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Fan-to-Size
Fan Selection Detail
The sound power and pressure levels displayed here are estimated values based on tests and ratings conducted in
accordance with AMCA standards 300 and 301. AMCA does not certify any of these ratings.
Product: Backward Inclined SWSI Actual Volume Flow Rate: 16000 ACFM Inlet Temperature: 70 °f
Material: Carbon Steel Fan Static Pressure: 3 in wg Altitude: 0 ft
Fan Size: 30, Fan Class: 1 Speed: 1231 rpm Density: 0.0750 lb/ft3
Arrangement: 9 Power: 12.5 bhp Outlet Velocity: 3095 ft/min
Wheel Type: Backward Inclined (flat blade single thickness: PLR/ST) - PLR
Options: None
5.5
5 Power
12
4.5
Fan Static Pressure (in wg)
4 10
2.5
6
2
Pressure
4
1.5
1
2
0.5
0 0
2000 4000 6000 8000 10000 12000 14000 16000 18000 20000
CENTRIFUGAL FANS
AcF/PLR, AF, BC, BC Pressure Blowers, EcF Plenum, RTS, HPBC
SOUND
Some fans can generate sound that could be hazardous to
exposed personnel. It is the responsibility of the system
designer and user to determine sound levels of the system,
the degree of personnel exposure, and to comply with
applicable safety requirements to protect personnel from
excessive noise. Consult nyb for fan sound power level
ratings.
FAN INSTALLATION
Belt Tensioning
1. Check belt tension with a tensioning gage and adjust using
the motor slide base. Excess tension shortens bearing life
while insufficient tension shortens belt life, this can reduce
fan performance and may cause vibration. The lowest
allowable tension is that which prevents slippage under full
load. Belts may slip during start-up, but slipping should
stop as soon as the fan reaches full speed. For more
precise tensioning methods, consult the drive
manufacturer’s literature.
2. Recheck setscrews, rotate the drive by hand and check for
rubbing, then complete the installation of the belt guard Figure 2
3. Belts tend to stretch somewhat after installation. Recheck
tension after several days of operation. Check sheave
alignment as well as setscrew and/or bushing bolt tightness.
START-UP
COUPLING A start-up checklist is available on nyb’s Maintenance manuals
page under the support tools menu, Click Here. Safe operation
Coupling alignment should be checked after permanent and maintenance includes the selection and use of appropriate
installation and prior to start up. Alignment is set at the factory, safety accessories for the specific installation. This is the
but shipping, handling, and installation can cause responsibility of the system designer and requires consideration
misalignment. Also check for proper coupling lubrication. For of equipment location and accessibility as well as adjacent
details on lubrication and for alignment tolerances on the components. All safety accessories must be installed properly
particular coupling supplied, see the manufacturer's installation prior to start-up.
and maintenance supplement in the shipping envelope
Safe operating speed is a function of system temperature and
Installation
wheel design. Do not under any circumstances exceed the
Most nyb fans are shipped with the coupling installed. In cases maximum safe fan speed published in your nyb certified
where the drive is assembled after shipping, install the coupling drawing package, which is available from your nyb field sales
as follows: representative.
1. It is recommended to wait until the fan is permanently Procedure
installed before beginning the coupling alignment process
in order to prevent possible misalignment during fan 1. If the drive components are not supplied by nyb, verify with
installation. the manufacturer that the starting torque is adequate for
the speed and inertia of the fan.
2. Remove all foreign material from fan and motor shafts and
2. Inspect the installation prior to starting the fan. Check for Fan Shutoff for Fans with Elevated Airstream
any loose items or debris that could be drawn into the fan Temperatures (Greater than 200 °F)
or dislodged by the fan discharge. Check the interior of the
fan as well. Turn the wheel by hand to check for binding. High temperature, rotating equipment such as fans must be
3. Check drive installation and belt tension. protected from “heat soaking”. Fan wheels must be rotating
whenever the airstream temperature is above 200°F. to
4. Check the tightness of all setscrews, nuts and bolts. prevent the shaft from “sagging” causing a permanent bend in
Ensure that anchor bolts are also properly torqued. When the shaft. After the airstream temperature has fallen below
furnished, tighten hub setscrews with the wheel oriented 200°F, the fan can be shutdown. Start-up and shut down
so that the setscrew is positioned underneath the shaft. procedures are required to prevent this. If a power failure
5. Install all remaining safety devices and guards. Verify that occurs, rotate the shaft manually if necessary.
the supply voltage is correct and wire the motor. “Bump”
the starter to check for proper wheel rotation. If a shaft is bent due to heat soaking or binding a sudden
increase in fan vibration will occur. The shaft will need to be
6. Check to ensure that neither the fan nor motor shaft are removed, checked for straightness and straightened or
rotating. replaced.
7. “Bump” the starter to check for proper wheel rotation.
8. Use extreme caution when testing the fan with ducting dis- FAN MAINTENANCE
connected. Apply power and check for unusual sounds or
nyb fans are manufactured to high standards with quality mate-
excessive vibration. If either exists, see the section on
Common Fan Problems. To avoid motor overload, do not rials and components. Proper maintenance will ensure a long
run the fan for more than a few seconds if ductwork is not and trouble-free service life. Do not attempt any maintenance
fully installed. Without the ductwork attached, normal oper- on a fan unless the electrical supply has been completely
disconnected and locked out. In many cases, a fan can
ating speed may not be obtained without motor overload.
Once ductwork is attached, check for correct fan speed windmill despite removal of all electrical power. The rotating
and complete installation. Ductwork and guards must be assembly should be blocked securely before attempting
fully installed for safety. maintenance of any kind.
9. All wheel, sheave, and coupling setscrews should be The key to good fan maintenance is regular and systematic
rechecked after a few minutes, eight hours and two weeks inspection of all fan parts. Inspection frequency is determined by
of operation (see Tables 1 & 2 for correct tightening the severity of the application and local conditions. Strict
torques). adherence to an inspection schedule is essential.
NOTE: Shut the fan down immediately if there is any Regular fan maintenance should include the following:
sudden increase in fan vibration.
1. Check the fan wheel for any wear or corrosion, as either
Table 1 - WHEEL SETSCREW TORQUES can cause catastrophic failures. Check also for the build-up
of material, which can cause unbalance resulting in
Setscrew Size Carbon Steel Setscrew Torque* vibration, bearing wear and serious safety hazards. Clean
or replace the wheel as required.
Diameter (in.) lb.-in. lb.-ft.
2. Check the V-belt drive for proper alignment and tension
1/4 75 6.2 (see section on V-belt drives). If belts are worn, replace
5/16 144 12 them as a set, matched to within manufacturer’s tolerances.
3/8 252 21 Lubricate the coupling of direct-drive units and check for
7/16 396 33 alignment (see section on couplings).
1/2 600 50 3. Lubricate the bearings, but do not over lubricate (see the
5/8 1164 97 bearing section for detailed specifications).
3/4 2016 168
4. Ceramic-felt shaft seals require no maintenance, although
7/8 3204 267
worn seals should be replaced. When lip-type shaft seals
1 4800 400 are provided, lubricate them with "NEVER-SEEZ" or other
* Stainless Steel setscrews are not hardened and should anti-seize compound. Schedule in accordance with the
not be tightened to more than 1/2 the values shown. bearing lubrication table on page 5.
WARNING: Do not remove or loosen the fan hub from the
Table 2 – BEARING SETSCREW TORQUE, lb.-in. fan wheel. Removing or loosening the fan hub from the fan
wheel will cause imbalance and void the warranty.
Setscrew Manufacturer
Diameter Link-Belt Sealmaster SKF McGill Dodge
5. During any routine maintenance, all setscrews and bolts
#10 40 -- 35 35 -- should be checked for tightness. See the corresponding
1/4 90 65 50 85 -- table for correct torques.
5/16 185 125 165 165 160
3/8 325 230 290 290 275 6. When installing a new wheel or cone, the proper wheel-to-
7/16 460 350 350 -- -- inlet cone clearance must be maintained (see Figure 3 for
1/2 680 500 620 -- 600 correct full-width wheel dimensions) (Dims. for narrow
5/8 1350 1100 1325 -- 1200 width wheels will vary).
3/4 2350 -- -- -- 2000
Note: Split pillow block bearing are fixed to the shaft
with tapered sleeves and generally do not have
setscrews.
7. WARNING: When installing any new rotating components fan wheel. Welding is the preferred method of balance weight
(wheel, shaft, bearings, coupling, drive components, or attachment. Be sure to ground the welder directly to the fan
motor), it is recommended that the procedures in the Start- wheel. Otherwise, the welding current could pass through the fan
Up section are followed. Fan vibration readings should be bearings and damage them.
taken and a trim balance be performed if excessive BEARINGS
vibration is experienced. Storage
FULL WIDTH WHEEL CONE CLEARANCES Any stored bearing can be damaged by condensation
(contact nyb for partial width dimensions) caused by temperature variations. Therefore, nyb fan
bearings are filled with grease at the factory to exclude air
and moisture. Such protection is adequate for shipment and
subsequent immediate installation and operation.
For long term or outdoor storage, mounted bearings should
be immediately regreased and wrapped with plastic for
protection. Split housed bearings may require additional
grease to completely fill the bearing housing cavity. Rotate
the fan wheel and motor shaft by hand at least every
two weeks to redistribute grease on internal bearing
parts. Each month the fan and motor bearings should be
purged with new grease to remove condensation, since
even a filled bearing can accumulate moisture. Use caution
when purging, as excessive pressure can damage the
seals. Rotate the shaft while slowly adding grease.
Operation
Check the setscrew torque before start-up (see corresponding
Figure 3 table for correct values). Since bearings are completely filled
with grease at the factory, they may run at an elevated
Fan Size “A” Dimension [inches]
temperature during initial operation. Surface temperatures
AcF/PLR, may reach 180°F. and grease may bleed from the bearing
AF, HPBC, EcF
BC, EcF
RTS
AcF/PLR AF BC RTS HPBC seals. This is normal and no attempt should be made to
Plenum Plenum
replace lost grease. Bearing surface temperatures will
10 -- 3 1/2 -- -- -- -- -- decrease when the internal grease quantity reaches a normal
-- -- -- -- -- 4 5/8 operating level. Relubrication should follow the recommended
12 4 1/2
schedule.
15 -- 5 1/2 -- -- -- -- 5 7/8
18 24 7 7 1/4 -- -- 4 7/8 7 1/2 Lubrication
22 27 8 1/4 8 -- 6 7/8 5 3/8 8 7/8 Use the table for relubrication scheduling according to
24 30 9 1/4 9 9 3/16 7 5/8 6 10 1/8 operating speed and shaft diameter. Fan bearings should be
27 33 10 1/8 9 3/4 10 1/8 8 3/8 6 9/16 10 7/8 lubricated with a premium quality lithium-based grease
conforming to NLGI Grade 2. Examples are:
30 36 11 1/4 10 7/8 11 3/16 9 3/8 7 1/4 12
Mobil - Mobilgrease XHP 222 Exxon - Ronex MP
33 40 12 1/4 12 12 5/16 10 1/2 8 13 1/8
Mobil - Unirex N2 Shell - Gadus S2 V220
36 44 13 3/8 13 1/4 13 5/8 11 5/8 8 7/8 14 1/2
Mobil - SHC100
40 49 14 3/4 14 5/8 15 1/16 12 7/8 9 3/4 15 7/8
These greases are for fan bearing surface temperatures of
44 54 16 1/4 16 1/8 16 5/8 14 1/4 10 13/16 17 3/8
40°F. to 180°F. For surface temperatures of 181°F. to 230°F.
49 60 17 7/8 17 3/4 18 5/16 15 3/4 11 15/16 19 1/4 use Mobilith SHC220. Do not use “high temperature”
54 66 19 3/4 19 5/8 20 1/4 17 3/8 13 1/8 21 1/8 greases, as many are not formulated to be compatible with
60 73 21 3/4 21 3/4 22 3/8 19 1/4 14 23 1/4 fan bearings.
9/16
66 80 24 24 24 5/8 20 7/8 16 1/16 25 5/8 Add grease to the fan bearings while running the fan or
73 -- 26 1/2 27 1/4 27 1/4 23 1/4 17 3/4 27 5/8 rotating the shaft by hand. Be sure all guards are in place if
80 -- 28 3/4 30 1/8 30 1/8 -- -- -- lubrication is performed while the fan is operating. Add just
enough grease to cause a slight purging at the seals except
89 -- 31 5/8 33 1/4 33 1/4 -- -- --
on split pillowblocks. Completely filled fan bearings will run
WHEEL BALANCE hotter until a sufficient amount of grease is purged out of the
Airstreams containing particulate or chemicals can cause abra- seals.
sion or corrosion of the fan parts. This wear is often uneven and Split pillowblock bearings (Link-Belt P-LB6800 & P-LB6900,
can lead to significant wheel imbalance over time. When such SKF SAF 22500, Dodge SAF-XT) should be cleaned and
wear is discovered, a decision must be made as to whether to repacked at approximately every eighth lubrication interval.
rebalance or replace the wheel. This requires removal of the bearing cap. Clean out old
The soundness of all parts should be determined if the original grease and repack the bearing with fresh grease. Pack the
thickness of components is reduced. Be sure there is no hidden bearing fully and fill the housing reservoir to the bottom of the
structural damage. The airstream components should also be shaft on both sides of the bearing. Replace the bearing cap,
cleaned to remove any build-up of foreign material. Specialized being careful not to mix caps, as they are not
equipment can be used to rebalance a cleaned wheel that is interchangeable from one bearing to another. Do not over
considered structurally sound. lubricate split pillowblock bearings.
Balance weights should be rigidly attached at a point that will not Refer to your motor manufacturer’s installation and
interfere with the housing nor disrupt airflow. Remember that maintenance manual for motor bearing lubrication
centrifugal forces can be extremely high at the outer radius of a information.
BEARING LUBRICATION INTERVAL (months)
RPM
Shaft
1-500 501-1000 1001-1500 1501-2000 2001-2500 2501-3000 3001-3500 3501-4000 4001-4500 4501-5000
5/8
6 6 6 5 6 6 4 4 4 2
Thru
2 2 2 1 1 1 1
1
13/16
6 6 6 4 4 4 2 2 2 1
thru
6 2.5 1.75 1.25 1 1/2 1/2 1/2 1/2 1/2
1 7/16
1 11/16
6 6 4-6 4 4 2 2 2 1 1
thru
6 2.5 1.5 1.14 3/4 1/2 1/2 1/2 1/2
1 15/16
6 6 4-6 4 2 2 1 1
2 3/16 1
6 2.25 1.25 3/4 1/2 1/2 1/2 1/2
6 4-6 4-6 4 2 2 1 1
2 7/16 1
4 2 1 3/4 1/2 1/2 1/2
2 11/16
5 4 2-4 2 2 1 1
& 1 1
4 2 1 3/4 1/2 1/2
2 15/16
3 7/16
4 4 2-4 1 2 1
thru 1 1
4 2 1 1/2
4 3/16
4 4 2 1
4 7/16
4 1 1/2 Ball Bearings & Split Pillowblock
Spherical Roller Bearings
4 4 2
4 15/16
2 1 1/2
6 4 2
5 7/16
Non-Split Pillowblock Spherical
Roller Bearings
6 4
6
Government Warnings
Disposal of material should be made in accordance to local government regulations.
California Prop 65 – WARNING: This product contains a chemical known to the state of California to cause cancer and/or
birth defects or other reproductive harm.
COMMON FAN PROBLEMS
Excessive Vibration 3. Abrasive or corrosive elements in the airstream or sur-
A common complaint regarding industrial fans is “excessive rounding environment.
vibration”. nyb is careful to ensure that each unit is precisely 4. Misalignment or physical damage to rotating components
balanced prior to shipment; however, there are many other or bearings.
causes of vibration including: 5. Bearing failure from incorrect or contaminated lubricant or
1. Loose mounting bolts, setscrews, bearings or couplings. grounding through the bearings while arc welding.
2. Misalignment or excessive wear of couplings or 6. Excessive fan speed.
bearings. 7. Extreme ambient or airstream temperatures.
3. Misaligned or unbalanced motor. 8. Improper belt tension.
4. Bent shaft due to mishandling or material impact. 9. Improper tightening of wheel setscrews.
5. Accumulation of foreign material on the wheel.
REPLACEMENT PARTS
6. Excessive wear or erosion of the wheel.
7. Excessive system pressure or restriction of airflow due It is recommended that only factory-supplied replacement parts
to closed dampers. be used. nyb fan parts are built to be fully compatible with the
8. Inadequate structural support, mounting procedures or original fan, using specific alloys and tolerances. These parts
materials. carry a standard nyb warranty.
9. Externally transmitted vibration.
When ordering replacement parts, specify the part name, nyb
Inadequate Performance shop and sequence number, fan size, type, rotation (viewed
1. Incorrect testing procedures or calculations. from drive end), arrangement and bearing size or bore. Most of
2. Fan running too slowly. this information is on the metal nameplate attached to the fan
3. Fan wheel rotating in wrong direction or installed base.
backwards on shaft.
For assistance in selecting replacement parts, contact your local
4. Wheel not properly centered relative to inlet cone.
nyb representative or visit: zhttp://www.nyb.com/replacement-
5. Damaged or incorrectly installed cut off sheet or
parts-form/
diverter.
6. Poor system design, closed dampers, air leaks, clogged Example 1 (Prior to 2013):
filters, or coils.
Part required: Wheel
7. Obstructions or sharp elbows near inlets.
Shop/control number: B-10106-100
8. Sharp deflection of airstream at fan outlet.
Fan description: 33" PLR
Excessive Noise Clockwise rotation
Arrangement: 1
1. Fan operating near “stall” due to incorrect system
Bearing: Link-Belt P335, 2-3/16 Bore
design or installation.
2. Vibration originating elsewhere in the system. Example 2 (After to 2013):
3. System resonance or pulsation.
4. Improper location or orientation of fan intake and Part required: Wheel
discharge. Shop number: 2013-XXXXX Wheel
5. Inadequate or faulty design of supporting structures. Size & Type: 36 ACF
6. Nearby sound reflecting surfaces. Year of Manufacture: 2013
7. Loose accessories or components. Fan Description: ACF SW Fan Class 3 Arr-9
8. Loose drive belts. Suggested replacement parts include:
9. Worn bearings.
Wheel Component parts: Damper
Shaft Motor
Premature Component Failure
Bearings Coupling
1. Prolonged or major vibration.
Shaft Seal Sheaves
2. Inadequate or improper maintenance.
Inlet Cone V-Belts
2
1
3
ROTATABLE
CENTRIFUGAL FANS
6
3
4
5
NON-ROTATABLE
CENTRIFUGAL FANS
7
PARTS LIST
1.INLET HANGER BRACKET
9 2.INLET COLLAR ASSEMBLY
3.INLET CONE WITH DIVERTER #
4.WHEEL *#
5.SHAFT *
6.HOUSING #
7.HOUSING/BEARING
PEDESTAL ASSEMBLY
8.DRIVE SIDE HANGER ASSEMBLY
9.BEARINGS *
*Suggested Repair Parts
#Order for parts must
specify rotation.
When ordering replacement parts
supply nyb shop number from
nameplate and complete description
For assistance in selecting replacement parts, contact your local of parts required. Form 718 JLK
nyb representative or visit: http://www.nyb.com.
INSTALLATION
MAINTENANCE,
IM Insert - All
OPERATING
INSTRUCTIONS
Do Not Enter/Confined
Danger of having hands Space
or fingers cut
Mandatory Instructions:
Lock Power Supply in Off
Hand Crush / Pinch Point Position and wait for shaft
to stop rotating prior to
opening or servicing
Possibility of
Read Installation, Operation,
entanglement of
Maintenance Manual
hand or fingers