Professional Documents
Culture Documents
54103119150
I declare that all parts of this report are the result of my own work except for the
quotations and references, the sources of which have been acknowledged in the
bibliography.
ID Number: 54103119150
ii
SIGNATURE PAGE
We have supervised and examined this report and verified that it meets the program
and University’s requirements for the Diploma of Engineering Technology in
Production
Date:
Ts. Dr. Mohd Shahrizan Bin Yusoff
University’s Supervisor
Official Stamp:
iii
ACKNOWLEDGEMENT
The completion of this Industrial Training is made possible through guidance and
assistance from a lot of people, and I fortunately got all of this along the completion of
this training.
I would like to express my deepest gratitude to all those who gave me the
possibility to accomplish this internship well and successful. I am highly indebted to
my company supervisor Ms. Loh Hooi Ean and my university supervisor Dr. Mohd
Shahrizan Bin Yusoff for their continuous support, supervision, motivation,
experiences sharing and guidance throughout the tenure of my internship gave me
strength to move forward and complete all task given with full commitments and
successful. I feel very grateful and indebted to them.
Lastly, I would also like to address my unlimited thanks to my family for their
unconditional love and support, also the continuous encouragements throughout my
studies. My deepest gratitude goes to my friend, university and Robert Bosch Malaysia
staff for their encouragement, support, patience, and trust during my internship.
Finally, I would like to thank everyone who had involved in this internship either
directly or indirectly.
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ABSTRACT
The report explains the industrial training for 18 weeks at Robert Bosch Malaysia SDN
BHD located at Bayan Lepas, Penang. It is divided into four chapters: the introduction
of industrial training, company profile, trainee job scopes, conclusion, and
recommendations. Chapter one explains about general knowledge of industrial training.
It consists of the program's objective, the industrial training placement of the trainee,
the company supervisor, and general information on the trainee's position. Next, chapter
two explains about general knowledge of the company. It contains the background of
the company, history of the company, company's logo, company mission and vision,
and the products produced by the company. Besides that, chapter three is about trainees'
job scopes and tasks during the industrial training period. It describes the task of the
trainee and the step of the trainee preparing the ask. Lastly, the final chapter of this
report is the conclusion and recommendations to students, companies, and universities
to improve the effectiveness of industrial training.
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ABSTRAK
vi
TABLE OF CONTENTS
DECLARATION………………………………………………………………………………ii
SIGNATURE PAGE…………………………………………………………………………..iii
ACKNOWLEDGEMENT…………………………………………………………………….iv
ABSTRACT…………………………………………………………………………………….v
ABSTRAK…………………………………………………………………………………..…vi
TABLE OF CONTENTS…………………………………………………………………….vii
LIST OF FIGURES…………………………………………………………………………...ix
LIST OF TABLE………………………………………………………………………………x
OVERVIEW.............................................................................................................................. 1
OVERVIEW.............................................................................................................................. 5
2.2 HISTORY....................................................................................................................... 6
3.2 E-SAMPLE................................................................................................................... 13
REFERENCES .......................................................................................................................... 28
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LIST OF FIGURES
ix
LIST OF TABLE
x
CHAPTER I
INTRODUCTION
OVERVIEW
Industrial Training allows students to be in the industrial culture with real work
environment experiences. The students can gain new knowledge through hands-on
observation and job execution. From industrial training, students can develop skills in
work ethics, management, effective communication, and others. In addition, it builds
strength, self-confidence, and teamwork in a student’s life, which can enhance the
student’s creativity and sharing ideas and improve good communication skills with a
group of workers. It is suitable for the students to provide a proper attitude toward
corporate life in the industrial training sector. The students can have good moral values
such as responsibility, dedication, and trust during the training.
This chapter consists of a couple of items which are the objectives of the
internship program, the location of the training, supervisor details and the information
regarding the trainee position during the program.
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1.1 OBJECTIVE
Phone : 04-6382888
Websites : bosch.com.my
2
Figure 1 : Robert Bosch Malaysia SDN BHD
3
1.3 COMPANY SUPERVISOR
Position : QA Officer
Phone : 04-6382884
Email : HooiEan.Loh@my.bosch.com
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CHAPTER II
COMPANY PROFILE
OVERVIEW
This chapter consists of the detail of company background and history. In addition,
this chapter also provides the regulation apply in this company, corporate overview
also services provided in this company.
Robert Bosch Malaysia Sdn. Bhd. manufactures motor vehicle parts and accessories.
The company offers a wide range of products such as diesel systems, gasoline systems,
electrical drives, stater motors and generators, chassis breaks, car multimedia,
automotive electronics, automotive aftermarket products, and steering system. In
short, the company offers car multimedia, automotive steering system and power tools.
Bosch is currently active in the areas of Mobility Solutions, Industrial Technology,
Consumer Goods, and Energy and Building Technology.
Sub-Industry Automotive
Website bosch.com.my
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2.2 HISTORY
The history of Bosch starts with many first steps. The step into independence, onto the
automotive market, into markets outside Germany, and onto the factory floor of major
manufacturing. “A shambles” – the beginnings of Robert Bosch history, his apprentice
and journeyman years awoke an early desire in Robert Bosch to be self- employed. On
15 November 1886, he opened a Workshop for Precision Mechanics and Electrical
Engineering in western Stuttgart. The early years were beset with highs and lows, and
it was only from the mid-1890s on those things took off quickly and unstoppably.
The Bosch brand is synonymous with quality and innovation. The company
enhance quality of life in communities with products and services that are both
innovative and beneficial. From humble beginnings, the Bosch Group today is a
leading global supplier of technology and services. In Malaysia since 1923, Bosch is
currently active in the areas of Mobility Solutions, Industrial Technology, Consumer
Goods, and Energy and Building Technology. The company has three manufacturing
arms in Penang providing car multimedia systems, power tools and automotive
steering.
Robert Bosch Car Multimedia (CM) is a business division within the Mobility
Solutions business sector of the Bosch Group, which develops smart integration
solutions for entertainment, navigation, telematics, and driver assistance functions,
focusing always on driver safety, driving convenience, and reducing energy
consumption. The CM plant in Penang, Robert Bosch (Malaysia) Sdn. Bhd. (RBMA)
is one the eight pioneering companies which started operation in Bayan Lepas Free
Industrial Zone back in 1972. RBMA develops and manufactures navigation and
infotainment systems, integrated head units, car radios, as well as Electronic
Manufacturing Services (EMS) products.
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2.2.1 Milestone of the RBMA
Year Description
1974 Started local development & design of car radios and movie cameras,
production of magnetos and 2-stroke engine ignition systems.
1978 First complete design of sound movies camera by local design team.
1983 The first local design manual-tuned car radio replaced the production
of movie cameras and projectors.
1987 The 1 millionth car radio was produced. Design of booster amplifiers
ad booster equalizers by local.
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1989 Awarded the contract for manufacturing a range of Bosch and
Blaupunkt products for Malaysia’s first national car, Proton Saga.
1995 Roll out for all Malaysian designed car radio and cassette player.
8
Figure 3 : Robert Bosch workshop sign in 1886.
Figure 4 : The Automobile Magneto Ignition was first used in a Dion Bouton three- wheeler in
1897.
9
Figure 5 : The first Bosch High-voltage Magneto Ignition System, type Hdh, with spark plug in
1902.
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2.3 COMPANY LOGO
RBMA’s vision is “to be the first choice in developing and manufacturing car
multimedia and electronic products for our Customers, our Associates and our
Business Partners”.
RBMA’s mission is “we are highly committed team striving for excellence in
everything we do”.
Robert Bosch Malaysia manufactures motor vehicles parts and accessories which are
Car Multimedia, Automotive Parts, Navigation Information and Systems,
Electronics Automotive and more. Bosch brings together comprehensive in vehicles
technology with hardware, software, and services to offer complete mobility solutions.
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Figure 8 : Vehicles Navigation and Information Systems.
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CHAPTER III
JOB SCOPE AND TASKS
3.1 INTRODUCTION
Chapter 3 explained the job scopes and tasks that have been assigned during industrial
training at Robert Bosch M Sdn Bhd. The task and projects that have been assigned
are mentioned in this chapter. During industrial training, the company supervisor has
assigned the trainee to do an e-sample. The trainee has only one project, which is an e-
sample.
3.2 E-SAMPLE
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Figure 11 : E-sample Website
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3.3 PHYSICAL SAMPLE BOARD
It is shown that the physical sample board has more limitations compared to
the e-sample. It consumes much time to complete one sample board. Before this,
the production provides a physical sample board instead of an e-sample. Hence,
an e-sample has been introduced to replace the physical sample board.
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3.4 TRAINEE TASK
The company supervisor has assigned a trainee to do the e-sample project. The
trainee needs to do the task of e-sample along the journey of industrial training at
Robert Bosch M Sdn Bhd. All the tasks have been assigned to give the trainee
opportunity to improve and develop more in many things, including skills and
communication.
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download the BOM and export it to a spreadsheet.
Lastly, the trainee compiled everything in one PDF and named the
file. The trainee must name the file with the correct model and part. The
trainee must have a password for restricted editing and a secured PDF to
avoid another person making changes to the e-sample that has been
completed. The trainee shares the password with the mentor. After
everything is done and satisfied, the trainee transfers the file to the e-
sample done folder before the mentor uploads it to the e-sample website.
The polarity of every location in the drawing is very important. The trainee must
identify every polarity of the component to avoid any mistakes. The trainee
needs to compare the AOI image provided and the component's location in the
drawing. If the component inserted has polarity, so trainee must plot the polarity
at the correct location of the component in the drawing.
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Figure 14 :Polarity of AIVI2 Sub top
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Figure 16 : Polarity of GMBC4B top
20
Figure 18 : Polarity of Suzuki Top
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3.4.3 Updated ECN changes
Some models have ECN changes, so the trainee needs to update edition 02
for those models. Besides preparing and completing the e-sample, the trainee
must make ECN changes based on the task given by the mentor.
The figure above shows several steps for a trainee to update the ECN
changes. Firstly, if any ECN changes need to be updated, a trainee will have
a consultation with the mentor. Mentor gives an excellent explanation to the
trainee and asks the trainee to update the ECN changes for a certain model.
Next, the trainee proceeds to check in the Z folder whether the model has
completed the e-sample or not. If the e-sample has been completed, the
trainee needs to update edition 02.
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Then, the trainee must check the body marking from the SAP system.
Trainee uses print show and part list number of a model to check the location
in the SAP system. Trainee identifies the correct body marking based on raw
IC of the location then it required to make a comparison between the right
body marking and the body marking at location component in AOI image.
If the body marking of the AOI image is wrong, so trainee must alter the
body marking by pasting the correct body marking of the location using PDF
format.
Basically, the ECN changes occur at both sides, top and bottom.
However, if the model has not completed the e-sample yet, the trainee does
not need to update edition 02. However, the trainee still needs to check the
new correct body marking of the model. If the body marking is wrong, so
trainee must alter the body marking and complete the e-sample without
updating edition 02.
23
Figure 22 : Task tracker of E-sample
Figure above shows task tracker has been assigned by the trainee’s supervisor.
It shows the number and percentage of models have been prepared and completed by
the trainee during the industrial training period.
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CHAPTER IV
CONCLUSIONS AND RECOMMENDATIONS
4.1 CONCLUSION
After undergoing 18 weeks of industrial training at Robert Bosch Malaysia Sdn Bhd,
some knowledge and skills can be implemented in the trainee's future career. First, it
exposes the actual working life as an employee in the company. It also exposes the
trainee to a new lifestyle and environment. Finally, it develops trainees' skills in
communication, personal, solving, and handling issues.
Industrial training gives various new technical knowledge never studied during
university. For example, the trainee can explore various machines in the production
department. The machine is different from the machine provided in the university’s
workshop. The trainee can see how the machine operates and how the operators,
technicians, supervisors, and others do their work. The trainee can communicate with
the operator from other races and nationalities because there are many operators from
Indonesia, India, and Myanmar. The trainee also can improve communication skills
because the English language is practiced when talking to the supervisor and head
department. The mentor and supervisor are very supportive and guide the trainee
during the industrial training period. The supervisor consistently checks up on the
trainee, and the mentor gives clear explanations during consultation. The company of
Robert Bosch Malaysia Sdn Bhd has exposed the trainee to the picture of real-life
situations such as the task and responsibility must be carried out honestly by an
employee in the company. The trainee has gained new experience, knowledge, and
skill during the industrial training, making the trainee a better person in the future.
Finally, yet importantly, industrial training is very important for a student in all
study majors. It is clearly shown many benefits can be gained from industrial training. It
enhances students’ soft and hard skills; hence it helps every student during working life
soon. Every student must take the opportunities to increase personal value because,
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during industrial training, the student can adapt to the employee’s situation. So, it will not
be a problem when students enter a working life soon because they already have the
experience before. In addition, industrial training can produce good fresh graduates in
high demand in this industry. Industrial training is a good first step for the trainee to create
and find ability. It is also a first step for the trainee to adapt to working life before
starting to work in the company after graduating.
4.2 RECOMMENDATION
The industrial training program improves students' awareness of single technology. The
learners can obtain hands-on experience and know the real job scenario. It cultivates the
students' leadership ability. It gives them the responsibility to execute and perform the
given task. It helps in increasing self-confidence and identifying their proficiency. The
trainee hopes this program will be prolonged for the next generation to get this
opportunity to improve lifestyles and technical skills.
During 18 weeks of industrial training, there are certain things that need to be
improved by student, company, and university to make this industrial training period
give maximum impact to a student in the future. Among the improvement needed to
take action are:
2. University must train student as a first step before the student goes to
the industrial training. Data analysis is very important in the industry.
Skill of Microsoft Excel is very important because all tasks and works
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are done by Microsoft Excel. However, there are still many students
still lack knowledge and skills of Microsoft Excel. So, it is important
for university to do workshop or training on learning Microsoft Excel
for the students.
27
REFERENCES
2. Robert Bosch Malaysia Sdn Bhd, 2021, Our Responsibility retrieved from,
https://www.bosch.com.my/our-company/our-responsibility/
3. Robert Bosch Malaysia Sdn Bhd, 2021, We are Bosch, retrieved from,
http://wearebosch.com/index.en.html
5. Jake Holmes, Anthony Alaniz, Oct. 28, 2019, Road Show by CNET – Every car
infotainment system in 2020, retrieved from,
https://www.cnet.com/roadshow/news/2022-bmw-x3-x4-mild-hybrid-power-
updates/
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