Professional Documents
Culture Documents
MARCH-JULY 2022
ABSTRACT
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ACKNOWLEDGEMENT
In the name of Allah, the Most Beneficent and Merciful, all praise be to Allah,
Lord of the universe, and peace be upon His Messenger. Above all, I want to praise
Him for blessing me with patience and mental fortitude to complete the industrial
training report. It is certainly a necessary requirement for obtaining a certified diploma
with flying colours, and I have received exceptional assistance from various sources,
which I would want to record here with great pleasure and appreciation.
First and foremost, I wanted to thank and appreciate Mr. Mohamad Aqil
Amizan bin Nor Amizan and Mr. Muhammad Ammar bin Abdullah, my industrial
training supervisors. Both of them are extremely friendly and willing to give any
newcomer, including myself, their undivided attention. Thank you so much for your
encouragement, feedback, and invaluable teaching. I would also like to thank the dear
lecturers who helped me and my classmates throughout the internship programme,
from the beginning to the end. Their expert guidance, suggestions in class, and all of
the updated announcements have all provided me with important information in
achieving the concept and objectives of this mandatory report.
Furthermore, I dedicate this to my dear family and practical friends; I am
grateful for all the supporting hands they extended to me when I had lost my
confidence at one point, and they simply brought me back into consciousness. I am
grateful to all of those who have been of significant assistance to me. They are
incredibly special people, whom I cannot name individually. Last but not least, I want
to thank me for believing in me; for doing all this hard work; for having no days off;
for never quitting; for always being a giver and trying to give more than I receive; for
trying to do more right than wrong; and lastly, for just being me at all times.
It is a privilege to be a member of the organization for 17 weeks, and I thank
Gaia Pebbles Sdn. Bhd. entirely for accepting me. The staff's compassion for me was
great and unforgettable. It is a wonderful pleasure to work with a prestigious
organization. Therefore, the least I can expect is that my hard work and training will
be the excellent essence to a better application of the Mechanical Engineering course
in the near future.
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TABLE OF CONTENTS
ABSTRACT ii
ACKNOWLEDGEMENT iii
TABLE OF CONTENTS iv
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4.3 Industrial Project 20
REFERENCES 23
APPENDICES 24
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CHAPTER ONE: INTRODUCTION
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1.2 Industrial Training Objectives
The aim of industrial training is to expose students to real-world work
environments while also gaining knowledge through hands-on observation and job
performance. Students will gain skills in work ethics, communication, management,
and other areas as a result of their industrial training. Furthermore, this hands-on
training programme enables students to connect academic knowledge to actual
implementation in the manufacturing world. The following are the objectives of
industrial training:
i. To give students the opportunity to test their interest in a particular field
before making long-term commitments.
ii. To improve one's ability to apply theory to real-world work situations.
iii. To gain knowledge and skills relevant to their careers.
iv. Internships help students develop a sense of responsibility and good
work habits.
v. To expose students to real-world work environments and assist them in
developing expertise in technical work or project reports.
vi. To instil in students’ strength, teamwork, and self-confidence.
vii. To boost students' creativity skills and their ability to share ideas
viii. To learn appropriate corporate behaviour in the industrial sector and to
develop effective communication skills with a group of workers.
ix. During their training, the student will be imbued with positive moral
principles such as accountability, commitment, and trustworthiness.
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CHAPTER TWO: ORGANIZATIONAL OVERVIEW
2.1 Background
Gaia Pebbles Sdn. Bhd. was founded in 2020 in the midst of the COVID-19
pandemic, which spurred the company to be creative in establishing new and
innovative manufacturing services in line with the Fourth Industrial Revolution.
Located in Seksyen 15 Shah Alam, they span various aspects of service and innovation
in the additive manufacturing and educational fields, as well as improving people's and
the environment's well-being. As the millennium approaches, they are optimistic and
believe that their purpose is to serve and provide exceptional services to valuable
customers is achievable.
Every element of the industrial world is important to the organisation,
including training, research and development (R&D), manufacturing, and services. For
training, the company offers a Practical Training Centre where interns and newcomers
can learn about blow moulding, injection moulding, 3D filament extrusion, and 3D
printing. They also provide training in product manufacturing, design, and IP
protection.
They conducted raw material research earlier this year in order to produce PLA
filament for 3D printers. They were able to produce filaments and market them to
consumers by developing biodegradable plastics and green products. They also
produced 3D printed models utilising technologies such as Fused Deposition
Modelling, Stereolithography, and Selective Laser Sintering. They also use reverse
engineering technologies, which have greatly aided R&D fields and consumers in
obtaining the details and measurements of a product.
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Figure 2.1.2 Gaia Space Logo
Aside from industrial production, the organisation has a brand name called
Gaia Space that offers the public services such as event space, makerspace, training
centre, and lab equipment in order to produce new outstanding people in machine
handling, generate ideas, and develop new skills and bonds.
2.3 Objectives
The following are the objectives of the organization:
i. Productivity improvements via optimization and automation.
ii. The development of new revenue models and innovative capabilities.
iii. Better working conditions and long-term profitability.
iv. Increased business continuity with increased maintenance and
monitoring capabilities.
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2.4 Organizational Structure
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Gaia Plas Berhad was founded in 2006 with a core plastic manufacturing focus
on jerrycan moulding design and contract manufacture. With over a decade of
expertise, they've incorporated sustainable goals into their business strategy and
expanded into plastic packaging solutions, trading, and e-commerce.
They are committed to implementing environmental, social, and governance
(ESG) standards in their operations in order to achieve inclusive, equitable, and
sustainable growth.
They are presently actively pursuing new advances in green technology, 3D
printing, biodegradable plastic, and other areas through their group's subsidiaries.
These are consistent with the group's aim to align with the Sustainable Development
Goals (SDGs) by 2030.
The main activities of the Palms Pier Sdn. Bhd. Group include the trade of
agricultural crops and fruits from Egypt, whether selling, purchasing, or manufacturing
suitable products for activities abroad, as well as the import and export of all local and
international crops and edible palm oil products, earning the company the trust of
customers and suppliers, as well as respect from its competitors in this field.
Gaia Greentech was founded in 2020 as part of a group of companies that value
the eco chain, a word that describes the use of technology and science to produce
environmentally friendly products. Their technological infrastructure is focused on
creating long-term improvements for the community and humanity.
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CHAPTER THREE: INDUSTRIAL TRAINING OVERVIEW
3.1.1 Production
i. Additive Manufacturing – often known as 3D printing, is a
transformative approach to industrial production that allows for the
manufacture of lighter parts and stronger systems. They provide and utilize
many types of 3D printing machines, such as stereolithography (SLA) and
selective laser sintering (SLS), which offer greater features and quality
when compared to fused deposition modelling (FDM).
Fused deposition modelling (FDM), also known as fused filament
fabrication (FFF), is the most popular kind of 3D printing among
consumers, thanks to the proliferation of hobbyist 3D printers. FDM 3D
printers create parts by melting and extruding thermoplastic filament,
which is deposited layer by layer in the build area by a printer nozzle.
FDM works with a variety of thermoplastics, including ABS, PLA,
and their different mixes. The approach is well-suited for basic proof-of-
concept models, as well as quick and low-cost prototyping of simple parts,
such as machined parts. FDM pieces have visible layer lines and may have
errors around complicated features.
When compared to SLA or SLS, FDM has the lowest resolution
and precision and is not the greatest option for printing complicated
patterns or pieces with intricate features. Chemical and mechanical
polishing methods can produce higher-quality finishes. Industrial FDM 3D
printers use soluble supports to alleviate some of these challenges and
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provide a wider selection of technical thermoplastics, but they come at a
high cost.
Gaia Pebbles Sdn. Bhd. has three FDM machines, including the
Ultimaker S5, Creality Ender-3, and Creality CR6-SE.
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Moulds, patterns, and functional pieces require precise tolerances
and smooth surfaces. Therefore, SLA is an excellent choice for highly
detailed prototypes. SLA is widely used in a variety of industries,
including engineering and product design, as well as manufacturing,
dentistry, jewellery, model creation, and education.
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Figure 3.1.5 Sintratec S2 – SLS 3D printer
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reverse engineering, businesses would be compelled to replace entire
devices on a regular basis, incurring significant costs.
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vi. Chill Out Area
vii. Meeting Room
3.2.1 Operation
i. Operate FDM, SLA and SLS machines.
ii. Run the FEM machine to produce filament.
iii. Post-process 3D printed models with an air brush.
iv. Use 3D Scanner for reverse engineering.
3.2.2 Maintenance
i. Monitor print quality during the printing process.
ii. Completed 3D machines maintenance.
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3.2.4 Computational & Paperwork
i. Design event posters.
ii. Compile daily and weekly reports 3D production in Microsoft Excel and
PowerPoint.
iii. Prepare quotations, purchase orders, sales orders and paperwork.
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CHAPTER FOUR: DETAILS OF INDUSTRIAL TRAINING
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Sorting is the process of going through things and keeping only the things
necessary to fulfil tasks. This action entails examining all of the contents of a
workspace to determine which are required and which can be eliminated. Everything
that is not required to perform a job process should be removed from the workplace.
Set in Order is the process of ensuring that all items are organised and have a
designated location. Organize all objects left in the workplace in a logical manner so
that employees may fulfil their jobs more easily. This frequently entails placing things
in ergonomic areas where people will not have to bend or do additional actions to get
them.
Shine is the proactive process of keeping workplace areas clean and organised
in order to enable purpose-driven work. Cleaning and maintaining a properly arranged
workplace are required. It can include everyday activities like cleaning, dusting, and
so on, as well as doing maintenance on machinery, tools, and other equipment.
Standardisation is the process of Create a set of standards for both the
organisation and the procedures. In essence, here is where the first three S's take place
and create rules for how and when these tasks will be completed. These standards may
include schedules, charts, lists, etc.
Sustain is the process of maintaining discipline through sustaining new
practises and conducting audits. This implies that the previous four S's must be
maintained over time. This is accomplished by instilling self-discipline in employees
who will participate in 5S.
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until the 3D printed model was completed. The students utilise several types of
software for the slicing process depending on the type of 3D print that needs to be
executed. For FDM, they utilise Cura software, which allows them to change many
print settings, such as nozzle and bed temperature, infill, supports, print speed,
retraction, and others. All of the settings are distinct for each material and its mix
variants, and different models may require different settings to achieve a higher
printing quality. Aside from the printing process, which takes time to complete, the
trial and error of the settings will add to the production time.
For SLA, the student uses the PreForm software, where they still need to alter
some parameters, such as Cura, but to a lesser extent. The software that SLS uses is
the Sintratec Nesting Solution software. Following the completion of the slicing
process, the file will be translated to the machine's G-Code and sent through Wi-Fi or
manually via USB drive.
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Aside from the slicing software, the student can also change the parameters on
the machine. This is due to the fact that the printing had to be done in a controlled
environment that was neither too hot nor too cold, as the environment influences the
quality of the filaments and 3D printing models. As a result, the student can make
quick changes based on the requirements without having to change it in the slicing
software.
After the printing process is completed, the model will go through post-
processing, where the student will use sandpapers to smoothen the surface, particularly
for FDM and SLS models. The students will also colour the 3D printed model using
spray paint, air brush, or paint brush, as requested by the client.
If there are any issues with the machines, the student must perform
maintenance on them. For example, FDM machines must adjust the bed level, clean
clogged nozzles, adjust the extruder, and many more. While the SLA and SLS
machines rarely had issues, maintenance was still required to prevent unintended
incidents during the printing process.
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company's chosen CAD software because of its quick properties' features, which could
make the process a lot faster, smoother, and more convenient.
The student was instructed to study and comprehend all of the commands and
functions, as well as the software's features. This objective was to ensure that the
student was familiar enough with the software's commands, functions, and properties
to make some alterations and changes to the model. It is critical for students to take
advantage of the opportunity to learn the fundamentals of CAD software because it is
widely used in the engineering and architectural industries, and thus the skills acquired
during the industrial training at Gaia Pebbles Sdn. Bhd. could help them to increase
their chances of getting hired in today's highly competitive employment market.
The student also took advantage of the opportunity to learn and create a variety of
3D design modelling of equipment parts, which assisted the student in putting their
knowledge of software fundamental tools and components into practise. However, the
student experienced multiple difficulties while performing the task, such as discovering
new functions and commands because the student had previously been exposed to CAD
software, such as SolidWorks from the university's course, and Fusion 360 had a much
more complicated function. However, the student can adapt by a mix of studying, practise,
and trial and error.
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way to digitally recreate components and tools, particularly those that have ceased
production. During industrial training, the student discovers that not all products or
parts can be scanned due to scanner limitations. Small, black, reflective products, for
example, will be difficult to scan.
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4.3 Industrial Project
During the 17 weeks of industrial training, the student conducted some research
on 3D printing in medicine, whether for educational purposes or for industrial
application, because 3D printing has shown immense potential for the future of
medicine in recent years, and its progress is unstoppable. 3D printing in medicine and
healthcare could revolutionise medication development and medical equipment
manufacturing. It could also provide new methods for practising medicine, optimise
supply chains, and provide more affordable and tailored medical services.
3D printing of medical equipment was especially important at the start of the
COVID-19 pandemic. Urgent 3D printing of personal protective equipment, in
particular, was practically saving healthcare personnel's lives. In reality, 3D printing
has become a critical technology, assisting hospitals and frontline workers.
Community-based makerspaces made freely accessible 3D designs available, assisting
in the speedy response to the pandemic.
Organ models can be printed using 3D printing in medicine. These could also
be useful for surgeons' patient education and preoperative planning. Recently,
scientists used MRI and ultrasound imaging, as well as 3D printing technologies, to
help doctors prepare for prenatal procedures. Using the 3D printed model, doctors may
more readily identify potential impediments and lower the risk of surgery on babies
with a congenital disability. The student had printed several medical products that
includes foot bones, prosthetic leg cover, internal organs and even teeth for dentistry.
In the final week of the industrial training at Gaia Pebbles Sdn. Bhd., the student
and team were given the opportunity to participate in the Science, Technology,
Engineering, and Mathematics (STEM) exhibition by College of Engineering UiTM Shah
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Alam at Sekolah Menengah Kebangsaan Rawang on July 5 and 6, under the supervision
of Mr. Ammar, who is an assigned leader for the mentioned project. The team went to the
exhibition to educate school students, teachers, and the general public about the
advantages of 3D printing and scanning in the manufacturing industry.
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CHAPTER FIVE: SUMMARY
5.1 Conclusion
During the 17 weeks of industrial training at Gaia Pebbles Sdn. Bhd., the
students were given the opportunity to be allocated to various types of tasks, allowing
them to obtain new knowledge and explore additional experiences in the mechanical
engineering industry. Every challenge and training session was intended to help
students improve their knowledge and skills. Furthermore, the student was able to
establish connections between theoretical information gained from the university's
syllabus and the duties assigned. This would allow students to apply their studies and
gain a competitive advantage as they strive for success in their future employment.
Moreover, industrial training gave the student the opportunity to make important
professional relationships and network with employees from the organisation,
regardless of race or position, which would surely help the student in the future.
Throughout the training session, supervisors and experts provided advice and
criticism, which the students took seriously in order to develop themselves.
5.2 Recommendation
The Industrial Training programme has benefited students in a variety of ways,
including developing soft skills such as communication and problem-solving abilities,
as well as offering an opportunity for them to earn a competitive edge. However, there
is still a need for development in order to raise the standard of training for students.
As a recommendation to Gaia Pebbles Sdn. Bhd., the student would recommend the
company to provide more on-site exposure to the student because it would provide the
student with additional insights and understanding about how the project is being
carried out. Aside from that, the student would like to request that the company provide
an internship schedule that would explain and guide the student as they prepare to
confront the tasks and trainings that would be assigned to them.
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REFERENCES
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APPENDICES
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