beams:
- Fit guide bolt (2) and spacer sleeve

(2a) between crossbeam and longitu- 4b 4c 4
dinal slot of screed guidance and use
washer (2b) and self-locking nut (2c) 4a
to secure that this produces perfect
guidance and a good degree of free-
dom to move.
- Use eye of turn buckle (3a) to fit retain- 2
ing bolt (3) onto crossbeam to set
screed positioning angle and fit nut 2a 2b 2c
(3b) provided for this purpose.
- Fit screw (4) with indicator of screed 3
positioning angle (4a), with washer
3b
(4b) and self-locking nut (4c) onto
crossbeam to provide a good level of 3a
movement.
Holm_Bohle340.wmf Holm_Bohle340_2.wmf
E_EB34_VB340__05.08_GB.fm-14 02-05.08
E2
2.2 Mounting the side shields
The side shields are mounted after all

other mounting and adjustment work on
the screed has been completed.
- Insert swing lever shaft on side shield

through hole in extendable part or ex-
tension part.
- Use clip (1) to secure internal section
of swing lever shaft to prevent shaft 1
from sliding back out.
Schildmon_340a.wmf
Also on outer face of side shield:
- Attach control arm of parallel guide to

pivot (2) and use folding pin (3) to se- 2
cure. 4
- Insert height adjustment crank in clip
(4) and use cotter pin (5) to secure.
3
Schildmon_340b.wmf
E_EB34_VB340__05.08_GB.fm-14 02-05.08
E3
2.3 Hydraulic connections
The hydraulic connections are on the rear of the finisher.
f When installing the hydraulic connections, hot hydraulic oil can spurt out under high
pressure.
Switch off the engine and de-pressurise the hydraulic system! Protect your eyes!
m When installing the hydraulic connections, make sure the environment is absolutely
clean.
Dirt in the hydraulic oil can cause the machine to fail!
A The connections present depend on the screed equipment.
Position and designation of the connections:
2 1 4 3
8 7
5 6
Rück2_F6.wmf
Item Designation
1 Tamper pump (O)
2 Tamper return –> tank (O)
3 Vibration pump
E_EB34_VB340__05.08_GB.fm-14 02-05.08
4 Vibration return –> tank
5 Extend screed, left
6 Retract screed, left
7 Extend screed, right
8 Retract screed, right
E4
2.4 Electrical connections

1
On the rear of the finisher:
- Plug connector (1) for the electrical

consumers on the screed (electro-
magnetic valves, remote controls,
etc.).
m
Under the rear console (left and right):
.co
Rück3_F6.wmf
- Sockets (2) for remote control connection cable.
A The screed settings on the finisher can only be made after the electrical connections
have been established.
es
uid
-g
all
E_EB34_VB340__05.08_GB.fm-14 02-05.08
E5
3 Extending the screed
A An extension part (width of 350 mm) can be fitted on either side! This produces a
maximum operating width of 4.1m.
Before the extension parts can be fitted, the following steps must be undertaken:
3.1 Removing side shields
- Remove clip (1) for securing swing le-

ver axis from inside of screed body.
Schildmon_340awmf
Also on outside of side shield:
- Remove folding pin (2) from pivot (3).

- Pull splint (4) out of clip (5). 3
5
- Take off hand-operated crank.
- Pull side shield with swing lever axis
off extendable part.
2
Schildmon_340b.wmf
E_EB34_VB340__05.08_GB.fm-14 02-05.08
E6
3.2 Preparing extension parts
If the screed is equipped with a tamper, to drive the tamper, the tamper shaft must be
fitted before fitting the extension part. The following steps are needed for this:
3.3 Removing tamper deflector plate

2 3
- Unfasten two nuts (1) from track rod
by unscrewing them several turns.
- Remove both retaining bolts (2) from
tamper deflector plate.
- Take off tamper deflector plate (3).
Leitblech_340.wmf
1
3.4 Assembly of tamper drive shaft
- Insert shaft (4) in relevant recess (5) of

screed body. 4
6
- Slide both parts of driver coupling (6)
onto one another with the inserted
plastic star.
3.5 Fitting tamper deflector plate

5
- Insert the rail located inside the deflec-
tor plates (3) into the grooves (7) of the
tightening rods 7
- Fit both retaining bolts (2) of tamper Stampferwelle_340.wmf
deflector plates.
- Tighten both nuts (1) of track rods until stop is reached. To do this, the deflector
plate is tightened before the tamper.
A The extension part is now prepared and ready to be fitted on the extendable part.
E_EB34_VB340__05.08_GB.fm-14 02-05.08
E7
3.6 Fitting extension parts
m The screw-on surface must be clean and, if the screed is already being used, must
be free of any bitumen residue.
This applies in particular to the base plate joints.
- Guide extension part and extendable

part together on a level support face.
The tamper drive shaft must be se-
cured (unable to rotate) during this
process.
- Slide the drive shaft coupling half
through the relevant hole in the screed
body of the extendable part with the in-
serted plastic star and place on the 1
second coupling half located there.
- Abut the extension part and extenda-
ble part against one another.
- Gently tighten retaining bolts (1).
- Set height of extension part:
- Loosen lock nut (2).

- Use adjustment screw (3) to set the 3
correct height for the extendable
part.
- Tighten lock nut (2)
2
- Securely tighten retaining bolts (1)
3.7 Fitting side shield to extension part
A Refer to Section 2.2
Gas340.wmf/Anbau_340.jpg
E_EB34_VB340__05.08_GB.fm-14 02-05.08
E8
3.8 Screed heating system gas connec-

tions
After the extension parts have been

mounted, the connection hoses for the
extension parts' burners must be con-
nected to the screed's pipe system.
- All hoses must be checked for exter- 1

nal damage prior to use and, if any de-
fects are found, must be immediately
replaced with new hoses.
- The hose connections are established
using screw connections. (1).
f Danger of fire and explosions!

Work on the heating system involves the
Gas_340.wmf
danger of fire and explosion.

Do not smoke! No naked flames!
- After the extension parts have been removed, the hoses remain with the extension
part to which they are screwed.
3.9 Screed heater system electrical connections
Once extension parts have been fitted,

the screed heater system's correspond-
ing electrical connections must be con-
nected to one another. 5
3
Each screed section contains a distribu-
tor box (1), at which the plug connec-
tions for the heating strips in the bottom
plates (2) and (3) and the heating strip in
the tamper knife (4) have already been
established.
2 4
f Before being used, all cables must be

checked for externally visible damage
1
and, if defects are found, must be re-

placed immediately with new cables. 614_Elektro1.eps
E_EB34_VB340__05.08_GB.fm-14 02-05.08
The connection (5) for the supply and

control cable to the neighbouring screed section
can be found on the upper side of the distribution box.
- Open the retaining tab and protective cover, plug in cable between extension part
and neighbouring screed part and secure using the retaining tab.
E9
4 Settings
4.1 Setting extendable parts
Should you need to readjust the extend-

able parts, this setting can be undertak- 1
en while the screed is fitted on the
finisher.
Basic setting: 2
m
- Unfasten retaining bolts (1) and lock
nuts (3).
- Adjust adjustment screws (2) and
1
.co
(3a):
A Raise extendable part: turn adjustment

screws (2) to the right and turn lock nut
(3) and/or adjustment screw (3a) to the
left.
es
m All adjustment screws must be set to the
same height! This is the only way of en-
4
suring that no scraping occurs during in- 4b
stallation.
uid
4a
A The extendable parts must be set to
3mm higher than the main screed!
- After the setting process:

retighten retaining bolts (1) and lock
nuts (3).
-g
Fine adjustment, setting during in-

stalling work:
all
- Unfasten fastening bolts (1), screw (4)

and nut (4a). 3a
- Perform fine adjustment by turning the
E_EB34_VB340__05.08_GB.fm-14 02-05.08
setting nut (4b).

- Tighten down retaining screws (1) as
well as screw (4) and nut (4a) to se-
cure the adjusting nut.
3
Einstell1_340.wmf/Einstell4_340.wmf
E 10
4.2 Setting tamper height

1
The tampers have a fixed / non-variable
stroke of 3.5 mm.
The tampers must be set to between – 2
0.2 mm and 0.0 mm (dimension A) in
their lower dead centre position.
The setting process always involves the

use of two threaded pins (1) to which the
drive shaft bearing blocks are secured:
A To undertake setting, the tamper knife

must be in its lowest position:
- Loosen lock nuts (2).

- Use threaded pins (1) to set height. -
- Check position of tamper knives in re- A
lation to base plates. If necessary, use
threaded pins (1) to correct position.
- Retighten lock nuts (2). +
Stampferwelle_340.wmf B0073_A1.PIC
4.3 Setting tamper deflector plate:
Each tamper deflector plate is tightened

by means of two track rods (1) on the
tamper knife.
There should be a clearance (a) of 0.7 1

mm over entire width between tamper
deflector plate (4) and tamper knife (5)
A This dimension is set in the factory.

3
- The setting is undertaken using the
front nuts (2). Depending on the direc- 2
tion of adjustment, the lock nuts (3)
have to be loosened and then retight-
ened before adjustment.
5
E_EB34_VB340__05.08_GB.fm-14 02-05.08
4
a
Leitblech2_340.jpg
E 11
4.4 Setting side shields
The height of the side shields is variable

and their support angle can be adjusted. 2a
To adjust height: 1
- Turn hand-operated crank (1) until the

height required is reached. 2
Setting support angle:
- Turn hand-operated crank (2) until the

angle required is reached.
A The crank handle can be moved into the seitenschild_340.wmf
recess (2b) for safekeeping.
4.5 Setting crowing
The screed is fitted with a spindle which

1
can be moved to positively or negatively
adjust the crowning required.
3
A For adjustment range of crowning, refer
to Chapter B, Section “Technical data”.
- Use installed ratchet (1) to set crown-

ing. 2
The adjustment distance is displayed
on the scale (2) as a percentage.
A To adjust in the other direction, the pin

(3) on the ratchet has to be moved. DACHPR_340.wmf
E_EB34_VB340__05.08_GB.fm-14 02-05.08
E 12
4.6 Setting positioning angle
The screed positioning angle can be in- 3

creased or decreased as required.
1
4
- Set the positioning angle using the
ratchet (2) installed on the upper con-
trol arm (1).
The adjustment distance is displayed
on the scale (3). 2
A To adjust in the other direction, the pin

(4) on the ratchet has to be moved.
A Ensure that both sides of the screed are

set equally! Anstell_340.wmf
4.7 Positioning angle correction

Adjustment section / central section
Should the positioning angle of the ad-

justment section have to be compared
with that of the central section, a correc- 1a
tion can be undertaken.
Increase angle: 1 2a
- Unfasten lock nuts (1) and (2)

- Screw in threaded pin (2a) until the an- 2
gle required is set.
- Retighten lock nuts.
Decrease angle: Einstell3_340.wmf
- Unscrew threaded pin (2a).

- Use stud bolt (1a) and lock nuts (1) to draw adjustment section back until the angle
required is set.
- Retighten lock nuts.
E_EB34_VB340__05.08_GB.fm-14 02-05.08
E 13
F Maintenance
f Inadvertent starting of the paver finisher can endanger persons working on the
screed.
Only carry out such work with the finisher motor at a standstill unless the instruc-
tions state the opposite!
Ensure that the finisher is secured to prevent unintentional starting.
f When lifted, the screed can still slide downwards if the mechanical screed transport
m
safeguard is not inserted on the finisher.
Only carry out work when the screed is secured by mechanical means!
.co
- Replace spare parts, or have them replaced, properly.
! ATTENTION!
Components bearing this symbol may only be opened, check and re-
placed by specialist electricians!
es
f Monitoring and repair work on electrical systems with medium levels
of voltage, e.g. the screed heating system, may only be carried out
by specialist electricians or persons instructed in electrical engineering work when us-
ing the appropriate test equipment.
Always comply with relevant technical electrical protection precautions. Danger to life
uid
as a result of accidents involving medium voltage levels!
m Parts and spare parts that have not been approved by the manufacturer, unsuitable
tools and incorrect installation can cause malfunctions, damage to property or failure
of safety devices and can endanger persons.
Use only approved parts and install them according to the specifications! If in doubt,
-g
contact the manufacturer!
- Properly re-install all protective devices before re-commissioning the paver finish-
er.
all
F_EB34_VB340_05.08_GB.fm 1-18
F1
2 Maintenance intervals - screed in general
Interval
2000 / every 2 years

1000 / annually
If necessary
10 / daily
Maintenance point Note
100
250
500
50
- Clean / oil guide tubes After work is

q
finished
- Empty tamper compartment After work is
q
finished
- Clean side shield After work is
q
finished
q - Lubricate crowning adjuster
q q - Adjust guide tube play
q - Check tamper deflector plate play
q - Adjust tamper deflector plate play
q - Hydraulic hoses - visual inspection
q q - Replace hydraulic hoses
- Have screed checked by an
q
expert
Maintenance q
Maintenance during running-in period g
F_EB34_VB340_05.08_GB.fm 2-18
F2
3 Maintenance intervals - gas system
Interval

1000 / annually
If necessary Maintenance point Note

100
250
500
10
50
q - Check the spark plugs

q q - Replace the spark plugs
- Have gas system checked by
q
an expert
Maintenance q
F_EB34_VB340_05.08_GB.fm 3-18
F3
4 Maintenance intervals - electric heating system
Interval

1000 / annually
If necessary Maintenance point Note

100
250
500
10
50
Before
q - Check insulation monitoring
starting work
A Note national reg-
ulations on check- - Electrical system check by a
ing and inspection specialist electrician
intervals!
Maintenance q
A All times given are the maximum permissible maintenance intervals. For aggravat-
ed conditions of use, shorter intervals must be applied!
For the maintenance intervals and maintenance work required for the finisher, refer
to the operating instructions for the finisher.
F_EB34_VB340_05.08_GB.fm 4-18
F4
5 Lubrication points
5.1 Guide tubes
1 1
VB340.wmf
A To keep the wear and thus the play of the guides as low as possible, any dirt on the
guide elements must be removed.
Always keep the tubes clean:

F_EB34_VB340_05.08_GB.fm 5-18
- After daily work has been terminated, clean the tubes using a piece of cloth and
- then slightly oil them.
F5
5.2 Other lubricating and maintenance points
m
.co
es
3
uid
VB340.wmf
2x A Grease the chains of the crowning

adjuster with a brush or spray-on
grease.
-g
2 3
all
F_EB34_VB340_05.08_GB.fm 6-18
F6
6 Checkpoints
6.1 Guides of the extendable parts
VB340.wmf/VB340Adjust.tif
Adjustment of guide tube play
If a noticeable amount of backlash has built up in the slide guide bushes after long
periods of operation, this can be rectified as follows:
- First, unfasten the retaining screws (1).

- Use 3 clamping screws (2) to set slide guides so that there is no noticeable clear-
ance but so that the piston rods can move freely. Retighten retaining screws.
- Repeat the same process for the other guide point.
F_EB34_VB340_05.08_GB.fm 7-18
F7
6.2 Cleaning the screed
Emptying the tamper compartment
1 2 2 1
VB340.wmf
F_EB34_VB340_05.08_GB.fm 8-18
F8
A During operation, bitumen and fine particles enter the tamper frame. Heating keeps
them in a plastic state, thus making them available for lubricating the tamper knife.
When the screed cools down, these substances solidify. They must be liquefied by
heating before the tamper is put into operation again.
- Usually, the only cleaning work required at the end of the day is to operate the
tamper at slow speed for approx. 15 minutes and to spray some separating fluid
into the tamper compartment.
- If the tamper is not to be used for a longer period of time, the tamper compartment
should be emptied as long as the material is still in a liquid state. If necessary,
switch on the heater!
To empty the tamper compartment, the tamper deflector plates of the screed parts
can be loosened.
- Loosen lock nuts (1) of track rod (2) and slide track rods back slightly so that the
deflector plate folds forwards slightly. If necessary, encourage it to fold forwards.
- Leave the tamper to run for a few minutes until the material has fallen out of the
tamper frame.
- Then retighten lock nut (1) of track rod.
- If necessary, adjust the gap dimension. See chapter E.
Cleaning side shield
- Remove material residue from sliding surface and from in the guides.
- Grease sliding surface and guides with temperature-resistant grease.
F_EB34_VB340_05.08_GB.fm 9-18
F9
6.3 Check / adjust tamper deflector plate
Before each laying operating, check the

tamper adjustment.
There should be a clearance (a) of 0.7

mm over entire width between tamper
deflector plate (4) and tamper knife (5).
a
A If correction is necessary: See chapter
E.
4 5
Leitblech2_340.jpg
6.4 Hydraulic hoses
- Specifically check the condition of the

hydraulic hoses.
- Replace any damaged hoses immedi-
ately.
f Aged hoses become porous and may

burst! Danger of accidents!
A A number stamped onto the threaded

connection provides information about
the date of manufacture (A) and the
maximum pressure permitted for this
hose (B).
m Never fit overlapped hoses and note the

permissible pressure level.
A B
DHH 09/00 225 BAR
Hyd_VB610RH.eps
F_EB34_VB340_05.08_GB.fm 10-18
F 10
7 Gas system
The gas system consists of the following

main components:
- Ignition burner (1)
m
- Spark plug (2)
- Restrictor for air supply (3)
2
.co
1
3
es
Gas2_340.wmf
7.1 Spark plugs
The spark plugs of the gas heater should

uid
be checked once a month:
- Pull off the connectors of the spark

plugs.
- Remove the spark plug insert from the
screed body.
-g
- Check:
- Is there any visible damage to the in-
1-1,5mm
sulator of the centre contact?

all
A The electrode distance is 1 – 1.5 mm
Gas3_340.wmf
A The spark plugs should be replaced eve-
ry six months to ensure that the screed
heater always functions properly.
F_EB34_VB340_05.08_GB.fm 11-18
F 11
7.2 Adjusting the flame
To ensure a perfect flame, the ignition

burner’s adjusting ring (3) will have to be
set.
- Unfasten locking screw of adjusting

ring.
- Adjusting ring should cover the four air
intake holes by approx. 50%.
2
- Retighten locking screw of adjusting
ring.
A The flame should be bright blue on the

burner pipe.
Gas2_340.wmf
- If necessary, undertake fine setting
using adjusting ring (3).
7.3 Injectors of the gas heater system
The injectors for preparing the gas/air

mixture are not subject to any mainte-
nance intervals.
Impurities in the propane gas may soil

the filter.
In this case, unscrew the screwed fitting
(4) and then the gas nozzle (5). The filter
is connected with the gas nozzle. Care-
fully clean the filter using air.
m Never use a pointed object to clean the

gas nozzle and the filter since this could
damage the filter or the bore hole of the
gas nozzle.
4
A The screwed fitting (4) and the gas noz-
zle (5) have been glued-in at the factory 5
using „Loctite blue“.
After cleaning, glue in the gas nozzle (5)

and the screwed fitting (4) and screw
them down.
F_EB34_VB340_05.08_GB.fm 12-18
f Make sure that all gas pipe connections

are firmly screwed together.
Danger of explosions in case of leaks.
Gas2_340.wmf/614_gaszünd.bmp
F 12
8 Electric heating system
8.1 Check insulation monitoring
The function of the protective insulation

monitoring measure must be checked
every day before starting work.
A This check only checks the function of

the insulation monitor, not whether an in-
sulation error has occurred on the heat-
ing sections or consumers.
1
- Start the paver's drive engine.
- Switch heating system switch (1) to
ON. 3
- Press test button (2). 2
- The indicator lamp integrated into the
test button signals „insulation fault“
- Press reset button (3) for at least 3
sec. to delete the simulated fault.
- The indicator lamp goes out.
f If the test is conducted successfully, Schalttafel340_neu.wmf

work may be undertaken with the screed
and external consumers may be used.
If the „insulation fault“ indicator lamp displays a fault even before the test button is
pressed or if no fault is displayed during the simulation, work must not be undertaken
with the screed or with connected, external equipment.
f The screed and equipment must be checked or repaired by a specialist electri-

cian. Only then may work again be undertaken with the screed and equipment.
f Danger due to electrical voltage
f Non-adherence to the safety precautions and safety regulations

when operating the electric screed heating system leads to a
risk of electric shock.
Danger to life!
All maintenance and repair work on the screed's electrical system may be car-
F_EB34_VB340_05.08_GB.fm 13-18
ried out by a specialist electrician only.
F 13
Insulation faults
A If an insulation fault occurs during operation, and the indicator lamp displays an insu-
lation fault, the operator may proceed as follows:
- Switch the switches of all external equipment and the heating system to OFF and
press the reset button for at least 3 seconds to delete the fault.
- If the indicator lamp does not go out, the fault lies in the generator.
f No further work may be carried out.
- If the indicator lamp goes out, the switches of the heating system and external
equipment can be switched back to ON one after another until a message again
appears and the system is shut-down.
- The equipment found to be faulty must be removed or must not be engaged, and
the reset button must be pressed for at least 3 seconds to delete the fault.
A Operation may now be continued - without the faulty equipment, of course.
A The generator or electrical consumer found to be faulty must be

checked or repaired by a specialist electrician. Only then may
work again be carried out with the screed and equipment.
F_EB34_VB340_05.08_GB.fm 14-18
F 14
9 Lubricants
m Only use the lubricants listed below or brands of the same quality.
- Dynapac high-temperature grease

F_EB34_VB340_05.08_GB.fm 15-18
F 15
10 Electric fuses
10.1 Equipment with gas heating system
Fuses in the compacting element (1) control box
m
.co
es
uid
1 2 3 4 5 6 7 8
GHeiz340.cdr
Fuse board (1)

-g
No. Fused components A

all
1. Heating circuit 1 main screed, left 5

2. Heating circuit 2 main screed, right 5
3. Heating circuit 3 extendable part, left 5
4. Heating circuit 4 extendable part, right 5
F_EB34_VB340_05.08_GB.fm 16-18
5. not in use
6. not in use
7. not in use
8. Main heating fuse 10
F 16
11 Test certificates
11.1 Electric screed heating system

F_EB34_VB340_05.08_GB.fm 17-18
F 17
FORMATION
En tant que distributeur Dynapac,
nous vous proposons différents pro-
grammes de formation tels que con-
duite, entretien et mise en oeuvre.
Appelez-nous - vous exploiterez en-
core mieux votre matériel Dynapac!
ENTRETIEN
Faites toujours appel à votre service après-
vente Dynapac pour le service et I‘entretien.
Nous vous proposons le meilleur service au
prix le plus juste. Notre service dispose éga-
lement de tous les outils et les équipements
spéciaux nécessaires pour mener à bien tout
type de réparation en cas de besoin.
INFORMATION
Le moyen le plus simple de régler un pro-
blème mineur sur chantier est de contacter
votre distributeur Dynapac pour qu‘il vous
adresse son diagnostic et ses recommanda-
tions. Rendeznous visite pour vous infor-
mer sur la gamme complète des matériels
Dynapac et sur toute notre expérience.
N‘hésitez pas à contacter

votre représentant local
pour I‘assistance technique,
les pièces de rechange,
la documentation,
les accessoires
et les informations
concernant
la gamme complète
de finisseurs et
de fraiseuses à froid
Dynapac

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Your Authorized Dynapac Dealer:

1 General safety instructions ........................................................................ 2

A Correct use and application ................................................... 1

B Description of the screed ....................................................... 1

E Set-up and modification ......................................................... 1

Fuses in the compacting element (1) control box ................................ 16

m Precedes notes that must be observed to prevent damage to equipment.

A Precedes general notes and explanations.

t Used to indicate standard equipment.

o Used to indicate optional equipment.

1 General safety instructions

1.1 Acts, directives, accident prevention regulations

1.2 Warning instructions

Warning pointing to hazardous place or danger!

Warning: risk of pulling in!

m In this area / with these equipment as a result of rotating or trans-

Attention: electric voltage!

m All maintenance and repair work on the screed's electrical system

Attention: suspended load!

m Never stand under suspended load!

Warning: risk of squeezing!

m Risk of squeezing arises due to the operation of certain parts, use

Attention: risk of hand injury!

Attention: hot surfaces or hot liquids!

Warning, risk of falling off!

Attention: hazardous batteries!

Attention: materials harmful to health and irritating substances!

Attention: flammable materials!

Attention: gas bottles!

1.3 Prohibitive signs

It is prohibited to open / step on / reach into / perform / adjust

Do not start the engine/drive!

Do not sprinkle with water!

Do not extinguish with water!

Do-it-yourself maintenance is prohibited!

A Contact the Dynapac service!

Danger of fire: do not use open flame and no smoking!

Do not turn on!

1.4 Protective gear

Protect your eyes with googles!

Always wear tight, conforming working coveralls!

In case of polluted air, wear respiratory mask!

1.5 Environmental protection

- lubricants (oils, grease)

may not enter the soil or the sewer system!

These materials shall be collected, stored, transported in the correct

Material harmful for the environment!

1.6 Fire prevention

Fire fighting device

1.7 Further instructions

m Observe the manufacturer's and other instructions!

A e.g. the maintenance instructions of the engine manufacturer

m Description / figure in case of an electrically heated design!

m Description / figure in case of an electrically heated design!

A Correct use and application

The road construction machine described in the present operating instructions is a

Mounting of attachments: The paver finisher must only be operated in conjunction

B Description of the screed

The SVEDALA DEMAG EB 34 screed is operated in conjunction with a paver finisher.

The screed is used for laying: