Industrial Training Report

INDUSTRIAL TRAINING REPORT
7th February - 27th May 2022
STUDENT NAME : NURUL ANIS HIDAYAH BT MUHAMED RAFAIZUL

ID NO : PDM19040055
GROUP : SEM6-PDM
INTAKE : APRIL 2019
COMPANY SUPERVISOR : MR. MUHAMMAD SYAZWAN BIN MUHAMAD ISA
TTO CALLED / TTO VISIT : MR. ALIES BIN HASHIM
INDUSTRIAL TRAINING REPORT FOR
DIPLOMA IN PRODUCT DESIGN & MANUFACTURING
PDM/APRIL2019
COMPANY ASSIGNED
KWM CRAFT SDN BHD
PREPARED BY
NURUL ANIS HIDAYAH BINTI MUHAMED RAFAIZUL
This industrial training report is prepared for German-Malaysian Institute and

submitted as a partial fulfillment of the requirement for the
Diploma in Production Technology
PRODUCT DESIGN & MANUFACTURING

MECHANICAL ENGINEERING
GERMAN-MALAYSIAN INSTITUTE
MAY 2022
ACKNOWLEDGEMENT
I am very fortunate to have been given the opportunity to conduct and

complete my 16 weeks of Industrial Training at KWM Craft Sdn. Bhd. It was one of
the most unforgettable experience I have ever encounter as I had gained valuable
knowledge and skills during my entire in-plant training. I appreciate that the ability to
acquire of these perspective helped to introduce me to various areas of thought and
perception. Moreover, this in-plant training had benefited me on developing and
strengthening my major soft skills such as effective communication skills, time
management, critical thinking, leadership and also some minor soft skills are included.
I believe it is good for me to express my heartiest gratitude to all the wonderful
people who have dedicated and supported me throughout my industrial training in
several aspects.
First and foremost, I would like to give my gratitude to GMi, especially the
Mechanical Engineering Department (MED) and also the Technical Training Officers
(TTOs) for their efforts on guiding the students on their preparation for their Industrial
Training. I also greatly appreciate the support of our Industrial Training Program
Coordinator, Mr. Alies bin Hashim and my supervisor, Mr. Muhammad Syazwan bin
Muhamad Isa, for assisting me throughout my training journey. In addition, I would
like to express my utmost appreciation to KWM Craft which had offered me with an
amazing opportunity to undergo my in-plant training.
In simple terms, during this period, I would like to give special thanks to my
family and my friends for their continuous support and understanding. Because of the
workload and strict timelines, it will be somehow stressful to work in the production
field, but their encouragement helped me to overcome the challenges I confronted
with more strengths, patients, and positive minds.
GERMAN-MALAYSIAN INSTITUTE | I
INTRODUCTION
My name is Nurul Anis Hidayah binti Muhamed Rafaizul. I am currently on my

third year of pursuing my studies at German-Malaysian Institute (GMi) taking Diploma
in Mechanical Engineering, majoring in Product Design & Manufacturing. I was to
conduct my in-plant training on 7th February until 27th May 2022 at KWM Craft which
is located at Dengkil, Selangor. I was placed under Production Department to
implement my industrial in-plant training.
The objectives of conducting in-plant training are to provide students the

chance to check their interest in a very specific career before permanent
commitments are made, to cultivate the resilience, spirit of teamwork and self-
confidence in the lives of students and to build strong communication skills for a
group of staff and trying to learn the right conduct in the industrial field of corporate
life.
My experience as a trainee placed under the Production Department, for 16

weeks has given me a lot of exposures in the process of making product work field.
This training had given me the opportunity to be involved in operating machine and
hands-on work methods respectively. It had encouraged me in many aspects, and
one of the great drawbacks for me was being able to gain valuable experience by
playing an active role in production-related operations. The first-hand experience and
expertise I acquired during my training time is not something I can simply learn out of
lecture classes or textbooks. On a side note, the knowledge and skills I had gained
can be applied throughout my daily life.
In general, this in-plant training is one of the most adventures phase during my
diploma. I can implement myself to engineering world and to professional production
expertise. I now have the ability to apply the industrial and technological knowledge
and skills acquired to GMi to the actual goal. In this report will briefly introducing to
my journey as a trainee at KWM Craft during my industrial training within 16 weeks.
GERMAN-MALAYSIAN INSTITUTE | II
TABLE OF CONTENT
CONTENT PAGE
ACKNOWLEDGEMENT I
INTRODUCTION II
TABLE OF CONTENT III
LIST OF FIGURE V
CONTENT PAGE
CHAPTER 1 COMPANY PROFILE
1.1 Company Background 1
1.2 Founder of KWM Craft 2
1.3 Vision, Mission & Motto 3
1.4 KWM Craft Sdn Bhd Profile 4
1.5 Company Production & Role Departments 7
1.6 Company Facilities 9
CHAPTER 2 LOGBOOK
2.1 Weekly Report 11
CHAPTER 3 CONTENT OF TRAINING
3.1 Woodworking Finishing Techniques 18
3.2 Building a Lecture Table 21
3.3 Laser Cutting & Marking 24
GERMAN-MALAYSIAN INSTITUTE | III

3.4 CNC Wood Lathe Machine 25
3.5 Sense of Malaysia x KWM Craft 27
CHAPTER 4 ILLUSTRATION & APPENDIX
4.1 AutoCAD 29
4.2 Products 33
CHAPTER 5 SUMMARY
5.1 Conclusion 35
5.2 Problem Encountered 36
5.3 Recommendation 40
ATTACHED DOCUMENTS
I. APPLICATION LETTER 42
II. STUDENT RESUME 43
III. COMPANY REPLY FORM 44
IV. REPORT DUTY FORM 45
V. QUESTIONNAIRE － SUPERVISOR 46
VI. QUESTIONNAIRE － STUDENT 48
GERMAN-MALAYSIAN INSTITUTE | IV
LIST OF FIGURE
NO. FIGURE TITLE PAGE NUMBER
1.0 Tn Hj Muhammad Isa Hj Saad 2
1.1 KWM Craft Organization Chart 4
1.2 KWM Industries Sdn Bhd 5
1.3 KWM Craft (Office) 5
1.4 D’KWM Cafe 6
1.5 Sanding Process 7
1.6 Laser Marking Process 8
1.7 Laser Cutting Process 8
3.1 Lecture table with Penetrating finishes 18
3.2 Brushed Product Sample 19
3.3 Sprayed Product Sample 19
3.4 Wiped Product Sample 19
3.5 Petronas Lecture Table 21
3.6 Sitting Lecture Table 22
3.7 Basic Lecture table 22
3.8 Rostrum 23
3.9 Laser Cutting & Marking 24
3.10 Laser Product 24
3.11 Making Cokmar Process 26
3.12 Lumayau 27
3.13 Pucuk Rebung 28
GERMAN-MALAYSIAN INSTITUTE | V
3.14 Wall Clock 28
4.1 Rehal Henna 29
4.2 Rehal Pucuk Rebung 29
4.3 Rehal Kubah 30
4.4 Rehal Love 30
4.5 Mihrab 31
4.6 Partition 32
5.1 Rejected Lecture Table 37
5.2 New Lecture Table 37
5.3 Process on Fixing Paint 39
GERMAN-MALAYSIAN INSTITUTE | VI
CHAPTER 1
COMPANY PROFILE
1.1 Company Background
KWM Craft Sdn Bhd established its first foothold in Malaysia in 2014. It was founded
by Tn Hj Muhammad Isa Hj Saad and later joined by a group of professionals coming
from various industrial and corporate background. With a combination of professional
and hands-on experience, KWM Craft strongly believes that we can contribute
towards the development of human capital in the nation.
KWM Craft Sdn Bhd are committed in manufacturing high quality customized product
at an affordable price. Now, KWM Craft also produce various of product made from
wood. Among them are Mosque furniture, customized furniture. Despite that, KWM
Craft also produce tasbih, interior decoration and souvenirs from exotic wood. Exotic
wood such as Merbau, Cengal, Jati are types of wood that are not sold in the
Malaysia market.
Interestingly, KWM Craft also accepts orders from dignitaries who wanted its magical
touch to be translated into products. Aside from receiving orders from locals, KWM
Craft is also known abroad.
GERMAN-MALAYSIAN INSTITUTE | 1
1.2 Founder of KWM Craft
KWM Craft Sdn Bhd was founded by Tuan Haji Muhammad Isa Haji Saad. Tn Hj
Muhammad Isa was 51 years old when KWM Craft was established on 2014. He is
58 years old by the time now in 2022. The founder of KWM Craft are married to
Rohani Abd Aziz (58 years old) and endowed with 5 children; 2 boys, 3 girls.
Figure 1.0 Tn Hj Muhammad Isa Hj Saad
Despite his interest, he is also appreciate the wood carvings and crafts that are
known as a hail of traditional Malay art. The uniqueness of carvings and wood crafts
can be seen from the beauty that were found on the engraved panel. Its aesthetic
value is taken into the account on the beauty of carvings, concepts, composition,
selection of materials, technique and packaging.
For Isa, the wood art can be applied in manufacturing furniture such as closet, bed,
chair, table, cooking utensils and miscellaneous accessories. Isa challenge himself
starting a wood craft business despite passing the age of 50 years old. While working
in the corporate world and no deep experience in the art of wood craft, however, the
golden age did not prevent Isa from suing the science of the art of carving.
Career:
I. Assistant Firemen Chief (1985 - 1993)
II. Deputy Director Firemen, Kelantan (1993 - 1995)
III. Project Manager KLIA - Tyco Fire International (1995 - 1997)
IV. Managing Director, ER System Sdn Bhd (1997)
V. Executive Director, Rantau Idaman Sdn Bhd - TSI Group (1998 - 2015)
VI. Founder and Owner, KWM Craft (2014 - Present)
VII. Biz Counselor for INSKEN, Jabatan Perdana Menteri (2016 - Present)
1.3 Vision, Mission & Motto
Vision
To manufacture and produce high quality wood-based products at an affordable price.
Mission
To become a comprehensive Fast-track Technology-based Customized Wood

Crafting Provider using the latest available technology managed by skilful and well-
trained personnel for future nation’s development in wood crafting industry.
Motto
One stop centre in customized wood crafting.
1.4 KWM Craft Sdn Bhd Profile
a) KWM Craft Sdn Bhd Organization Chart
Executive Chairman
Hj Muhamad Isa Hj Saad
Admin Manager Sales Marketing Project Manager Laser Production

Rohani Abd Aziz Muhd Syazwan Nur Syafiqah Adni Najwa
Shopee Architect
Laser Production
Siti Akmal
Ismail Fadhli
Laser Production
Production Manager
Naqiuddin
Hafizi Zulkifli
CNC 3D Carving Finishing Metal

Johan Anuar Jurait Anthony Mazlan Yussof Hazrul Haiqal
Carpentry Laser
Abidin Shahrul
Figure 1.1 KWM Craft Organization Chart
b) Company Particular
i. KWM Industries Sdn Bhd (Factory)
Figure 1.2 KWM Industries Sdn Bhd

Address:
Lot 13789, Jalan Selangor Dredging,

Kampung Selangor Dredging, 43800,
Dengkil, Selangor.
ii. KWM Craft (Office)
Figure 1.3 KWM Craft (Office)
Address:
No. 8A, Jalan Deluxe 4,

Pusat Perdagangan Deluxe,
43800, Dengkil, Selangor.
iii. D’KWM Cafe
Figure 1.4 D’KWM Cafe
Address:
47,Jalan Kenanga 2, Taman Dengkil Jaya,

43800, Dengkil, Selangor.
1.5 Company Production & Role Departments
1.5.1 Production Department
This department work towards choosing machinery and equipment for the particular
manufacturing process. Production department will be planning and scheduling the
production, programming the CNC machines to produce products and are
responsible for quality control, distribution and inventory control.
Machineries that can be found in production department are as below:
1. Panel Saw
2. CNC Milling Machine
3. Bench Drilling Machine
4. Band Saw
5. Lathe Machine
6. Horizontal Log Breakdown Machine
7. Mitre Saw
8. Table Saw
9. Sander Machine
10. Sliding Table Saw
11. Table Rip Saw
12. Planner Machine
1.5.2 Finishing Department
Finishing department handles the final touches of the production of a product, such
as the sanding, staining, glazing, or painting. This department’s responsibilities are to
ensure the efficiency of the personnel, maintaining the quality of the product
completing, and to ensue the product meets the production goals for the company.
1.5 Sanding Process
1.5.3 Laser Cutting & Marking Department
In this department, it to set up and tend laser marking or engraving machines

designed to precisely carve a design in the surface of a wood workpiece by use a
moving controller and an engraving laser beam point attached to it that traces
patterns on the wood workpiece’s surface. This department also learn on how to
make adjustments to the machine in terms of laser beam intensity, direction and
speed of movement.
1.6 Laser Marking Process 1.7 Laser Cutting Process
1.5.4 Marketing Department
At the highest level, the marketing department are there to support the efforts fpr the
company. The roles were to execute the marketing ideas or campaigns that require
technical skills and to advise the rest of the marketing team on how technology can
be used to move the needle on marketing goals.
Another roles that we can find in this department are to build and maintain the
company website, to build out email campaigns, setting up the website tracking and
get marketing-related data.
1.6 Company Facilities
Company has provided good facilities for workers to utilize the facilities that
provided in order to ease their daily work and as their convenience. Below are
the lists of facilities that are available around the company site:
1. Prayer room (Surau)

2. Rest area
3. Homestay
4. Car & motorcycle parking
5. Trashcans
6. Water cooler
7. Pantry
8. Transport for workers
CHAPTER 2
LOGBOOK
In this chapter will be introducing the tasks that had been trained and
implemented within 16 weeks that had been set by GMi and MED Department
management for this semester assessment requirement. As the tasks that
had been going through during in-plant training have mentioned on Logbooks,
for this chapter will summarize the tasks of job during my training.
2.1 Weekly Report
Below is the weekly schedule of the training that include the name of tasks and date
of training.
Duration 4 Months (7th February - 27th May 2022)
WEEK 1
1 07/02/2022  Introduction to company by assigned supervisor
 Factory tour
- Introduced to Finishing Department
 Sanding lecture table and lecture chair
2 08/02/2022  Painting motives and words
 Sanding lecture tables
3 09/02/2022  Painting motives for Surau An-Nur Residensi Kepongmas
4 10/02/2022  Wood filler 100 pcs of Rehal
 Painting motives for Masjid Sentosa
 Painting lecture table in Oak color
5 11/02/2022  Painting motives for Masjid Sentosa
 Sanding 100 pcs of Rehal
6 12/02/2022  Surau An-Najah sticker replacement
WEEK 2
1 14/02/2022  Introduced to Production Department
- Briefed on operating each machines in the department
- Briefed on Safety & Precautions
 Build the basic lecture table
2 15/02/2022  Build basic lecture table
3 16/02/2022  Crafted a Cokram using Lathe Machine
 Process on making Rehal from raw material
 Build the basic lecture table
4 17/02/2022  Designed new catalog for KWM Craft
 Preparation for Hari Kraf Kebangsaan 2022
5 18/02/2022  Continue in designing the new catalog for KWM Craft
6 19/02/2022  Preparation for Hari Kraf Kebangsaan 2022
WEEK 3
1 21/02/2022  Introduction to Laser Department
 Learn on setting up the laser marking machine
 Laser marking food tray for KWM Cafe
 Learn Adobe Illustrator
- Tracing elements & Hatching
2 22/02/2022  Preparation for Hari Kraf Kebangsaan 2022
3 23/02/2022  Assist on the Hari Kraf Kebangsaan 2022 representing
KWM Craft as an Exhibitor
 Total sales = RM0.00
KWM Craft as an Exhibitor (Sales = RM748.00)
WEEK 4
 Total sales = RM1,206.00
WEEK 5
2 08/03/2022  Exposed to AutoCAD (Commands, Tracing)
 Involve in Sense of Malaysia Project; a collaboration
between KWM Craft and Sense of Malaysia
3 09/03/2022  Designed Rehal for Sense of Malaysia Project
- Implement Malaysia’s identity in the design e.g Songket
4 10/03/2022  Make designs for Wall Clock for Sense of Malaysia Project
5 11/03/2022  Laser cutting the new design of Wall Clock as a mockup
 Make a presentation for Sense of Malaysia
6 12/03/2022  Surface cleaning the Rehal
WEEK 6
1 14/03/2022 QUARANTINED DUE TO POSITIVE COVID-19
WEEK 7
1 21/03/2022  Surface finish the panels for Tentera Darat Bus
2 22/03/2022  Site visit to Truckquip Sdn Bhd to test the fitability for the
panels
- Need to resize the panels and add sliding holder
3 23/03/2022  Preparation for Hari Usahawan Negara 2022 at PWTC, KL
4 24/03/2022  Loading all equipments for showcase for Hari Usahawan
Negara 2022 at PWTC, KL
5 25/03/2022  Assist on the Hari Usahawan Negara 2022 representing
WEEK 8
2 29/03/2022  Sanding panel for Tentera Darat Bus
3 30/03/2022  Sanding lecture table
 Paint lecture table with Jati color
 Sanding and painting partitions with Jati color
 Site visit to Truckquip Sdn Bhd
- Sanding panels
4 31/03/2022  Paint lecture table
 Sanding lecture table
WEEK 9
1 04/04/2022 ON EMERGENCY LEAVE
2 05/04/2022 ON EMERGENCY LEAVE
 Build Mimbar
 Delivery lecture table to USJ & Bangi
4 07/04/2022  Delivery lecture chair to Klang
5 08/04/2022  Sanding Mimbar
6 09/04/2022  Paint Mimbar
 Paint lecture table
WEEK 10
1 11/04/2022  Sanding panels for Tentera Darat Bus
2 12/04/2022  Undercoat process for the panels
3 13/04/2022  Painting process for the panels
- Spray paint (Ivory color)
4 14/04/2022  Spray 7 pcs of Plywood (Black)
5 15/04/2022  Sanding partition for Surau An-Najahiyah
 Stick motives to partition for Surau An-Najahiyah
6 16/04/2022  Sanding Mimbar
 Sanding Lecture Table Petronas
WEEK 11
1 18/04/2022  Paint partitions for Surau Al-Mujahirin
- Partitions were painted with Dark Chocolate
2 19/04/2022  Sanding partition for Surau Al-Mujahirin
 Stick motives to partition for Surau Al-Mujahirin
 Paint Mimbar with Jati color
3 20/04/2022  Sanding & painting Rostrum with White color
 Sanding & painting lecture table with White color
 Paint mini lecture table with Jati color
4 21/04/2022  Sanding Papan Manis
 Sanding mini lecture table
5 22/04/2022  Learn how to sealer
 Clear paint for lecture table & mini lecture table
 Sanding Papan Manis
6 23/04/2022  Delivery lecture table & mini lecture table to Klang
WEEK 12
1 25/04/2022  Clear painting Papan Manis
 Sanding Mimbar
 Paint Mimbar with Jati
 Paint Cokmar
3 27/04/2022  Paint Gold motives for Mimbar
4 28/04/2022  Paint dark chocolate for lecture table
 Finishing Mimbar Surau An-Najahiyah
5 29/04/2022  Finishing Mimbar Surau An-Najahiyah － Placing all
motives around the Mimbar & replacing the old carpet with
a new one.
 Delivery Minmar & Partition to Shah Alam
 Quality checking on Rehal
6 30/04/2022  Quality checking on Rehal
WEEK 13
1 02/05/2022 PUBLIC HOLIDAY: LABOUR DAY
2 03/05/2022 PUBLIC HOLIDAY: AIDILFITRI (FIRST DAY)
3 04/05/2022 PUBLIC HOLIDAY: AIDILFITRI (SECOND DAY)
4 05/05/2022 FACTORY CLOSE FOR AIDILFITRI
WEEK 14
1 09/05/2022  Set up CNC Lathe Machine
 Make Cokmar
2 10/05/2022  Sanding Sitting Lecture Table
 Finishing process on Cokmar
3 11/05/2022  Sanding table for Valet Parking
 Sanding Mini Lecture Table
 Paint Cokmar in White color
4 12/05/2022  Paint Mini Lecture Table － Jati color
 Paint table for Valet Parking in Dark Mahogany color
 Apply sealer and clear Lacquer on table for Valet Parking
5 13/05/2022  Sanding table for Valet Parking － grit: 360
 Sanding Tabung － grit: 500, 800
6 14/05/2022  Finishing on Cokmar
WEEK 15
1 16/05/2022 ON LEAVE
2 17/05/2022 ON LEAVE
3 18/05/2022  Design Rehal for Omar & Hana
 Build a Minbar
4 19/05/2022  Fixing a Cokmar
 Finishing on Cokmar
5 20/05/2022  Presentation for Rehal Omar & hana
6 21/05/2022  Build a Cokmar
 Sanding a Lecture Table
WEEK 16
1 23/05/2022  Delivery table for Valet Parking
 Quality checking on table for Valet Parking
2 24/05/2022  Laser cut sample for Rehal Omar & hana
 Make AutoCAD design for Mihrab for Surau Az-Zahilliah
3 25/05/2022  Sanding a Petronas Lecture Table
 Sanding Sitting Lecture Table
 Paint a Minbar in Dark Mahogany color
4 26/05/2022  Stick motives and letters on Minbar
 Spray paint a Petronas Lecture Table
- Color: White Spray Paint
 Spray paint a Sitting Lecture Table
- Color: Dark Mahogany
5 27/05/2022  Apply Sealer and Clear Lacquer Paint on Petronas Lecture
Table and Sitting Lecture table
 Laser engraving on Cokmar for Surau Al-Taqwa IPD Nilai
CHAPTER 3
CONTENT OF TRAINING
In this chapter, the topic will brief with details of the task that had been done. Anyhow
this chapter also will brief some of the selected tasks that involving of the method of
the process, findings from the task, solution and achievement from the task and
result from the task. The tasks that will be highlighted are :- Woodworking Finishing
Techniques, Building a Lecture Table, Laser Cutting, CNC Wood Lathe Machine,
and Sense of Malaysia x KWM Craft.
3.1 Woodworking Finishing Techniques
Most types of wood will easily pick up scratches and dirt resulting in leaving marks.
Wood can also shrink or expand in response to the moisture in the air. Finishes,
protecting the wood from all of the above, either with a protective layer over the top
or by penetrating the surface and hardening there. Additionally, most finishes will
accentuate the grain, and when a number of coats are built up, it will make it shine.
Penetrating finishes are oil-based and absorbed by the wood. They are easier to
apply than surface finishes and give the wood a more natural look.
3.1 Lecture Table with Penetrating finishes
Surface finishes dry on top of the wood to create a protective coating. Paint,
polyurethane and shellac are examples of surface finishes. They offer durable
protection and a good choice for exterior furniture.
Application Methods: Brushed, Sprayed, Wiped
Products that applied by brush, which requires care to get even results and avoid
sagging or drip marks. Brushed finishes tend to go on thicker than wiped or sprayed,
usually requiring fewer coats.
Figure 3.2 Brushed Product Sample
Sprayed-on finishes allow fast, thin coats that can be built up, but good results
require a proper spray gun setup, along with a spray booth of some kind.
Figure 3.3 Sprayed Product Sample
Wipe-on oil finishes provide an easy method to get a good result. The finish is
worked into the wood using a soft cloth, sit a little while, then wiped off. These coats
go on thinner than with a brush, requiring more of them, but dry a bit faster.
Figure 3.4 Wiped Product Sample
Wood Finishing Process
When it comes to any type of wood work, finishing is the last process. It helps you
offer the best look to your piece of furniture, hide surface detects, and protect it from
environmental damage.
i. Sanding
Sanding is the best way to remove and finishes like paint, acrylic, varnish,
lacquer and shellac. To remove the existing finish from smaller surfaces,
sandpaper is needed. Sanding will remove not only the finish, but also the
scratches or marks, making the surface smoother and cleaner.
ii. Chemical
Use chemicals for removing varnish, polyurethane, and paint from wooden
furniture or artifacts. Commonly called chemical strippers, you can use them to
remove the finish without damaging the wood. Apply the chemical to the wood
surface using a brush. You may need to leave it on for some time. Use fine steel
wool to remove the finish and then clean the wood surface with a clean wet cloth.
iii. Solvents
Solvents are suitable for removing shellac and lacquer as they are alcohol-based
finishes. Use denatured alcohol for removing shellac from wood, while lacquer
thinner can help to remove lacquer-based finishes.
3.2 Building a Lecture Table
A lecture table is a pulpit in a mosque where the imam stands to deliver sermons. It
is also used in other similar contexts, such as where the speaker sits and lectures the
congregation. The lecture table symbolically the seat of the imam who leads prayer in
the mosque.
In this section, I will briefly explain on 4 types of lecture table/lectern that I have
expertise on building it during my internship. There are sitting lecture table, basic
lecture table, Petronas lecture table and Rostrum. All lecture tables comes from a
raw wood with 6’ x 6’ in size. These lecture tables go through cutting on a table saw,
and being assembled with nail gun and wood glue.
A. Petronas Lecture Table
Figures 3.5 Petronas Lecture Table
Measurement:-
Top = 1000mm x 550mm

Side = 330mm x 684mm (2 pieces)
Front = 498mm x 684mm
100mm x 684mm (2 pieces)
200mm x 684mm (2 pieces)
Bottom = 3” 6/8
1” 1/2
Frame = 2”
B. Sitting Lecture Table
Figures 3.6 Sitting Lecture Table
Measurement:-
Top = 2’ x 3’
Front = 32” x 11”
Side = 19” 1/2 x 11” - 9”
Bottom = 3” 6/8 x 1” 6/8
C. Basic Lecture Table
Figures 3.7 Basic Lecture Table
Measurement:-
Top = 40” x 26”
Front = 3’ x 27”
Side = 21” 2/8 x 27” (21” 2.5/8 x 27 [16mm])
Bottom = 3” 6/8 x 1” 1/2
Frame = 2”
Shelf = 13” x 34” 1/2 (34” 5.5/8 [16mm])
D. Rostrum
Figures 3.8 Rostrum
Measurement:-
Top = 43.2cm x 56.4cm

Side = 25.7cm x 102.5cm (2) [Angle = 28.5]
Front =102.5cm [Angle = 26.5° , 17°], (26.5°), 12.5cm (18°),
26.7cm (18°), 12.5cm (26.5°)
Frame shelf height from Top = 12”
3.3 Laser Cutting & Marking
Laser cutting is a type of thermal separation process. The laser beam hits the surface
of the material and heats it so strongly that it melts or completely vaporizes. Once the
laser beam has completely penetrated the material at one point, the actual cutting
process begins. The laser system follows the selected geometry and separates the
material in the process. Depending on the application, the use of process gases can
positively influence the results.
Laser marking is the practice of using lasers to engrave an object. Laser marking, on
the other hand, is a a broader category of method to leave marks on an object, which
also includes color change due to chemical/molecular alteration, charring, foaming,
melting, and ablation. This technique does not involve the use of inks, nor does it
involve tool bits which contact the engraving surface and wear out, giving it an
advantage over alternative engraving or marking technologies where inks or bit
heads have to be replaced regularly.
Figures 3.9 Laser Cutting & Marking
Figure 3.10 Laser Product
3.4 CNC Wood Lathe Machine
Operated with Computer Numerical Control (CNC) systems and provided with
precise design instructions, CNC Lathes are machine tools where the material or part
is clamped and rotated by the main spindle, while the cutting tool that work on the
material, is mounted and moved in various axis. This section will explain step-by-step
on how to set up a CNC lathe machine and building a Cokmar with it.
In general, CNC Lathe machines comes in the following main configurations:
 Horizontal, Vertical
 Slant Bed
 Flat Bed
 Standard
 Multi-axis
Depending on their configuration, CNC Lathes may have the following components.
A CNC lathe machine is normally used to perform / produce precise round shapes
with both an Outer Diameter (OD), and an Inner Diameter (ID). Practically all kinds of
structures could be machined with this machine tool, depending on their needs in
different industries.
Steps on how to set up the CNC Lathe Machine:
1. Turn ON main switch.

2. Turn ON air pressure.
3. Turn ON control panel.
4. Release the Emergency switch.
5. Select F2 (File), reselect F2 (Pendrive File)
6. Select File; Enter = Drawing will appear on the screen.
7. Setting X, Y, Z
8. Select F1 (Auto)
9. Select F3 (Zero Point)
10. Select XY Origin Point
11. ENTER
12. START
1. 2.
Place wood block on Table Saw.

Cut to size 2’.
3. 4.
Find Center of the block to place it on Place it on CNC Lathe Machine.

CNC Lathe Machine later.
5. 6.
Lock the wood block in position. Set up the machine.
7. 8.
The Cokmar is grinded on the Planner Hand grinder machine is used to flatten
Machine to reduce size the bottom part the surface.
of the Cokmar.
Figures 3.11 Making Cokmar Process
3.5 Sense of Malaysia x KWM Craft
This project is a collaboration between Sense of Malaysia and KWM Craft for a
showcase in KLIA and KLIA2. I have been involved in this project as a designer. My
roles are to re-design products that need to be present for the showcase. The
products must include the sense of Malaysia. The objectives of this project is to
revealing Malaysia’s identity in wood making through carving motives and to
represent the best of Malaysia in various product that captures the perspective by
KWM Craft.
I have redesign Rehal, Phone and tablet holder, Bookmark, and Wall clock for this
project. The medium that I use for the whole designing process are AutoCAD, CATIA
V5, Adobe Illustrator, and AutoDesk. From this project, I learnt on new designing
medium and improving my designing skills. I have attached all the designs below:-
a. Lumayau
Figures 3.12 Lumayau
b. Pucuk Rebung
Figures 3.13 Pucuk Rebung
c. Wall Clock
Figures 3.14 Wall Clock
CHAPTER 4
APPENDIX
4.1 AutoCAD
DETAILED
DRAWING
Figure 4.1 Rehal Henna
DETAILED
DRAWING
Figure 4.2 Rehal Pucuk Rebung
DETAILED
DRAWING
Figure 4.3 Rehal Kubah
DETAILED
DRAWING
Figure 4.4 Rehal Love
Figure 4.5 Mihrab
Figure 4.6 Partition
4.2 Products
CHAPTER 5
SUMMARY
5.1 Conclusion
To finalize all the contents written from the previous chapters of the report, as a
conclusion, the internship program that involved the company’s industrial training
successfully contributed to the achievement of GMi internship goals as well as my
goals that I planned to achieve during the internship season. I learned a lot of
unexpected and invaluable knowledge, skills and experience during the internship
training sessions that I had never expected before.
While facing the obstacles and challenges when performing the tasks, I had given
these obstacles and challenges that challenged me were successfully increasing my
trust in communication, raising my awareness of the input I have learned from it and
using the output properly, raising my self-awareness maturity level and increasing
both my technical skills and soft skills.
With the ability of knowledge and hands-on experience I have learned from GMi,
there must be a few problems that need to be encountered and find the best result to
solve the problem, contributing to me a better innovative solution and alternative idea
that can give benefits to myself and also to the company.
At the end of the internship program, I had met its goals with great experience and
moment that made me wiser and open-minded about future challenges to meet the
key point for the engineering and technology challenge. I hope students need to give
their best focus and intention to learn during training for the next internship season in
order to develop their trust and curiosity as well as their professionalism.
5.2 Problem Encountered
During my in-plant training, there were several problems and hurdles encountered
that need to be fixed either by myself or with supervisor’s advise. I took that as a
challenge for me that they give the support and chance for me to encounter the
problems. Problems that will be highlighted in the subject are:
A. Repainting a Lecture Table
Problem finding: Each and every lecture table or “Meja Penceramah” is made with
the finest craftsman and skilled efficiency. Every item are according to the mosque’s
needs. Customization request includes customizing the mosques’ name, logos,
preferred colors and etcetera. An order from Masjid is wrongly painted due to
miscommunication. When the lecture table should be painted in Teak color, the
Finishing Department misunderstood and painted it in White.
Consequence: Without following the customer’s needs, might as well dropping the
image for the company. Take note that no matter what our customers order, the
company will ensure that the customer will receive the order of the highest quality
that is made to last.
Solution: To solve this problem, a guided step were taken to re-paint the lecture
table. Here all the equipment included:
i. Sand Paper Grit 380

ii. Hand Sander
iii. Teak Color
iv. Brush & Cloth
From my overview, the lecture table cannot be soaked in thinner as the lecture table
are not covered in Lacquer yet. So, the best way to remove the paint is by sanding
the whole lecture table, giving its original color back. My supervisor also given me the
list of equipment and step for me to prepare so there are zero to none problem
encountered.
Figure 5.1 Rejected Lecture Table Figure 5.2 New Lecture Table
Action: A whole new lecture table was built rather than sanding the whole table. This
because the action of sanding the lecture table took a lot more of time since all
materials for building a lecture table are already available. The process of completing
a single lecture table only took 4 hours.
After a new lecture table is done, the process from sanding, painting, sealing are
made. This time we carefully check with our supervisor about the color that is going
to be painted for this lecture table as we do not want any mistake happening again.
All is done within a day.
B. Fixing Paint on Cokmar
Problem finding: The Cokmar or the mace is one of the compulsary items that is
used during Friday prayer’s sermon. On it’s day of delivery, suddenly the paint is
peeling after it is being taped for gold painting. This happen when the layer of
Lacquer is too thin making it easily peeled after being taped.
Consequence: Without following the customer’s needs, might as well dropping the
image for the company. Take note that no matter what our customers order, the
company will ensure that the customer will receive the order of the highest quality
that is made to last.
Solution: To solve this problem, a guided step were taken to re-paint the
Cokmar.The equipments used are:
i. Brush
ii. Black paint
iii. Soft cloth
From my overview, the painting process need to use thin tip brush as the motives on
the Cokmar are very complicated that if I did not take a safety precaution while re-
painting it, it might cause a bigger damage on the Cokmar. My supervisor and
colleagues also advised me to make it perfect as the Cokmar need to be delivered on
the same day.
Figures 5.3 Process on Fixing Paint
Action: The excess of gold painting were removed with thinner as to give a better
finishing texture on the Cokmar. After all the excess of gold painting are being
removed, there were peeled surface on the black painted surface due to its condition
after being taped. The black painted surface were repainted with black paint to get
back the original color.
After all process are done, the Cokmar go through the Clear Lacquer Paint process
to get the best finishing afterwards. Waiting for the clear lacquer paint to dry, it will
instantly being delivered to customer.
5.3 Recommendations
As is well known, industrial training is one of the mandatory requirements for GMi
students to pass for a Diploma certificate. So, it is very desirable if students can
recognize and gather knowledge about the intricacies in the world of work and be
able to use everything they have learned before and its application in the world of
work.
However, here I would like to give some reasonable suggestions to the company.
i. Increase the number of manpower so that existing employees are not burdened
due to shortage of manpower.
ii. Improve product quality and durability to be able to compete against with other
larger companies
iii. Responsible and disciplined attitude in taking care of company equipment and in
accordance with established procedures.
Apart from that, I would also like to give some suggestions that I think may be
appropriate for German-Malaysian Institute students.
Understanding and acting in accordance with the culture of an organization is

important whenever you start working somewhere new. Watch and seek guidance
from your colleagues and peers. Next, be mindful of how you present yourself to your
co-workers and supervisor. And don’t forget the common courtesy which is be
punctual, follow up and follow through.Lastly, be sure to ask your supervisor and co-
workers for feedback on your performance so you can learn what you have done well
and what areas need improvement.
ATTACHED DOCUMENTS
I. APPLICATION LETTER
II. STUDENT’S RESUME
III. COMPANY REPLY FORM
IV. REPORT DUTY FORM
V. QUESTIONNAIRE － SUPERVISOR
VI. QUESTIONNAIRE － STUDENT

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7th February - 27th May 2022

STUDENT NAME : NURUL ANIS HIDAYAH BT MUHAMED RAFAIZUL

KWM CRAFT SDN BHD

NURUL ANIS HIDAYAH BINTI MUHAMED RAFAIZUL

This industrial training report is prepared for German-Malaysian Institute and

PRODUCT DESIGN & MANUFACTURING

I am very fortunate to have been given the opportunity to conduct and

My name is Nurul Anis Hidayah binti Muhamed Rafaizul. I am currently on my

The objectives of conducting in-plant training are to provide students the

My experience as a trainee placed under the Production Department, for 16

TABLE OF CONTENT III

CHAPTER 1 COMPANY PROFILE

1.1 Company Background 1

1.2 Founder of KWM Craft 2

1.3 Vision, Mission & Motto 3

1.4 KWM Craft Sdn Bhd Profile 4

1.5 Company Production & Role Departments 7

1.6 Company Facilities 9

2.1 Weekly Report 11

CHAPTER 3 CONTENT OF TRAINING

3.1 Woodworking Finishing Techniques 18

3.2 Building a Lecture Table 21

3.3 Laser Cutting & Marking 24

GERMAN-MALAYSIAN INSTITUTE | III

3.5 Sense of Malaysia x KWM Craft 27

CHAPTER 4 ILLUSTRATION & APPENDIX

5.2 Problem Encountered 36

II. STUDENT RESUME 43

III. COMPANY REPLY FORM 44

IV. REPORT DUTY FORM 45

VI. QUESTIONNAIRE － STUDENT 48

NO. FIGURE TITLE PAGE NUMBER

1.0 Tn Hj Muhammad Isa Hj Saad 2

1.1 KWM Craft Organization Chart 4

1.2 KWM Industries Sdn Bhd 5

1.3 KWM Craft (Office) 5

1.4 D’KWM Cafe 6

1.5 Sanding Process 7

1.6 Laser Marking Process 8

1.7 Laser Cutting Process 8

3.1 Lecture table with Penetrating finishes 18

3.2 Brushed Product Sample 19

3.3 Sprayed Product Sample 19

3.4 Wiped Product Sample 19

3.5 Petronas Lecture Table 21

3.6 Sitting Lecture Table 22

3.7 Basic Lecture table 22

3.9 Laser Cutting & Marking 24

3.10 Laser Product 24

3.11 Making Cokmar Process 26

3.13 Pucuk Rebung 28

4.1 Rehal Henna 29

4.2 Rehal Pucuk Rebung 29

4.3 Rehal Kubah 30

4.4 Rehal Love 30

5.1 Rejected Lecture Table 37

5.2 New Lecture Table 37

5.3 Process on Fixing Paint 39

1.1 Company Background

Figure 1.0 Tn Hj Muhammad Isa Hj Saad

To manufacture and produce high quality wood-based products at an affordable price.

To become a comprehensive Fast-track Technology-based Customized Wood