INDUSTRIAL REPORT

BUMIFOCUS SDN BHD

ADI PUTRA BIN MOHAMAT HANI

REPORT SUBMITTED IN PARTIAL FULFILMENT FOR THE

DIPLOMA IN CHEMICAL ENGINEERING TECHNOLOGY
(PROCESS)

MALAYSIAN INSTITUTE OF CHEMICAL & BIOENGINEERING TECHNOLOGY

MELAKA

JANUARY 2019
 INDUSTRIAL REPORT
BUMIFOCUS SDN. BHD.

ADI PUTRA BIN MOHAMAT HANI

REPORT SUBMITTED IN PARTIAL FULFILMENT FOR THE

DIPLOMA IN CHEMICAL ENGINEERING TECHNOLOGY
(PROCESS)

MALAYSIAN INSTITUTE OF CHEMICAL & BIOENGINEERING TECHNOLOGY

MELAKA

JANUARY 2019
 DECLARATION

I declare that all parts of this report are the result of my own work except for the
quotations and references, the sources of which have been acknowledged in the
bibliography.

Signature :
Name : ADI PUTRA BIN
MOHAMAT HANI
ID Number : 55102316073
 APPROVAL

This report was read and verified by:

………………………………………………. ……………
(PN JIWALIZA BINTI SAUNI) Date
Supervisor

………………………………………………. ……………
(MISS HANIZA KAHAR) Date
University Supervisor
 ACKNOWLEDGEMENT

In the name of Allah, The Most Beneficent, The Most Merciful to our beloved,
Our Prophet S.A.W and his relatives. All praises to Allah S.W.T, The Most Glorious,
with His willingness who gave me the opportunity to complete this meaningful research
project.

First and foremost, I would like to express my gratitude sincere to my respective

supervisor, Pn. Jiwaliza binti Sauni and all the supervisor and helper for their patience,
valuable advices and constant encouragement throughout the industrial training. I would
like to thank my University Supervisor, Miss Hasniza Kahar for her expert advice and
encouragement throughout the industrial training process.

Lastly, my warmest appreciation goes to my mother, Pn. Kamirah binti Ghazali

and my family members for the encouragement, support and love they had given to me.

Adi Putra bin Mohamat Hani

 ABSTRACT

Industry training (INTRA) well known as one of the main components that can
be found in the learning curriculum which been implemented in UniKL MICET at the
end of the semester during the Diploma program. It is compulsory for each student who
undergoes their Diploma studies to accomplish their 24 weeks of industrial training to
complete their 3 years course in Diploma of Chemical Engineering Technology
(Process).

The main objective of the INTRA program is to provide the real exposure of
industrial working environment specifically for the students. They were given choices
whether to perform their industrial training in government and private sectors according
to their own interest as long as the company provides training which has the connections
with the course taken. Throughout the industrial training, all activities will be supervised
by nominated supervisor.

Therefore, during my internship, I chose Bumifocus Sdn. Bhd owned by En.

Hanbali as my company for throughout the industrial training. This company is closely
related to my current course. The company always been highlighting their main
specialized in maintenance and services for LPG

During my internship program, I was assigned as co worker at the company

which is under the supervision of my supervisor, Pn Jiwaliza binti Sauni. Throughout
the internship, I worked as helper for services and maintenance
DECLARATION iii
APPROVAL iv
ACKNOWLEDGEMENT v
ABSTRACT vi
LIST OF ILLUSTRATION viii
CHAPTER I 1
INTRODUCTION 1
1.1 Introduction 1
CHAPTER II 3
COMPANY BACKGROUND 3
2.1 Company Background 3
2.2 Company Mission 5
2.3 Company Vision 5
2.4 Company Corporate Logo 5
CHAPTER III 8
REPORT ON JOB/ TASK/ ASSIGNMENT/ PROJECT 8
3.1 Introduction 8
3.2 Working time 8
3.3 Production Process 8
3.3.1 Leakage Test 10
3.3.2 Flaring 11
3.4 Maintenance 13
3.5 Installation of Gas Panel and Gas Detector 16
3.6 Safety 18
CHAPTER IV 20
CONCLUSION & RECOMMENDATIONS 20
BIBLIOGRAPHY 21
LIST OF ILLUSTRATION

Figure 1: Bumifocus Sdn. Bhd 4

Figure 2: Company’s Logo 5
Figure 3: Zinc Chomate paint 7
Figure 4: Yellow Paint 7
Figure 5: Leakage test 1 8
Figure 6: Leakage test 2 9
Figure 7: Flaring 10
Figure 8: Regulator 11
Figure 9: Zinc Chromate / Anti rust paint 12
Figure 10: Yellow paint and Gas arrow 13
Figure 11: LPG Gas Detector 14
Figure 12: Gas Detector for Natural Gas 15
Figure 13: Gas Panel 15
Figure 14: Safety helmet at construction site 16
Figure 15: Installation of Gas Detection by using staging 17
 CHAPTER I

INTRODUCTION

1.1 Introduction

Industrial Training (INTRA) is the main requirements that every student need to
fulfill for graduating in UniKL Degree and Diploma Programme of Chemical
Engineering Technology (Process). The main objective focused during the INTRA
program is to provide sufficient exposure of real industrial working environment
specifically for students. Therefore, industrial training also provides the students
with lots of opportunity to relate all their knowledges during their studies in UniKL
and allocate it during their real work experience in industry.

Besides, all knowledges and skills can be enhanced during the attachment as it is
obtained only by experiencing by themselves. During the progress, students may
improve their confident level. Furthermore, personal skills such as critical thinking,
the way how problem solved, how flexible is the person, motivation and
interpersonal skills will be upgraded during their internship programme took place.

Throughout the internship, numerous experience and knowledge which mainly

related to food and beverages manufacturing gained during my INTRA was done at
Bumifocus Sdn. Bhd focusing on maintenance and servicing work. Whole Malaysia
is covered by Bumifocus staff in case of emergency of leakage and maintenance.

My supervisor, Pn Jiwaliza binti Sauni and all the staffs of Bumifocus Sdn. Bhd
have guided me throughout my internship period. They taught me on the proper way
of using grinder, driller and painting skills (gas pipe). I have also adopted a few
knowledges during my internship on how to read drawing especially P&ID and basic
skill on Autocad software. My position during the internship was a helper. It covers
from maintenance to service throughout the 6 months of period. Thanks to all
Bumifocus staff who had guided me and shared lots of knowledge during the
internship period. They had been aspiring me a lot during the time as she taught me
on how to using equipment.
 CHAPTER II

COMPANY BACKGROUND

2.1 Company Background

Incorporated in November 1995, BUMIFOCUS SDN BHD (BFSB) began its

contracting business operations specializing in design and installation of LPG
reticulation systems for residential and commercial applications.

Over the years, BFSB have acquired vast experience and have a proven track
record by having various projects and jobs related to LPG, Natural Gas (NG)
reticulations and pipeline system projects.

The scope of services entails Engineering, Procurement, Construction and

Commissioning (EPCC) of Natural Gas and LPG distribution. BFSB also assists the
client with related submissions and getting all the necessary certificates and approvals
from the relevant authorities.

BFSB also undertakes preventive and corrective maintenance programs for

LPG/NG systems, and provide technical assistance/ support and safety training to
clients.

We have an extensive knowledge and competency in gas industry and strive to

detail and rigorous adherence to high quality standards.

BFSB also promotes the supply of Liquefied Petroleum Gas (LPG) to

Commercial Mall, Food Courts, Food & Beverage Restaurants, Hotels and etc.
Furthermore, BFSB expanded their services to handle monthly billings directly with the
end-users and to carry out the periodical maintenance service.

BFSB has always provided the most cost effective value engineering solution to
our valuable clients. With the vast of knowledge and experience gained over the years,
with well trained and highly motivated competent professionals, as well as good track
record, financial strength and management.

BFSB are well positioned to scale even a greater height in the near future.
Besides the safety elements provided by BFSB for the benefit of our customers are
regular inspections and periodical maintenance

Figure 1: Bumifocus Sdn. Bhd

2.2 Company Mission

Company goal is to complete job on time, provide our client needs, and
maintaining a good and long term relationship with our clients.

2.3 Company Vision

To be known as an oil & gas company based LPG (Liquidified Petroleum Gas)

2.4 Company Corporate Logo

Figure 2: Company’s Logo

 CHAPTER III

REPORT ON JOB/ TASK/ ASSIGNMENT/ PROJECT

3.1 Introduction

Throughout the internship, it is crucial to understand and possessed the

knowledge on how to do maintenance and services. The workers has to be prepared all
the time 24 hours.

3.2 Working time

The working time is differ based on the mall or venue to work. At Aeon mall,
usually after 10 P.M, the worker can start entering the mall from loading bay mall. If
Mcdonald’s 24 hours, usually at 12 P.M or 1 A.M they will close for a few hours for us
to do work.

3.3 Painting gas pipe

The gas pipe paint is covered by 3 layers of paint. The first layer is red colour,
Red Oxide. Then, second layer is Zinc Chromate, green colour and the final layer is
yellow paint. Gas pipe need to be yellow colour because easy to identify and not
confused with other pipe. All this paint that will be layered to gas pipe are important as
not to rust easily due to weather and condition.
Figure 3: Zinc Chromate paint

Figure 4: Yellow paint

3.3.1 Leakage test

The leakage test is done by spraying the soap water on the valve or gas hose. If
the bubble exists, then somewhere the spot is leaked and dangerous. Leakage test also
can do by closing the ball valve before mainline and close all valve at the kitchen. If the
value drop from pressure gauge, then there is leakage somewhere there.

Figure 5: Leakage test 1

 Figure 6 : Leakage test 2

3.3.2 Flaring

Flaring usually do when there is hot work on live pipe for example, welding or
grinding. By connecting the flaring torch with gas hose onto some point at the main
pipe, the gas is burned and to confirm there is no LPG inside the pipe, the nitrogen gas is
used because there are no reaction between LPG and nitrogen.
 *

Figure 8: Flaring

To ensure there is no LPG inside the gas pipe, the flaring work is continuous for
2-3 hours. The flaring work usually do in the midnight when the mall stop the operation.
The next morning, the workers need to check all the kitchen equipment inside the mall
tenant to ensure nothing wrong and all the kitchen equipment can bring out the flame.
3.5 Maintenance

For maintenance, usually painting, change gas hose, change ball valve/solenoid
valve and change the regulator. If the regulator clogged and cannot be used anymore,
they (restaurant) will call the company and the staff worker will do the rest. Figure 8
show the example of old solenoid valve.

Figure 8: Regulator

To know if the regulator can work as normal or damaged, blow into the hole and
if smoothly pass the hole, it can work and if nothing pass the hole, the regulator is
damaged.
 If the gas pipe paint is corroded and look ugly, the gas pipe is needed to paint by
zinc chromate and yellow paint. The gas arrow also be sprayed along the gas pipe within
2 meter gap.

Figure 9: Zinc Chromate/Anti rust paint

Figure 10: Yellow paint and Gas Arrow
3.6 Installation of Gas Panel and Gas Detector

All restaurant that use LPG or natural gas need to have gas detector and gas
panel for safety purpose. If the store using LPG, the gas detector is put low on the wall
because the LPG density is higher than air. Thus, the gas detector can detect if there are
any leakage. For natural gas, the gas detector is installed not more than 300 mm from
ceiling. This is because of the density of natural gas is lighter than air. The gas panel
usually install near the gas meter because the gas panel need to be connected with
solenoid valve. If the gas detector detect any gas and the solenoid valve will cut off the
gas connection. To reset the solenoid valve, push the button at the solenoid valve and the
gas will be continue as normal.

Figure 11: LPG Gas Detector

Figure 12: Gas Detector for Natural Gas

Figure 13: Gas Panel

3.7 Safety

While this work is dangerous and risking our lives, the safety is important to
avoid any injuries. The worker is mandatory to wear full PPE such as safety boots,
safety helmet, and welding helmet. Staging also used when the work need to do at high
place. Harness belt is mandatory for a person who used staging.

Figure 14: Safety helmet at construction site

Figure 15: Installation of Gas Detection by using staging
 CHAPTER IV

CONCLUSION & RECOMMENDATIONS

Throughout the internship program of 24 weeks, I acquired a lot of knowledge

and useful experience. The internship has rewarded me with meaningful experience and
lessons that makes me prepared for the real situation of working experience especially in
this certain type of industry. Although, the internship also taught me on how and what
should I apply during my lessons in university to deliver it during working in real
industry. Besides, internship also drilled me on how to embrace with safety regulations
in the industries. So, it makes me always prepared and allow me to encounter any
problem that arise.

Another advantages that I had gained during the internship was to understand on
how the real works is. I also managed to boost up my confident and develop my
communication skills. I am so glad that I had learn how to communicate and interact
with workers who is elder than me, able to work together as a team, completing every
task given, be more discipline and many more. Moreover, industrial training creates an
opportunity for students to be more focus and aware on facing the real challenges in
working life.

Lastly, it is an unforgettable experience for me to be part of the team working in

Bumifocus Sdn. Bhd. My supervisor, Pn Jiwaliza binti Sauni and all workers had shares
with me some advice that I should be pursuing my education in degree as she wants me
to enhance my knowledge especially in process technology. Within the internship
period, she teaches me about the skills that is very important on how to be a precise and
systematic person. All staffs were very kind and helpful as they patiently spared their
time to guide me with all their knowledges. As a conclusion, industrial training is a
platform which is very crucial as it helps students to be prepared mentally and physically
to confront with their career life. The real working environment is very challenging as
the students need to applicate all their knowledges that they obtained throughout their
study.
BIBLIOGRAPHY