Professional Documents
Culture Documents
By
Guided By
Prof.
R.J.Pawar
Place: Nashik
Vertical turning lathes (VTL) are machines that orient the spindle in the vertical
plane in a fixed position. The workpiece then spins, moving up and down to put
it in line with the cutting head. Maximum Rpm used in industry is 80 Rpm.
Process on VTL Machine
1. Plug Way 4. Turning
2. Butt Way 5.Facing
3. Flank 6. Groving
3.2 HBM Machine
Weld Type
1.Butt Weld End
(BWE) 2.Ring Type
Joint (RTJ)
3.Socket Weld Hand (SWH)
4.Flange end (RF) /
Surrection
3.6 RDM Machine
The radial drill of these machines possesses a large gear head that can move
alongside the radial arm. This specific drill maximises a cutting tool known as
the drill bit. Once the radial arm moves, it can effectively swing the drill head
away, enabling the placement of the workpiece on the machines' base.
Process in RDM
1.Drillilg
2.Rimming
3.Taping
4. Welding
Welding is a fabrication process that joins materials, usually metals
or thermoplastics, by using high heat to melt the parts together and
allowing them to cool, causing fusion. Welding is distinct from lower
temperature techniques such as brazing and soldering, which do not
melt the base metal (parent metal).
Also known as Metal Inert Gas or MIG welding, this process uses a thin wire as
an electrode. The wire heats up as it is fed through the welding instrument and
towards the welding site. Shielding gas must be used to protect the weld from
contaminants in the air.
Typically, this comes in the form of carbon dioxide, oxygen, argon or helium.
This method is often used to work on metals such as stainless steel, copper,
nickel, carbon steel, aluminum, and more. Of all the welding processes, this
one is most popular across the construction and automotive industries.
This type of welding process, also known as Tungsten Inert Gas or TIG welding,
is commonly used to weld together thin and non-ferrous materials like
aluminum, copper, lead, or nickel. It’s commonly applied to bicycle or aircraft
manufacturing.
The nickname references the electrode used to weld the metal, which comes
in the form of a “stick.” Because shielded metal arc welding requires minimal
equipment, it’s one of the most low-cost processes around.
Similar to MIG welding, flux cored arc welding revolves around a continuous
wire feed process. There are two separate processes associated with flux cored
arc welding.
One involves the use of shielding gas while the other relies on self-shielding
agents produced when fluxing agents decompose within the wire.
1 Piston type
Valve stem and actuator output shaft connection is inside
the cylinder.
6200LA
2 Piston type
Valve stem and actuator output shaft connection is inside
the cylinder.
6300LA
1 Piston type
Valve stem and actuator output shaft connection is outside
the cylinder (in Yoke).
7. Assembly
Assembly is the process of combining individual components into a
finished product during manufacturing. An assembly may also refer
to a single-level bill of material (BOM), a multilevel BOM, or a top-
level BOM. Assemblies may be comprised of mechanical, electrical,
or software components.
Process
1. Primer
Over coating period (6 to 24 hours) depends on temperature
2.Curing
Whenever Dust is present on Material sanding is done
3. (DFT) Dry Film Thickness
DFT meter is used to Measure Thickness
Details
1. For export boxes
(ISPM 15) Fumigation Process is used for not getting affecting
by Bugs, Fungus, etc (Methyl Bromide) is used for Precaution.
2.Water Proofing Process
Aluminium foil is used or high density polyrate
Epirole is used for protection
3.Rust Prevention
Rust Prevention Oil is used (Cortec VPCI 369)
Bolted and cap is used for butt holes and hole
11.2 Symbols Used while Packaging