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ABSTRACT to modify the well-known Taylor’s standard for fitting small high-
speed displacement vessels (Oossanen, 1980). A possible viable form
A new category of All Electric Ship (AES) that combines traditional of BPB for transport use might be the displacement vessel type, taking
shipbuilding practice together with power electronics technology is into account the weight of batteries and passengers. With regard to
expected to produce a green propulsion solution in the form of the power electronics, it is helpful to refer to established technology
Battery Powered Boat (BPB). Key components of the propulsion developed for other electric vehicle applications, such as automotive,
system are still under development, particularly the electric motor drive trains and aviation. However, although propulsion performance
and battery system, and have immature performance characteristics in estimation techniques are mature in the shipbuilding industry, the
applications for boats. In this paper, a design strategy that describes the architecture and design of other electric vehicles may be difficult to
key factors to select and determine the specifications of components for transfer due to differences in performance characteristics. Compared to
the BPB is presented. Furthermore, the evaluation of several working AES, the key components of a BPB propulsion system consisting of
prototypes based on the strategy are demonstrated. motor, inverter, and battery system in an integrated system have
immature performance characteristics. That is to say, the BPB is a new
KEY WORDS: Battery Powered Boat; All Electric Ship; propeller; category of AES that combines traditional shipbuilding practice with
motor drive; efficiency map; battery capacity. power electronics technology. Thus, the methods for optimal design
and evaluation are not yet established.
INTRODUCTION In this paper, a design strategy that describes the key factors to select
and determine the specifications of components for the BPB is defined
The Olympic/Paralympic games will be held in Tokyo in the year 2020. in the following four steps. Some easy to apply methods are presented
Since Tokyo is one of the largest waterfront cities, a green-ship in each step.
installation is anticipated. Recently, the All Electric Ship (AES)
concept with most onboard systems being electrically connected has (1) Cruise Performance Planning
been proposed. The advantages of AES create an opportunity to easily In order to determine the appropriate speed-power performance in
integrate renewable energy sources. Thus, Green House Gas (GHG) cruise, a prediction method inherited from the Japanese shipbuilding
emissions can be reduced (Kanellos, 2014). If it is possible to operate a industry and representing a power-speed curve is presented.
ship only using power from an on board energy storage system which is (2) Estimation of Required Output Power for Propulsion
charged through the grid from green power sources, GHG s could In this step, the traditional propeller curve concept is utilized to
estimate the power absorbed by the propeller.
be reduced further. However, the capacity of energy storage systems
(3) Motor and Propeller Matching
are limited today to compensate for power peaks and/or to level power
In order to find an efficient combination of motor and propeller, we
demand from the primary generators (Thongam, 2013). In the area of
present a method that applies the propeller curve and motor’s efficiency
inland water transport, small and mid-size boats are used in
map.
applications for water-bus services, site viewing cruise, or logistics,
(4) Battery System Design
may require limited power to fulfill their operation time or distance
At last we present, a method to determine battery capacity and
requirements. Thus, the Battery Powered Boat (BPB), with power
configuration is adopted to motor drive specification.
provided by a battery for propulsion has gradually been put into use.
However, with respect to performance, the technology continues to be
In summary, traditional methods can be applicable to propulsion
in development (Shimizu, 2011 and Nishimura, 2012).
performance design, and simple theory developed for power electronics
is available to apply to BPB specification.
In order to design an optimized BPB specification, it is necessary to
understand both propulsion performance characteristics and the
Furthermore, based on the above strategy, the evaluation of working
application of power electronics to them. In order to calculate the
prototypes performed by Tokyo University of Marine Science and
required output power to achieve a specific boat speed, it is necessary
Technology (TUMST), are presented.
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BRIEF REVIEW OF BATTERY POWERED BOAT
Fig.1. Working BPB prototypes When planning the cruising performance of BPB, it is essential to
understand the relationship between boat speed and the required motor
The working BPB prototypes RAICHO-I and RAICHO-N shown in output power. The purpose in this step is to determine the feasible
Fig. 1 were developed by TUMST in accordance with the design combination of cruise speed and output power as a design performance.
strategy presented in this paper. As described in Table 1, Both of them What is important is to obtain practical applicable estimations, and not
employ motor drive systems including Interior Permanent Magnet to calculate accurate values.
Synchronized (IPMS) motor and sine wave Pulse Width Modulation
(PWM) inverter developed for electric vehicles together with In the Japanese shipbuilding industry, so called “Gunkan Curve”
rechargeable high capacity lithium-ion batteries developed for multi- created by the old Japanese Navy has been utilized for a long time.
purpose use. These prototypes support the CHAdeMO protocol as the During war time, hundreds of cruising tests had been performed to
quick charging scheme widely accepted for electric vehicles. As shown measure the relationship of output power and ship speed. Based on
in Fig.2, TUMST facilities are located in the Tokyo bay area and near these results, performance curves named B.H.P/W:V/√L Curve
to the Olympic/Paralympic venue. In our experience, adequate cruising were created. These represent five ship form types plotted in one chart
speed in this area may be from 8 to 10 knots. For this reason, the planed as shown in Fig.3. The classified five types include three grades for
performance of the prototypes have been determined as shown in Table normal displacement type and two categories of planning type ships.
1. The normal displacement type ships such as cargo ships, fishing ships,
and motor sailing ships are classified to FAIR, GOOD, and FINE of
Table 1. Specifications of RAICHO-I and RAICHO-N DISPT TYPEs corresponding to their performance record. The
RAICHO I RAICHO N planning type ships such as motor boats are categorized to V TYPE and
Laid Down May 2010 April 2014 STEPPR corresponding to their bottom shape. This chart had been
classified information but it was published after the war (Hashimoto,
Length, Width 10m, 2.3m 14m, 3.5m 1958).
Draft line, Displacement 9m, 3.5ton 12m, 12ton
Design Performance 8.5knot, 25kW 9.2knot, 50kW Here, looking at Fig.3, the horizontal axis indicates B.H.P/W and the
vertical axis indicates V/√L. B.H.P. is a brake horse power, W is
Drive System IPMS motor displacement, V is speed, and L is length of the draft line. Note, V/√L is
Rated Output Power 45kW 90 kW (45kw*2) equivalent to the well-known speed-length ratio.
Battery System Lithium-ion Secondary
Capacity 26.5kWh 145kWh
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Q = KQ · · N 2· d5 (3)
P= N3 (4)
Fig.3. B.H.P/W:V/√L Curve
As is well known, the required output power is proportional to the Then, using coefficient , the cubic curve can be plotted on the same
product of the cube of cruise speed. Thus, power-speed curve is plane with the motor power curve. This is the method known as the
represented by the following equation. Propeller Curve which describes the relationship between output power
from main drive and propeller rotation speed. The characteristics of the
P= V3 (1) Propeller Curve depend on the coefficient . The Propeller Curve might
be provided by the manufacturer. If not, it should be estimated using
P is the required output power and V is a boat speed. Here, the actual data from a similar target propeller.
coefficient can be obtained by reading several points from the curves
Figure 5 shows an example of a propeller curve and motor output
in Fig.3 by assigning certain values of displacement to W and draft
power curve at constant torque. The point where the two curves
line to √L. It is noted that brake horse power can be converted to kW intersect indicate the equilibrium between motor output power and
units (1bhp = 0.746kW). If the BPB is planned as a displacement type power absorbed by the propeller. This expression method is useful for
vessel, referring to all three types and making three prediction curves matching motor and propeller in the next step.
may be practical to decide cruise performance. The curves in Fig. 4
illustrate schematically examples of predicted cubic power–speed
curves for each of the three vessel types. When considering the cruise
performance of BPB, it is recommended to put the design performance
point between the FAIR and FINE curves. In this example, the design
performance point where the planned power and speed intersects lies on
the FINE curve. This result is based on the assumption of similar type
of boat performance record.
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operational requirements. This implies the battery pack should be
configured with an appropriate assembly of modules. An example of a
battery system configuration is shown in Fig.8. The series connections
of modules provide the required voltage and the parallel connection of
packs satisfy battery load capacity requirements.
Case of RAICHO-I
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As described in Table 2, the upgraded motor has a higher rated power cruise time when planned power is equal to 25kW.
but lower rated torque relative to the original motor. The battery The evaluation for matching the motor and propeller installed on the
capacity of the upgraded system is higher than that of original battery RAICHO-I presented here is based on the motor drive system after
system. In this paper, evaluation results comparing the original and upgrade. It is noted that an outdrive fit for rated 1800 RPM (min-1
upgraded specification are shown relative to battery system and motor rotation) of original motor and 500mm (19.7in) diameter and 405mm
and propeller matching. It is noted that the propulsion performance (15.9in) pitch size propeller was not changed as part of the upgrade
evaluation presented is based on the upgraded specification. modification. Therefore, the comparison was performed between a
direct connections to the outdrive with reduction gear based connection
to the outdrive, with both cases using one propeller curve.
When the propeller curve is plotted together with the motor output
curve at constant torque as shown in Fig.11, the intersection point at the
rated torque for the direct drive connection is under the planned power
level of 25kW. This implies continuous operation at 25kW output
power may cause an overload state. The corresponding torque at
constant operation at a planned power level of 25kW will be 385Nm
which is much higher than maximum torque specification of 200Nm of
the motor drive unit.
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operation into practice and improves overall system redundancy. The
When evaluating the propulsion efficiency, the output power of the configuration of dual systems is illustrated in Fig. 14 schematically. In
batteries and motor should be calculated by using actual data in the the event that a system fails on one side and experiences loss of its
equations given below. control, the RAICHO-N can cruise continuously by using the other
side. This configuration is also intended to test a concept to promote the
PB = VB · AB (6) utilization of components for electric vehicles as modules. This idea
PM = Q · N · 2 / 60 (7) will enable a reduction in the development cost and time to
= PM / P B (8) manufacture the BPB.
PB is battery output power, VB is battery output voltage, AB is battery The cruise performance plan and power estimation had to be developed
output ampere, PM is motor output power, and is efficiency. in accordance with this configuration of dual systems. That is, cruise
Furthermore, as shown in Fig. 13, by plotting the power-speed curve speed must be estimated for the boat as a whole, but output power and
obtained from actual data using calculated FAIR, GOOD, and FINE propeller rotation must be considered for each system and to be
curves explained above, design cruise performance can be evaluated. summed up to achieve a unified cruise performance. Hereafter, boat
speed and output power will be mentioned for the boat as a whole
At the time of development, a specification of 8.5 knots for the design unless the left or right side of the system should be specified.
speed was established and 25kW for the design power on the FINE
curve. However, as shown in Fig.14, the cruise performance of the
RAICHO-I is similar to the GOOD curve until 8.5 knots, after that, it
trends closer to the FINE curve. Accordingly, 7.9 knots constant speed
with a 25.7kW motor output power and 28.4kW battery output is actual
performance. The efficiency was 90.2% at the speed of 7.9knots. It is
possible that the difference in efficiency between actual measured data
and the calculated values derived from the efficiency map may be
caused by mechanical loss of the reduction gear.
Case of RAICHO-N
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The propeller curves shown in Fig.15 indicate for each size propeller CONCLUSIONS
sets mounted on the left side system. This result shows that the 16”13”
sets might cause an overload condition for rotation speeds over 1300 Efficient design of BPB takes into consideration practical operation of
RPM (min-1 rotation), but the 15”11” sets are under the rated power the vessel, the key factors are cruise performance, propeller
operation up to 2600 RPM (min-1 rotation). Mounting the 15”11” sets characteristics, efficiency map of the motor, and battery capacity.
enables constant operation in in design power range of 25kW without
causing an overload condition. We know this to be true because In order to plan cruise performance, two parameters are assigned to the
corresponding torque is equivalent to rated torque 88Nm. However, the “B.H.P/W:V/√L Curve”, in particular, the draft line length L and
high efficiency zone exists at much higher rotational speeds (not shown displacement W. Furthermore, it is efficient to use the propeller curve
in Fig.15). The reason of this result is that IPMS motors for electric represented by coefficient cubic curve proportional to the propeller
vehicles are usually designed to be operated in low torque and high rotational speed to understand propeller absorption characteristics.
rotational speed in order to satisfy the needs to be compact, and are These traditional methods, in practice for many years, are practical for
typically implemented with shifting gears. It suggests that the addition BPB design even though the applied power electronics technologies are
of reduction gearing or to replace the motor and inverter with a higher still under development.
torque rated model is appropriate for these propellers.
When matching the motor and propeller, it is important to understand
With regard to cruise performance, the RAICHO-N was specified to how to optimally integrate the propeller curve, motor efficiency and
achieve 9.2knots for design speed with a design output power of 50kW battery capacity. When these components are designed for a specific
as described by the FINE curve. However, Fig.16 indicates that the BPB application, their performance characteristics should be optimized
performance is similar to GOOD curve at the design speed of 9.2knots, as described in this paper. However, if the BPB will be designed by
although it is close to the FINE curve until 8.7 knots. Nevertheless, the assembling components from commercially available modules,
above recommendation planning to put cruise performance between sometimes efficiency trade-offs may arise. Mechanical loss of
FAIR and FINE line will be a practical benchmark. reduction gearing as observed in the RAICHO-I case or low propeller
rotational speed operation as observed in the RAICHO-N case, are
The performance obtained by actual data is 8.7knots constant speed typical trade-offs to consider.
with 50.5kW motor output power and 56.1kW battery output power.
Therefore, the actual efficiency is 89.9%. The efficiency gaps This paper presents a simple method to determine the design
between motor output and battery output were observed as 1.2% in the performance and evaluation of the results by matching key factors
RAICHO-N and as 2.8% in the RAICHO-I. The difference between available either from manufacturers or measured from actual data. In
the efficiency gaps could be accounted for by presence of reduction addition, evaluation of the working prototypes suggest this strategy is
gearing. Considering space limitations and/or mechanical loss, sufficiently practical for BPB design. Although we assumed the
implementation of reduction gearing should be given careful application of the working prototypes for transportation, the scope of
consideration. this strategy may be applied more broadly. It is applicable to other
types of electric ships with battery systems, for applications other than
For a constant battery output power of 56.1kW to maintain 8.7knots transportation, because of its simple concept.
cruise speed allows theoretically 34.1km cruise distance assuming 90%
of nominal battery capacity. It is sufficient to cruise round trip from the
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