ACKNOWLEDGEMENT

An undertaking of work liſe - this is never an outcome of a single person; rather it

bears the imprints of a number of people who directly or indirectly helped me in completing the
present training. I would be failing in duties if I don’t say word of thanks to all those who made my
training period educative and pleasurable one. I am thankful to VIKASH COLD FORGE, SIRSI
for giving Me an opportunity to do implant training in the company.

First of all, I am extremely grateful to Mr. M P Hegde for their guidance,

encouragement and tutelage during the course of the internship despite their extremely busy
schedule. My special thanks to them for giving me the opportunity to do this training and for his
support throughout us a mentor. I must also thank my faculty guide Mr. Sudhir S and HOD Mr.
Satishkumar R A for their continuous support, mellow criticism able directional guidance during
the training. I would also like to thank all the respondents for giving their precious time and
relevant information and experience, I required, without which the training would have been
incomplete. finally I would like to thank all lecturers friends and my family for their kind support
and to all who have directly or indirectly helped me in preparing this report. And at l am thankful
to all divine light and my parents, who kept my motivation and zest for knowledge always high
through the tides of time.

i
 ABSTRACT
This report dwells upon my implant training at an esteemed bolts manufacturing
company VIKASH COLD FORGE,SIRSI From 25.12.2017 to 10.01.2018. This training is a part
of my course curriculum pursuing at DEPARTMENT OF TECHNICAL EDUCATION

In these 17 days I learnt the zest of the functioning manufacturing industry and
how the theoretical knowledge is applied in the working of the industry. I came to know about the
importance of safety on men, machine and equipments and the various steps that need to be taken
in this area to ensure their safety. I got an overview of each and every department that works for
making an industry a success, from R&D department to packaging to dispatch department. I also
learnt about the commitment of the company towards quality of automobile products it produces
and efforts made by all to ensure the best quality of products.

It gives me immense pleasure to present this project report. The report commences with
company profile in which all the relevant details about sterling factory have been included
avoiding the secrecy norms of the company.

Learning in sterling was not limited doing training only. I would like to say that my
experience in this factory would he unforgettable cone throughout my life.
 CONTENTS

CHAPTER TITLE PAGE NO

1 Introduction 1-2

2 Company profile 3-8

3 Manufacturing Process 9-30

4 Machine Shop 30-32

5 Product Profile 32-35

6 Findings, Suggestions, Solutions 35-38

7 Conclusion 39

iii
 CONTENTS IN THE CHAPTERS

Chapter 1: Introduction

1.1 Market Potential

1.2 Technical Aspects

Chapter 2: Company Profile

2.1 About The Company

2.2 Company History

2.3 Company Profile

2.4 Vision And Mission Statement

2.4.1 Vision statements
2.4.2 Mission statements
2.5 Aims And Policy

2.6 Health And Safety Policy

Organizational Structure

Chapter 3: Manufacturing Process

3.1 Units In The Company

3.2 Process Flow Chart
3.3 Raw Material
3.4 Annealing
3.4.1 Benefits Of forging
3.5 Wire Drawing
3.5.1 Benefits Of Drawing

3.6 Forging
3.6.1 Advantages Of Forging
3.6.2 Disadvantages Of Forging
 3.6.3 Types Of Forging
3.6.4 Cold Forging
3.6.5 Advantages Of Cold Forging
3.6.6 Disadvantages Of Cold Forging
3.6.7 Hot Forging
3.6.8 Advantages Of Hot Forging
3.6.9 Disadvantages Of Hot Forging
3.6.10 Why Cold Forging As A Superior Alternative To Maching Or Hot Forging
3.7 Process Of Straightening
3.8 Manufacturing Process
3.9 Heading
3.9.1 Types Of Heads
3.9.2 Defects On Head Formation
3.10 Trimming
3.11 Pointing
3.12 Slotting
3.13 Threading
3.13.1 Process Of Threading
3.13.2 Defects In Threading:

3.14 Deeming
3.14.1 Process Of Deeming
3.15 Electroplating

Chapter 4: Machine Shop

4.1 Machine Used In Vikash Cold Forge
4.2 Numbers Of Machine Used In Vikash Cold Forge
4.3 Lubricant Used In Vikash Cold Forge
4.4 Safety Devices

Chapter 5: product profile

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 5.1 Bolt Size:
5.2 Products Of Vikas Cold Forge
5.3 Varieties Of Products Produced In The Company

Chapter 6: Findings, Suggestions, Solutions

6.1 Findings Of Vikas Cold Forge
6.2 Problems Of Vikas Cold Forge
6.3 Suggestions To Vikas Cold Forge.

Chapter 6: Conclusion
 LIST OF TABLES

SL NO CONTAINTS PAGE NO

1 Composition Of Material 1
2 Company Profile 5
3 Types Of Heads 19
4 Machine Used In Vikash Cold Forge 30

5 Numbers Of Machine Used In Vikash Cold Forge 30

vii
 LIST OF FIGERS

SL NO CONTAINTS PAGE NO
1 Industry Image 1
2 Raw Material 10
3 Wire Drawing Machine 12
4 Heading Machine 18
5 Types Of Head 20
6 Trimming Machine 21
7 Pointing Machine 22
8 Slotting Machine 23
9 Threading Machine 24
10 Deeming Machine 27
11 Electroplating Machine 28
12 Varieties Of Products Produced In The Company 34