CENTRIFUGAL WATER CHILLING MACHINES

1.0 Scope

The scope of this section comprises the supply, erection, testing and commissioning
of Centrifugal Chilling Machines conforming to following specifications and in
accordance with the requirement of drawings and of schedule of quantities.

2.0 General

Centrifugal Machine shall be of Actual Capacity as per schedule of quantities with

Semi-Hermetic/open type (in order of preference) compressor provided with unit
Mounted VFD starter or Star Delta Starter as per SOQ. The machine shall be
ARI/EUROVENT Certified and bidder shall include ARI/EUROVENT certified
Computer selection for the machines.

3.0 SYSTEM DESCRIPTION

Factory assembled, single piece, liquid chiller shall consist of compressor, motor,
lubrication system, cooler, condenser, first charge of oil and refrigerant operating
charges, microprocessor control system and unit mounted VFD Starter provided with
IEEE 519 compliant Active Harmonic Filters.

Microprocessor-controlled liquid chiller shall use a single stage, semi-hermetic / open

type (in order of preference) centrifugal compressor using refrigerant HFC-134a only.

4.0 COMPRESSOR

4.1 One centrifugal compressor of the high performance, single-stage type. The open
type impeller with machined shroud contours and impeller diameter optimize each
compressor's efficiency for each specified application. The compressor shall be
equipped with capacity modulation from 100% to 50% capacity, with constant
condenser water entering temperature. Compressor shall be provided with a factory
installed lubrication system to deliver oil under pressure to bearings and
transmission. Compressor shall be fully field serviceable. Compressors which must
be removed and returned to the factory for service shall be unacceptable.

5.0 Motor
5.1 Compressor motor shall be of the hermetic, liquid refrigerant cooled, squirrel cage,
induction type suitable for voltage shown on the equipment schedule. Motor design
speed shall be 2950 rpm (50 Hz). If open motors are used in place of refrigerant
cooled motors, the manufacturer shall supply a curve of motor heat loss as a function
of load to allow calculation of the additional ventilation or air conditioning load
generated from the motor heat rejection.

5.2 Motor stator shall be arranged for service or removal with only minor compressor
disassembly and without removing main refrigerant piping connections.

5.3 Full load operation of the motor shall not exceed nameplate rating.

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6.0 COOLER AND CONDENSER

6.1 Cooler shall be of shell and tube flooded type construction, with 19 mm closed cell
factory insulation. Units shall be fabricated with high-performance tubing, steel shell
and tube sheets with fabricated steel water boxes. Fouling factor shall be 0.0005
FPS units. Pressure drop through Multi even pass cooler shall not increase 8 mts.

i) Water box shall be a Nozzle in Head.

ii) Water box shall have standard Victaulic grooves.

6.2 Condenser shall be of shell and tube type construction, each in separate shells.
Units shall be fabricated with high-performance tubing, steel shell and tube sheets
with fabricated steel waterboxes. Fouling factor shall be 0.001 FPS units. Pressure
drop through Multi even pass condenser shall not increase 10 mts.

i) Water box shall be a Nozzle in Head.

ii) Water box shall have standard Victaulic grooves.

6.3 Water boxes and nozzle connections shall be designed for 150 psig (1034 kPa)
minimum working pressure unless otherwise noted. Nozzles should have grooves to
allow use of Victaulic couplings or raised face flange connections.

6.4 Cooler shall be designed to prevent liquid refrigerant from entering the compressor.
Devices that introduce pressure losses (such as mist eliminators) shall not be
acceptable because they are subject to structural failures that can result in extensive
compressor damage.

7.0 REFRIGERANT FLOW CONTROL

To improve part load efficiency, liquid refrigerant shall be metered from the
condenser to the cooler using a float-type metering valve to maintain the proper
liquid level of refrigerant in the heat exchangers under both full and part load
operating conditions.

7.1 The float valve chamber shall have a bolted access cover to allow field inspection
and the float valve shall be field serviceable.

7.2 Fixed orifices shall be unacceptable.

8.0 CONTROLS, SAFETIES AND DIAGNOSTICS

8.1 Controls:

8.1.1 The chiller shall be provided with a factory installed and wired microprocessor
control center. The control center shall include a minimum 16 line by 40
character liquid crystal display, 4 function keys, stop button, and alarm light. The
microprocessor can be configured for either English or SI units.

8.1.2 The chiller control system shall have the ability to interface and communicate
directly to the building control system.

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 8.1.3 The default standard display screen shall simultaneously indicate the following
minimum information:
i) date and time of day
ii) 24 character primary system status message
iii) 24 character secondary status message
iv) chiller operating hours
v) entering chilled water temperature
vi) leaving chilled water temperature
vii) evaporator refrigerant temperature
viii) entering condenser water temperature
ix) leaving condenser water temperature
x) condenser refrigerant temperature
xi) oil supply pressure
xii) oil sump temperature
xiii) percent motor Rated Load Amps (RLA)

8.1.4 The default screen shall be displayed unless another specific screen is requested.
If, after viewing another screen and if there is no soft-key activity at the control
console for 15 minutes, the display shall automatically revert to the default
screen, and the back light will go off.

8.1.5 The 4 function keys shall be software driven within the Status, Schedule, Set Point
and Service menu structures (as described below):

8.1.6 Status Function:

i) In addition to the default screen, status screens shall be accessible to view the
status of every point monitored by the control center including: evaporator
pressure
ii) condenser pressure
iii) bearing oil supply temperature
iv) compressor discharge temperature
v) motor winding temperature
vi) number of compressor starts
vii) control point settings
viii) discrete output status of various devices
ix) compressor motor starter status
x) optional spare input channels
·
8.1.7 Schedule Function:
The chiller controls shall be configurable for manual or automatic start-up and
shut-down. In automatic operation mode, the controls shall be capable of
automatically starting and stopping the chiller according to a stored user
programmable occupancy schedule. The controls shall include built-in provisions
for accepting a minimum of two 365-day occupancy schedules. Each schedule
shall allow a minimum of 8 separate occupied/unoccupied periods, any or all of
which can be scheduled by individual day for any or all days of the week, with a
separate schedule for holidays. Schedules shall allow specification of Daylight
savings start/end and up to 18 user-defined holidays up to one year in advance
(month, day, and duration in days). Display of the occupancy schedules shall be
viewable on the CVC screen. Each schedule shall provide a means of
configuring an occupancy timed override to permit a "one time extension" of an
occupied period on the configured day. The controls shall also provide for chiller
start-up and shutdown via remote contact closure from a customer supplied
device or from a building management system software command.

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 8.1.8 Set Point Function:
The controls shall provide the capability to view and change the leaving chilled
water set point, entering chilled water set point, and demand limit set point at any
time during chiller operating or shutdown periods. The controls shall allow for the
specifications of capacity control by either leaving chilled water or entering chilled
water.

8.1.9 Service Function:

i) The controls shall provide a password protected service function which allows
authorized individuals to:View an alarm history file which shall contain the last
25 alarm/alert messages with time and date stamp. These messages shall
be displayed in text form, not codes.
ii) Execute a chiller controls test function for quick identification of
malfunctioning components
iii) View/modify chiller configuration
iv) View/modify chiller occupancy periods
v) View/modify schedule holiday periods
vi) View/modify schedule override periods
vii) View/modify system time and date

8.2 Network Window Function

Each Chiller CVC shall be capable of viewing multiple point values and statuses from
other like controls connected on a common network, including controller
maintenance data. The operator shall be able to alter the remote controller's set
points or time schedule and to force point values or statuses for those points that are
operator forcible. The CVC shall also have access to the alarm history file of all like
controllers connected on the network.

8.3 The control center shall allow reset of the chilled water temperature set point based
on any one of the following criteria:

i) Chilled water reset based on an external 4 to 20 mA signal.

ii) Chilled water reset based on a remote temperature sensor (such as outdoor
air).
iii) Chilled water reset based on water temperature rise across the evaporator.

8.4 Safeties:

8.4.1 Unit shall automatically shut down when any of the following conditions occur:
(Each of these protective limits shall require manual reset and cause an alarm
message to be displayed on the CVC screen, informing the operator of the
shutdown cause.)

i) motor over current

ii) over voltage
iii) under voltage
iv) single cycle dropout
v) bearing oil high temperature
vi) low evaporator refrigerant temperature
vii) high condenser pressure
viii) high motor temperature
ix) high compressor discharge temperature

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 x) low oil pressure
xi) prolonged surge
xii) loss of cooler water flow
xiii) loss of condenser water flow
xiv) starter fault

Over voltage, under voltage and single cycle dropout shall not require manual
reset or cause an alarm if auto-restart after power failure is enabled.

8.4.2 The control system shall detect conditions that approach protective limits and take
self-corrective action prior to an alarm occurring. The system shall automatically
reduce chiller capacity when any of the following parameters are outside their
normal operating range:

i) high condenser pressure

ii) high motor temperature
iii) low evaporator refrigerant temperature
iv) high motor amps.

8.5 Diagnostics and Service:

8.5.1 The control system shall execute a series of prestart checks whenever a start
command is received to determine if pressures, temperatures, and timers are within
pre-start limits, thereby allowing start-up to proceed. If any of the limits are
exceeded, a text alert message shall be displayed informing the operator of the
cause of the pre-start alert.

8.5.2 A self diagnostic controls test shall be an integral part of the control system to allow
quick identification of malfunctioning components.

9.0 MULTIPLE CHILLER CONTROL

The chiller controls shall be supplied as standard with a two chiller lead/lag and a
third chiller standby system. The control system shall automatically start and stop a
lag or second chiller on a two chiller system. If one of the two chillers on line goes
into a fault mode, the third standby chiller shall be automatically started. The two
chiller lead/lag system shall allow manual rotation of the lead chiller, include load
balancing if configured, and a staggered restart of the chillers after a power failure.

10.0 VIBRATION ISOLATION

Chiller manufacturer shall furnish neoprene isolator pads for mounting equipment on
a level concrete surface.

11.0 START-UP

11.1 The chiller manufacturer shall provide a factory-trained representative, employed by

the chiller manufacturer, to perform the start-up procedures as outlined in the Start-
up, Operation and Maintenance manual provided by the chiller manufacturer.

11.2 After the above services have been performed, the same factory-trained
representative shall be available for a period of classroom instruction not to exceed 8
hours to instruct the owner's personnel in the proper operation and maintenance of
the chiller.

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11.3 Manufacturer shall supply the following literature:

11.3.1 Start-up, operation and maintenance instructions.

11.3.2 Installation instructions.
11.3.3 Field wiring diagrams.
11.3.4 One complete set of certified drawings.

12.0 FACTORY PERFORMANCE TEST

Unit manufacturer shall provide a witnessed single point performance test per the
latest version of ARI-550/590-98 test procedures. Additional points shall be available
as an option.

13.0 QUALITY ASSURANCE

13.1 Chiller performance shall be rated in accordance with ARI Standard

550/590-98.

13.2 Prior to shipment, the chiller automated controls test shall be executed to check for
proper wiring and ensure correct controls operation.

14.0 SHIPPING & DELIVERY

14.1 Unit shall be shipped charged with oil and refrigerant HFC- 134a as specified on the
equipment schedule.

14.2 Unit shall be shipped with firmly attached labels that indicate name of manufacturer,
chiller model number, chiller serial number, and refrigerant used.

15.0 PERFORMANCE RATING

15.1 The unit shall be selected for the lowest operating power consumption and noise
level. Computer selected capacity rating and power consumption with operating
points clearly indicated, shall be submitted with the tender as per technical data
specified in the tender on full and partial load and shall be verified at the time of
testing and commissioning of the installation. The gear losses should be included in
the IKW/TR figures indicated by the bidders. As energy conservation is today’s
theme, it is expected from each bidder to offer highly energy efficient machines.
Necessary credit of preference will be given on this account. Power consumption
shall be computed from measurements of incoming voltage and input current.

15.2 Capacity and power consumption shall be computed from the measurements of
incoming voltage, input current, temperature (inlet & outlet) and water flow rate.
Necessary provision shall be kept for providing flow meter and transducers required
for computing capacity.

15.3 The IKW/TR and NPLV values at the specified operating parameters and at constant
condenser entering water temperature, rated in accordance with ARI-550-590/98,
shall be submitted with the tender. The values committed shall be verified at the time
of installation shall be indicated at the time of submission offer and shall be
supervised by the supplier as recommended by the chilling unit manufacturer.

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15.4 The supplier has to confirm that the IKW/TR data for the chilling unit submitted by
him has been selected at the specified operating parameters and at constant
condenser entering water temperature.

Also the machine shall be rated for actual capacity at specified conditions.

15.5 ONLY ARI / EUROVENT CERTIFIED CHILLING MACHINE SHALL BE

ACCEPTABLE AND THE COMPUTER PERFORMANCE SHEET. DULY CERTIFIED
AS PER ARI / EUROVENT SHALL BE SUBMITTED ALONG WITH THE
TECHNICAL SUBMITTAL.

15.6 CHILLING UNIT DESIGN PARAMETERS

Water velocity thru’ chiller & condenser 2.5 MPS

Chilled water In 12.2 Deg.C.
Chilled water Out 6.7 Deg.C.
Condenser water In 33 Deg.C.
Condenser water Out 37 Deg.C.
Chiller Fouling Factor (sq.m/hr. deg.C./K.Calorie) 0.0001
Condenser Fouling Factor (sq.m/hr. deg.C./K.Calorie) 0.0002
Chiller Fouling Factor sq.ft./hr. deg.F./BTU 0.0005
Condenser Fouling Factor sq.ft./hr. deg.F./BTU 0.001
Maximum I KW / TR – Non VFD Machine 0.670
Maximum I KW / TR – Machines with VFD 0.690
Maximum NPLV – Non VFD Machine 0.60
Maximum NPLV – Machines with VFD 0.40

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 DOUBLE SKIN AIR HANDLING UNITS
SCOPE

The scope of this section comprises the supply, erection, testing and commissioning double
skin construction air handling units, conforming of these specifications and in accordance
with drawings and of the Schedule of Quantities.

TYPE

The Air Handling Unit shall be double skin construction, draw – through type comprising of
various section such as mixing plenum, filter section, coil section, fan section, filter plenum
as per details given in Drawings and Schedule of Quantities.

CAPACITY

The air handling capacities, maximum motor H.P., static pressure shall be as shown on
Drawing and in Schedule of Quantities.

HOUSING/CASING

The housing/casing of the Air Handling Unit shall be of double skin construction. The frame
work shall be of Extruded Aluminium hollow sections. All the frame shall be assembled
using pressure die cast nylon plastic joints to make a sturdy, strong and self supporting
frame work for various section.

23mm thick double skin panels shall be made of 0.6mm pre-coated GSS on outside and
0.6mm plain GSS sheet inside the CFC free polyurethane foam of 38 Kg/cu.m in-house
injected in between. These panels shall be screwed from inside on to the frame work with
soft rubber gasket in between to make the joints air tight.

Frame work for each section shall be jointed together with soft rubber gasket in between to
make the joints air tight. Suitable air tight access doors/panels with aluminium hinges and
nylon locks shall be provided for access to various sections for maintenance. The entire
housing shall be mounted on heavy duty aluminium channel base.

FAN

The fan shall be forward curved, double inlet, double width type. The fan shall be AMCA
Certified for air and sound imported, factory tested and assembled by the original
manufacturer. The wheel and housing shall be fabricated from heavy gauge galvanised
steel. The fan impeller shall be mounted on EN8 or C-40 carbon steel solid shaft supported
to housing and heavy duty ball bearings. The impeller and fan shaft shall be statically and
dynamically trim balanced to ISO 1940 quality grade after assembly. A computer printout
with vibration spectrum analysis shall be submitted. The fan outlet velocity shall not be more
than 10.0 m/sec. Fan housing with motor shall be mounted on a common extruded
aluminium base mounted inside the air handling housing on anti-vibration mounts. The fan
outlet shall be connected to casing with the help of fire retardant fabric, mounted on
aluminium extruded channels, acting as a flexible connection for anti-vibration.

COOLING/HEATING COILS

The multi rows deep cooling or heating coil shall be seamless imported copper tubes shall
have 12.5mm to 15mm dia and 0.41mm thickness. The coil shall have continuous anti-
corrosive blue coated 0.16mm thick aluminium plate fins. The fins shall be spaced by collars

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forming integral part of the fins and the fins should be firmly bonded to copper tubes
assembled in 16.;G GI Sheet frame. The tubes shall be staggered in the direction of air
flow. Face and surface areas shall be such as to ensure rated capacity from each unit and
such that air velocity across coil shall not exceed 152 metres per minutes. Fins spacing
shall be 11 to 13 fins per inch (4 to 5 fins per cm). Tubes shall be mechanically expanded
for minimum thermal contact resistance with fins. The coil circuit should be sized for
adequate water velocity but not exceeding 1.8 m/s (6 FPS). The water headers shall be of
1.6mm thick copper pipes to connect all the tubes with MS adapter. The header shall be
complete with water in/out connection vent plug at the highest point and drain at the bottom.

Each coil shall be factory tested at 21 Kgs. per sq.cm. air pressure under water. The coil
shall be pitched in the unit casing for proper drainage. The condensate drain tray complete
with drain connection for proper drainage shall be constructed out of 22G stainless steel with
welded joints. The SS drain pan shall have multiple slope to ensure no stagnancy of water
(zero water retention). The computerized selection and test certificates for the cooling coil
shall be submitted by the manufacturer.

THE COIL SHALL BE AHRI CERTIFIED.

FILTERS

Pre filter – Each unit shall have filter section with pre-filters of the following technical
specifications.

a) Frame : Aluminium anodized.

b) Type : Box type.
c) Media : Non woven synthetic supported by HDPE mesh on
one side and aluminium mesh on the other side.
d) Sealing of Media : By means of epoxy (CIBA make).
e) Efficiency : 90% down to 10 micron particle size.

MOTOR AND DRIVE

Fan motors shall be 415 + 10% volts, 50 cycles, 3 phase, squirrel – cage, totally enclosed
fan cooled with class F insulation and IP – 55 protection. Motor shall be especially designed
for quiet operation and motor speed shall not exceed 1440 RPM. Drive to fan shall be
provided thorough v-belt – drive arrangement. Belts shall be of the oil-resistant type. The
motor rating shall be at least 20% more than shaft load (kw) of fan.

SAFETY FEATURES

Each unit must have safety features as under:

a) The fan access door shall be equipped with port hole window and micro-switch inter
locked with fan motor to enable switching off the fan motor automatically in the event
of door opening.
b) The air handling units shall be equipped with weather proof light for proper
illumination inside fan section.
c) The access door shall further have wire mesh screen as on added safety feature
bolted on to the unit frame.
d) Fan and motor base shall be properly earthed from the factory.
e) All screws used for panel fixing and projecting inside the unit shall be covered with
PVC caps to avoid human injury.

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ACCESSORIES

Each air handling unit shall be provided with manual air vent at high point in the cooling/
heating coil and drain plug in the bottom of the coil.

PERFORMANCE DATA

The Air Handling Unit shall be selected for the lowest operating noise level of the equipment.
Fan performance rating and power consumption data with operation points clearly indicating
shall be submitted and verified at the time of testing commissioning of the installation.

TESTING

Cooling/heating capacity of various air handling unit models shall be computed from the
measurements of air flow and dry and wet bulb temperatures of air entering and leaving the
coil. Flow measurements shall be by and anemometer and temperature measurements by
accurately calibrated mercury in glass thermometers. Computed results shall conform to the
specified capacities and quoted ratings. Power consumption shall be computed from
measurements of incoming voltage and input current.

LIMITATIONS

a) The filter velocity at face of filter shall be not more than 152Mtr. / minute.
b) The coil velocity at face shall be not more than 152Mtr. / minute.
c) The fan velocity at fan outlet shall be not more than 10.0 m/s.

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 TREATED FRESH AIR UNIT
1.0 SCOPE

The scope of this section comprises of the supply of double-skin “Treated Fresh Air
Units conforming to the following specifications:

2.0 TYPE

The Treated Fresh Air Units shall be two stream units in double skin construction,
comprising of supply air section, return air section and Heat Recovery Section. The
supply air section shall include the following sections if defined in the Bill Of
Quantities: Cooling/Heating Section, Microvee filter section, Mixing Box Section,
Sound Attenuator Section, Damper Section, Humidifier Section, Inspection Section.

3.0 CAPACITY

The Treated Fresh Air Units shall be of such capacities as mentioned in the Bill of
Quantities.

4.0 CASING

The units shall be made of extruded Aluminium hollow profile frames. The profile box
size shall be of minimum 30 mm for capacities upto 22000 CMH, such that it
provides the required mechanical strength and rigidity. The unit should be devoid of
any welded construction and should be of cabinet type. All the frames should be
assembled using pressure die cast aluminium joints/corners to make a self-
supporting frame . The Casing leakage shall be in accordance with relevant
EUROVENT standard that is CLASS B.

The panels shall be of double skin construction with both inner and outer steel sheets
being minimum 0.8mm thick pre coated & plasticized. 25 mm thick fire retardant,
fibre glass insulation shall be sandwiched between the sheets. The fibre glass
density shall be 48 kg/m3.

The Inspection and access panels shall be hinged type . The hinges shall be casted,
powder coated Zinc alloy. Flushed Locks and Handles shall be of galvanized steel.
Other panels will be screwed on to the frame with sealant and soft rubber gasket
thus making the joints air tight . All screws used for panel fixing shall be covered with
PVC caps.

Special hollow gaskets and seals shall be used on inspection doors and to create
separation between the airstreams to ensure negligible air leakage and mixing.

The entire casing shall be mounted on electro galvanized channel frame work with
level screws. Condensate drain pan shall be fabricated from 18 g GSS/SS
construction.

5.0 SUPPLY AIR SECTION

The supply air section shall comprise of the following:

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5.1 FAN SECTION

The fan shall be centrifugal forward curved or backward curved, double inlet double
width type. The impeller and the fan casing shall be made of hot galvanized sheet
steel. The impeller shall be mounted on a solid shaft supported to housing with angle
iron frame and pillow block heavy duty ball bearing . The impeller shall be statically
and dynamically balanced . The fan shall be selected such that unit noise level is
less than 85 db. Fan housing and motor shall be mounted on a common galvanized
steel or aluminium block base which can be drawn out from side for ease of
maintenance. A quarter pin lock arrangement between the slide and guide pin lock
arrangement between Fan and Unit outlet should be provided.

5.2 MOTOR AND DRIVE

Fan motor shall be energy efficient and suitable for 41510% volts, 50 cycles, 3
phase squirrel cage, totally enclosed fan cooled with IP – 55 protection. Motor shall
be designed for quiet operation . Drive shall be provided through belt – drive
arrangement. Belts will be of oil resistant type.

5.3. FILTER SECTION

The filter section shall be normally designed for deep folded disposable synthetic
prefilters for Class EU3.The filter elements shall be mounted on rails and shall be
easily pulled out for replacement. The rails shall be provided with efficient gaskets to
minimize the risk of leakage.

6.0 RETURN AIR SECTION

The return air section shall comprise of above sections. The specification for this
section shall remain same as defined in 5.1, 5.2 & 5.3

HEAT RECOVERY SECTION (if included in Schedule of Quantities)

The Heat Recovery section shall include enthalpy wheels and shall have minimum
recovery of 75 % of total heat, i.e both sensible and latent(each being 75 %) .
The recovery of sensible and latent shall be equal .Necessary computerized
selection of the wheel should be provided alongwith the bid to justify the same.
The wheel shall be made of pure aluminium foil coated with molecular sieve
desiccant with pore diameter of 3oA.The cross contamination between the two air
streams shall be nil and leakage less than 0.04%. The vertical and radial run of the
wheel shall be less than 1 mm per meter of diameter. The wheels shall have non
contact labyrinth seals for effective sealing between the two air streams.

Detailed specification for the wheel shall be as per 8.0 i.e. “HEAT RECOVERY
WHEEL”

7.0 Heat Recovery Wheel specifications :

Rotor/wheel matrix shall be :-

7.1 The substrate: The substrate or wheel matrix should be only of pure aluminum
foil so as to allow:
7.1.1 quick and efficient uptake of thermal energy.
7.1.2 sufficient mass for optimum heat transfer
7.1.3 maximum sensible heat recovery at a relatively low rotational speed of 20 to 25 rpm.

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7.2 Non metallic substrates made from paper, plastic, synthetic or glass fibre media, will
therefore, not be acceptable.

7.3 The substrate shall not be made from any material which is combustible or supports
combustion like synthetic fibrous media.

7.4 The wheel has to be certified as per DIN EN ISO 846 with 0% fungal and bacterial
growth at 95% Relative humidity and above.

7.5 Fire rating :

7.5.1 NFPA - 90A certification with 0% for Flame spread classification should be
confirmed by manufacturer.

7.6 Pressure Drop :

7.6.1 The presure drop across the rotary heat exchanger shall not exceed 0.1 inch for
every 100 FPM face velocity, or part thereof, for the minimum stated / required latent
recoveries / efficiencies

NECESSARY SOFTWARE SELECTION OF THE WHEEL HAS TO BE ENCLOSED

TO JUSTIFY THE PRESSURE DROP AND EFFICIENCY CALCULATIONS.

7.7 The Desiccant : The desiccant should be water molecule selective and non-
migratory.

The desiccant should be molecular sieve 3Å, so as to keep the cross contamination
to absolute minimum and also ensure the exclusion of contaminants from the air
streams, while transferring the water vapour molecules.

The desiccant, of sufficient mass which should not be less than 5 kg per 1000 cfm of
air, should be coated with non masking porous binder adhesive on the aluminum
substrate so as to allow quick and easy uptake and release of water vapour. A
confirmation has to be provided by manufacturer of wheel to this effect. A matrix with
desiccants impregnated in non metallic substrates, such as synthetic fibre, glass
fibre, etc. will not be accepted.

The rotor/wheel matrix shall have equal sensible and latent recovery.

The weight of desiccant coating and the mass of aluminum foil shall be in a ratio so
as to ensure equal recovery of both sensible and latent heat over the operating
range. Accordingly, a rotor matrix which has an etched or oxidised surface to make a
desiccant on a metal foil and results in insufficient latent recovery and hence unequal
recovery, or a rotor matrix made from desiccant integrated in a synthetic fibre matrix
which result in insufficient sensible recovery, high rotation speed, and unequal
recovery, shall not be accepted.

7.8 Rotor : With optimum heat and mass through matrix formed by desiccant, of
sufficient mass, coated on an aluminum foil, the rotor should rotate at lower than 20
to 25 RPM, thereby also ensuring long life of belts and reduced wear and tear of
seals.

7.8.1 The rotor shall be made of alternate flat and corrugated aluminum foil of uniform
width.

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7.8.2 The rotor honeycomb matrix foil should be so wound and adhered as to make a
structurally very strong and rigid media which shall not get cracked, deformed etc.
due to change of temperature or humidity.
7.8.3 The rotor having a diameter upto 2800 mm shall have spokes to reinforce the matrix.
From

7.8.4 2000 mm diameter upwards, the option of a special wing structure, to prevent the
rotors from wobbling or deforming due to the successive pressure differentials, will
be available.

7.8.5 Sectioned wheels, with pie segments, capable of being assembled in the field, shall
be available as an option, above 2000 mm in diameter.
7.8.6 The surface of the wheel/rotor should be highly polished to ensure that the vertical
run out does not exceed + 1 mm for every 1 metre diameter, thereby ensuring,
negligible leakage, if labyrinth non contact seals are provided, and minimal drag, if
contact wiper seals are provided.

7.8.7 The radial run out also shall not exceed + 1 mm for every 1 meter diameter, thereby
minimising the leakage/drag on the radial seals, and minimise the fluctuation in the
tension of the drive belt.

7.8.8 The number of wraps (of alternative corrugated and flat foil) for every inch of rotor
radii shall be very consistent so as to ensure uniform air flow and performance over
the entire face in the air stream. Flute height and pitch will be consistent to a very
tight tolerance to ensure uniform pressure drop and uniform airflows across the rotor
face.

7.8.9 The rotor shall be a non clogging aluminum media, having a multitude of narrow
aluminum foil channels, thus ensuring a laminar flow, and will allow particles upto
800 microns to pass through it.

7.8.10 The media shall be cleanable with compressed air, or low pressure steam or light
detergent, without degrading the latent recovery.

7.9 The Cassette / casing

7.9.1 The recovery wheel cassette/casing shall be manufactured from tubular / sheet metal
structure to provide a self supporting rigid structure, complete with access panels,
purge sector, rotor, bearings, seals, drive mechanism complete with belt.

7.9.2 The rotor/wheel should have a field adjustable purge mechanism to provide definite
separation of airflow minimising the carryover of bacteria, dust and other pollutants,
from the exhaust air to the supply air. It shall be possible, with proper adjustment, to
limit cross contamination to less than 0.04% of that of the exhaust air concentration.

7.9.3 The face and radial seals shall be four (4) pass non contact labyrinth seals / brush
seals for effective sealing between the two air streams, and also for a minimum wear
and tear ensuring long life of the seals.

8.0 Manufacturer / Principal

8.1 The manufacturer or their principals having at least 10 years experience directly in
the product i.e. Energy Recovery Units (Treated Fresh Air Unit with Heat Recovery
Wheel) with a two tier two air streams unit design in India shall be preferred. The
Heat Recovery Wheel and the box should be from the same manufacturer.

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- 14 -
 FAN COIL UNITS
SCOPE

The scope of this section comprises the supply, erection, testing and commissioning of fan
coil units conforming of these specifications and in accordance with the requirements of the
Drawings and Schedule of Quantities.

TYPE

The fan coil units shall be vertical type for floor mounting / horizontal type for ceiling
suspension. Floor mounted vertical units shall have vertical top discharge; ceiling suspended
units shall have horizontal discharge; and horizontal units mounted within ceiling space shall
have horizontal discharge. All units shall be complete with chilled water coil. One or more
centrifugal fans and motor, cleanable fabric filters, insulated condensate drain pan, ball valve set, 2/3
way motorized valve and wall mounted control with display panel & remote control. THE FAN COIL
UNITS SHALL BE FACTORY FITTED WITH THE VALVES PACKAGE AS DETAILED IN BOQ.

CAPACITY

The air moving and coil capacities shall be as shown on Drawings and indicated in Schedule
of quantities.

CABINETS

Cabinets shall be constructed of 20 gauge thick G.S.S. sheet pre coated.

Access panels shall have positive locking fasteners for easy removal. Cabinets shall be
provided with all floor mounted vertical units and ceiling suspended horizontal units.

INTERIOR CHASSIS

The interior chassis shall be constructed of not less than 1.25 mm (18gauge) thick G.S.S
Sheet All fan coil units shall be securely mounted from the building structure with top panel
set dead level in both directions. The fan deck shall be easily removable from FCU without
disturbing the other installations.

DRAIN PAN

Primary drain pan shall be fabricated from 22 gauge thick stainless steel sheet with all
corners welded. The drain pan shall have double slope to ensure are residue water is
retained. The pan shall be insulated with not less than 12 mm thick expanded polystyrene
sandwiched between top and bottom G.I. sheets to prevent condensation. The pan shall be
of sufficient size to catch all drippage of condensation from any part of the unit. An extension
condensate pan similar to primary drain pan shall be provided by the manufacturer of these
units.

COOLING COIL

All cooling coils shall be standard three or four row staggered seamless copper tube with aluminium
sine wave fins. Tubes shall be minimum 9 mm OD & 0.35 mm copper thick. All bends and joints shall
be enclosed within insulated end sections of the base unit for protection against sweating. Each coil
shall be provided with an air vent. All coils shall be factory tested at 21 KG per sq.cm (300 psi) air
pressure while submerged in water. Fin spacing shall be 4 to 5 fins per cm. Tubes shall be
mechanically / hydraulically expanded for minimum thermal contact resistance with fins. Air vent shall
be provided in header at a level higher than coils.

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FANS

Fans shall be centrifugal forward curve, direct driven. This shall consist of (2) two light
weight impeller of forward curved type both statically & dynamically balanced along with
properly designed G.I sheet casing.

MOTOR

Motor shall be 220 + 10% volts, 50 cycles, single phase, six pole, shaded pole type, speed
not exceeding 1000 RPM at maximum airflow. Motors shall have three speed windings and
shall be factory wired to a terminal block mounted within the fan section. Motors shall be
have extended shaft on both sides.

INSTALLATION

Ceiling suspended horizontal units and units mounted within the ceiling space shall be hung
through rubber in shear vibration isolator suspenders.

ACCESSORIES

All fan coil units shall be equipped with copper piping connections and manual air vent at the
cooling coil. In addition, the following accessories may be required at fan coil unit; their
detailed specifications are given in individual sections and quantities separately in Schedule
of Quantities.
1. The contractor or supplier shall install wall mounted thermostat for individual unit.
2. The fan coil unit shall be complete with ball valve set, 2/3 way motorized valve and
wall mounted soft touch control with display panel & remote control.

PAINTING

Shop coats of paints that have become marred during shipment or erection shall be cleaned
off with mineral spirits, wire brushed and spot primed over the affected areas, then coated
with enamel paint to match the finish over the adjoining shop painted surfaces.

PERFORMANCE DATA

Fan coil units shall be selected for the lowest operating noise level of the equipment. Fan
performance rating and power consumption data, with operating points clearly indicated
shall be submitted by the Contractor with Technical Bid and verified at the time of testing
and commissioning of the installation.

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 CHILLED WATER (HYDRONIC) CASSETTE UNITS

1.0 SCOPE :

Scope of this section covers the supply, installation, testing & commissioning of
Chilled water Cassette type fan coil units.

2.0 GENERAL

2.1 The Chilled Water Cassette Units shall be concealed type, ceiling suspended type
and shall be complete with fan, fan casing, fan motor, cooling coil made of copper
tube and aluminium fins, filter, built-in condensate water pump, casing, insulated
drain pan etc.

3.0 DESCRIPTION & CONSTRUCTION

3.1 The unit shall be 4 way Cassette type. The unit shall comprise of coil section,
3 speed motor, 4 dimension screw fan, circuit box, decorative panel, thermostatic
controls, drain pump assembly, galvanized sheet steel casing with GI coated finish.

3.2 The Drain pump mechanism shall be ideally suited to lift water up to a height of 500
mm. The pump shall be inter-locked in such a way that if the drain pump mal
functions, the unit shall stop functioning and give a warning signal.

3.3 The unit shall be fabricated from 18 Gauge G.I. sheets & ABS plastic.

3.4 The fan shall be slow speed statically & dynamically balanced directly driven forward
cured. The fan shall be able to deliver air @ 400 CFM / TR at the high speed.

3.5 Fan motor shall be single phase suitable for 220 V, 50Hz A.C. supply & shall have at
least 3 speeds operation.

3.6 Cooling coil shall be of copper pipe with min. 7mm O.D. and wall thickness of 0.4mm.
Coil shall be min. 2 row deep. The coil shall be suitable for operation on chilled water
and accordingly return headers shall be provided. The end connection shall be ¾”.
The coil shall be hydrophilic aluminium type for prolonged life of equipment.

3.7 The units shall be with a cordless remote controller. The remote shall be able to
control set temperature, fan speed and preferable timer on/ off.

4.0 INSTALLATION :

4.1. The Chilled Water Cassette shall be suspended from the ceiling, using anchor
fasteners for robust fitting. The unit shall be hung using threaded hangers for height
and level adjustment. These hanging accessories have to be factory provided.
4.2. An auxiliary drain tray arrangement shall be provided to house the ball valves,
strainer and on/off control valve assembly. Water from this aux. tray arrangement
shall go back into the Cassette main drain tray and no additional drain pipe outlet
shall be provided.

4.3. The connection between the Chilled Water Cassette and the valves shall be with 3/4”
O.D. 22G heat treated copper tubes, insulated with tubular sections of atleast 12mm.
The connection from the head pipe up to the valves may however be of MS class C
piping with expanded polystyrene insulation duly provided.

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4.4. A factory prepared valve station comprising of ball valve with strainer for inlet
connection and ball valve without strainer and motorized 2 way valve for outlet
connection shall be provided alongwith cassette units.

4.5. A one time riser shall be provided for the drain flow to ensure no return of the drain
water under any circumstances. A natural gravity slope shall be provided after the
riser.

5.0 CONTROLS:-

5.1 The controls for Cassette Units shall consists of a combined thermostat and speed
switch and motorized 2 way valve.

5.2 Water side inlet & outlet of the FCU shall be provided with Brass ball valves suitable
for connection to M.S. ‘C’ Class threaded nipple on one side & flared copper
connection on the other. The inlet value shall also be provided with a built-in Y –
Type strainer.

5.3 A two way on/off diverting valve of recommended make shall be provided to facilitate
regulation of temperature in the conditioned area. The value shall be suitable for 220
V, 50 Hz operation. The valve shall be on/ off type valve. No modulating function type
valves shall be acceptable for the Cassettes.

6.0 CAPACITY:-

The capacity of the Cassette Units with respect to its TR and CRM shall be as given
hereunder :-

 1TR/ 400 CFM

 1.5 TR / 600 CFM
 2 TR / 800 CFM
 2.5 TR / 1000 CFM
 3 TR / 1200 CFM
 3.7 TR / 1500 CFM

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- 18 -
 PRECISION AIRCONDITIONING UNITS

GENERAL

The room air-conditioning system shall be a floor discharge unit designed specifically for
high sensible heat ratio applications such as Server and Computer rooms.

Each unit shall be capable of providing sensible cooling capacities at rated ambient
temperatures with adequate airflow. Each unit shall be capable of required tonnage of
cooling capacity and quantity of air flow as per schedule of quantities when the room air-
condition is 20+1 Degree Celsius and relative humidity is 50 + 5% R/H. The system shall
contain Scroll compressor, Evaporator, Humdifier, Condenser and an Electronic Expansion
Valve which shall be contained within the cabinet of the unit.

CABINET CONSTRUCTION

The frame and panels shall be constructed of heavy gauge Zinc-anneal corrosion resistant
sheet steel. The fan section shall be insulated with minimum 25mm thick fire rated
insulation. The cabinet shall be powder coated and have a textured finish.

EVAPORATOR COIL

The units shall be fitted with large surface area cooling coil with split coil mechanism for
dehumidification. The evaporator coil shall be constructed of copper tubes and slit aluminium
fins, with G.I frame and drip tray fabricated out of stainless steel. The cooling coil shall be a
minimum of 3 row deep. The distance between the fins shall not be less than 1.8mm and
face velocity shall be less than 2.3 mts./sec.

COMPRESSOR

The Compressor shall be of high efficiency Copelend make SCROLL design, with an E.E.R.
of not less than 11.0 BTU /Watt. Compressor shall have in built overloads, and shall be
mounted on anti vibration mountings.

REFRIGERATION CIRCUIT

The refrigeration circuit shall be direct expansion type and incorporate hermetic scroll
compressor. The system shall include a manual reset HP and an auto reset LP switch, filter
drier and charging port. A thermal expansion valve, sight glass and filter drier shall be
provided for each circuit.

FANS

The fan shall be backward curve centrifugal type, double inlet, double width, statically an
dynamically balanced. Fan shall be driven by a high efficiency electronic commutated motor
(EC Motor) with a self tensioning belt drive arrangement. The fan and motor assembly shall
be mounted on anti-vibration mountings.

HUMIDIFIER

Humidification shall be provided by boiling water in a polypropylene steam generator. The

steam shall be distributed evenly into the bypass air stream of the precision air-conditioning
unit. The humidifier shall be capable of providing 4.5 Kg. of steam per hour. The humidifier
shall have an efficiency of not less than 1.3 Kg. per KW and be fitted with an auto flush cycle
activated on demand from the unit’s control system.

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- 19 -
The humidifier shall be fully serviceable with replaceable electrodes. Waste water shall be
flushed from the humidifier by intitiation of water supply solenoid valve via a U pipe system.

ELECTRICAL HEATING

The electrical heating elements shall not operate at a level exceeding 60 W/Sq.m. The total
heater capacity should not exceed 6.0KW. The heating circuit shall include dual safety
protection through loss of air and high temperature controls.

SERVICE AREA

The unit shall be serviceable with a minimum service space of 900mm in front of the unit.

AIR FILTRATION

Filtration shall be provided by dry media disposable filters capable of filtering air to 95% (@5
micron) efficiency and shall be replaceable from the top of the unit.

AIR-COOLED CONDENSERS

The standard controls shall be factory matched to provide an operating range from 0 Degree
Celsius to + 43 Degree Celsius. However, equipment can work upto +45 Degree Celsius
under extreme conditions. Optional low ambient refrigeration controls (LARC) shall also be
available to extend the operating range down to 1 Degree Celsius.

The condenser frame shall be constructed from heavy duty galvanised steel and incorporate
copper tube and aluminium fin coil.

The coil shall be a minimum of 4 rows deep, with a minimum fin spacing of 2.0mm and
maximum face velocity of 2.3 m/s.

The condenser fan(s) shall be directly driven by 1450 rpm electric motor(s) 4 pole.

CONTROLS
The standard controls shall be of microprocessor based programmable PID logic controller
with Dew Point Logic. The controller shall have a LCD display screen, which shall be visible
from the front of the unit without removing any covers / external panels.
The controls shall have separate indications for:
1) Various modes of operation (cooling, heating, humidifying and de-humidifying).
2) Alarm conditions (temperature high, wet floor and loss of air flow).
3) Digital displays of set temperature & humidity and achieved temperature
and humidity.
4) Date, time and unit identification display.
5) Back up battery charge status display on the controller screen.
6) Visual system alarm indication (along with mutable audio alarm as well).
7) 48 hrs. temperature and humidity graph display menu.
8) Programmable services interval indication display.
9) NIC Cards / other interfaces for BMS connectivity to be provided and shall be suitable to
the protocol available / desired at client’s end.
10) The units shall be fully capable of being operated and monitored by Siemens BMS
System.

The system shall have a menu driven interface with supporting help screens and shall use
multi-protocol data communications. Access to the controller settings shall be protected with

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- 20 -
passwords to prevent against unauthorized access. The unit should be able to transfer the
controls to standby machine in even of fault. The controller should also incorporate 2
additional spare alarm inputs for customer interface (i.e. Unauthorized entry alarm, inputs for
customer interface (e.g. Unauthorized entry alarm, building fire alarm etc.) manual override
switches and selectable alarms. Local & remote alarms will be triggered in case of any alarm
conditions being reached.

The unit shall also incorporate the following protections:

* Single phasing preventors.

* Reverse phasing.
* Phase imbalancing.
* Phase failure.
* Overload tripping (MPCB) of all components.

The units will so designed that only two units will operate at any time with automatic and
schedule a rotation between the three units.

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- 21 -
 SPLIT TYPE A.C. UNITS

1.0 SCOPE

The scope of this section comprises the supply, erection, testing and commissioning
of air-cooled split units conforming to these specifications and in accordance with the
requirements as per equipment schedule.

1.1 COMPRESSOR

Compressor shall be hermetic scroll or hermetic reciprocating type using refrigerant

R-22 complete with safety controls oil heater and other accessories, main bearings
shall be of generous size and self aligning type with lining of anti-friction bearing
metal complete with forced feed type lubrication system, filters with by-pass relief
valves, pressure and control valves as required. Compressor shall be installed in
outdoor condenser housing.

1.2 EVAPORATOR

Evaporator coils shall have 10 to 15 mm dia copper tubes with aluminum fins firmly
bonded to copper tubes assembled in zinc coated steel frame. Fan section shall be
made from heavy gauge steel with wheels of forward-curved multi-blade type to
ensure smooth air flow into the fan. Housing shall be provided of die-formed side
sheets with streamlined inlet and guide vanes.

1.3 CONDENSER

Condenser coil shall have 10 to 15mm dia copper tubes with aluminum fins bonded
to copper tubes assembled in zinc coated steel frame. Condenser shall be complete
with propeller fan and weather proof totally enclosed motor and other accessories as
required. Condensate drain piping may be left over condenser if possible at site.

1.4 FILTERS

Filters shall be washable of synthetic woven mesh having an efficiency of not less
than 90% for particles down to 5 microns. Velocity across filters shall not exceed 2
meters per second.

1.5 REFRIGERANT PIPING

Piping shall be of type ‘L’ hard drawn copper tubing of seamless variety with back
seated type brass valves. Brass strainer shall be provided with bronze screen and
permanent magnet on upstream of controls and valves, with isolating valves.
Expansion valves located with indoor unit, shall be provided with remote bulb
external equalizer port and external super-heat adjustment with sight glass and liquid
line solenoid valve (if required) in piping preceding expansion valve. Small capacity
units shall be provided with Capillary tube expansion device. In such case, Suction
line shall be connected to capillary tube inside evaporator unit only. Expansion
device shall not be installed in condensing unit.

Liquid line shall be clamped with Suction line or condensate drain pipe, duly
insulated, to provide an effective heat exchanger.

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- 22 -
1.6 CONTROLS

Safety controls shall consist of compressor high-low pressurestat and oil pressure
safety switch suitable for manual resetting. Thermostat with tolerance of +1 Deg.C
shall be provided. Crank case heater shall switch on when compressor stops.

1.7 MISCELLANEOUS

1.7.1 Each split unit shall include suitably designed housing in heavy gauge sheet steel
and angle frame work treated for rust prevention and painted, to mount the
components.

1.7.2 Exposed indoor units shall be provided with factory made supply air grill to distribute
the air evenly across large areas, if required.

1.7.3 Full charge of refrigerant gas, as required to obtain and maintain design conditions
and the required quantity of suitable grade lubrication oil shall be provided.

1.7.4 Sheet steel control panel for housing the controls and other operated items.

1.7.5 Ribbed rubber vibration isolator pads or springs of 90% efficiency in preventing
transmission of vibration.

1.7.6 Each unit shall include but not be limited to all the items listed in foregoing
paragraphs and shall be complete as required.

1.7.7 The refrigerant copper piping of the split unit shall be insulated with closed cell
polyflex insulation (tubular type).

1.7.8 Winter Heating: Heating shall be provided by either of following methods:

1.7.8.1 HEAT Pump: Split type air-conditioning units shall be provided with Heat pump for
models recommended by manufacturer.

1.7.8.2 Tubular Heaters: Duct mounted finned tubular heaters shall be provided in supply air
duct close to evaporator fan. Heaters shall be interlocked with duct mounted Airstat,
Geyserstat & room mounted heating/cooling thermostat. Proper air flow shall be
ensured over heaters.

1.8 INSTALLATION AND TESTING

1.8.1 The outdoor unit shall be mounted on floor/foundation. Necessary mild steel frame
work for condenser unit, foundation bolts, levelling shims etc. if required for mounting
of the same shall be provided by the vendor. M.S. frame work shall be designed to
support the condensing units rigidly under all conditions and shall be painted with two
coats of anti-rust paint and two coats of enamel paint.

1.8.2 The interconnecting refrigerant piping shall be mounted on ladder type galvanised
steel saddles with nuts and bolts. Cabling & wiring shall be enclosed in MS conduit
fixed to saddle. Ladder type saddles shall be fixed firmly on walls/structure.

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- 23 -
1.8.3 On installation, the refrigerant circuits and the connected equipment and parts shall
be thoroughly pressure tested for leaks. The system pressure shall be reduced by a
vacuum pump to within an absolute pressure of 7.5mm Hg and maintained at this
level for (4) four hours. Thereafter the vacuum pumps shall be stopped and vacuum
maintained for 24 hours with a pressure drop not exceeding 2.5mm gas absolute.

1.8.4 All instruments and switchgear shall be tested for proper functioning and set of
design values.

1.8.5 On completion of the installation and the above sets, unit shall be tested for
performance. The capacity on tons shall be calculated from measurements of
temperature difference and air flow rate. The power consumption shall be checked
from current measurements of the motor.

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- 24 -
 DOUBLE SKIN FORCED DRAFT VENTILATION UNITS (FDV UNITS)

1.0 SCOPE

The scope of this section comprises the supply, installation, testing and
commissioning of packaged type of specific capacity.

2.0 HOUSING/CASING

2.1 The housing/casing of the Forced Draft Ventilation Unit shall be of double skin
construction. The frame work shall be of Extruded Aluminium hollow sections. All
the frame shall be assembled using pressure die cast nylon plastic joints to make a
sturdy, strong and self supporting frame work for various section.

2.2 23mm thick double skin panels shall be made of 0.8mm pre-coated GSS on outside
and 0.8mm epoxy coated GSS sheet inside the CFC free polyurethane foam of 38
Kg/cu.m in-house injected in between. These panels shall be screwed from inside
on to the frame work with soft rubber gasket in between to make the joints air tight.

2.3 Frame work for each section shall be jointed together with soft rubber gasket in
between to make the joints air tight. Suitable air tight access doors/panels with
aluminium hinges and nylon locks shall be provided for access to various sections for
maintenance. The entire housing shall be mounted on heavy duty aluminium
channel base.

2.4 The water tank shall be made out of 1.2mm thick stainless steel SS:304.

2.5 The FDV unit shall be suitable to work at outdoor installation.

3.0 FAN SECTION

3.1 The housing shall be fabricated from heavy gauge galvanized steel and wheel of
aluminium alloy.

3.2 Variable pitch pulley shall be provided to affect reduction in speed in winter if
required.

3.3 Fan housing with motor shall be mounted on a common steel base mounted inside
the air handling housing on anti-vibration spring mounts.

3.4 The fan section casing shall be of at least 1.6mm thick galvanized steel sheet.

3.5 The entire fan section shall be coated with epoxy (two coats) after two coats of
primer from inside and outside.

3.6 Inspection door shall be installed with micro-switch arrangement with marine light
within the fan section.

3.7 Micro-switch shall be interlocked with blower and light with resetting arrangement.

3.8 Multi fan unit shall be provided with non return damper at each fan outlet.

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- 25 -
4.0 FAN

4.1 The fans shall be aerofoil blade backward curved floor standing double inlet double
width type of imported origin.

4.2 The fan impeller shall be mounted on a solid shaft supported to housing with angle
iron frame and pillow block heavy duty ball bearings.

4.3 The impeller and fan shaft shall be statically and dynamically balanced.

4.4 The fans outlet velocity shall not be more than 2000 FPM.

4.5 The fan outlet shall be connected to casing with the help of fire retardant canvass.

4.6 The centrifugal fan inside and outside shall be epoxy coated (two coats after two
coats of primer) to avoid moisture abuse in the factory prior to delivery.

4.7 The fan shall be provided with access panel and drain plug.

4.8 The fan shall have belt guard and inlet screen.

4.9 The fan shall have non-overloading characteristics.

5.0 MOTOR & DRIVE

5.1 Fans shall be driven by an electric motors as specified in the schedule of quantities.

5.2 Motor ratings are only tentative and where a fan required a higher capacity motor,
the contractor shall clearly point out the requirement and make his offer accordingly.

5.3 Motor ratings shall be atleast 10% over limit load plus transmission losses.

5.4 Fan motors shall be suitable for operation on 415+ 10% volts 50 +5 cycles, 3 phase,
Combined Voltage and Frequency fluctuation of 10%, AC power supply and shall be
TEFC squirrel case induction type totally enclosed fan cooled with IP-55 protection.

5.5 Motors shall be specifically designed for quite operation and motor speed shall not
exceed 1440 RPM.
5.6 Drive to fan shall be provided through belt drive arrangement.

5.7 Belts shall be of the oil-resistant type.

5.8 Variable pitch pulley shall be provided to affect reduction in speed in winter if
required.

6.0 AIRWASHER SECTION

6.1 The Air washer section shall incorporate cellulose base media of Europian origin
having minimum 200mm thickness or as specified in the Schedule of Quantities.

6.2 The cooling pads shall be of rigid cross fluted honey comb design, having highly
water absorbent cellulose media, impregnated with insoluble antiriot chemicals. It
shall provide extended and sufficient wetted surface to provide a water absorbing
efficiency of 90% with air velocity not exceeding 500 FPM (2.54 M/Sec)

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- 26 -
6.3 The cooling pads section and tank shall be fabricated from 18 gauge SS-304A
stainless steel sheets with bolted construction having suitable stiffeners.

6.4 The section shall be complete with FRP water distribution having parts and sized for
uniform and adequate water flow through perforated PVC pipe / G.I. B Class pipe..

6.5 The tank shall be fitted with 1” (25 mm) industrial type float valve assembly of
commercial grade brass.

6.6 The pad section shall have provision for fixing one or two sets of air filter sections as
specified.

7.0 PUMPS

7.1 The water distribution pumps shall be of heavy duty vertical / monobloc type
mounted outside the tank. It shall be complete with adjustable bleed off arrangement
to prevent concentration of undesirable Salts.

7.2 The pump shall be provided with single phase preventer, self tripping starter and
shall three phase.

8.0 AIR FILTERS

8.1 The standard pre-filters shall be with five layers of Aluminium wire mesh at least 50
mm thick fixed in a 20 gauge aluminium frame with handles for ease of removal.

8.2 The above set of filters shall be fixed in filter frames made of 20 gauge G.I. sheets
shaped to prevent air leakage. The filters shall be easily removable. The filter section
shall form part of the pad section

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- 27 -
 COOLING TOWERS

1.0 SCOPE

The scope of this section comprises the supply, erection, testing and commissioning
of cooling towers conforming to following specifications and in accordance with the
requirements as per Schedule of Quantities.

2.0 GENERAL DETAILS

The Cooling Tower shall be CTI CERTIFIED.

The Cooling Tower casing shall be of fiber reinforced plastic (FRP) construction with
hot dipped galvanized steel structure, forced/induced draft type air flow, complete
with FRP basin for cold water, Fan with weatherproof motor & bird screen assembly,
PVC fill media, distribution pipes, speed reducing assembly, GI ladder etc.
Construction shape shall be octagonal, square, rectangular or round bottle shaped.
Sound attenuators shall be provided where specified in schedule of quantities.

3.0 GENERAL CONSTRUCTION

3.1 The body shall be made of Fiberglass Reinforced Plastic (FRP) sections of equal
segments, all bolted together. FRP casing shall be made from Isothelic resin with
triple layers of woven mat ensuring smooth surface on both sides for minimum air
resistance. Individual panels shall be single piece joint free construction Fan deck
shall form an integral part of the body. The structural strength of the body shall be
sufficient to withstand wind velocities upto 60 M/Sec., vibrations and earthquakes.

The cold water basin shall be FRP of deep sump construction supporting cooling
tower super structure with rigid steel base welded tubular support duly hot dipped
galvanized. FRP casing shall be made from Isothelic resin with triple layers of woven
mat ensuring smooth surface on both sides for minimum air resistance. Individual
panels shall be single piece joint free construction Basin shall be complete with
connections for drain, overflow, make up water, quick fill and brass float valve. Easily
removable brass suction strainer, bolted to suction housing, shall be provided at the
bottom of tower.

Inlet pipe header shall be provided with bleed off pipe connected to drain connection.
Battery of cooling towers shall be provided with equalising pipe with valves as
mentioned in schedule of quantities.

The support structure for the tower shall be of mild steel duly hot dipped galvanised.
All fasteners shall be of SS.

4.0 WATER DISTRIBUTION SYSTEM

4.1 Upper deck for hot water diffusion shall be made of FRP/PVC provided with correctly
sized adequate number of nozzles to ensure uniform distribution & drainage of water
over fill media by gravity (branch and arm system). Alternately, hot water shall be
distributed through sprinklers fixed to rotating headers over incoming pipe. Overflow
from basin shall not be permitted.

4.2 Rigid PVC fill in honeycomb design shall be arranged in proper alignment for clear
water flow & ease of replacement. Assembly shall include louvers to prevent water
from escaping the fill sheets and drift eliminators to prevent the costly nuisance of

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- 28 -
 drift loss spilling on the surrounding environment. The fill sheets shall withstand hot
water temp as high as 55 deg. C.

These should be adequate support at the bottom of the PVC fill to ensure long term
usage without any damage to the fills.

5.0 FAN ASSEMBLY

5.1 The fan shall be of axial flow type with cast aluminium a multiple blade of aerofoil
design and adjustable pitch. The fan assembly shall be statically & dynamically
balanced.

5.2 The fan shall be directly mounted on the motor or through speed reduction assembly.
In the latter case of speed reduction gears being provided, housing shall be of heavy
cast iron construction with large oil reservoir. However, it would be preferable to
avoid gear assembly.

5.3 The fan motor shall be totally enclosed fan cooled squirrel cage type conforming to
I.P. 55 for outdoor operation.

5.4 The fan guard shall be hot dipped galvanised and shall have wire mesh
arrangements to prevent bird nesting during idling period.

6.0 LADDER

6.1 All towers shall be provided with a ladder made of GI pipes & fixed to masonry base
at ground level.

7.0 PAINTING

All FRP towers shall be supplied of colour earlier approved by Architect.

8.0 TESTING

Cooling capacities of the cooling tower shall be computed from the measurements of
water flow, rate, temperatures of entering and leaving water and ambient air wet bulb
temperature. Water flow rate shall be measured by an accurately calibrated water
flow meter. Temperatures shall be measured by digital thermometers. Computed
results shall conform to the specified capacities and quoted ratings.

Only type-tested units will be accepted. The type test report of the unit shall be
furnished at the time of detailed engineering.

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 VARIABLE SPEED SECONDARY CHILLED WATER PUMPING SYSTEM

1.0 SCOPE
The scope of this section comprise the supply, erection, testing and commissioning
of variable speed secondary chilled water pumping system conforming to these
specifications as per Equipment Schedule.

2.0 SYSTEM SHALL CONSIST OF THE FOLLOWING:

2.1 Secondary pumps of type and capacity as specified in Equipment Schedule. The
pump shall be vertical in line (long coupled) or horizontal split casing.

2.2 Programmable logic pump controller.

2.3 Adjustable frequency drives with manual by pass.

2.4 Remote sensor / transmitter.

2.5 Other items as required to properly execute the sequence of operation.

2.6 Sequence of operation.

3.0 SECONDARY PUMPS

3.1 The capacity of secondary chilled water pumps shall be in accordance with
Equipment Schedule and Schedule of Quantities.

3.2 The pumps shall be of split casing/vertical Inline type (long coupled). Pump casing
shall be close-grained cast iron of heavy section, vertically or horizontally split,
making possible complete servicing of rotating parts without breaking piping or motor
connections. Motor to pump connection shall be of the smooth entry to impeller and
increased efficiency. Impeller shall be bronze or gun metal, double suction, enclose
type, hydraulically balanced and passages smooth-finished for minimum friction and
maximum efficiency. Shaft shall be stainless steel, protected by gunmetal sleeves
extending through stuffing boxes. Pumps shall be fitted with an air valve, two grease
lubricators, drain plug and water seal connections. Mechanical seals shall be
provided with all pumps. Mechanical seal Replacement shall be done externally
without need to remove pump/motor from the assembly.

3.3 Pump motor shall be energy efficient, totally enclosed, fan-cooled, class-F insulation
and suitable for operation on AFD. Motor shall be specially designed for quiet
operation and its speed shall not exceed 1440 rpm. The motor rating shall be such
as to ensure non overloading of the motor throughout its capacity range. Motor shall
be suitable for 415 + 10% volts, 3 phase, 50 cycles AC, power supply.

3.4 In case of horizontal split case pumps, pump base shall be of size suitable for the
pump, motor and shaft and shall be constructed of cast iron or welded steel. Flexible
coupling shall be protected by a guard mounted on the common base.

3.5 The pump, if horizontal split casing, shall be installed on a concrete foundation. In
case of vertical inline pumps, the pumps shall be installed on a simple pipe support
with no requirement of base-support/foundation as shown in Approved-for-
Construction shop drawings.

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3.6 Each pump shall be provided with certified performance curves showing power
absorbed and corresponding flow rates by varying the speed. The tests shall be done
at factory and may be witnessed by Consultant/Owner.
3.7 Split casing pumps, prior to testing shall be aligned with a dial indicator within
0.05mm. Monobloc pumps shall be factory aligned with motor on common base.
3.8 Pump performance curves and power consumption with operating points clearly
indicated shall be submitted and verified at the time of testing and commissioning of
the installation.
3.9 Pump performance shall be computed from the pump curves provided by
manufacturer. All pumps shall be tested at factory as per relevant codes.

4.0 PUMP LOGIC CONTROLLER

4.1 The pump logic controller assembly shall be listed by and bear the label of
Underwriter’s Laboratory INC. (UL). The controller shall meet Part 15 of FCC
regulations pertaining to class A computing devices. The controller shall specifically
designed for variable speed pumping application. Pump logic controller shall be
suitably interfaced with on Adjustable Frequency Drive housed with in same
enclosure.

4.2 The controller shall function to a proven program that safeguards against hydraulic
conditions including:

4.2.1 Pump flow surges

4.2.2 Hunting

4.2.3 End of curve

4.2.4 System over pressure

4.3 The pump logic controller shall be capable of receiving up to five remote process
variable signals. It shall then select the analogue signal that has deviated the
greatest amount from its set point. This selected signal shall be used as the
command feedback input for a hydraulic stabilisation function to minimize hunting.
Each input signal shall be capable of maintaining a different set point value.
Controller shall be capable of controlling up to two pumps in parallel.

4.4 The pump logic controller shall have an additional analogue input for a flow sensor.
This input shall serve as the criteria for the end of curve protection algorithm.

4.5 The hydraulic stabilisation program shall utilize a proportional-integral-derivative

control function. The proportional, integral and derivative values shall be user
adjustable over an infinite range.
4.6 The pump logic controller shall be self-prompting. All messages shall be displayed in
plain English. The operator interface shall have the following features:

4.6.1 Multi-fault memory and recall last 10 faults and related operational data.
4.6.2 On-screen help function.
4.6.3 LED pilot lights and switches.
4.6.4 Soft-touch membrane keypad switches.

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4.7 The display shall have four lines, with 20 characters on three lines and eight large
characters on one line. Actual pump information shall be displayed indicating pump
status.

4.8 The following communication features shall be provided to the BAS:

4.8.1 Remote system start/stop non-powered digital input.

4.8.2 Failure of any system component. Output closes to indicate alarm condition.

4.8.3 One 4-20 mA output with selectable output of:

1. Frequency
2. Process Variable
3. Output Current
4. Output Power

4.9 The following communication features shall be provided to Building automation

System via an RS-485 port utilizing N2 protocol:
a. Individual Analog Input.
b. Individual Zone Set Points.
c. Individual Pump/AFD on/off status.
d. System percent speed.
e. System operation mode.
f. Individual KW signals.
g. System flow, when optional flow sensor is provided.

5.0 ADJUSTABLE FREQUENCY DRIVE

5.1 The adjustable frequency drive(s) shall be pulse width modulation (PWM) type,
microprocessor controlled design.

5.2 The AFD, including all factory installed options, be tested to UL Standard 508. The
AFD shall also meet C-UL and be CE marked and built to ISO 9001 standards.

5.3 The VFD shall be housed in a NEMA 1 enclosure. AFD’s with plastic enclosures shall
not be acceptable.

5.4 The VFD shall employ an advanced sine wave approximation and voltage vector
control to allow operation at rated motor shaft output speed with no derating. This
voltage vector control shall minimize harmonics to the motor to increase motor
efficiency and life. Power factor shall be near unity regardless of speed or load.

5.5 The VFD shall have balanced DC link reactors to minimize power line harmonics.
VFD’s without a DC link reactor shall provide a 3% impedance line reactor.

5.6 Automatic motor adaptation (AMA) algorithm shall be utilized. This feature shall allow
for automatically optimized drive performance and efficiency leading to additional
energy savings.

5.7 Input and output power circuit switching can be done without interlocks or damage to
the VFD.

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- 32 -
5.8 The following customer modifiable adjustments shall be provided:
a. Accel . time
b. Decel . time
c. Minimum frequency
d. Maximum frequency

5.9 The VFD shall be compatible to interface with RS 485 Protocol.

5.10 An automatic energy optimization selection feature shall be provided. This feature
shall reduce voltages when lightly loaded and provide a 3% to 10% additional energy
savings.
5.11 The AFD shall be suitable for elevations to 3300 feet above sea level without
derating. Maximum operating ambient temperature shall not be less than 104
degrees F. AFD shall be suitable for operation in environments up to 95% non-
condensing humidity.
5.12 The AFD shall be capable of displaying the following information in plain English via
a 40 character alphanumeric display:
a. Frequency
b. Voltage
c. Current
d. Kilowatts per hour
e. Fault identification
f. Percent torque
g. Percent power
h. RPM

5.13 All AFD’s shall be warranted for a period of 18 months after shipment. This warranty
shall cover parts and labor.

6.0 SENSOR / TRANSMITTERS

Provide field mounted differential pressure sensor transmitter(s) as indicated on the

plans. Unit shall transmit an isolated 4-20mA dc signal indicative of process variable
to the pump logic controller via standard two wire 24 DC system. Unit shall have
stainless steel wetted parts with two 0.25” male NPT process connections. It shall be
protected against radio frequency interference and shall have a watertight, NEMA 4
electrical enclosure capable of withstanding 2000 PSI static pressure with a 0.5” NPT
conduit connection. Accuracy shall be within 0.25% of full span.

7.0 SEQUENCE OF OPERATION

7.1 The system shall consist of a IPS pump logic controller, multiple pump/AFD sets,
with manual and automatic alternation and pump staging [wherever applicable].
7.2 The pumping system shall start upon the closure of customer’s contact when the
pump logic controller Mode of Operation selector switch is in the REMOTE position.

7.3 When the pump logic controller selector switch is in the LOCAL position, and start
command on Logic Controller is given via operator interface, the pumping system
shall operate automatically.

7.4 Sensor / transmitters shall be provided as indicated on the plans.

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- 33 -
7.5 Each sensor/transmitter shall send a 4-20mA signal to the pump logic controller,
indicative of process variable condition.

7.6 The pump logic controller shall compare each signal to the independent,
engineer/user determined set points.

7.7 When all set points are satisfied by the process variable, the pump speed shall
remain constant at the optimum energy consumption level.

7.8 The pump logic controller shall continuously scan and compare each process
variable to its individual set point and control to the least satisfied zone.

7.9 If the set point cannot be satisfied by the designated lead pump, the pump logic
controller shall initiate a timed sequence of operation to stage a lag pump [wherever
applicable].

7.10 The lag pump shall accelerate resulting in the lead pump(s) decelerating until they
equalize in speed [wherever applicable].

7.11 Further change in process variable shall cause the pumps to change speed together
[wherever applicable].

7.12 When the set point criteria can be safely satisfied with fewer pumps, the pump logic
controller shall initiate a timed destage sequence and continue variable speed
operation [wherever applicable].

7.13 As the worst case zone deviates from set point, the pump logic controller shall send
the appropriate analog signal to the AFD to speed up or slow down the pump/motor.

7.14 In the event of a AFD fault, the pump logic controller automatically initiates a times
sequence of events to start the redundant pump/AFD set in the variable speed mode.
The redundant variable speed system shall be started through the pump logic
controller.

7.15 Upon AFD fault(s), the pump controller shall display an alarm condition through a
plain English message.

7.16 AFD fault indication shall be continuously displayed on the operator interface of the
pump until the fault has been corrected and the controller has been corrected and
the controller has been manually reset.

7.17 In the event of the failure of a zone sensor/transmitter, its process variable signal
shall be removed from the scan/compare program. Alternative zone
sensor/transmitters, if available, shall remain in the scan/compare program for
control.

7.18 Upon sensor failure a plain English warning message shall be displayed on the
operator interface of the pump logic controller.

7.19 In the event of failure to receive all zone process variable signals, a user selectable
number of AFDs shall maintain a user adjustable speed, reset shall be automatic
upon correction of the zone failure.

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8.0 QUALITY ASSURANCE

8.1 The pumping package shall be assembled by the pump manufacturer. An assembler
of pumping systems not actively engaged in the design and construction of
centrifugal pumps shall not be considered a pump manufacturer. The manufacturer
shall assume “Unit responsibility” for the complete pumping package. Unit
responsibility for interface and successful operation of all system components
supplied by the pumping system manufacturer.

8.2 The manufacturer shall have a minimum of 5 years experience in the design and
construction of variable speed pumping systems.
8.3 All functions of the variable speed pump control system shall be tested at the factory
prior to shipment. This test shall be conducted with motors connected to AFD output
and it shall test all inputs and program execution specific to this application.
8.4 The manufacturer shall be fully certified by the International Standards Organisation
per ISO 9001. Proof of this certification shall be furnished at time of submittal.
8.5 Manufacturer shall be listed by Underwriter’s Laboratories as manufacturer of
packaged pumping systems.
8.6 Tenderer shall comply with all sections of this specification relating to variable speed
pumping systems. Any deviations from this specifications shall be clearly defined in
writing at time of bid. If no exceptions are taken at time of bid, the supplied shall be
bound by these specifications.
9.0 PAINTING
All variable pumping system, pumps, motors and bases shall be supplied with
approved finish. Shop coat of paint that have become marred during shipment or
erection shall be cleaned off with mineral spirits, wire brushed and spot primed over
the affected areas, then coated with enamel paint to match the adjoining areas.

10.0 AFTER SALE SERVICE

The bidder shall clearly define the facilities and the set up for providing after sales
service with availability of spares with them so as to maintain the system efficiently.

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 PHOTOHYDRO IONIZATOIN (PHI) CELLS FOR AHU

1.0 SCOPE

1.1 This Section of the specification covers the supply, installation, testing and
commissioning of Photo hydro ionization cell based on advanced oxidation
technology with broad spectrum UV tube to be fixed in supply air duct/ plenum to
enhance the ‘ Indoor Air Quality’ by reducing air pollutants as per ASHRAE 62.1

1.2 The Spectrum UV tube shall be duly enclosed with hydrated catalytic matrix cell with
the capability to produce friendly oxidizers like hydro peroxides, hydroxides & super
oxide ions, the tube should be duly encased in poly tube to prevent glass or mercury
leakage into the atmosphere.

1.3 The cell shall have built in fiber optic device as remote indication of this operation.

2.0 TYPE

2.1 The PHI cell should be able to reduce air pollutants such as Gaseous (Odors and
VOC’s) and Microbial contamination (Bacteria, Virus and Spores) as mentioned in
ASHRAE 62.1 standards.

2.2 Photo hydro ionization technology should be able to reduce air pollutants such as
Gases contamination (odors and VOC’s), bacteria, mold, & viruses with the help of
broad spectrum UV tube duly encased in hydrated catalytic matrix cell with capability
to generate hydro peroxides, super oxide ions, & hydroxide ions.

2.3 The double effect technology (to reduce microbial and gaseous contamination) shall
be encased in polymer unbreakable casing to prevent mercury leakage into the
atmosphere.

2.4 It shall be designed to be used for continuous operation with remote operation
indication through fiber optic device.

2.5 It must be designed to be applied on supply air side of duct/ plenum box with
extensive odors reduction capability.

1. Design Basis Supply Air side application

2. UV Tube Broad spectrum (100-300mm)
3. Protective tube shield material Polymer
4. Metal casing enclosure Hydrated catalytic matrix (Quad
metallic)
5. Support system Locally from India
6. Double effect function Germicidal + VOC
7. Capability to generate Hydro peroxide, super oxide
ions, hydroxides ions.
8. Warranty Warranty certificate required
9. Remote indication system Fiber optic.
10. Hole dia. Less than 6” inches.
11. Certification TUV / EU certified technology

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 WATER SCALE PREVENTOR

1.0 GENERAL

1.1 The General items of the water scale preventor for the air-conditioning system shall
comply with the specifications as given under:

2.0 ON-LINE WATER SCALE PREVENTOR

2.1 Scale Preventor shall prevent the formation of hard scale in cooling circuits of Air
conditioning equipment.

2.2 Scale Preventor shall be a non-chemical on-line type without requiring any
chemicals.

2.3 Scale preventor shall work with a combination of adsorption, turbulance and galvanic
action.

2.4 The inner core of Scale Preventor shall be able to convert the hardness salts into
colloidal particles.

2.5 The outer casing must be of stainless steel.

2.6 Scale Preventor shall not require any electricity or any other source of energy.

2.7 The size of the Scale Preventor offered shall be based on the water quality and water
flow rate.

2.8 Scale Preventor shall be installed in the condenser water circuit as specified in
Schedule of Equipment and Schedule of Quantities.

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 CENTRIFUGAL PUMPS

1.0 SCOPE :

1.1 Scope of this section comprises the supply, erection, testing and commissioning of
Water Pumps conforming to these specifications and in accordance with the
requirements given in Schedule of Quantities.

2.0 CAPACITY :

2.1 All pumps shall be of capacity and size in accordance with the requirements
indicated in the drawing for Schedule of Quantities. The equipment shall be capable
of developing the required total head at rated capacity. The pump shall be suitable
for parallel operation & should not overload in single pump operation. The pump shall
operate smoothly without undue noise & vibrations. The magnitude of peak vibration
at test shop shall be limited to 75 microns at bearing housing. After installation at site
the magnitude of vibration shall not exceed 50 microns.

2.2 MATERIALS :

Construction of split casing pumps shall be as per BIS:1520 & of end suction pumps
shall be as per BIS: 28858 (latest revisions) unless specified specifically in Schedule
of Quantities.

Sl. Type Split Casing Mono Block

No.
1. Duty Above 10 HP Upto 10 HP

2. Impeller Bronze Bronze

3. Shaft High Tensile Steel/ SS-410 High Tensile Steel/ SS-410

4. Bearings Heavy Duty Ball/Roller Heavy Duty Ball/ Roller

Bearings Bearings

5. Pump & Close grained Cast Iron Close grained Cast Iron
Motor
Casting
6. Seal Mechanical seal – Factory Mechanical seal – Factory
fitted Fitted

7. Base Welded Steel Cast Iron

8. Flanges Standard Companion Standard Companion

9. Speed Max 1500 RPM 2900 RPM

10. Motor TEFC, 415+10 % volts TEFC, 415+ 10% volts

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- 38 -
3.0 TYPE :

3.1 SPLIT CASING PUMPS:

3.1.1 Pump shall be selected for the rated conditions indicated. Efficiency of selected
pump shall be high. Peak efficiency shall be obtained at the rated conditions.

3.1.2 Pump shall be vertically split casing end suction type, making possible complete
servicing of rotating parts without disconnecting piping & motor connections. Suction
passages shall be of volute form providing smooth entry to impeller & increased
efficiency.
3.1.3 Impellers shall be bronze double suction enclosed type, statically and dynamically
balanced. Before assembling at works, Impeller shall be securely keyed to the shaft.
Impeller fastening nuts (if provided) shall be of cap type & shall tighten in direction of
normal rotation for end suction – double shrouded single entry of radial flow.

3.1.4 Wearing rings shall be of replaceable type. These shall be held in place by screwing
against rotation, press fit & locked with pins, flanged & screwed.

3.1.5 Shaft shall be made of steel protected by gunmetal sleeves. Shaft shall be finished to
close tolerances for the impeller, coupling & bearing diameters. The impeller, pulley
& shaft sleeves shall be firmly secured to the shaft by key/lock nut.

The shaft size shall be calculated on the maximum combined shear stress. This
shear stress shall not exceed 30% of the elastic limit in tension or 18% of ultimate
tensile strength, whichever is lower.
Shaft shall be equipped with gunmetal Mechanical sleeves securely locked or keyed
to the shaft. Rotating shaft & sleeve shall be machined and assembled for concentric
rotation.
3.2 BEARINGS:

3.2.1 Bearings may be ball, roller or sleeve type designed to take radial & axial loads. Oil
level indicators shall be provided in oil baths of large pumps.
3.2.2 Where there is a possibility of liquid entering the bearings, water deflectors or any
other suitable accessory shall be provided.
3.2.3 Bearings shall be easily approachable without disturbing the shaft alignment.

3.3 COUPLING:

3.3.1 Pumps shall be supplied with spacer type (Love – Joy) coupling to allow dismantling
without disturbing pump & motor positions. Coupling guard shall be provided of
20SWG mild steel sheet firmly bolted to common base.

3.4 MONOBLOC PUMPS:

3.4.1 Pump shall be monobloc, end suction design with motor either mounted on common
shaft with flanged end casing or connected with direct coupling.

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4.0 ACCESSORIES AND FITTINGS:

4.1 The following accessories shall be provided where required with each pump besides
other standard accessories:

a) Suction and discharge shut off valve, check valve as specified in schedule of
quantities.
b) Suction and discharge pressure gauges not less than 150mm diameter and of the
appropriate rating with gun metal gate valves etc. in schedule of quantities.
c) 25mm GI drain pipe with funnel. Drain piping for chilled water pump shall be
insulated with same insulation material as specified for piping.

5.0 MOTOR :

5.1 Motor ratings shown are only tentative and bidders shall select their drives at
maximum BHP of the pumps.

6.0 STARTER:

6.1 The pump motors upto 7.5 HP shall be provided with DOL starter and 10 HP shall
have start delta starter.

6.2 All pump motors above 10 HP shall be VFD and the system shall be calibrated by
vendors for the design conditions.

7.0 INSTALLATION :

7.1 Pump shall be installed as per manufacturer’s recommendations. Split casing pump
sets shall be aligned with motor by competent persons and checked with dial gauge
of proper accuracy. Coupling shall be ‘Love- Joy” type to enable disconnection
without shifting of motor & pump. It would be preferable to procure pump, motor,
steel base & coupling guard from same vendor.

The concrete base shall be isolated from main floor with double layer ribbed rubber
pads & sand covered with 20SWG GSS.

8.0 TESTING :

8.1 Vendor shall submit the performance curves of the pumps supplied by him. He shall
also check the capacity and total head requirements of each pump to match the
piping and equipment layout.

8.2 On completion of the entire installation, pump shall be tested. Test results shall
correspond to the performance curves.

9.0 PAINTING :

9.1 After complete installation and testing, original paint of the pump shall be retouched
by spray painting and accessories, fittings and base frame shall be given two coats
of synthetic enamel paint of approved colour as specified under sub-section
“Painting”.

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 COMBINED AIR & DIRT SEPARATOR

1.0. Construction

1.1. The Air and Dirt separator shall be of a solid and robust construction (Mild steel).

1.2. It shall be able to remove free air and micro bubbles as well as remove solid
particles upto 10 microns and less from water..

1.3. Removal of Air via Centrifugal Force shall not be acceptable. The unit shall be able
to condition the water to make it highly absorptive at all points in the system, which
shall ensure that micro bubbles can no longer exist at any point in the system.

1.4. All connections, fittings and heads shall be of carbon Steel.

1.5. The medium used to de-aerate and remove dirt shall be manufactured of steel tube &
copper wire or stainless steel. This medium should be non clogging in nature.

1.6. An automatic air vent of at least 100mm free area to be connected at the top for the
release of the air separated from the water. The Automatic air vent should be
guaranteed not to leak and cannot be closed. The flow should not be obstructed by
the dirt collected.
1.7. A Drain valve shall be provided at the bottom to remove the accumulated dirt
without the need of shutting down the operation of the system.
1.8. The Air & Dirt Separator shall be insulated as per specifications of “INSULATIONS”
depending upon its location (outdoor or indoor).
1.9. The pressure drop on account of the air and dirt separator shall not exceed the
values given hereunder :-

For Max velocity of For Max velocity of

1.5m/s 3m/s
Connection (DN) of Δ P Max. Flow (kPA) Δ P @ Max. Flow (kPA)
Air & Dirt Separator
50 3.0 11.8
65 2.7 11.6
80 2.9 12.4
100 3.7 14.6
125 4.2 16.8
150 4.9 19.4
200 5.8 23.1
250 6.9 27.7
300 7.7 31.0
350 7.8 31.0
400 8.4 34.0
450 10.0 39.0
500 11.0 43.0
600 12.0 47.0

For connections larger than DN 600, the contractor must provide the pressure
drop calculations in this submittal for approval.

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 PIPE WORK AND VALVES

1.0 GENERAL

All piping work shall conform to quality standards and shall be carried out as per
specifications and details given hereunder:

2.0 PIPES

The pipes and valves shall be of approved make given in the NIT.

Chilled water/condenser water pipes shall be “C” Class M.S. E.R.W. Black pipes and
shall conform to IS:1239 (Part-I) – 1991 & IS:3589 – 1991 with latest amendments.
The wall thickness of “C” Class M.S. E.R.W. Black pipes as per IS:1239 (Part-I) and
flanges thickness as per IS:6392 (Table-17) shall be as follows:

Sl. Nominal Pipe Wall Thickness of Pipe Thickness of

No. Dia in mm in mm Flanges in mm
1. 25 4.00 16
2. 32 4.00 16
3. 40 4.00 16
4. 50 4.50 18
5. 65 4.50 18
6. 80 4.80 20
7. 100 5.40 20
8. 125 5.40 22
9. 150 5.40 22
10. 200 6.00 24
11. 250 6.00 26
12. 300 6.00 28

3.0 FITTINGS

3.1 The dimensions of the fittings shall conform to I.S. 1239-69 Part-II unless specified
otherwise in specifications.

3.2 All bends in sizes up to and including 150 mm dia, shall be ready made of heavy
duty, mild steel of same class as specified for pipes.

3.3 All bends in sizes 200 mm and larger dia shall be fabricated from pipes of the same
dia and thickness, with a minimum of five sections, each segment making a 17deg
bend and having a minimum centre line radius of 1.5 times diameter pipe diameter.

3.4 All fittings such as branches, reducers etc. in all sizes shall be fabricated from pipes
of the same dia and thickness, and its length should be at least twice the dia of the
pipe.

3.5 The branches may be welded straight to the main line, without making a separate
fitting, where specified on drawings or required by Engineer-in-Charge.
Blank ends are to be formed with flanged joints and 6 mm thick blank between flange
pair for 150 mm and over in case where, a future extension is to be made, blank end
discs of 6 mm thickness are to be welded on, with additional cross stiffeners from 50
mm x 50 mm x 5 mm MS heavy angles, for sizes up to 350 mm, all ends larger than
400 mm Dia shall have dished ends.

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4.0 FLANGES

4.1 All flanges shall be of mild steel as per I.S. 6392/71 and shall be steel slip-on-type,
welded to the pipes, flanges thickness shall be to suit class-II pressures.

4.2 Flanges may be tack welded into position, but all final welding shall be done with
joints dismounted. 5mm thick Neoprene gaskets shall be used with all flanged joints.
The gaskets shall be fiber-reinforced rubber as approved by the Engineer-in-Charge.
Special adhesive compound shall be used between flanges of steam, air and gas
lines.

4.3 Flanges shall be used as follows:

4.3.1 Counter flanges for equipment having flanged connections.

4.3.2 Flanged pairs shall be used on all such equipment, which may require to be isolated
or removed for service e.g. pumps, Air washer units etc.

4.3.3 All threaded valves shall be provided with nipples and flanged pairs on both sides to
permit flange connections, for removal of valves from main lines for
repair/replacement.

5.0 VALVES

5.1 BUTTERFLY VALVES

5.1.1 The butterfly valve shall consist of cast iron body of IS 210FG220 preferably in two
piece construction.

5.1.2 The disc shall consist of disc pivot OF SG iron IS 1865 Gr. 400/12 and driving stem
shall be made of SS AISI 410 and in one piece centrally located conforming to IS
13095.

5.1.3 The valve seat shall be synthetic material nitrile suitable for water duty. It shall line
the whole body and should be field replaceable/integrally moulded.

5.1.4 The disc should move in slide bearings on both ends with ‘O’ ring to prevent leakage.

5.1.5 The handle should have arrangement for locking in any set position.

5.1.6 The valve should be suitable for 16 Kg/Sq.M working pressure.

5.1.7 All the valves above 32 mm Dia shall be butterfly type.

5.2 GATE/GLOBE VALVE

5.2.1 All gate valves and Globe valves shall be of gun metal screwed type, and shall have
non rising type spindle, conforming to class 2 of I.S. 778 and shall be with I.S.I.
marking and certification and tested upto a pressure of 21 kg/sq.cm.

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- 43 -
5.3 CHECK VALVE

5.3.1 All Check valves upto 50 mm dia shall be of GM screw type and shall be conforming
to I.S. 778 and of I.S.I marked and certification.

5.3.2 All check valves above 50 mm shall be wafer type dual plate.

5.3.3 The body of check valve shall be of cast iron of grade IS 210 FG 220.

5.3.4 The flap shall be made of SS AIASI 304 or SG iron IS 1865GR 400/12.

5.3.5 The hinge and stop pin shall be of SS AISI 304/410 and spring shall be SS AISI
304/316

5.3.6 The valve shall be suitable for 16-kg/sq.-cm. Working pressure and shall be factory
tested at 21-kg/sq. cm.

6.0 BALANCING VALVES

6.1 The balancing valves shall be capable of measuring, regulating and isolating the
flow.

6.2 The balancing valves up to 40 mm dia shall be of gunmetal screwed type and 50 mm
dia. And above shall be C.I double-flanged type confirming to B.S. 1452 or equivalent
specifications.

6.3 The balancing valves shall be made of stainless steel AISI 410. All other internals
shall be non-corrosive material preferably of forged brass.

6.4 The port opening shall permit precise regulation of flow rate, by accurately measuring
the pressure drop across the port.

6.5 The valve shall be complete with two ports for connections to a mercury manometer,
to measure the pressure drop, as well as drain port.
6.6 The spindle shall have a shielded/concealed locking screw to avoid the tempering of
the setting after balancing.

6.7 The valves must have easily accessible pressure drop measuring facility.

6.8 The balancing valve shall have indication of number of turns on hand wheel
preferably digital type.

6.9 The balancing valve shall be used in lieu of butterfly/gate/globe valves and shall be
suitable for working at 16 kg/sq.cm working pressure.

7.0 PID/2 Way ModulatIng/Flow Control Valve

7.1 The Self balancing flow control valves shall be pressure independent, 2-way,
modulating type to accept input signals from the control system.

7.2 Each Air Handling Unit/ Fan Coil Unit shall be provided with a 2 Way Pressure
Independent cum Balancing cum Control Valve integrated in a single Body.

7.3 The valve shall be a Globe Type.

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7.4 Diaphragm based delta p controller shall ensure 100% valve authority & linear
characteristics at all loads and setting. The cartridge is not acceptable.

7.5 Control- Valve shall be equipped with electronic modulating gear type actuator which
can accept either 4(0)-20mA / 2(0)- 10V DC signals. Operating voltage for actuator
shall be 24V AC (thermal/wax not acceptable).

7.6 All Valve actuators shall be microprocessor based with self-calibrating feature.

7.7 Valve Actuator combination shall be able to give logarithmic control characteristic to
achieve linear control.

7.8 Actuator shall be able to work against pump head or maximum closing pressure.

7.9 For Manual override, it shall not involve opening of actuator body.

7.10 Each Valve shall have a stepless adjustable maximum flow limitation as per the
designed flow rate of coils.

7.11 The balancing shall be done only in the valve not in the actuator so that in case of
actuator failure the balancing is not lost and easily accessible.

8.0 STRAINERS

8.1 The strainers shall either be pot type or ‘Y’ type with cast iron or fabricated steel
body, tested upto pressure applicable for the gate valves as shown on the drawings.

8.2 The strainer’s screen shall have a perforated bronze sheet of 22-gauge thickness
with 3 mm dia having an area of 60% perforation and with a permanent magnet, to
catch iron fillings.

8.3 Pot strainers shall be designed to facilitate in easy removal of filter screen for
cleaning, without disconnection of pipeline.

8.4 All pump shall have suction guide with strainer in pump suction.

9.0 JOINTING

9.1 All pipelines shall be welded type.

9.2 Square cut plain ends will be welded for pipe up to and including 100 mm dia.

9.3 All pipes 125mm dia. or larger will be bevelled by 35 Deg. for welding.

10.0 MISCELLANEOUS

10.1 Proving all piping, required to make the apparatus connected, complete and ready
for regular and safe operation, unless otherwise noted, connect all apparatus and
equipment in accordance with manufacturer’s standard details, as approved by the
Engineer-in-Charge.

Consult drawings and specifications to determine number and requirements of all

items of equipment, requiring piping, such as bend, drain, relief etc., wherever
equipment is provided with connections for such piping.

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10.2 Providing valves and capped connections for all low points in piping system,
necessary or required for draining systems. Provide for all risers isolating valves and
drain valves to permit repairs without interfering with the rest of the system.

10.3 During construction, temporarily close, open ends of pipes with sheet metal caps,
where necessary, or required to prevent debris from entering piping system.

10.4 Support piping independently of all equipment so that the equipment is not stressed
by the piping weight or expansion.

10.5 To facilitate the maintenance, repair and replacement.

10.6 Unions, if used, shall be flanged, as required, where indicated and in connections to
all equipment, apparatus, and specialties requiring disconnection for repairs or
replacement, locate unions between shut-off valves and equipment as directed by
Engineer-in-Charge.

10.6.1 Provide shut-off valves where indicated and for individual equipment, units at inlet
and outlet, to permit unit removal for repairs, without interfering with the remainder of
the system. Additional shut-off valves shall be provided as required to enable all
systems to be fully sectionalized. By-pass and stop valves shall be provided for all
automatic control valves as specified.

10.6.2 Arrange piping for maximum accessibility for maintenance and repair, locate valves
for easy access and operation. No valves shall be installed with handles pointing
down, unless unavoidable.

10.6.3 Cut the pipes accurately according to measurements, established at building and
work into place without springing or forging.

10.6.4 Pipe supports shall be adjustable for height and primer coated with rust preventive
paint and finish coated with gray paint, both as approved by Engineer-in-Charge.
Spacing of pipe supports shall not be more than that of specified below:-
10.6.5

Nominal Pipe Size mm Spacing (Meters)

15 1.25
20 & 25 2.00
32,30,50 & 65 2.50
80,100 & 125 2.50
150 & ABOVE 3.00

10.6.6 Extra supports shall be provided at the bends and at heavy fittings like valves to
avoid undue stresses on the pipes. Pipe hangers shall be fixed on walls and ceiling
by means of metallic approved dash fasteners.

10.6.7 Insulated pipe shall be supported in such a manner as to not to put undue pressure
on the insulation.

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10.6.8 Where pipes are to be buried under ground following procedure and specifications to
be adhered. The top of the pipes shall not be less than 75 Cms. from the ground
level. Where this is not practical permission of Engineer-in-Charge shall be obtained
from burying the pipes at lesser depth.

The pipes shall be surrounded on all sides by sand cushions of not less than 15 cms.
After the pipes have been laid and top sand cushions provided, the trench shall be
refilled with the excavated soil, excess soil shall be removed from the site of work by
the Contractor.

Apply a coat of bitumen.

Fix the tarfelt sheet with the help of bitumen, followed by another thick coat of
bitumen.

11.0 HANGERS & SUPPORTS

11.1 Hangers and supports shall be provided and installed for all piping and tubing
wherever indicated, required or otherwise specified. Wherever necessary, additional
hangers and supports shall be provided to prevent vibration or excessive deflection
of piping and tubing.

11.2 All Hangers and supports shall be made of steel or other durable and non-
combustible materials, galvanised or plated. Wood wire or perforated strap iron shall
not be used as permanent hangers or supports.

11.3 Hangers shall be supported from fabricated structural steel secured with expansion
bolt in reinforced concrete slab/beams. Similarly, pipe racks shall be fabricated with
structural steel and secured with expansion bolts (HILTI or FISHER) in RCC
slab/beams.

11.4 No hangers shall be secured to underside of lightweight roof decking and lightweight
floor glass.

11.5 Mechanical equipment shall be suspended midway between steel joints and panel
points.

11.6 Drilling or punching of holes in steel joist members will not be permitted.

11.7 All nuts, bolts and washers shall be of G.I only.

11.8 ALL CHILLED WATER PIPING IN A.C. PLANT ROOM AND OTHER AREAS AND
ALSO DRAIN PIPING OF CEILING SUSPENDED AHU SHALL BE DULY
SUPPORTED WITH HIGH DENSITY POLYURETHANE FOAM (P.U.F.) SUPPORTS
OF BLOCK TYPE SO AS TO PROVIDE INSULATION AS WELL AS TAKE LOAD
OF PIPING. THESE SUPPORTS WOULD BE FIXED WITH RUBBER SHEET AND
CLAMPS. PLACING OF THESE SUPPORTS ARE AS PER DESIGN
PARAMETERS KEEPING IN MIND THE LOAD FACTOR OF BARE PIPE PLUS
FLUID WEIGHT AND VIBRATORY MOVEMENT OF THE PIPES. SUGGESTED
DISTANCE FOR PLACING THESE SUPPORTS AS MENTIONED IN 9.6.4.

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12.0 SLEEVES

12.1 Where pipes pass through floors, provide galvanised steel pipe sleeves 50 mm larger
than outside diameter of pipe. Where pipes are insulated, sleeves shall be large
enough to ample clearance for insulation.

12.2 Where pipes pass through outside walls or foundations, the space between pipe and
sleeve shall be caulked with lead wood and oakum.

12.3 The center of pipes shall be in the center of sleeves and sleeves shall be flush with
the finished surface.

13.0 ARRANGEMENT AND ALIGNMENT OF PIPING

13.1 All piping shall be arranged and aligned in accordance with the drawings as
specified. Where special conditions are encountered in the field, the arrangement
and alignment of piping shall be as directed by the Engineer-in-Charge.

13.2 The piping shall be installed in a uniform manner, parallel to or perpendicular to walls
or ceilings, and all changes in directions shall be made with fittings. The horizontal
piping shall be run at right angles and shall not run diagonally across rooms or other
piping. Wherever possible all piping shall be arranged to provide maximum
headroom.

13.3 All piping shall be installed as directly as possible between connecting points in so
far as the work of other trades permits. Where interference occurs with another trade
whose work is more difficult to route, this Contractor shall re route his pipes as
required to avoid interference, at the discretion of the Engineer-in-Charge.

13.4 All piping shall be carefully installed to provide for proper alignment, slope and
expansion.

13.5 The stresses in pipe lines shall be guided and pipes shall be supported in such a
manner that pipe lines shall not creep, sag or buckle.

13.6 Anchors and supports shall be provided wherever necessary to prevent any
misalignment of piping.

13.7 Small tubing for gauges, controls or other equipment installed on any apparatus shall
not be coiled nor excessive in length, but shall be installed neatly, carefully bend at
all changes in direction, secured in place and properly fastened to equipment at
intervals to prevent sagging.

13.8 The piping shall be grouped wherever practical and shall be installed uniformly in
straight parallel lines in either vertical or horizontal positions.

14.0 EXPANSION TANK

Expansion tank of sizes as specified in Schedule of Quantities shall be provided at

the place shown. The bottom of the tank shall be atleast 0.6 M above the highest
point of the system. MS tank may be provided unless otherwise specified. Tanks
shall be insulated and shall be complete with float valves, drain, overflow and make-
up connections complete with gate valves and vent piping wherever required. MS
sheet shall be at-least 3mm thick.

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15.0 TESTING

15.1 In general, tests shall be applied to piping before connection of equipment and
appliances. In no case shall piping equipment or appliances be subjected to
pressures exceeding their test ratings.

15.2 The tests shall be completed and approved before any insulation is applied. Testing
of segments of pipe work will be permitted, provided all open ends are closed, with
blank-offs or flanges.

15.3 After tests have been completed the system shall be drained and flushed 3 to 4 times
and cleaned of all dust and foreign matter. All strainers, valves and fittings shall be
cleaned of all dirt, fillings and debris.
15.4 All piping shall be tested to hydraulic test pressure of at least one and half times the
maximum operating pressure but not less than 10 Kg/Sq. cm for a period of not less
than 3 hours. All leaks and defects in the joints revealed during the testing shall be
rectified to the satisfaction of the Engineer-in-Charge, without any extra cost.
15.5 All the piping systems shall be tested in the presence of the Architect or Engineer-in-
Charge or their authorized representative. Advance notice of test dates shall be
given and all equipments, labour, materials required for inspection and repairs during
the test shall be provided by the Contractor. A test shall be repeated till the entire
systems are found satisfactory to the above authority. The tests shall be carried out
for a part of work if required by Engineer-in-Charge in order to avoid hindrance in the
work of the insulation Contractor.

15.6 Miscellaneous piping, tests with air at 10.5 KG/Sq. CM for a minimum of 24 hours
without drop in pressure.

15.7 The Contractor shall make sure that proper noiseless circulation is achieved through
all piping systems. If due to poor air bond, proper circulation is not achieved, the
Contractor shall bear all expenses for carrying out the rectification work including
finishing of floors, walls and ceiling damaged in the process of rectification’s.

15.8 The Contractor shall provide all labour and materials to make provision for removing
water and throwing it at the proper place during the testing or/and after the testing to
avoid damages to employer or other Contractors properties. Any damages caused
by the Contractor to the employer or other Contractors’ properties, shall be borne by
the Contractor.

16.0 AIR VENTS

16.1 Air vents for purging of air trapped in piping system shall be provided at the highest
point. Globe valves of the size indicated below shall be provided

Pipe Size Valve Size

Upto 100mm 25mm dia
Above 100mm 40mm dia

17.0 DRAIN PIPING

17.1 The drain piping shall be medium class galvanized steel as per IS 1239/1979.

17.2 The fittings shall be of ‘R’ brand or equal forged with screwed connections.

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17.3 The gate valves shall be of gun metal as described earlier.

17.4 Pipe crosses shall be provided at bends, to permit easy cleaning of drain line.

17.5 The drain line shall be provided up to the nearest drain trap and pitched towards the
trap along with a P-Trap at the bottom of each vertical drainpipe.

17.6 Drain lines shall be provided at all the lowest points in the system, as well as at
equipment’s, where leakage of water is likely to occur, or to remove condensate and
water from pump glands.

18.0 PAINTING

18.1 All pipes supports, hangers, etc. shall be given two coats of Zinc Chromate or Red
Lead primer.

18.2 All pipes, which are not to be insulated, shall then be given one coat of finish paint, of
a type and colour, as approved by the Engineer-in-Charge.

19.0 PRESSURE GAUGES/THERMOMETERS

19.1 Water Pressure Gauges

Water pressure gauges 100mm dia made out of stainless steel SS-304 all parts are
made from copper alloy and stainless steel to prevent from corrosion attack. Dial
shall be in white colour and number shall be in the black and red colour for the
visibility, gauges shall have ‘A’ stainless steel ‘U’ tube of 15mm dia x 400mm in
length both side threaded with stainless steel nut, A ball valve shall be provided at
one end of tube for protecting gauge during testing of system.

These gauges shall be provided at all following locations:

a) Chiller/Condenser/Cooling coils of AHU : Inlet and outlets.

b) All pumps : Suction & discharge.
c) All pressure gauges shall be complete with globe valves and confirming to
IS:3624.

19.2 Industrial Type Thermometer

V-Form industrial type body shall be aluminium alloy anodised in black or gold
coloured surface. The casing shall be adjustable side way of reading from the front.
The glass capillary shall be triangular in shape with blue mercury filled in the glass
for better visibility, scale of reading shall be range 0 to 100 c & -32F to 120F
graduation of scale shall be 1 in both reading air-conditioning application of cooling
only.

Thermometer shall be suitable for 15mm connection. Thermometer for chilled line
shall have long stem, so that thermometer is removable without damaging the
insulation.

The thermometers of suitable range/length shall be provided at the following

locations:

a) Chiller/Condenser/Cooling coil : Inlets and outlets in separate wells.

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 DUCT WORK AND OUTLETS

1.0 GENERAL

1.1 The work under this part shall consist of furnishing labour, materials, equipment and
appliances as specified, necessary and required to install all sheet metal ductwork
and other allied work to make the HVAC system complete & ready for operation as
per drawings/schedule of quantities.

1.2 Ductwork shall mean all ducts, casings, dampers, access doors, joint, stiffeners and
hangers. All duct work and related items shall be in accordance with these
specifications.

1.3 The ducting shall be factory fabricated and assembled at site.

1.4 FABRICATION OF DUCTING AT SITE EXCEPT “TO SUITE AT SITE” PIECES WILL
NOT BE ALLOWED. THE “TO SUITE” PIECES WILL REQUIRE PRIOR APPROVAL
FROM ENGINEER-IN-CHARGE OR ARCHITECT.

1.5 DOCUMENTATION & MEASUREMENTS FOR DUCTING

All ducts fabricated and installed should be accompanied and supported by proper
documentation viz.

Bill of material/packing list for every duct section supplied.

Measurement sheet covering each fabricated duct piece showing dimensions and
external surface area alongwith summary of external surface area of duct gauge
wise.

Each and every duct piece to have a tag number, which should correspond to the
serial number, assigned to it in the measurement sheet. The above system will
ensure speedy and proper site measurement and verification.

2.0 DUCT MATERIALS

2.1 The ducts shall be fabricated from galvanized steel sheets class VIII conforming to
IS: 277 latest edition (120 gm/sq.m).

Galvanised sheet shall possess light coating of zinc nominal 120 gm./sq.m surface
area (total coating on both sides) and Lock Forming Quality prime material along with
mill test certificates. In addition if deemed necessary, samples of raw material,
selected at random by Owner’s site Engineer-in-Charge shall be subject to approval
and tested for thickness and zinc coating at Contractor’s expense.

2.2 All duct work, sheet metal thickness and fabrication unless directed otherwise, shall
strictly meet requirements, as described in IS: 655-1963 with amendment-I (1971
edition).

2.3 The gauges, joints and bracing’s for sheet metal ductwork shall further conform to
the provisions as shown in 4.0.

2.4 Ducts larger than 450mm shall be cross-broken duct sections up to 1200-mm length
may be used with bracing angles omitted.

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2.5 Changes in section of ductwork shall be affected by tapering the ducts with as long a
taper as possible but not less then 1:4 ratio. All branches shall be taken off at not
more than 45 Deg. angles from the axis of the main duct unless otherwise approved
by the Engineer-in-Charge.

3.0 INSTALLATIONS

3.1 During the construction, the Contractor shall temporarily close duct openings with
sheet metal covers to prevent debris to enter into the ducts and to maintain opening
straight and square, as per direction of Engineer-in-Charge.

3.2 Great care should be taken to ensure that the ductwork does not extend outside and
beyond height limits as noted on the drawings.

3.3 All ductwork shall be of high quality approved galvanised sheet steel guaranteed not
to crack or peel on bending or fabrication of ducts. All joints shall be tight and shall
be made in the direction of airflow. The ducts shall be reinforced where necessary,
and must be secured in place so as to avoid vibration of the duct on its support.

3.4 All air turns of 45 degrees or more shall include curved metal blades or vanes
arranged so as to permit the air to make the abrupt turns without an appreciable
turbulence. Turning vanes shall be securely fastened to prevent noise or vibration.
All ducts shall be fabricated and installed in accordance with modern design practice.
The sheet metal gauges and fabrication procedures as given in I.S.S. specifications
shall be adhered to and shall be considered as an integral part of these
specifications. Turning vanes shall also be provided in masonry ducts as per
schedule of quantities.

3.5 The ductwork shall be varied in shape and position to fit actual conditions at building.
All changes shall be in accordance with accepted H.V.A.C. duct design and subject
to the approval of the Engineer-in-Charge.

3.6 Self adhesive Neoprene rubber/UV resistant PVC foam lining 5mm thickness shall be
installed between duct flanges as well as between all connections of sheet metal ducts to
walls, floor columns and filter casings. Sheet metal connections shall be made to walls and
floors by means of galvanised steel angles anchored to the building structure with anchor
bolts and with the sheet bolted to the angles. Sheet metal connections shall be as shown in
the drawings or as directed by Engineer-in-Charge.

3.7 The ducts shall be supported from the structure by means of suitable supports as mentioned
below by means of Galvanised steel wire rope hangers In no case the duct will be rested
upon the false ceiling/boxing or on supports grouted in the wall.

3.8. HANGERS FOR DUCT SUPPORT-

Steel Wire Rope Hangers & Supports:

3.8.1. Wire Hangers shall be used to suspend all static HVAC Air Distribution services.

Wire Hangers should consist of a pre-formed wire rope sling with a range of end fixings to fit
various substrates and service fixings, these include a ferruled loop, permanently fixed
threaded M6 (or M8, M10) stud, permanently fixed nipple end with toggle, at one end or hook
or eyelet, cladding hook, barrel, wedge anchor, eyebolt anchor or any other end fixture type
or size as per manufacturers recommendation and design.

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3.8.2. The end fixings and the wire must be of the same manufacturer with several options
available.

3.8.3. The system should be secured and tensioned with a Hanger self-locking grip at the
other end.

3.8.4. Once the grip is locked for safety purpose unlocking should only be done by using a
separate setting key and should not be an integral part of the self-locking grip.

3.8.5. Only wire and/or supports supplied and/or approved, shall be used with the system.

3.8.6. Wire Hangers should have been independently tested by Lloyds Register. APAVE,
TUV, UL, CSA, Chiltern International fire, ADCAS, Intertek, ECA, and SMACNA,
approved by ULC and CSA and comply with the requirements of DW/144 and BSRIA
– wire Rope Suspension systems. Wire rope should be manufactured to BSEN
12385: 2002

3.8.7. The contractor shall select the correct specification of wire hanger to use for
supporting each particular service from table 1 below. Each size is designated with a
maximum safe working load limit (which incorporates a 5:1 safety factor).

3.8.8. The correct specification of wire hanger required is determined using the following
formula.

Weight per meter of object suspended (kg) X distance between suspension

points (m) = weight loading per Hanger suspension point (kg).

3.8.9. Where the installed wire rope is not vertical then the working load limit shall be
reduced in accordance with the recommendations give in the manufacturer’s
handbook.

3.8.10. The contractor shall select the correct length of wire rope required to support the
service. Lengths from 1-10m lengths. Specials can be made, check with
manufacturer. No in–line joints should be made in the rope.

Wire (Gripple) Hanger Safe Working Loads

minimum breaking load working load limit
size of Wire Rope (kg/lbs)

No. 1 80kg/176 lbs 0-10 kg / 0-22 lbs

No. 2 260kg/572 lbs 10-45 kg / 23-100 lbs
No. 3 580kg/1276 lbs 45-90 kg / 101-200 lbs
No. 4 1500kg/3300 lbs 90-225 kg / 210-495 lbs
No. 5 2160kg/4752 lbs 225-325 kg / 496-715 lbs
No. 6 2500kg/5500 lbs 325-500 kg / 715-1100 lbs

3.9. The standard range of Hanger Kits should contain galvanized high tensile steel wire
rope or stainless steel wire rope as per the application, the minimum specification is
as above and should be manufactured to BS 302 (1987), BSEN12385. Comply with
manufacturer's load ratings and recommended installation procedures.Note the
testing is done to the minimum breaking load of the wire thus giving a minimum
safety factor of 5: 1.

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3.9.1. HVAC Supports – Hanger Supports are suitable for: Rectangular duct, Booster
fans, Air Conditioning Units, Plenum Boxes, Fan Coil Units and Diffusers.

3.9.2. Ducting Supports:

All ductwork shall be independently supported from building construction. All

horizontal ducts shall be rigidly and securely supported, in an approved manner, with
hangers formed of galvanized steel wire ropes and galvanized steel angle/channel or
a pair of brackets, connected by galvanized steel wire hangers under ducts, rigid
supports may be provided at certain interval if need be. The spacing between
supports should be not greater than 2.4 meter. All vertical ductwork shall be
supported by structural members on each floor slab. Duct supports may be through
galvanized steel insert plates or Toggle end wire fixing left in slab at the time of slab
casting. Galvanized steel cleat with a hole for passing the wire rope hanger shall be
welded to the plates. Trapeze hanger formed of galvanized steel wire rope
using system shall be hung through these cleats. Wherever use of metal insert
plates is not feasible, duct support shall be through dash/anchor fastener driven into
the concrete slab by electrically operated gun. Wire rope supports shall hang
through the cleats or wire rope threaded studs can be screwed into the anchor
fasteners.

3.9.3. All horizontal ducts shall be adequately secured and supported. In an approved
manner, with trapeze Hangers formed of galvanized steel wire rope in a cradle
support method under ducts at no greater than 2000mm centre, for 2001-2250mm
50x50x5 mm angle should be used under the duct, along with neoprene pad in
between the duct & MS angle, above 2250mm appropriate size angle along with
neoprene pad in between the duct & MS angle should be used with prior approval.
All vertical duct work shall be supported by structural members on each floor slab.
Duct support shall be through dash / anchor fastener driven into the concrete slab by
electrically operated gun. Hanger wires shall then hang around the ducting. Rigid
supports shall be used in conjunction with wire rope hangers to assist with alignment
of services where recommended for by the manufacturer. Rigid support must also be
used in conjunction with wire rope hangers with duct work at each change of
direction or connection. Support ducting in accordance with Schedule I at the end of
this Section. Any other solution can be used based on manufacturer’s
recommendation on site conditions after prior approval. In cases of Spiral ducting the
wire can be wrapped directly around the ducting without the need for a spiral ducting
clamp for sizes above 1100 a cradle support should be provided refer to
manufacturer’s recommendations.

3.9.4. Ducting over furred ceiling shall be supported from the slab above or from beams
after obtaining approval of Construction manager/consultant. In no case shall any
duct be supported from false ceiling Hangers or be permitted to rest on false ceiling.
All metal work in dead or furred down spaces shall be erected in time to occasion no
delay to other Contractor’s work in the building. All supports of pipe shall be taken
from structural slab/wall by means of fastener.

3.9.5. Catenary Supports: Refer to manufacturer’s recommendations on Catenary

supports with C-clip, special care should be taken with tensioning of the wire and
angles at which the installation of services are made.

3.9.6. Stainless Steel Supports should be available for food, chemical and High Corrosion
areas near coastlines.

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 Refer to manufacturers catalogue and installation guide for further technical
information. Comply with manufacturer's load ratings and recommended
installation procedures.

3.10. Additional hangers shall be provided in ducts near smoke / fire dampers corrections
and at bends.

3.11. Accessories such as damper blades and access panels are to be of materials of
appropriate thickness and the finish similar to the adjacent ducting, as specified.

3.12. Joints, seams, sleeves, splitters, branches, take off and supports are to be as per
duct details as specified or as decided by Engineer-in-charge.

3.13. Joints requiring bolting or riveting may be fixed by hexagon nuts and bolts, stove
bolts or buck bolts, rivets or closed centre top rivets or spot welding. Sale tapping
screws must not be used. All fixing must have a permanently non-corrosive finish
such as cadmium plating or galvanising as appropriate. Spot welds and bronze welds
are to be coated on all surfaces with zinc rich paint as approved by Engineer-in-
charge.

3.14. The flexible joints are to be fitted to the suction and delivery of all fans. The material
is to be normally double heavy canvass or as directed by Engineer-in-charge. On all
circular spigots the m flexible materials are to be screwed or clip band with
adjustable screws or toggle fitting. For rectangular ducts the material is to be flanged
and bolted with a backing flat or bolted to mating flange with backing flat.

3.15. The flexible joints are to be not less than 75mm and not more than 250mm between
faces.

3.16. The ductwork should be carried out in a manner and at such time as not to hinder or
delay the work of the other agencies especially the boxing or false ceiling
Contractors.

3.17. INSTALLATION PRACTICE

The Contractor shall provide and neatly erect all sheet metal work as may be
required to carry out the intent of these Specifications and Drawings. The work shall
meet with the approval of Owner’s site representative in all its parts and details.

All necessary allowances and provisions shall be made by the Contractor for beams,
pipes or other obstructions in the building, whether or not the same are shown on the
drawings. Where necessary to avoid beams or other structural work, plumbing or
other pipes and conduits the ducts shall be transformed, divided or curved to one
side (the required area being maintained) all as per the site requirements.

If a duct cannot be run as shown on the drawings, the contractor shall install the duct
between the required points by any path available in accordance with other services
and as per approval of Owner’s site representative.

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4.0 THE GAUGE JOINTS AND BRACING FOR SHEET METAL DUCT WORK SHALL
BE AS FOLLOWING

Maximum Side Thickness of Type of Transverse Joint Connections

(mm) GI Sheet
(mm)
Upto 750 * 0.63 C & SS CLEATS
751 to 1500 0.80 TDF FLANGES

1501 to 2250 1.00 TDF FLANGES

2250 TO ABOVE ** 1.25 TDF FLANGES

* Exposed Ducts for Evaporating Air Cooling and other un-insulated exposed ducts
shall have TDF Flanges.

** Ducts 2250mm and larger require special field study for hanging, supporting methods
and also bracing for duct size above 1501 mm.

5.0 MOTORISED COMBINED SMOKE AND FIRE DAMPERS – SPRING RETURN

TYPE

5.1 All supply air ducts in AHU room crossing shall be provided with approved make fire
and smoke dampers of atleast 90 minutes fire rating certified by CBRI, Roorkee as
per UL555:1973.

5.2 The fire damper blades and outer frame shall be formed of 1.6mm galvanised steel
sheet. The damper blade shall be pivoted on both ends using chrome plated
spindles in self lubricating bushes. Stop seals shall be provided on top and bottom of
the damper housing made of 16G galvanised steel sheet. For preventing smoke
leakage side seals will be provided.

5.3 In normal operating conditions damper blade shall be held in open position with the
held of a 24V operated electric actuators thereby providing maximum air passage
without creating any noise or chatter.

5.4 The damper shall be actuated through electric actuator. The actuator shall be
energised with the help of a signal from smoke detector installed in AHU Room/R.A.
Duct. The fire damper shall close due to temp. rise in S.A. Ducts through the electric
ramp. Sensor which is factory set at 165 deg.F.

5.5 Each motorised smoke cum fire damper shall have its own panel which will
incorporate necessary circuit required to step down voltage available from UPS or
emergency power supply to show status of the damper (open or close) to allow
remote testing of damper, indication in event of damper closure due to signal from
smoke sensor/temp. sensor and reset button. Additional terminal will be provided to
have audio cum vide signal in Central Control Room.

5.6 Damper actuator shall be such that it should close the damper in the event of power
failure automatically and open in the same in case of Power being restored.

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5.7 The fire damper shall be mounted in fire rated wall with a duct sleeve 600mm long.
The sleeve shall be factory fitted on fire damper. The joints at sleeve end shall be
slip on type. Minimum thickness of GI Sheet shall be 18G.

5.8 The damper shall be installed in accordance with the installation method
recommended by the manufacturer.

6.0 ACCESS PANEL

6.1 Hinged access doors of suitable size complete with air tight gaskets shall be
provided in all fire dampers and plenums.

7.0 MISCELLANEOUS

7.1 All ducts above 450mm are to be cross-broken to provide rigidity to the ducts.

7.2 All duct work joints are to be true right angle or approaching with all sharp edges
removed.

7.3 Sponge rubber gaskets also to be provided behind the flange of all grilles.

7.4 Each shoot from the duct, leading to a grill, shall be provided with an air deflector to
divert the air into the grille through the shoot.

7.5 Inspection doors measuring at least 450mm x 450mm are to be provided in each
system at an appropriate location, as directed by Engineer-in-charge.

7.6 Diverting vanes must be provided at the bends exceeding 600mm and at branches
connected into the main duct without a neck.

7.7 Proper hangers and supports should be provided to hold the duct rigidly, to keep
them straight and to avoid vibrations. Additional supports are to be provided where
required for rigidity or as directed by Engineer-in-charge.

7.8 The ducts should be routed directly with a minimum of directional change.

7.9 The ductwork shall be provided with additional supports/Hangers, wherever required
or as directed by the Engineer-in-Charge, at no extra cost.

7.10 All duct supports, flanges, hangers and damper boxes etc. shall be given 2 coats of
red oxide paint before installation and one coat of aluminium paint after the erection,
at no extra cost.

7.11 All iron flanges to be welded electrically and holes to be drilled.

7.12 All the angle iron flanges to be connected to the GSS ducts by rivets at 100 mm
centers.

7.13 The GSS ducts should be lapped 6 mm across the flanges.

7.14 The ducts should be supported by approved type supports at a distance not
exceeding 2.4 meters.

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7.15 Sheet metal connection pieces, partitions and plenums required, shall be constructed
of 1.25 (18 gauge) sheet thoroughly stiffened with 40mmx40mmx3mm angle iron
braces and fitted with access doors.

7.16 Splitter damper must be provided wherever ducts are bifurcating. No extra payment
shall be made separately since these form part of air-circulating system.

8.0 GRILLES, DIFFUSERS, DAMPERS ETC.

8.1 The supply and return air grills and ceiling diffusers

The supply and return air grills and ceiling diffusers shall be made of powder coated
extruded aluminium sections. The supply air grills/diffusers shall be provided with
screws operated opposed blade volume control device made of extruded aluminium
in black anodised finish.

All grills/diffusers shall have soft continuous rubber/foam gasket between the
periphery of the grills/diffusers and surface on which it has to be mounted. The
colour of grills/diffuser shall be as per the approval of the Engineer-in-Charge.

8.2 Linear supply and return grills

The linear continuous supply/return air grills shall be made of powder coated
extruded aluminium construction with fixed horizontal bars. The thickness of fixed
bar louvers shall be 5mm in front and the flange shall be 20mm wide with round
edges. The register shall be suitable for concealed fixing and horizontal bars of the
grills shall mechanically crimped from the back to hold them.

The colour of grills shall be as per the approval of the Engineer-in-Charge. The
volume control device made of extruded aluminium construction in black anodised
finish shall be provided in supply air duct collars only.

8.3 Front fixed bar rear adjustable louvered grills

The grills shall be made of powder coated extruded aluminium construction with front
fixed horizontal bar at 0 degree inclination with one way or two way deflection with
rear vertical individually adjustable louvers in black shade mounted on Nylon bushes
to hold deflection setting under all conditions of velocity and pressure.

The colour of grills shall be as per the approval of the Engineer-in-Charge. The
volume control device of extruded aluminium construction in black anodised finish
shall be provided in supply air duct collars.

8.4 Square/rectangular ceiling diffusers

The square/rectangular ceiling diffusers shall be made of powder coated extruded

aluminium construction with flush fixed pattern. The diffusers shall have Anti-
Smudge ring and spring loaded removable control core in various pattern for air flow
direction. The diffusers shall be mounted by concealed screw fixing arrangement.
The volume control device of extruded aluminium construction in black anodised
finish shall be provided in supply air diffusers. The colour of diffuser shall be as per
the approval of the Engineer-in-Charge.

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8.5 Jet Diffusers

The Jet Diffusers shall be made of powder coated aluminium construction. These
diffusers are with reversible cores for long / short throw patterns. For long throw it
shall be at Jet made while for small throw diffuser mode shall be utilized. The Jet
diffusers shall be used for large spaces preferably industrial application.

8.6 Spot Diffusers

The Spot Diffusers shall be made of powder coated aluminium construction. These
diffusers shall be adjustable type for changing the direction of air stream. The spot
diffusers shall be aerodynamic shape to ensure low noise level. These diffusers
shall be suitable for large throws in atriums, large sized lobbies etc.

8.7 Volume control device

The opposed blade volume control device shall be made of Powder Coated extruded
aluminium construction in black anodised finish. Opposed blades shall be pivoted to
extruded aluminium frame with Nylong bushes. Specially designed blade shall have
an overlapping lip which shall ensure a tight closure.
8.8 Fresh air intake louvers with bird screen

The fresh air intake louvers at least 50mm deep will be made of powder coated
extruded aluminium construction. Bird/insect screen will be provided with the intake
louvers. The blades shall be inclined at 45 degree on a 40mm blade pitch to
minimize water ingress. The lowest blade of the assembly shall be extended out
slightly to facilitate disposal of rain water without falling on door/wall on which it is
mounted.

The intake louvers shall be provided with factory fitted aluminium construction
volume control dampers in black anodised finish.

8.0 PAINTING

9.1 All grills shall have either anodized finish or powder coated as specified by Architect.

9.2 All ducts immediately behind the grills etc. are to be given two coats of black paint in
matt finish.

9.0 TESTING

10.1 The entire air distribution system shall be balanced to supply the air quantity as
required in various areas and the final balance or air quantity through each outlet
shall be submitted to the Engineer-in-Charge for approval.

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10.0 Fabric Duct

The Duct shall be made of Fabric with finished seam construction with positive inlet
anchoring system and a zippered inlet collar with the addition of final filter and
adjustable flow device. The manufacturer should have options of various colours and
should be washable. Suspension systems should be available from the
manufacturer. Fabric Construction should be 100% Polyester and 100% Flame
Retardant. Manufacturer should be able to offer Permeable/ Non-air permeable
fabric. Temperature Range should conform to the ambient temperatures of the
location Size, quantity, and location of orifices to be specified and approved by
manufacturer. Joints in Lengths should include leak proof zippers from reputed
manufacturers. Product must be Classified for fire resistance norms. Product Data:
Submit manufacturer’s specifications on materials and manufactured products used
for work. All performance data must be supplied with submittal. This should include
inlet velocity, inlet static pressure, velocity pressure, frictional losses, average pressure,
maximum pressure, vent size, vent performance and terminal velocities. Manufacturer must
provide at least a 10 Year Product Warranty for products supplied for the fabric portion. The
filament should be polyester with twill. The weight should be 6.2 oz/sq.yd.. The porosity
should be 2 CFM / sqft. At 0.5 w.g. It should be classified by underwriter’s laboratories in
accordance with NFPA 90A and ICC/AC167 and UL 2518. It should also be in accordance
with BS 5867 part2 1980 and GB8624-2006.

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 INSULATIONS

1.0 GENERAL

The insulation of water piping and pumps, ducting, expansion tank etc., shall be
carried out as per specifications given in the following:

2.0 MATERIALS

The insulation material of pipes, pumps, expansion tank ducting, acoustic lining etc.
shall be as follows and as per specifications mentioned in this section regarding
density and application procedure.

2.1 Chilled Water Pipe

Material : Expanded Polystyrene of Density 20 Kg. / M3 – TF quality/PUF of Density

of 40kg/m3

Upto 125mm --- 50mm thickness

Above 125mm dia --- 75mm thickness

Drain Pipe Insulation

Material : Expanded Polystyrene/ PUF 25mm thickness or 9mm thick closed

cell/cross linked Elastomeric / Polyethylene (If space not available).

2.2 Chilled Water Pumps

Material : Expanded Polystyrene/ PUF of 50mm thickness.

2.3 Expansion Tank

Material : Expanded Polystyrene/ PUF of 75mm thickness.

2.4 Duct Insulation & Refrigerant Pipe Insulation

Material : Closed Cell / Cross Linked Elastomeric / Polyethylene
AC duct in conditioned space and return air duct :9mm thick
AC duct in non-conditioned space :13mm thick
AC duct in area exposed to atmosphere :19mm thick

2.4.1 Refrigerant Piping : 19mm

(Tubular Type)
Condensate drain piping of indoor units : 6mm

3.0 CHILLED WATER PIPE INSULATION

The insulation for Chilled/Hot Water and Drain Piping, Pumps etc. shall be carried
out with Expanded Polystyrene having ‘K’ value of maximum 0.034W/mK at mean
temperature of 10 Deg. C and density of 20 Kgs/M3.

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3.1 OTHER INSULATION

The material for acoustic treatment of Ducts, Rooms, AHU Room, Plant Room etc.
shall be Resin bonded fiber glass as described under and conforming to IS:8183-
1976. The glass wool shall be fine, free from impurities like sulphur and bleachable
chloride so it shall not corrode the surface on which it is applied. It shall be Non-
Hygroscopic and should not support vermin or fungus. It shall not settle down due to
vibration or jolting. It shall be suited for the maximum design temperature. The
average fiber dia shall not exceed 7 to 9 microns. The material shall be factory made
of uniform density of 32 Kgs./Cu.m for room acoustic and 48 Kgs./Cu.m for duct
lining and uniform thickness in the form of rigid slabs in case of 48 Kgs./Cu.m. The
‘K’ value shall not exceed 0.034 W/mK at 50 Deg.C. for 48 Kgs./Cu.m and
0.036W/MK at 50 Deg.C. for 32 Kgs./Cu.m.

4.0 CHILLED/HOT WATER PIPING/DRAIN PIPING

4.1 AREAS WHERE THESE PIPES ARE NOT EXPOSED (Piping in False Ceiling and
Shafts)

4.1.1 The chilled water, hot water and Drain pipes shall be insulated with Expanded
Polystyrene/ PUF of thickness as described in 2.1 covered with aluminum foil.

4.2 INSTALLATION

4.3 CHILLED/HOT WATER AND DRAIN PIPING

4.3.1 The pipe shall be thoroughly cleaned with a wire brush and rendered free from all
rust and grease.

4.3.2 Paint the pipe with a coat of bitumanised primer of STP make.

4.3.3 Apply one coat of CPRX/Hot bitumen on the cleaned pipe-surface as well as
insulation material.

4.3.4 The insulation pre-formed sections shall be fixed tightly to the surface taking care to
seal all joints & held with 19mm wide GI / PVC strap of at an interval of 500mm.

4.3.5 Wrap 0.05mm aluminium foil on the preformed sections and seal the joints with
50mm aluminium tape.

4.4 AREAS WHERE THESE PIPES ARE EXPOSED TO ATMOSPHERE OR BURIED

UNDERGROUND

4.4.1 INSULATION

4.4.1.1 Other specifications shall remain the same as described in 4.1.1.

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4.4.2 INSTALLATION

4.4.2.1 Follow the same procedure as specified above from 4.3.1 to 4.3.4 and seal all the
joints with bitumen. Insulated surface shall be wrapped two layers of 500G virgin
white polythene sheets with overlapping longitudinal and circumferential joints. Apply
24G GI wire netting butting all joints and laced down with GI wire.

4.4.2.2 The finishing shall be made with 12mm thick sand and cement plaster applied in 2
layers of 6mm each and trovelled to a smooth finish. The plastered finish shall be
then covered with tar-felt sheet manufactured by S.T.P. Ltd. and fixed with G.I. wires
of 1.0mm dia. The tar felt shall be stuck with bitumen 85/25 confirming to IS: 702-
1961.Generous layer of bitumen shall be spread over tar felt for vermin protection.

4.5 PIPING IN PLANT ROOM, AHU ROOM & ALL OTHER AREAS (NOT EXPOSED
TO ATMOSPHERE), EXPANSION TANK & CHILLED WATER PUMPS

4.5.1 The material shall be Expanded Polystyrene faced/ PUF with thickness as described
in 2.1.

4.6 INSTALLATION

4.6.1 Follow the same procedure as above from 4.3.1 to 4.3.4.

4.6.2 Insulated surface shall be wrapped with two layers of 500 G Virgin white polythene
sheets with overlapping longitudinal and circumferential joints.

4.6.3 Insulation shall be fixed with 19mm wide P.V.C. tape at 0.5m centre to centre to keep
the insulation in position.

4.6.4 Finish the surface with 24 G aluminium sheet of INDALCO/ HINDALCO/BALCO

make fixed with the hand operated grooving M/C and anodized machined steel
screws to get smooth surface at no more than 150 mm distance.

5.0 DUCTING

5.1 Insulation material for Duct insulation shall be closed cell Elastomeric Nitrile Rubber
or Cross linked polyethylene foam. Thermal conductivity of the insulation material
shall not exceed 0.038 W m °K or 0.212 BTU/(Hr-ft2 °F/inch) at an average
temperature of 30 °C. The product shall have temperature range of – 40 °C to 105°C.
The insulation material shall be fire rated for Class O/Class-I as per BS 476
Part6:1989 or as per relevant standard. Water vapour permeability shall be not less
than 0.024 per inch (7000 water diffusion resistance). The material shall have
approval from the Chief Fire Officer.

5.1.1 Insulation material for Duct Acoustic Lining shall be resin boned fibre glass rigid
board (25mm thick). The thermal conductivity of the fibre glass for air-conditioning
application shall not exceed 0.034 K Cal/(hr-sq-deg. C/meter) or 0.23 BTU/(hr.sq.ft.-
deg F/inch) at 32 deg. C (90 deg. F) mean temperature and density shall be 48
Kg./Cu.Mt.

5.1.2 Thickness of the insulation shall be as specified for the individual application. Each
lot of insulation material delivered at site shall be accompanied with manufacturer’s
test certificate for thermal conductivity values, density, water vapour permeability and
fire properties. Samples of insulation material from each lot delivered at site may be
selected by Engineer-in-Charge and gotten tested for thermal conductivity and

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 density at Contractor’s cost. Adhesive used for sealing the insulation shall be non-
flammable, vapour proof adhesive strictly as per manufacturer recommendations.

5.2 DUCT INSULATION

External thermal insulation shall be provided as follows:

5.2.1 The thickness of nitrile rubber / polyethylene foam shall be as shown on drawing or
identified in the schedule of quality. Following procedure shall be adhered to:

5.2.2 Duct surfaces shall be cleaned to remove all grease, oil, dirt, etc. prior to carrying out
insulation work. Measurement of surface dimensions shall be taken properly to cut
closed cell elastomeric rubber sheets to size with sufficient allowance in dimensions.

5.2.3 Material shall be fitted under compression and no stretching of material shall be
permitted. A thin film or adhesive shall be applied on the back of the insulating
material sheet and then on to the metal surface. When adhesive is tack dry insulating
material sheet shall be placed in position and pressed firmly to achieve a good bond.
All longitudinal and transverse joints shall be sealed by providing 6mm thick 60mm
wide nitrile rubber taps. The adhesive shall be strictly as recommended by the
manufacturer.

5.2.4 The insulation material shall be self adhesive type if mentioned in schedule of
quantities.

5.3 DUCT EXPOSED TO ATMOSPHERE

The material for the insulation of the ducting which is exposed to atmosphere shall
be 19mm nitrile rubber or polyethylene foam wraped with two layers of polythene and
then covered with 26 G aluminium sheet.

5.3.0 INSTALLATION

5.3.1 Follow the same procedure as above from 5.2.1 to 5.2.3

5.3.2 Clean the duct surface with wire brush to remove duct grease etc. and apply a coat
of adhesive.

5.3.3 Now wrap two layers of 500G virgin white polythene sheets with overlapping
longitudinal and circumferential joints. The joints shall be sealed with BOPP tape.

5.3.4 Finish the surface with 26G aluminium sheet fixed with hand operated grooving
machine and anodized machined screws to get smooth surface at no more than
150mm distance.

5.3.5 Seal the joints of aluminium sheet cladding with silicone sealant liberally applied on
joints so as to prevent water ingress.

6.0 ACOUSTIC LINING

6.1 The acoustic lining shall consist of 25mm resin bonded glass wool boards of density
48 Kg/Cu. M (Min) covered by 0.5mm perforated aluminium sheets having 3mm
perforation at 6mm centers.

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6.2 INSTALLATION

6.2.1 The duct surface shall first be cleaned from inside. Install GI channel framework of
maximum 600mm length with G.I. rivets.

6.2.2 Fiberglass boards shall be fixed on inner surface of duct with cold setting CPRX
Adhesive.

6.2.3 Insulation shall then be covered with glass cloth of 7 mil (0.18mm).

6.2.4 The aluminium sheet and the insulation shall be secured to the duct by means of
cadmium plated bolts, nuts and cup washers. The ends should be completely sealed
off, so that no insulation material is exposed to air stream.

7.0 WALLS AND CEILING ACOUSTIC TREATMENTS OF AHU ROOMS, PLANT

ROOMS AND D.G. SET ROOM

7.1 MATERIAL

7.2 Resin bonded glass wool of density 32 Kg/Cu. M and 50mm thickness.

8.0 INSULATION

8.1 Resin bonded glass wool of density 32 Kg/Cu. M and 50mm thickness shall be used
to insulate walls and ceilings of the rooms.

8.2 The installation shall be carried on as follows:

8.3 An air space of 50mm for D.G. Set rooms and 25mm for other rooms shall be left
between acoustic material and the room wall.

8.4 Fix 24 G G.I. channels of suitable size longitudinally and cross wise at 600x600mm
intervals to wall with rowell plugs.

8.5 The channels shall be filled with prefabricated resin bonded glass wool pads with 24
gauge x 12mm x 12mm GI wire netting on the inside of the channel frame work
taking care to leave air space of specified thickness with GI wire netting and 7 mil
(0.18mm) thickness glass cloth backing on the wall side, Fiberglass tissue on glass
wool & perforated aluminium sheet on the outer side as specified Perforated sheet
shall fully cover frame work to isolate fiber glass from air stream.

8.6 Prefabricated acoustic lining shall be screwed to G.I. channel with cup washers.
Bottom of framework on wall shall be fixed 300mm above FFL. Smooth finish shall
be ensured on the inner side of acoustic lining.

9.0 REFRIGERANT PIPING INSULATION

9.1 All refrigerant and condensate drain piping shall be insulated in the manner specified
herein. Before applying insulation all pipes shall be brushed and cleaned. The
thermal insulation thickness shall be

Refrigerant Piping : 19mm

Condensate Drain Piping : 6mm

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9.2 Insulating material in tube form shall be sleeved on the pipes. On piping, slit opened
tube from insulating material shall be placed over the pipe and adhesive shall be
applied as suggested by the manufacture adhesive must be allowed to tack dry and
then press surface firmly together starting from butt end and working towards centre.
Wherever flat sheet shall be used it shall be cut out in correct dimension using
correct tools. Scissors or Hacksaw blade shall not be allowed. All longitudinal and
transverse joints shall be sealed as per sealed by providing 6mm thick, 50mm wide
nitrile rubber tape. The adhesive shall be strictly as recommended by the
manufacturer. The insulation shall be continuous over the entire run of piping, fittings
and valves.

9.3 Protective Coating over Insulation in area exposed to atmosphere.

9.3.1 To provide mechanical strength and protection from damage all pipes insulated with
ritrile rubber / polyethylene foam in exposed area shall be covered with aluminium foil
of 0.05 mm thickness.

10.0 GENERAL SPECIFICATIONS

10.1 All test lines pressure testing should be complete and recorded and all systems
approved by the Engineer-in-Charge before insulation is applied to the equipment
and piping. Insulation materials shall be manufactured by approved manufacturers
and shall be of approved manufacture of the type specifically intended for the service
specified.

10.2 Insulation material and finishes shall, be inherently proof against rotting, mould and
fungal growth and attack by vermin, be non-hygroscopic and in all respects be
suitable for continuous use throughout the range of operating temperatures and
within the environment indicated.

10.3 Unless otherwise indicated all thermal insulating materials used within any building
shall when tested in accordance with BS 476 Part 5 be classified non-combustible
with a facing of combustible material providing the facing is not more than 0.8mm
thick and it has Class I surface spread of flame when tested in accordance with BS
476 Part 7. Thermal insulating materials used within any building shall be free from
substances, which in the event of a fire, would generate appreciable quantities of
smoke, noxious, or toxic fumes.

10.4 Insulation materials and their finishes shall be free from asbestos.

10.5 At all points of support both insulation and outer covering shall be continuous and
shall not be punctured or folded by the supports. The insulation at supports shall be
materials of sufficient compressive strength of P.U.F./phenolic material to take the
loads transmitted to the supports. The load bearing insulation shall be extended on
each side of the supports.

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 ELECTRICALS

1. SCOPE

1.1 The scope of this section comprises supply, erection, testing and commissioning
electrical equipment’s, and wiring installation conforming to these specifications and
in accordance with the requirements and Schedule of equipment.

2. ELECTRIC SUPPLY

2.1 Electric supply system shall be AC 415V + 10% variation, 3 phase, 4 wire, 50 Hz with
solidly earthed neutral.

2.2 A.C 220 V + 10%, single phase, 50 Hz with neutral electric supply wherever specified
shall be provided.

3. MOTORS

GENERAL: ALL MOTORS SHALL BE ECBC COMPLIANCE

3.1 The rating of motors shall be in accordance with the Technical Schedule of
Equipment’s and Schedule of Quantities. Where the equipment supply needs a high
rating motor, the Contractor shall clearly point out and make his offer accordingly
with justification.

3.2 The motors shall conform to I S: 325 with latest amendment. The motor shall be
rated for continuous duty at its maximum output.

3.3 Frame shall be of close grained cast and the starter and the rotor core shall be built
of low-loss high permeability steel sheet laminations. The winding shall preferably be
pre-formed coils and baked in position. The squirrel cage rotor shall preferably be of
die-cast aluminium. Ventilation shall be by means of fans - integrally built and
designed - to give maximum ventilation with quiet operation.

3.4 The frame size of the motor shall conform to IS:1231 with vibration limits as per
IS:4729 with latest amendment. The insulation of motor shall be class B as per I
S:325 with latest amendment unless specified otherwise.

4. SLIP RING MOTORS (WHEREVER SPECIFIED)

4.1 The motors shall be of slip ring type, having screen protected enclosure and conform
to IS 3225/1978 with latest amendment.

4.2 The body shall be of rugged cast iron construction. The rotor shall be of dia cast
aluminium. The motor and cooling fan (if any) shall both be jointly balanced statically
and dynamically at the factory of the manufacturer.

4.3 The windings of the starter and the rotor shall both have class ‘B’ insulation, the
starter being connected in star and the rotor winding in delta. The winding shall be
cooled by a fan installed on the non drive end of the motor.

4.4 The slip rings shall be made of superior quality material and the brush holders shall
be so arranged as to permit easy replacement of brushes, when required.

4.5 The shaft and bearings shall be of generous size and easy to lubricate.

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5. SQUIRREL CAGE MOTORS

5.1 Up to 5.5 KW these shall be started direct on line and beyond 5.5 KW on Star Delta or
(auto transformer starting where so specified). When started on Star Delta, the starting
current of the motor shall not exceed 1.5 times the rated current when started direct on line,
the starting current of the motor shall not exceed 4.5 times the rated current.

All motors installed indoors shall be TEFC with degree of protection IP 44 while motors
installed out door shall be weatherproof with degree of protection IPW 55 as per IS 4691.

It shall be the responsibility of the Contractor to supply the motors and starters to satisfy the
local regulations pertaining to the limitation on the starting current and indemnify the Owner
from all liabilities arising out of any objections raised by the local authorities in this regard.

6. INSTALLATION

6.1 The motor and its driven equipment shall be installed on a common foundation.
Flexible coupling shall be provided in the case of direct drive and V belts in the case
of belt drive. The alignment of the motor and the driven equipment shall be carried
out conforming to IS:900 with latest amendment. The motor insulation resistance, as
measured by a 500 V meggar shall be more than 1 Mega ohm. In case it is less than
this value, the motor shall be dried as per IS 900.

6.2 The three phase motor shall be earthed at two separate places as per with latest
amendment. The area of cross section of each earth conductor, if GI strip shall be
equal to that of phase conductor it if were of copper, minimum area of cross section
of each conductor earth shall be as per clause 20.1 under subheading “Earthing”.
The cable connection for the motor shall have enough flexibility for adjustment during
alignment etc. The connection shall be such that it shall prevent any vibration on the
motor to be passed on to the cable conductor by use of proper size cable gland etc.

6.3 All moving parts shall be provided with proper safety guards.

7. STARTERS (GENERAL)

7.1 The material used in the starter shall generally conform to IS 13947 Part II and IS
0544 Part I for D.B.L., Part 2 for S.D.J and Part three Rotor starter with latest
amendment.

7.2 All starters shall be totally enclosed, metal clad, dust proof and vermin proof,
solenoid operated, air break type and shall be suitable for the specified system and
the ambient conditions.

7.3 Starters shall be provided with built-in manually reset thermal overload relays on all
the three phases with adjustable elements for overload protection, manually reset
single phase preventors, sufficient extra contacts for interlocks, indicating lamps and
Ammeters.

7.4 Starters for Squirrel cage induction motors shall be provided with push button and
shall be suitable for remote operation in the case of A.H.U., pumps or other
equipments as specified. The ‘no-volt coil’ of the starters shall be 220 volts whenever
any controls or safety devices are connected in the starter circuit otherwise standard
415 volts coil may be used.

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7.5 The starters to be provided for the different types and rating of the motors shall be as
follows:-

i. For slip ring motors - stator Rotor starter.

ii. For Squirrel Cage Motors upto 5.5 KW - Direct on Line starter.

iii. For Squirrel Cage Motors above 5.5 KW up to 37 KW - Automatic Star

Delta starter.

iv. For Squirrel Cage Motors above 37 KW - Soft Starter / closed transition star
Delta starter / auto transformer starter / part winding starter.

7.6 STATOR ROTOR STARTER

i. These starters shall have an air operated stator switch or oil immersed rotor
resistance switch.

ii. The stator switch shall be complete with trip free mechanism. The rotor
starter handle shall not reset on tripping unless returned to off position. The
resistance winding of the motor switch shall be of non corrosive material with
low thermal coefficient and matching the resistance of the motor winding.

7.7 AUTOMATIC STAR DELTA STARTER

i. These Starters shall have heavy duty air break contactors of suitable ratings
along with an adjustable timer of automatically switched with motor
connections from star to Delta connections.

ii. Each starter shall be complete with adjustable overload relays on all three
phases and under voltage release. The starters should be “Hand Reset”
type.

iii. The “No Volt Coil” shall be 230 volts rating, wherever any controls of safety
device are connected in the starter circuit otherwise standard 415 volts coil
may be used.

7.8 DIRECT-ON-LINE STARTERS

i. These starters shall have a heavy duty air break contactors of suitable
ratings.

ii. Each starter shall be complete with adjustable overload relays on all three
phases, single phase preventing device and under voltage release. The
starters should be Hand Reset Type.

7.9 SOFT STARTER

i. The soft starter shall be with the following modes of operation:

ii. Soft Start

In this method motor shall be raised to an initial torque value which should be
adjustable between 5% 90% of locked rotor torque. The motor voltage then
gradually increase during the acceleration ramp time. Which is also to be
adjustable from 2 to 30 seconds.

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 iii. Soft Start with Selectable Kick Start
A kick start or boost shall be provided for current pulse of 500% of full load
current and adjustable between 0.4 to 2 seconds.

iv. Current Limit Starting

It is necessary to limit the maximum starting current adjustable between 50 to
500% of full load ampere.

v. Across the Line Starting

This mode shall be provided for applications requiring across the line starting.

8. SWITCH PANEL BOARD

8.1 The panel board shall be of cubicle type having in it all accessories and completely
factory pre wired. It shall be suitable for voltage systems upto 500 volts, 3 ph. 50 Hz,
4 wire supply capable of functioning satisfactorily in temperature of 45 Deg.C. and
rupturing capacity, not below 31 MVA.

8.2 The Contractor shall get shop drawings approved from the Consultant before
undertaking manufacture of the switch board as per approved manufacturers from list
of approved makes of equipment.

8.3 The panels of the switch board shall be single front non-open-able from the back
(except for ACB panel or if otherwise specified) floor mounted or wall mounted as
specified.

8.4 The panels shall be totally enclosed, completely dust and vermin proof and synthetic
rubber gaskets shall be provided beneath all covers to make the joints vermin and
dust proof. The panel shall be powder coated with desired shade (thickness between
40-50 microns) after sheet metal treatment through seven tank process.

8.5 The panels shall be fully compartmentalised and shall preferably by arranged in Multi
tier formation. The top and bottom of each compartment shall have barrier of
minimum 1.6 mm CRC sheets. General fabrication shall be of CRC sheets of
minimum 2.00mm and adequately reinforced to provide necessary strength to the
structure and a rigid support for all components. A base frame of minimum 3mm
thickness 50mm height folded sheet steel shall be provided at the bottom.

8.6 The operating height of the panel should be limited between 300mm and 2000mm.
Joints of any kind in sheet metal shall be seam welded all welding slag grounded off
and welding pits wiped smooth with plumber metal.

8.7 All panels and covers shall be properly fitted and square with the frame. Holes in the
panel shall be correctly positioned and tapped into an adequate thickness of metal or
provided with welded nuts, for convenient fixing of screws. Self threading of screws
shall not be used in the construction of the panels.

8.8 Steel sheet hinges lockable doors shall be duly interlocked with breaker/switch fuse
unit to prevent opening of the panel when the switch in ‘ON’ position. Safety
interlocks shall be provided to prevent the breaker or switch fuse unit or contractor
from being drawn out when the panel is in ‘ON’ position. The door shall not form an
integral part of the draw out operation of the panel.

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8.9 The panel shall have cable alley of adequate width but not less than 300mm for floor
mounted and 200mm for wall mounted panels. Separate cable compartment shall be
provided for incoming and outgoing cables. Bus bar alley shall be adequate size but
not less than the width of the cable alley.

8.10 Each panel in-comer section shall be provided with voltmeter 0-500 volts with 3-way
and off selector switch, Ammeter of appropriate range with selector switch, and
phase indicating lamps. Ammeter of suitable range shall be provided to indicate
current drawn by each item of equipment. For loads above 25 HP the Ammeters
shall be provided with suitable cast resin current transformers. All Ammeters meant
for heating loads like boilers shall be provided with selector switches.

8.11 Horizontal wire way with screwed cover shall be provided at the top to take
interconnecting control wiring between different vertical sections.

8.12 The panels shall be of adequate size with a provision of approximately 20% spare
space for MCCBs/Motor Circuit Breakers, to be decided by the
CONSULTANTS/OWNERS to accommodate possible future additional switch gear.
Undrilled removable gland plate shall be provided in the panels in conformity with the
location of incoming and outgoing conduits/cables. All the MCCBs shall be provided
with vertical operation and with front drive kit.

8.13 Care shall be taken to achieve the neat and symmetrical arrangement to the
satisfaction of the CONSULTANTS/OWNERS. Facility shall be provided for
termination of all normal types of cables from both above and below the panel.

8.14 Where the cable enter from below cable boxes/compression glands shall be fitted at
the rear and arranged in tiers to facilitate making connections to the upper and lower
units. Clamps shall be provided to support the weight of the cables.

8.15 All incoming and outgoing feeders shall be brought out to a terminal block of
adequate size at suitable location inside the panel.

8.16 All wiring inside the panel shall be colour coded and labeled with approved plastic
beads for identification.

8.17 Laminated circuit diagrams showing the arrangement of circuits shall be pasted on
the inside of panel door and all labeling shall be provided on the front of the panel
board.

8.18 Separate and adequate compartments shall be provided for accommodating

instruments, indicating lamps, control contractors and control fuses etc. These shall
be accessible for testing and maintenance without any danger of accidental contact
with live parts of the circuit breaker, switch fuse unit, bus bar and connections.

8.19 Schedule of requirement of ‘ON’ - ‘OFF’ push buttons, indicating lamps and alarm
systems required to be provided on the control/indicating panels is given in table
enclosed. The central control cum indicating panel shall preferably be of desk type.

9. CIRCUIT BREAKER

9.1 The rating of the circuit breaker shall be as per the schedule of equipment and
schedule of quantities.

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9.2 The circuit breaker shall be air-break type, manually operated spring charged and
shall be mounted in a cubical in the switch-gear having fully drawn out feature and
with front panel operating handle. It shall conform to IS 2516 with latest amendment.

9.3 The clearance between phases and phase to earth as also the insulation levels shall
conform to IS code of practice with latest amendment respectively. The circuit
breaker mechanism shall be mechanically and electrically trip free.

9.4 The circuit breaker shall be equipped with mechanical trip device, mechanical
ON/OFF indication and ‘spring charged’ indications. A.C. shunt trip coil shall also be
provided to trip the circuit breaker in different conditions.

9.5 The main arcing contact surface shall be of silver. The main contacts shall be
enclosed in arc chutes made of fire proof material shrouding all the live metal parts
during acring such that any fault between phases and phase to earth is prevented
due to involving gas/ionisation in the area.

9.6 The circuit breaker shall be equipped with 2 Nos. overload relays one in each phase
and one no. Earth fault relay. These O/L relays shall be operated through proper
current transformer with secondary at 5 amps. The breaker shall have adjustable
time delay tripping, earth fault and under voltage protections.

9.7 The breaker shall be equipped with voltmeter & ammeters through cast resin CTS.
The meters shall be square flush mounted 96x96mm dimensioned with class of
accuracy ‘A’ conforming to IS: 1248 with latest amendment.
9.8 The cubical shall have indicating lamps for showing the position of the breaker. It
shall be complete with spring charging handle.

9.9 The cubical shall be fabricated out of heavy gauge CRC steel sheet and shall be dust
and vermin proof duly painted to make it corrosion proof.

9.10 The breaker shall be complete with the connecting terminals at incoming and
outgoing sides through properly segregated cable etc.

9.11 Space heater with thermostat, toggle switch and protection fuse shall be provided in
each cable alley.

9.12 Automatically operated safety shutters shall be provided to screen the live cluster
when the breaker is withdrawn from cubicle.

10. BUSBARS

10.1 The bus bars and connections shall consist of extruded high conductivity electrolytic
aluminium strip of rectangular cross sections suitable for full load current for phase
bus bars and half rated current for neutral bus bar and shall be extensible on either
side. The bus bars and interconnections shall be insulated with insulation tapes and
colour coded.

10.2 All bus bars shall be supported on glass reinforced polyester (SMC) sheet moulding
compound insulators at regular intervals to withstand the forces arising from short
circuit in the system. All bus bars shall be provided in separate chamber with
properly ventilation.

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10.3 All bus bars connection in main control panels shall be done by clamping, no holes
shall be drilled in bus bars. If holes have to be drilled for making connections, extra
cross section of bus bars shall be provided. All bus bar connections in smaller
control panels shall be done by drilling holes and connecting by cadmium plated
bolts and nuts. The bus bars shall be air insulated and made of high conductivity
high strength aluminium alloy of current density not less than 1 Amps/Sq. mm
complying with the requirement of grade E91E of IS:5082 with latest amendment.

10.4 Additional cross section of bus bars shall be provided in small control panels to cover
up the holes drilled in the bus bars.

11. MOTOR PROTECTION CIRCUIT BREAKERS (MPCB) (35 KA)

Load upto 7.5 h.p. shall be provided with motor circuit breaker with necessary push
button, contactor and indicating light etc.

11.1 MOULDED CASE CIRCUIT BREAKERS (MCCB)(35 KA)

Load above 7.5 h.p. shall be provided with moulded circuit breaker with necessary
ON/OFF push button, starter and indicating light etc.

12. PROTECTING DEVICES

12.1 All feeders shall be protected by appropriate protective devices like fuses, combined
bimetallic thermal overload and single phase preventor relays.

12.2 Single phase preventor shall operate when the supply voltage drops down to 90% its
rated value or failure of one of the phases. The single phase preventor shall operate
on the principle of unbalanced voltage.

12.3 The SPP shall have facility for hand resetting and/or auto resetting.

13. INDICATING LAMPS AND METRES

13.1 Indicating lamps shall be of L.E.D. type of different colours as required.

13.2 The meters shall be flush mounted and squared in shape. They shall have industrial
grade of accuracy class ‘A’ conforming to IS 1240 with latest amendment. Ammeters
shall be used with suitable CTS for rating of 15 HP motor and above. Selector switch
shall be provided with meters in the incomer, meters meant for heaters or wherever
specified.

14. TOGGLE SWITCHES

14.1 These shall conform to IS 3854 with latest amendment and shall be of 5 amps.
rating.

15. EARTHING

15.1 Earthing shall be carried out as per IS:3043 with latest amendment. Generally the
main panel shall be connected to the main earthing grid by means of two nos. GI
strips of suitable size. There shall be a continuous separate earth bus throughout
the length of the switch gear board made of Aluminium or GI strip of adequate size to
take up the fault currents during phase to phase or phase to earth short circuit as per
requirement.

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15.2 This earth bus shall be extendable on either side.

15.3 All the non current carrying metallic parts of the switch gear shall be connected to
this earth bus through adequately sized conductors. The connections to this earth
bus shall be through proper sized lugs and bolts.

16. SUBSIDIARY PANELS

16.1 In the air handling unit rooms, all starters on subsidiary panels shall be remote
controlled from the main air-conditioning plant room.

Notes:

1. Rubber mats shall be provided and laid in front of all switch panels for which
nothing shall be payable extra.

2. Danger plate shall be provided in all panels for which nothing shall be
payable extra.

17. CAPACITORS

Power factor correction capacitors shall conform in all respects to IS 2834-1964, IS :

13340, 13341 & IEC 831 – 1&2. The shunt capacitors shall be suitable for 3 phase
440V at 50Hz. frequency and shall be available in units as per B.O.Q. to form a bank
of capacitors of desired capacity. All these units shall be connected in parallel by
means of high conductivity electrolytic copper busbars of adequate current carrying
capacity having S.C rating of 50 KA for 1 sec. Each capacitor bank terminal shall be
suitable for connecting aluminium conductor cable/solid bus connections. Two
separate earthing terminals shall be provided for each bank for earth connection.

The capacitor bank shall be subject to routine & type tests as specified in relevant
Indian Standard, the bidder shall submit testing procedure for type &routine tests at
factory and at site to the consultant for approval The capacitor shall be suitable for
indoor use upto 45 Deg.C over and above ambient temperature of 50 degree C. The
permissible overloads shall be as given below:

a) Voltage overload shall be 10% for continuous operation and 20% for every 6
hourly in a 24 hours cycle.

b) Current overload 15% for continuous operation and 50% for 6 hours in a 24
hours cycle.

The capacitor banks shall be floor mounting type indoor housing using minimum floor
space.

Capacitors shall be of aluminium foil and craft paper (heavy duty self healing type).
Hermetically sealed in sturdy corrosion-proof sheet steel 2mm thick containers and
impregnated with non-inflammable synthetic liquid and of low power loss version.
Every element of each capacitor unit shall be provided with its own built in in-rush
current inductor with discharge resistor and silvered fuse against short circuit % /
over load protection. The capacitor shall have suitable discharge device to reduce
the residual voltage from crest value of the rated voltage to 50 V or less within one
minute after capacitor is disconnected from the source of supply. The loss factor of

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capacitor shall not exceed 0.005 for capacitors with synthetic impregnates. The
capacitors shall withstand voltage of 2500V AC supply for 1 minute.

The insulation resistance between capacitor terminals and containers when test
voltage of 500V A.C. is applied shall not be less than 50 megohms.

- Capacitor shall be rated at 650 volts a.c.at 50 Hz.

- Capacitor bank and switching equipments shall be housed in separate cubicle

compartment having degree of protection IP-41 and constructed with sheet
steel of minimum 2mm thickness.

- Capacitors shall be unit type having non-PCB, non-flammable non-toxic

dielectric.

- Necessary discharge register shall be provided externally to reduce the

terminal voltage to or less then 50V in 60 seconds of disconnection from
supply.

- Each capacitor shall be provided with built-in/externally provided inductor coil

to limit inrush current within safe limit.

- Testing shall be done as per applicable standards for shunt capacitors.

- Insulation test etc.

- For harmonic suppression inductive reactor with taping shall be provided

alongwith capacitor. These shall be switch on or off incase of 3rd Harmonic
distortion is increasing more than 3%.

CAPACITOR CONTROL PANEL

The capacitor control panel shall general y comprises of the following::

a) Automatic power factor correction relay microprocessor based for 4 quadrant

operation with built-in step controller with forward & backward operation and
shall display on screen as;

Target Cos phi : Cos phi, Kvar missing.

Transformer ratio : Electric supply parameter.
Switching settings : Temperature.
Harmonic cut off : Harmonics
Start power : Stages
Other information.
Programming (inter – select and menu).

b) Relay should have inbuilt facility to check phase sequence when every time
switched on and adjust the phase sequence automatically to get the proper
PF.

c) The relay shall decide the no. of capacitor banks to switched on or off
according to the set power factor requirements.

d) Time delay and no-volt relays.

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e) Protection MCCB with static O/C and S/C.

f) Capacitor duty contactor for individual capacitors with MCCB control.

g) Change over switch for either automatic operation or manual operation with
push button control.

h) C.T.s with ammeter and selector switch.

i) Voltmeter with selector switch.

j) Indicating lights RYB.

k) In the manual mode also timer to be incorporated to allow discharge time of

capacitors.

All the capacitors and contactors shall be interconnected with PVC insulated copper
conductor wires of adequate size in a neat and acceptable manner.
Three phases and neutral bus bar (copper) shall be provided in panel as required.

The above control gear, P.F. meter, Digital Microprocessor based P.F. correction
relay, push button station etc. shall be housed in a sheet steel metal enclosure
cubical type, free standing front operated with lockable doors. The panel shall be
fabricated from MS sheet steel 2mm thick and shall be folded and braced as
necessary to provide a rigid support for all components. Joints of any kind in sheet
steel shall be seam-welded. The panel shall be totally enclosed design completely
dust tight and vermin proof. Gaskets between all adjacent units and beneath all
covers shall be used to render the joints effectively.

Ventilation fan with a thermostat any toggle switch shall be provided inside panel to
maintain internal temperature mentioned else where.

All sheet steel material used in the construction of capacitor control panel should
have undergone a rigorous rust proofing process comprising Alkaline Degreasing,
descaling in dilute sulphuric acid and recognised phosphating process. The steel
work should then receive two coats of primer before applying final coat of epoxy paint
of approved shade.

QUALITY ASSURANCE (Q.A.)

Quality Assurance shall follow the requirement of Client/ Consultant. Q.A. documents
as applicable.

Q.A. involvement will commence at enquiry and follow through to composition and
acceptable thus ensuring total conformity to purchaser’s requirement.

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 DEVIATIONS

Deviations from the specification must be stated in writing at the quotation stage.

In the absence of such a statement it will be assumed that the requirements of the
specifications are met without exception.

18. WIRING FOR MOTORS ETC.

18.1 The wiring for above equipment’s shall be carried out in conduits or using PVC
insulated PVC sheathed aluminium conductor FRLS armoured cables.

18.2 The PVC armoured power cable for use on 415 volt system shall be 3 or 3.5 or 4
core with aluminium conductors and be of 1100 volts grade, as per IS 1554 Part-I,
1964.

18.3 The cables shall be laid as per IS-1255/1967, with latest amendment Indian Standard
Code of Practice.

18.4 The cables shall be laid, as per drawings or along a short and convenient route
between switch board and the equipment, either in trenches, on wall or on hangers
supported from the slab. Cable routing shall be checked on the site to avoid
interference with structure, equipment etc. Where more than one cables are running
close to each other proper spacing should be provided between them.

18.5 The radius bends of the cable should not be less than 12 times the radius of cable to
prevent undue stress and damage at the bends. The cables should be supported
with cleats fixed on MS supports, when running in trenches, wall or ceiling
suspended hangers, when laid underground the cables should be covered with fine
soft earth and protected with cement concrete covering. Suitable GI pipe shall be
used wherever cable comes out of the connected surface and clamped properly.

18.6 Wooden bushes shall be provided at the ends of pipes through which cables are
taken.

18.7 The wiring in conduits shall be 660/1100 volts grade FRLS copper conductor cable.

18.8 The conduits used shall be of high quality, all joints shall be made with sockets. The
bends and elbows shall have inspection covers fixed with grease free screws. The
joints shall be water tight approved metal saddles shall be used to secure the
exposed conduits at a space of 1 Meter or less. The connection of the conduit to
switches etc. shall be secured by a check nut and PVC bushes provided at the ends
of conduits.

18.9 Flush inspection covers shall be provided in case of concealed, recessed conduits.
The staples for the conduits shall not be spaced more than 0.60 meters apart.
Before filling up the chase with concrete the conduits should be given a coat of rust
proof paint.

The wire shall be drawn only after all the conduits have been properly fixed in
position.

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19.0 CONTROL WIRING

19.1 Control cables shall be 1100 volts grades FRLS as per IS:1554 made from copper
conductor of 1.5 Sq. mm PVC insulated wire/strip armoured with an overall PVC
sheathing.

19.2 The cables and conduits wiring shall be carried out as per details given above.

20. EARTHING

20.1 All equipment connected with electric supply shall also be provided with double
earthing continuity conductors. The size of GI earthing conductors shall be:

Size of Phase Wire Sq. mm (Aluminium) Size of GI Strip/ Wire (Swg)

400 50 mm x 6 mm
240 32 mm x 6 mm
150 32 mm x 6 mm
120 25 mm x 3 mm
95 25 mm x 6 mm
70 25 mm x 3 mm
50 25 mm x 3 mm
35 6 SWG
25 6 SWG
10 8 SWG
4 8 SWG

21. EARTH PIT

21.1 There shall be an independent earthing station atleast 3M from the plant room. The
earthing shall consist of an earth tape connected to an independent plate made of GI
or copper as per item of work. All electrical apparatus, cable boxes and
sheath/armour clamps shall be connected to the main bar by means of branch earth
connections of appropriate size.

All joints in the main bar and between main bar and branch bars shall have the
lapping surface properly tinned to prevent oxidation. The joints shall be revetted and
sweated.

21.2 G.I. earth plates shall be of 600x600x6 mm and copper of 600x600x3mm and shall
be buried at minimum depth of 3.5M below ground. The pit shall be provided with
coke breeze, salt and loose soil. A G.I. pipe of 20 MM dia shall be placed vertically
over the plate to reach ground level for watering.
21.3 A brick masonry manhole 30x30x30 CMS size with MS heavy duty shall be provided
to surround the pipe for inspection. A bolted removable link connections main bar
outside the pit portion leading to the plates shall be accommodated, in this manhole
for testing. The earth resistance shall not exceed 1 ohms at each point.

22. INSTALLATION
22.1 The entire installation shall be carried out by duly licensed electricians as per Indian
Electricity Rules with latest amendment and local regulations, in a perfect workman
like manner. Necessary precautions will be taken to strictly observe safety rules.

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22.2 Wherever conduits are passing, these shall be electrically continuous and joints shall
be made of sockets. All threads shall be water tight. Conduits shall be secured to
the switches, junction boxes etc. by means of suitable check nuts. At the end of
conduits, rubber of ebonite bush shall be provided. Conduit shall be electrically
bended at the end to the switches, junction boxes etc. with suitable clamps and
wires.

22.3 The equipment inside AHU rooms shall be connected to the control panel by means
of insulated aluminium conductor wires of adequate size in exposed conduits rigidly
clamped at both end. Isolators shall be provided near each motor/equipment,
wherever the motor/equipment is separated from the supply panel by a partition or
ceiling construction.

22.4. Generally straight through joints shall be avoided in power as well as control cables
in laying.

22.5 Wherever cables are laid underground in uncommented dug trenches, cables shall
be laid at minimum 750mm depth from ground level. A gap of 150mm between
cables shall be left. The cables shall be covered loosely by fine sand/earth and
protected by baked bricks in the trench.

Wherever underground masonry trenches are provided for cables, the cables shall
be laid on both side walls or on cable strays in multi-tier configuration.

22.7 Wherever the cables cross walls or roads, the cable shall be passed through GI pipe
sleeve of heavy gauge.

22.8 For laying cables on walls or in over head cable trays, the distance between the
supports shall not be more than 400mm in horizontal runs and 1.5 Mt in vertical runs.

22.9 Care shall be taken not to twist the cable during unrolling from the drum when laying.
The bending radius of the cable shall not be less than 12 times its diameter.

22.10 Some extra length of cable shall be left near each end termination for future use.

22.11 The final connections to the equipment shall be through flexible connections in case
of conduit wiring and also where the equipment is likely to be moved back and forth,
such as slide rails.

22.12 An isolator switch shall be provided at any motor which is separated from the main
panel by a wall or partition or other barrier or is more than 15 metres away from the
main panel.

22.13 Two separate and distinct earthing conductors shall be connected from the
equipment up to the main switch board panel.

22.14 The branch lines from the main panel to each equipment shall be separated and
should not criss cross other lines.

22.15 The entire installation shall be tested as per electricity ‘rules’ and ISS 732-1973 with
latest amendments 1,2 & 3 prior to the commissioning of the plant and a suitable test
report furnished by a competent and authorised person. The Contractor shall
arrange to get the entire electrical installation approved by a competent electrical
inspector and shall obtain the test reports at his own expense.

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22.16 All exposed switch boards, conduits, hangers, cable trays etc. shall be given 2 coats
of suitable paint of approved colour, when all work has been completed.

23. TESTING

23.1 Before commissioning of the equipment; the entire electrical installation shall be
tested in accordance with code of Practice IS 732 (Revised) and test report furnished
by a qualified and authorised person.

23.2 The entire electrical installation shall be got approved by Electrical Inspector and a
certificate from Electrical Inspector shall be submitted. All tests shall be carried out
in the presence of CONSULTANTS/OWNERS.

23.3 The cables shall be meggered for continuity and values of insulation obtained shall
be above one megal ohm between phase to Armour or between phase to phase,
when tested with 500 volts meggar.

24. CERTIFICATE OF INSPECTION

24.1 The Contractor shall be responsible for getting the installation inspection inspected
and approved by the Electrical Inspector and other, level electric supply company as
required.

24.2 The Contractor shall obtain and deliver to the architect the certificate of final
inspection and approval of the local electrical authorities concerned. The inspection
fees etc. shall be borne by the Contractor.

24.3 In case of any defects are pointed out by the Electrical Inspector, the Contractor shall
remove these defects at his own cost and arrange for re-inspection or inspection by
the Electrical Inspector, till such time the installation is finally approved and the
required certified is issued. The Contractor shall bear all expenses and deposit the
necessary fees for subsequent inspections by the Electrical Inspector.

25. DRAWING

Shop drawing for Control Panel and wiring of equipment showing the route of
conduit/cables shall be got approved by the Consultant before starting the fabrication
of panel and starting the work. On completion six sets of completion/”As Installed”
drawings incorporating all details like conduit routes, number of wires in conduit,
location of panels, switches, junction/pull wires in conduit, location of panels,
switches, junction boxes and cable route etc. shall be furnished by the Contractor.

26. PAINTING

26.1 All sheet steelwork shall undergo a process of degreasing, pickling in acid, cold
rinsing, phosphatising, passivating and then sprayed with a high corrosion resistant
primer. It shall then be baked in an oven. The finishing treatment shall be by
application of synthetic enamel paint of approved shade.

27. FIRE PROTECTION

All cables and wires shall be quoted with approved quality fire resistant materials.

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 CENTRAL CONTROL CONSOLE PANEL

The control console shall be floor mounted desk type and shall be provided in the plant room
to enable to operate various equipments and also to provided status indication. The location
of the control desk should be in such a way to provided a clear view of all equipments
installed in the air-conditioning plant. The control console shall be complete with on/off push
stations and status lamps etc. as listed in this section. All controls and alarms shall be
suitable for 230 volts supply.

The actual number of switches and lights shall correspond to the number of units being
installed and the equipment given below. Internal illumination duly interlocked with door
switch shall be provided for internal maintenance of the control console panel.

Sl. Equipment Start Stop On Off Trip

No.
01. Water Chilling Machine -- Y Y Y Y

02. Primary Chilled Water Y Y Y Y Y

Pumps

03. Secondary Chilled Water Y Y Y Y Y

Pumps

04. Condenser Water Pumps Y Y Y Y Y

05. AHU Y Y Y Y Y

06. Low water level in expansion -- -- -- -- Y

tank

07. Low water level in Cooling -- -- -- -- Y

Tower

08. Spare 4 4 4 4 --

Note:

1. Alarm with mute switch shall be provided for trip signal.

2. Lamp test facility shall be provided
3. Mimic diagram depicting the system layout shall be provided.
4. Each AHU shall have stop lock switch located near the unit for safety during servicing in
case of AHU starter panel is away from AHU at more than 10 meters. In addition
start/stop push button switch and red indication for start will be provided on respective
AHU panel.

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 AXIAL FLOW FANS
1.0 General
1.1 AXIAL FANS MUST BE AMCA CERTIFIED FOR AIR & SOUND PERFORMANCE.
1.2 Fan shall be complete with motor, motor mount, belt driven (or direct driven) and
vibration isolation type, suspension arrangement as per approved for construction
shop drawings.
2.0 Casing: The casing shall be constructed of continuously welded galvanized steel (or
steel duly hot dip galvanized or powder coated) and include integral punched inlet
and outlet flanges to prevent air leakage. The motor shall be supported in the center
of the casing by an inner tube (in case of flange mounted motors), or through motor
mounting brackets (for foot mounted motors) made out of heavy duty steel plate of
minimum 20 mm thickness.
Support brackets for ceiling suspension shall either be welded or bolted to the casing
for connection to hanger bolts. All fans shall have straightening vanes for better
efficiency. The straightening vanes shall be aerodynamically designed for maximum
efficiency.
3.0 Rotor: Hub and blades shall be fabricated aluminum OR cast aluminum. Blades shall
be airfoil shaped for maximum efficiency and shall vary in twist and width from hub to
tip to effect equal air distribution along the blade length. The entire propeller
assembly should be statically & dynamically balanced.
4.0 Motor: shall be energy efficient squirrel-cage, totally-enclosed, fan cooled standard
round frame, constant speed, continuous duty, single winding, suitable for 415+10%
volts, 50 cycles, 3 phase AC power supply, provided with class ‘F’ insulation. Motor
shall be specially designed for quiet operation. Fans should be selected for
maximum efficiency, lowest sound power and minimum horse power. Motor conduit
box shall be mounted on exterior of fan casing and lead wires from the motor to the
conduit box shall be protected from the air stream by enclosing in a flexible conduit.
For HT motors, the flexible conduit should be able to withstand the high air stream
temperature.
5.0 Fan Performance:Fan performance shall be based on tests conducted in
accordance to AMCA 210 for air performance and AMCA 300 for Inlet sound power
levels. These fans shall be licensed to bear the AMCA seal for air and sound
performance.
All the High temperature Fans should either be EN-12103-3 or UL certified for High
temperature (UL Power & smoke Ventilation listed) for a minimum of 250 Deg C for a
minimum of 2 Hrs. All fans shall be vibration run tested before dispatch and vibration
report to be submitted to the customer.
6.0 Vibration Isolation: The assembly of fan and motor shall be suspended from the
slab by vibration isolation suspension of rubber-in-shear type.
7.0 Accessories: The following accessories shall be provided with all fans:
i. Outlet cone for static pressure regain.
ii. Inlet Bell for non- ducted fans.
8.0 Silencers:-
Fan silencers may be provided where specifically called for in schedule of Quantities.
Fans shall be factory assembled and shipped with all accessories factory-mounted.

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 JET FANS
1.0 SCOPE

1.1 The scope of this section comprises of supply, erection, testing and commissioning
of Jet Fans conforming to these specifications and in accordance with the
requirements equipment schedule, schedule of quantities and drawings.

2.0 GENERAL

2.1 Jet Fans shall be furnished as factory assembled having characteristics as of high
performance ventilation with small air volume. Each unit shall consist of fan having
inlet bell mouth with protective screen, two silencers, terminal box and mounting
brackets.

3.0 FAN

3.1 Fan shall be axial flow type balanced dynamically and statically.

3.2 The fans shall have Die cast Aluminium impeller for standard temperature
applications for minimum 250 Deg. C.

3.3 The complete fan & motor assembly shall be imported from manufacturer and
certified as tested for minimum 250 Deg. C for 2 hours operation.

3.4 The fan shall have discharge nozzles made of Aluminium round shaped
aerodynamically and finished with polishing coat.

4.0 CASING

4.1 The casing of Jet Fans shall be made Aluminium die casing extruded or spun from
galvanized sheet steel with flanges at both ends.

5.0 MOTOR

5.1 The motor shall be totally enclosed fan cooled type, H Class insulation and shall run
on the electrical power suitable for 220 volts + 5% or 415 volts + 10% 50Hz. It should
be suitable to operate at two speed or single speed as specified in schedule of
quantities.

6.0 PROTECTIVE BIRD SCREEN

6.1 The fans shall have protective screen of chrome coat.

7.0 SILENCERS

7.1 The Jet Fans shall have silences at inlet and outlet discharge nozzle.

7.2 Silencer casing shall be of 1.0mm thickness.

7.3 The silencers shall be manufactured from galvanized sheet steel and it shall be able
to maintain noise level of maximum 60 dBA at 2 metre distance.

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8.0 INLET BELL MOUTH

8.1 Jet Fans shall have Inlet bell mouth made of aluminium or G.S.S and should be
shaped to reduce air turbulence in the inlet of the fan.

9.0 TERMINAL BOX

9.1 The pre-wired Terminal box shall be fitted at the outside of the fan casing.

10.0 MOUNTING ARMS / BRACKETS

10.1 The unit shall be with mounting brackets for ceiling suspension and for permitting
adjustment of air stream.

11.0 CABLING

11.1 All cables shall be MICC (Mineral Insulated Copper Conductor) suitable for high
temperature fire condition.

11.2 The control cable shall be run in conduits. The control cable shall be adequately
shielded to prevent Radio Frequency interference and malfunctioning.

12.0 ELECTRONIC CONTROL PANELS

12.1 The control panel housing the electronics shall be adequately populated with CPU,
Input / Output Modules, Timers, Logic Function Modules, Power Supply Modules.

12.2 The logic program shall be loaded on the CPU at the time of trial runs.

12.3 Facility shall be provided for changing the control logic. Necessary display / touch
screens shall be provided.

13.0 POWER CONTROL PANELS

13.1 The power control panels shall be adequately populated for the central and logic
functions.

13.2 The panels shall be manufactured according to relevant Indian Standards and shall
have adequate space for termination of cables and maintenance.

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 CENTRIFUGAL FANS

1.0 GENERAL

1.1 THE CENTRIFUGAL FANS MUST BE AMCA CERTIFIED.

2.0 TYPE

2.1 Centrifugal fans shall be non-overloading type backward curved or forward curved
and will conform to class of construction as specified and shall be complete with
motor, belt drive, belt guard, motor mounting and vibration isolators.

3.0 MATERIAL

3.1 Housing and gauges of sheet steel used in the housing for Class I construction.
Inside and outside surface of fan casing and impeller should be spray galvanised.

3.2 Fan wheel shall be forward curved or non-overloading type backward curved as
mentioned Schedule of Quantities. Fan wheel, housing and the shaft shall be
statically and dynamically balanced.

3.3 Shaft shall be constructed of SAE 1040/EN8/C-40 steel (unless specified otherwise)
turned, ground and polished. Shaft shall not pass through first critical speed through
full range of specified fan speeds.

3.4 Bearings shall be of the sleeve/ball bearing type mounted directly on the fan housing.
Bearing shall be designed specifically for quite operation and shall be of self aligning,
grease pack, pillow block type.

3.5 Drive to fan shall be provided through belts with adjustable multi-speed variable pitch
motor pulley and an approved belt guard. Belts shall be of the oil resistant type

4.0 MOTORS

4.1 Fan motor shall be suitable for 415 + 10% volts 50 cycles, 3 phase, AC power supply
squirrel cage TEFC with IP-53 protection. Motors shall be especially designed for
quiet operation and motor speed shall not exceed 1440 rpm.

5.0 INSTALLATION

5.1 The concrete foundation wherever required to the fans will be prepared by the Owner
to the drawings supplied by the Contractor. However, the Contractor shall supply the
foundation bolts, base-plate wherever required, vibration eliminators etc., and he
shall also ensure that all the above accessories are placed securely in proper
position while the foundation is cast.

5.2 Vibration isolation base for both fan and motor shall be built as an integral part and
shall be mounted on concrete foundation through anti-vibration isolator having an
efficiency of 90%.

5.3 Fan outlet connections shall be by means of flexible fire retardent canvas
connections.

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6.0 TESTING

6.1 Fans shall be tested for the capacity, power consumption, noise level and vibration
isolation and result shall conform to the approved data furnished by the Contractor.

7.0 PAINTING

7.1 On completion of the erection and testing, the assembly shall be painted with two
coats of an appropriate paint of approved make and colour.

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 INLINE FANS
1.0 SCOPE

1.1 The scope of this section comprises of supply, erection, testing and commissioning
of Inline Fans conforming to these specifications and in accordance with the
requirements, Equipment Schedule, Schedule of Quantities and drawings.

2.0 TYPE

2.1 Fan shall be single inlet single width (SISW) type. Fan shall have directly driven
forward curved centrifugal impeller, running in a metal scroll balanced to give quite
and vibration free operation. Fan motor assembly shall be statically and dynamically
balanced.

2.2 The fan shall be assembled in such a manner that the motor and impeller can be
easily removed and reinstalled after servicing.

3.0 MATERIAL
3.1 Fan casing shall be manufactured from galvanised steel sheets.
3.2 All other metal parts shall be hot dip galvanised.
4.0 MOTOR
4.1 The fan shall be equipped with motor with speed regulator giving volume control from
0 to 100% of output.

4.2 Motors shall be with Class F insulation wired to an externally mounted weather
proofed terminal box
5.0 INSTALLATION

5.1 Fan shall have rigid supports and fitted to both ends of the casing.

5.2 Wherever the fans are to be suspended from ceiling or mounted on the wall, the
Contractor shall include supply and fixing of all the material that may be required to
complete the installation in all respects.
5.3 Fan inlet and outlet connections shall be by means of flexible canvas connections.
6.0 TESTING

6.1 Fan after installation shall be tested for capacities, power consumption, noise level
and vibration and results shall confirm to the approved data furnished by the
Contractor.

7.0 ELECTRIC POWER CONNECTIONS

7.1 Single phase, 220 V, 50 Hz power supply point within 2 meter from the fan shall be
available. All further wiring shall be in the scope of Air-conditioning Contractor.

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 PROPELLER FANS

1.0 SCOPE

1.1 Scope of work comprises the supply, erection, commissioning and testing of
propeller fans of the capacities set forth in the Equipment Schedule.

1.2 TYPE

1.2.1 Fan shall be of the broad type, ring or diaphragm mounted and of the capacity shown
in the schedule of equipment. Fans shall be provided with gravity type louvers
unless otherwise stated.

1.3 TESTING

1.3.1 Fans shall be tested for the capacity, power consumption, noise level and vibration
isolation and result shall conform to the approved data furnished by the Contractor.

1.4 ELECTRICAL POWER CONNECTIONS

Single phase 220V, 50Hz power supply point within 2 meters from the fan shall be
available. All further wiring shall be in the scope of air-conditioning contractor.

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 BUILDING MANAGEMENT SYSTEMS

1.0 Scope of Work & System requirements

BMS System Specifications

1.1 Management Level

1.2 Application Level

1.3 Field Level

1.4 Field Devices, Sensors

2.0 Installation

3.0 Programming, Testing and Commissioning

4.0 Training

5.0 Warranty

6.0 Drawings

7.0 Input / Output Point Summary

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1.0 Scope of Work and System requirements for the Project:

Building Management System for this project is to cater to the control and
monitoring functionalities of the Chiller Plant that includes – Chillers, CHWPP,
CHWSP, Condenser Water Pumps and Cooling Towers (through hardwired
contacts) and monitoring of Lift system through software integration .

The BMS shall be connected to these systems and equipment and the field level
devices through DDC Controllers and necessary Integration devices, where
required; BMS System shall have a Supervisory Controller & an Operator
Workstation with the Building Management System Software to which the various
DDC Controllers, 3rd Party Integrators that will be used here shall be connected;
the supervisory controller shall be connected and the PC shall be on a dedicated
network.

List of equipment connected to the BMS:

a. Control and Monitoring of Chiller Plant – Chillers, CHW Primary Pump, Cooling
Towers and Condenser Water Pumps, CHW Sec Pumps;

b. Monitoring of Lift System. (through ModBus Integration)

Please refer to the IO Point summary, BOQ and schematic System Architecture for
details;

System Description:

Chiller Plant Management System:

The BMS shall control and monitor the Chiller Plant that consists of 2 #s of Chillers ,
3 #s CHW Primary Pumps, 3 #s Condenser water Pumps and 2 #s Cooling Towers,
6#s SECONDARY pumps.

BMS Specifications

Software Integration:

Third Party Software Integrations

Lift Integration through Modbus (Lift to have Modbus 4 #s Chillers
card0

The BMS workstation software with the PC and System controllers shall be located in
the BMS room in the designated location by the owner; also, necessary system
architecture drawing with a description of the proposed system shall be submitted
along with the proposal for review;

BMS System Specifications

BMS System provided shall be of three levels – Management Level, Application level
and field level.

.
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1.1 Management Level:

BMS workstation software shall have the following capabilities:

1.1.1 Graphic display of the System being controlled and monitored with
real time live data from the system

1.1.2 Display of the logged data in tabular form (in Microsoft Word, Excel
formats as well as graphical forms)

1.1.3 Monitor the functionalities of the DDC Controllers and the routers for
inter-communication of data and report faults, if found

1.1.4 Automatic storage of the trended and logged data onto the hard disk
space including archiving and retrieval of data from long term data
storage

1.1.5 Download custom application programs onto the routers and DDC
Controllers including custom application programming capabilities
based on application requirements

1.1.6 Integrate the subsystems and shall be capable of future expansion at

all the three levels of system architecture

1.1.7 BMS workstation shall be on Ethernet/TCP/IP/LAN/WAN network.

1.1.8 BMS system shall conform to ASHRAE’s Lonwork Standard .

1.1.9 Necessary license shall be provided to monitor and control all the
various parameters, systems and equipment with the graphics,
trending, logging and alarm management; the system shall be capable
of handling the existing BMS functionalities and the current additions
without any reduction in speed of processing as well as any other
functionalities;

1.2 Application level:

The application level shall have the following capabilities:

1.2.1 Necessary routers or system network controllers shall be provided

between the field level DDC Controllers and the BMS Workstation.

1.2.2 Necessary Bridges/gateways shall be provided for accepting all the

parameters available at the Chillers to the BMS workstation through
BACnet/IP or ModBus protocol as required by the Lift manufacturer;

1.2.3 All the BMS functionalities shall be resident in the network controllers.

1.2.4 They shall communicate over Lonwork over Ethernet/IP. They shall also
be capable of future integration for applications through 3rd party
BACnet/Modbus/LON devices and protocols.

1.2.5 Vendor to specify the number of field level DDCs/modules that can be
connected to the system controller.

.
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1.3 Field level DDCs:

Field level DDCs shall have the following capabilities:

1.3.1 DDC Controllers shall be on stand-alone basis from the functional

viewpoint but shall also have communication capability with the higher
level of the BMS system architecture.

1.3.2 DDCs shall be multi-tasking, real time digital control processor.

1.3.3 DDCs shall be application based and with all the self-diagnostic features
and functionalities.

1.3.4 Upon restoration of power, DDCs shall resume the normal operation
without any manual intervention with non volatile memory functions.

1.3.5 DDCs shall have capabilities on alarm management, time schedule,

remote management, start/stop optimization, trends, temporary schedule
override and access protection.
1.3.6 All the IO points and the BMS functionalities that are programmed in the
DDCs shall be accessible and shall be displayed at the BMS workstation
software through the router.

1.3.7 DDCs shall be capable of peer to peer communication on LON/BACnet

protocol.

1.3.8 DDC Controller shall be housed in an enclosure panel of IP 55

construction, with a suitable transformer (230VAC/24AC), MCB,
necessary terminal blocks, ferruling and relays. The enclosure panel shall
be RITAL make constructed out of 16 gauge CRCA sheet and powder
coated to RAL7032 and shall be provided with lock and gaskets and rigid
in construction. The panel shall be provided with a mounting plate to
mount the DDC Controller and transformer.

1.3.9 All DDCs must be UL approved, must have an in-built real time clock
and be suitable for PID control.

1.3.10 Main plant DDC controllers shall be 32 bits freely programmable.

1.3.11 DDC Control Module Specification

The DDC controllers being used shall conform to the following

specifications as a minimum:

 Optional connection to operator terminal, management station

and via Web browser with Web server device

 Flash ROM, real time processing and multi tasking

 Supply voltage AC 24V +/- 20% 50/60 Hz

 Event driven data transmission

 Automatic mains recovery

 Digital output to be 250V 2A rated changeover contacts

 Historical data memory storage

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  Software application stored in non volatile memory

 Battery back up >= 5 Years; low battery alarm indication shall be

provided at the central station

 Process control & interlock functions.

 Generate alarms/events comparing measured values against

known parameters; Time control strategies

 Runtime equalization & totalization

 Trend logging of specific data-points with transmission of the logged values to the
management level

 Energy calculations & Backup of the data/program

 Digital outputs shall be potential free outputs. Analog outputs shall be true analog
outputs (0-10 V DC); digital inputs shall be potential free contacts & analog inputs
shall be either 4-20mA or 0-10 Vdc signal; necessary relays to make the signal to
potential free contacts shall be incorporated in the enclosure panels by the BMS
vendor;

1.3 Field devices, sensors and cabling:

1.4.1 Temperature sensor shall be provided for monitoring temperature in the CHW
headers with thermowells SS; range shall be 0-50 deg C and an accuracy of +/-
0.5 deg C.

2.0 Installation: System shall be installed by the controls supplier. BMS vendor shall
submit their system architecture schematic with necessary cabling and
conduiting drawings for this specific project with the data sheets of the individual
components that has been taken into account in the design.

3.0 Programming, testing and commissioning: The entire system shall be

programmed, tested and commissioned by the BMS supplier using qualified and
trained personnel with necessary service tools/software that has been provided
by the factory/principal manufacturer. They shall co-ordinate as necessary with
the other equipment supplier wherever 3rd party integrations are required to
successfully bring their data to the BMS Workstation;

4.0 Training
Necessary training shall be conducted by the BMS contractor and shall utilise
IOM manuals, data sheets and as-built drawings and necessary documentation;
Operator training shall be carried out for a minimum period of six hours including
a site familiarization of the facility, various critical functioning of the BMS, data
recovery, transfer & storage, text editing and graphics, review of sequence of
operation, preparation of reports and modifying the same for presentation to
management, trouble shooting of various important functions, password control;
the training shall be done immediately upon system completion and handing
over.

One copy of the draft O & M manual shall be submitted for review that will have
all the necessary data sheets and drawings (in A3 sizes) immediately upon the
commissioning of the project; 5 copies of O&M manual shall be submitted after
review and finalization with all the necessary data sheets of the equipment and
components supplied and installed with as-built drawings and commissioning
data sheets.
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5.0 Warranty

All component, system software, parts and assemblies supplied by the BMS
contractor shall be guaranteed against defects in materials and workmanship for
a period of one year from the owner’s acceptance date.

Labour to troubleshoot, repair, reprogram, or replace system components

including all the cost of the components (landed at site) shall be furnished by the
BMS contractor at no extra charge at site to the owner during the warranty
period.

All corrective software modifications made during warranty service periods shall
be updated on all user documentation and on user and manufacturer archived
software disks.

6.0 Drawings:

BMS vendor shall submit working drawings for all their works at site including
conduiting, cable layouts, cable schedule and DDC panel details; contractor shall
also submit all data sheets, graphics layout of the screen for approval; Submittal
shall be done within a week of the award of contract with all the necessary details
like system architecture, conduiting & cable routing, DDC enclosure panel
drawings with all necessary wiring terminations etc., necessary co-ordination
shall be done along with other vendors for smooth execution of the project.

BMS IO POINT SUMMARY

PARAMETER AI DI AO DO SENSORS
CHILLER ON-OFF
CMD. 2 VFC
ON/OFF STATUS 2 VFC
A/M STATUS 2 VFC
TRIP STATUS 2 VFC
CHILLER
COMMON
2
HEADER IN/OUT IMMERSION
TEMP TEMP. SENSOR
CHILLER
ISOLATION 2
VALVE CMD. VFC
CHILLER
ISOLATION 2
ON/OFF STATUS. VFC

CONDENSER 2
VALVE CMD. VFC
CONDENSER
VALVE ON/OFF 2
STATUS. VFC

PRIMARY PUMP 3
COMMAND VFC

.
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 P.PUMP RUN
3
STATUS VFC
P.PUMP A/M
3
STATUS VFC
CONDENSOR 3
PUMP COMMAND VFC
C.PUMP RUN
STATUS 3 VFC
C.PUMP A/M
STATUS 3 VFC
SECONDARY 6
PUMP COMMAND VFC
S.PUMP RUN
STATUS 6 VFC
S.PUMP A/M
STATUS 6 VFC
HOT WATER 2
PUMP COMMAND VFC
H.W.PUMP RUN
STATUS 2 VFC
H.W.PUMP A/M
STATUS 2 VFC
HOT WATER
GENERATOR 1
COMMAND VFC
H.W.GEN RUN
STATUS 1 VFC
H.W.GEN A/M
STATUS 1 VFC
TOTAL 2 40 0 21

SECTION-02(COOLING TOWER-02UNITS)
PARAMETER AI DI AO DO SENSORS
ON-OFF CMD. 2 VFC
ON/OFF STATUS 2 VFC
A/M STATUS 2 VFC

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1.0 SCHEDULE OF REQUIREMENTS (BASIS OF DESIGN)

The Air-conditioning requirements are as under which is to be based on the

following design parameters.

1.1 OUTDOOR DESIGN CONDITIONS

The outdoor design conditions shall be considered as follows:
Summer : Dry Bulb Temperature 43.3 C (110 F)
Wet Bulb Temperature 23.9 C (75 F)
Monsoon : Dry Bulb Temperature 35. C (95 F)
Wet Bulb Temperature 28.3 C (83 F)
Winter Dry Bulb Temperature 7.2 C (45 F)
Wet Bulb Temperature 5.0 C (41 F)

1.2 INSIDE DESIGN CONDITIONS

All Areas except Operation Theatre, ICU, ICCU and Corridor/Lobby:
Summer and Monsoon
Dry Bulb Temperature : 23.9 + 1.1oC (75 +2oF)
Relative Humidity : Not exceeding 60%
Winter
Dry Bulb Temperature : 21 + 1.1oC (69.8 +2oF)
Relative Humidity : Not to fall below 40%
Corridors and Lobby
Summer and Monsoon
Dry Bulb Temperature : 26 + 1.1 oC (78.8 +20F)
Relative Humidity : Not exceeding 60%
Winter
Dry Bulb Temperature : 19 + 1.1oC (66.2 +2oF)
Relative Humidity : Not to fall below 40%
Operation Theatre, ICU & ICCU
Summer, Monsoon & Winter
Dry Bulb Temperature : 21 + 3oC (69.8 +5oF)
Relative Humidity : 50% + 10%

AIR-CONDITIONING REQUIREMENTS

As per Schedule of Requirements.

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2.0 EQUIPMENT SCHEDULE

As per Schedule of Equipment’s for air-conditioning.

2.1 ESTIMATED REQUIREMENTS

Details of equipment to be offered are given in Schedule of Equipments

(proposed). However, tenderer should work out the details themselves based on
the designed parameters and schedule of requirements and offer equipment
accordingly. In no case capacity of equipments offered should be less than
specified. However, higher capacity can be offered, if so required, giving
adequate justification for such deviation.

2.2 SYSTEM DESCRIPTION

SCHEME FOR AIR-CONDITIONING SYSTEM.

3.0 LIST OF APPROVED MAKES OF EQUIPMENT

Please refer list of approved makes for HVAC Works specified elsewhere (Refer
pages given before the list of tender drawings for HVAC Works).

4.0 SCHEDULE OF TECHNICAL DATA

Please refer Data Requirement Sheets for HVAC Works of this Tender.

5.0 TEST DATA

5.1 GENERAL

a) The Contractor must perform all inspection and tests of the system as a
whole and of components individually as required, under the supervision
of the Consultant/Owner, in accordance with the provisions of the
applicable as per standards or approved requirements.

b) Contractor shall allow the Owners and their Consultants to inspect and
test the assembled equipment’s at the works of the Contractors. For all
bought out items from the approved manufacturers they shall produce
manufacturers test certificates.

5.2 PIPING SYSTEM

a) In general pressure tests shall be applied to piping only before connection

of equipment and appliances. In no case shall piping, equipment or
appliances be subjected to pressures exceeding their test ratings.

b) Tests shall be completed and approved before any insulation is applied.

c) After tests have been completed, the system shall be drained and cleaned
of all dust and foreign matter. All strainers, valves and fittings shall be
cleaned of all dirt, fittings and debris.

- 97 -
 d) The balancing must be done with computer programmed balancing
system comprising digital manometer with LCD display and differential
pressure sensor unit other accessories required for on line measurement
and documentation of flow with digital display. The software should be
compatible with Windows 95/98 suitable for two way communication
facility with PC.

e) The contractor must submit the print of each valve after balancing
indicating valves identity, size, no. of turns, design flow, differential
pressure and actual flow.

5.3 WATER PIPING

All water piping shall be tested and proven tight under hydrostatic pressure of 1-
1/2 times the design pressure unless stated otherwise in the specifications,
prescribed pressure shall be maintained for four hours.

5.4 DUCT WORK

All branches and outlets shall be tested for air quantity and the total of the air
quantities shall be within plus five percent (5%) of fan capacity.

Fire dampers, volume dampers and splitter dampers shall be tested for proper
operation.

5.5 BALANCING AND ADJUSTMENT

All Air Handling ventilation equipment, duct work and outlets shall be adjusted
and balanced to deliver the specified air quantities indicated, at each inlet and
outlet, on the drawings. If these air quantities cannot be delivered without
exceeding the speed range of the sheaves of the available horse power, the
Consultant/ Owner shall be notified before proceeding with the balancing of air
distribution system.

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5.6 ELECTRICAL EQUIPMENT

a) All electrical equipment shall be cleaned and adjusted on site before

application of power.

b) The following tests shall be carried out,

- Wire and cable continuity tests.

- Insulation resistance tests, phase to phase and phase to earth, on
all circuits and equipment, using a 500 volt meggar. The meggar
reading shall be not less than one Mega ohm.

c) Earth resistance between conduit system and earth must not exceed half
(1/2) CMH.

d) Phasing out and phase rotation tests.

e) Operating tests on all protective relays to prove their correct operation

before energising the main equipment.

f) Operating tests on all starters, circuit breakers, etc.

5.7 PERFORMANCE TEST

a) The installation as a whole shall be balanced and tested upon completion,

and all relevant information including the following shall be submitted to
the Consultant/ Owner.

- Air volume passing through each unit, duct, grilles, apertures.

- Different pressure readings across each filter, coil and through
each pump.
- Static pressure in each air duct.
- Electrical current readings, in Amperes of full and average load
running and starting together with name plate current of each
electrical motor.
- Continuous recording over a specified period of ambient wet and
dry bulb temperatures under varying degrees of internal heat
loads and use and occupation, in each zone of each part of the
building.

b) Daily records should be maintained of hourly readings, taken under

varying degrees of internal heat load and use and occupation, of wet and
dry bulb temperatures, upstream “On-Coil” of each cooling coil. Also
suction temperatures and pressures for each refrigerating unit. The
current and voltage drawn by each machine.

c) Any other readings shall be taken which may subsequently be specified

by the Consultant/Owner.

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5.8 MISCELLANEOUS

a) The above tests are mentioned herein for general guidance and
information only but not by way of limitation to the provisions of conditions
of contract and specification.

b) The date of commencement of all tests listed above shall be subject to the
approval of the Consultant/Owner and in accordance with the
requirements of this specification.

The Contractor shall supply the skilled staff and all necessary instruments
and carry out any test of any kind on a complete system if the
Consultant/Owner requests such a test for determining specified or
guaranteed data as given in the specification or on the drawings.

d) Any damage resulting from the tests shall be repaired and/or damaged
material replaced, all the satisfaction of the Consultant/Owner.

e) In the event of any repair or any adjustment having to be made, other than
normal running adjustment, the tests shall be void and shall be
recommenced after the adjustment or repairs have been completed.

f) The Contractor must inform the Consultant/Owner when such tests are to
be made, giving sufficient notice, in order that the Consultant/Owner or his
nominated representative may be present.

g) Complete records of all tests must be kept and 3 copies of these and
location drawings must be furnished to the Consultant/Owner.

h) The Contractor may be required to repeat the test as required, should be

ambient conditions at the time not giving in the opinion of the Consultant/
Owner, sufficient and suitable indication of the effect and performance of
the installation as a whole or of any part, as required.

i) Suitable manpower tools and instruments to carry out the tests

satisfactorily whether at site or at manufacturers works shall be provided
by the Contractor.

6.0 TESTS

a) All types of routines tests shall be carried out at the work of the Contractor
or the manufacturers of the components. The Engineer-in-Charge/
Architect shall be free to witness any or all test if he so desires.

b) On the completion of the installation, the contractors shall arrange to hold

three days continuous run to carry out various tests as detailed below, in
the presence of and to complete satisfaction of the Engineer-in-Charge
and their Architects.

c) The initial tests shall be include but not be limited to the following:

d) To operate and check the proper functioning of all electrically operated

components viz.

- 100 -
e) To test and check the switch gears, safety and other controls.

f) To check the air distribution in the system and to provide design air flow in
all areas specifically shown on the drawings. Also check and ensure the
inside conditions as specified are achieved.

g) To check the systems against leaks in different circuits, alignment of

motor, ‘V’ belt adjustments control setting etc.

h) Besides the initial tests the contractor shall offer three seasonal tests
during worst summer, monsoon & winter condition for 12 hours every day
for consecutive 3 days.

i) To record the readings as detailed under ‘TEST DATA’.

- 101 -
 DESIGN PARAMETERS

1.00 The design parameters are given hereunder which should be followed in addition
to those given in various sections of technical specifications enclosed.

2.00 CHILLING UNIT

2.1 Temperature of chilled water entering the chiller °C : 12.2

2.2 Temperature of chilled water leaving the chiller °C : 6.7
2.3 Fouling factor of chiller (MKS) : 0.0001
2.4 Fouling factor of chiller (FPS) : 0.0005
2.5 Temperature of Water at Inlet of Condenser °C : 32.2
2.6 Temperature of Water at Outlet of Condenser °C 36.4
2.7 Maximum water velocity through the condenser MTR : 2.5
2.8 Fouling factor of condenser (MKS) : 0.0002
2.9 Fouling factor of condenser (FPS) : 0.001
2.10 Power consumption at 100% load not more than : 0.8 KW/TR

2.11 Maximum pressure drop across

Chiller : 8M
Condenser : 10 M
2.12 Refrigerant
The screw chiller shall be selected for R-134 refrigerant.

3.00 AIR HANDLERS

3.1 Maximum face velocity across coiling coil MPM : 152.0

3.2 Maximum face velocity across pre filters MPM : 152.0
3.3 Maximum water pressure drop across the coil in Mt. : 4.6
3.4 Maximum water velocity through the coil in MPS : 2.5
3.5 Fan outlet (maximum) MPS : 10.0
3.6 Fan speed (maximum) of air handling unit RPM : 1000

4.0 DUCTING WORK

4.1 Method of duct design : Equal friction
method
4.2 Maximum air velocity in supply duct MPM : 550.0
4.3 Maximum air velocity in return duct MPM : 305.0
4.4 Friction loss in duct (maximum) MM Wg in 100 Mt.run : 8.33
4.5 Maximum velocity at supply air grill outlet MPM : 150.00

5.0 PIPING WORK

5.1 Friction loss (maximum) : 5M/100M/run
5.2 Flow velocity (maximum) Mt./sec. : 2.50

6.0 INSULATION
6.1 Maximum temperature in the supply air duct from Air-handlers outlet to
farthest outlet in °C 1.10

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 RUNNING IN PERIOD, GUARANTEE AND PAYMENT TERMS

1.0 RUNNING IN PERIOD & DATE ACCEPTANCE

1.1 After the installation work has been completed by the contractor, he will conduct
tests and make adjustments as may be necessary to satisfy himself that the plant
including low side equipments is capable of continuous running. There after he
will offer to the department a running-in period of 7 days subject to a minimum
aggregate of 120 hrs. at his cost. All the compressors shall be run by rotation.
The plant will be operated and a log of all parameters will be maintained during
this the period. The contractor will be free to carry out necessary adjustment
during this period without stopping the plant. The plant will be said to have
successfully completed the running –in-period, if no break down or
abnormal/unsatisfactory operation of any machinery occurs during this period.
After this the plant will be made available for beneficial use. After the plant has
operated without any major breakdown/trouble for the above specified running-in-
period it shall be taken over by the department subject to guarantee clause
mentioned below. This date of taking over of plant after trouble free operation
during the running-in-period shall be the date of acceptance.

1.2 Any loss of refrigerant or oil during the running in period shall be made good by
the contractor free of charge.

1.3 Capacity test of the chiller may be carried out as and when conditions become
stabilised.

1.4 Seasonal testing may be carried out as & when outside conditions become
suitable.

1.5 Seasoned Test: Contractor shall offer the plant for 3 seasonal test rum. Once
during worst summer, next during, worst monsoon and last during winter. Each
test run to be given for 3 consecutive days at 8-10 hours per day and should be
able to maintain inside conditions as specified.

2.0 GUARANTEE

2.1 The contractor shall guarantee the complete system to maintain the specified
conditions under all conditions of ambience and internal loads. Also the
inlet/outlet temperatures at the specified flow of water in the chiller unit shall be
guaranteed.

2.2 All equipments shall be guaranteed for a period of 12 months from the date of
acceptance and taking over of the installation by the Department against
unsatisfactory performance and/or breakdown due to defective design, material,
manufacture, workmanship or installation. The equipment or component or any
part thereof so found defective during the guarantee period shall be repaired or
replaced free of cost to the satisfaction of the Engineer-in-Charge. In case it is felt
by the department that undue delay is being caused by the contractor in doing
this, the same will be got done by the department at the risk & cost of the
contractor. The decision of Engineer-in-charge in this regard shall be final.

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2.3 Any leakage of refrigerant and/or oil due to defective design, manufacture,
workmanship or installation during the guarantee period shall be made good by
the contractor free of charge.

2.4 If the defects are not removed within a reasonable time, the Owner may arrange
to do at Contractor’s risk and cost without prejudice to any other rights.

3.0 PAYMENT TERMS

3.1 The following percentage of contract rates shall be payable against the stages of
work shown herein.

Sl. Stage of Work Percentage

No.

i) On delivery at site in good condition 60% of item rate

(Payment against each item to be made if
material against this items is supplied in full)

ii) On completion of prorata installation. 20%

iii) On commissioning and completion of 10%

successful trial run.

iv) On completion of first seasonal test duly 5%

witnessed & certified by Owner/ Consultant

v) On completion of second seasonal test duly 5%

witnessed & certified by Owner/ Consultant

Note: The payment mentioned against (iii), (iv) & (v) above shall be released in
two installments after successfully testing in a period of two years. These
conditions are subject to negotiations for AMC also.

3.2 When the first major seasonal test can not be carried out on commissioning of the
installation due to any reason not attributable to the contractor, the installation will
be handed over to the Department for beneficial use after completion of
successful running in test of 7 days subject to a minimum aggregate of 120 hours
as per para 3.1 above. The balance payment shall be released to the contractor
on his furnishing a bank guarantee in the specified format from a scheduled bank
for an equivalent amount. The bank guarantee shall be valid for a period of 6
months. However it will be extended till the successful completion of the two
major seasonal test duly witnessed and certified by Owner/Consultant. This bank
guarantee shall be independent of the one, if furnished for performance
guarantee.

4.0 SECURITY DEPOSIT

Security Deposit shall be deducted from each running bill and the final bill to the
extent of 5% of the gross amount payable subject to a maximum limit of Rs.25
lacs. The earnest money deposit shall be adjusted against this security deposit.

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 The security deposit shall be released on the expiry of guarantee period
stipulated in the contract.

5.0 PERFORMANCE GUARANTEE

The successful tenderer shall submit an irrevocable performance guarantee of

5% of the tendered amount or Rs.20 lacs whichever is less in addition to other
deposits mentioned elsewhere in the contract for his proper performance of the
contract agreement within 15 days of issue of letter of intent. This guarantee shall
be in the form of government securities or fixed deposit receipts or guarantee
bonds or any scheduled bank or the State Bank of India in the specified format.
The performance guarantee shall be initially valid up to the stipulated date of
completion plus 60 days beyond. This bank guarantee shall be kept valid till the
recording of completion certificate for the work by the competent authority.

6.0 FIXING OF MILESTONE

As per schedule ‘F’ clause 5 of General Conditions of contract for CPWD works
the milestones to be fixed as per table given below:-

Sl. Financial Time allowed Amount to be withheld in case

No. Progress (from date of of non achievement of
start) milestone

1. 1/8th (of the 1/4th (of the In the event of non achieving
whole work) whole work) the necessary progress as
assessed from the running
2. 3/8th (-do-) 1/2th (-do-) payment1% of the tendered
value of work will be with
3. 3/4th (-do-) 3/4th (-do-) held for stone.

4. Full failure of Full

each mile

7.0 RATES

7.1 The rates quoted by the tenderer shall be firm and inclusive of all taxes (including
works contract tax, service tax etc.), duties and levies and all changes for
packing, forwarding, insurance, freight and delivery, installation, testing,
commissioning etc. site including temporary constructional storage, risks over
head charges general liabilities/obligations and clearance from concerned
authorities. However, the fee of these inspections shall be born by the
department.

8.0 COMPLETION PERIOD

The completion period of the project shall be as indicated in the tender

documents is for the entire work of planning, designing, supplying, installation,
testing, commissioning and handing over of the entire system to the satisfaction
of the Engineer-in-Charge.

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9.0 POWER SUPPLY, WATER SUPPLY AND DRAINAGE

9.1 Power Supply

9.1.1 3 Phase, 415 Volts, 50 Hz. power supply shall be arranged by the Contractor.

9.1.2 The power supply for erection and testing of the complete installation shall be
arranged by the contractor. For this purpose nothing extra shall be paid on this
account.

9.1.3 All further power distribution to the various equipments shall also be done by the
contractor.

9.1.4 The contractor shall not use the power supply for any other purpose than that for
which it is intended for. No major fabrication work shall be done at site. Power
shall be used only for welding/cutting works.

9.2 Water Supply and Drainage

9.2.1 Water supply for erection and testing shall be arranged by the contractor.

9.2.2 Water shall be made available by the Owner free of cost near cooling tower. AC
Plant Room, Expansion Tank, Hot Water Generator, etc. as required for
commissioning of the AC system.

9.2.3 Owner shall provide electricity and water free of cost for commissioning only.

9.2.4 Drain points in the plant room, cooling tower, AHU room etc. shall be arranged by
the department.

9.2.5 All drainage arrangements from the drain points in the plant room, AHU room etc.
shall be arranged by the department as required.

9.2.6 Further connections including providing valves from drain points to respective
equipment shall be done by the contractor. These items of work shall be
measured and paid as per the contract.

10.0 DATA MANUAL AND DRAWINGS TO BE FURNISHED BY THE TENDERER

10.1 The tenderer shall furnish along with the Technical Bid, detailed technical
literature, pamphlets and performance data for appraisal and evaluation of the
offer. Computerised selection of chilling unit and blowers shall be furnished.

10.2 Drawings for approval on award of the work

The contractor shall prepare & submit three sets of following drawings and get
them approved from the Engineer-in-Charge before the start of the work:-

a) Ducting drawings showing sizes, locations of dampers, air-terminators.

b) Plumbing drawings showing the layout of entire piping, dia & length of
pipes, valves and isometric drawings showing connections to various
equipment.

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 c) Drawings including section, showing the details of erection of entire
equipments including their foundations, water basin for the cooling towers
etc.

d) Layout drawings of the equipments to be installed in various rooms such

as plant room, AHU rooms, hot water generator room, cooling tower and
other equipments.

e) Electrical wiring diagrams for all electrical equipments and controls

including sizes and capacities of the various cables and equipments.

f) Dimensioned drawings of all electrical and control panels.

g) Drawings showing the details of all insulations and vapour barrier works,
and

h) Drawing showing details of supports for pipes, cable trays etc.

i) Any other drawings relevant to the work.

11.0 AFTER AWARD OF WORK

The successful tenderer shall furnish well in advance three copies of detailed
instructions and manuals of manufacturers for all items of equipments regarding
installation, adjustments operation and maintenance i/c preventive maintenance
& trouble shooting together with all the relevant data sheets, spare parts
catalogue and workshop procedure for repairs, assembly and adjustment etc. all
in triplicate.

12.0 EXTENT OF WORK

12.1 The work shall comprise of entire labour including supervision and all materials
necessary to make a complete installation and such tests and adjustments and
commissioning as may be required by the department. The term complete
installation shall not only mean major items of the plant and equipments covered
by specifications but all incidental sundry components necessary for complete
execution and satisfactory performance of installation with all layout charts
whether or not those have been mentioned in details in the tender with document
in connection with this contract.

12.2 Minor building works necessary for installation of equipment, foundation, making
of opening in floors and restoring to their original condition, finish and necessary
grouting etc. as required.

13.0 INSPECTION AND TESTING

13.1 Initial Inspection at Manufacturer’s works

13.1.1 Centrifugal Compressor

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 i) Salient features such as model, capacity control, provision of crank, case
heaters, type of lubrication etc. shall be verified against the requirements
visually without opening the compressors.

ii) Manufacturer’s internal test certificates shall be scrutinized to check

compliance with the requirements as specified in the order.

iii) Free running test shall be carried out at the speed for which the motor is
available with manufacturer but the speed shall not be less than that
specified in contract. This test shall be carried out for 30 minutes in open
space. During this running test following operations are to be noted:

a. Manual operation of capacity control.

b. Lubrication oil pressure.

iv) a. Pneumatic test pressure test at 21 Kgf/Sq.cm. for casing of

compressor.
b. Vacuum test for the compressor for 0.5mm.Kg.

13.1.2 Condensers

i) Salient features like number of tubes, inside diameter of tubes (from which
the gauge of the tube can be verified) No. of passes, material of fins,
length of condenser, provision of fittings like safety valve, water, gas
connection shall be verified during stage inspection. The tube thickness
shall be checked.

ii) Manufacturer’s internal test certificate shall be furnished and it shall be

valid against contract requirements.

iii) Pneumatic pressure test at twice the normal condensing pressure for gas
side of condenser.

iv) Hydraulic test at 10 Kgs./Sq.cm. for water side of the condenser.

13.1.3 Chiller

i) Salient features like type of chiller, inside diameter of tubes (from which
the gauge of the tube can be verified) material of tubes, type material and
number of fins, wherever applicable length of chiller and provision of
fittings to be verified against requirements specified in the contract during
stage inspection. The tube thickness shall be checked.

ii) Manufacturer’s internal test certificate shall be furnished and it shall be

checked as per the contract requirements.

iii) Pneumatic pressure test at twice the normal condensing pressure for gas
side of condenser.

iv) Hydraulic test at 10 Kg/sq.cm. for water side of chiller.

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13.1.4 Chiller Unit

Full load shall be carried out to verify the capacity and I KW/Ton.

13.2.1 Air Handling Unit

i) Salient features such as model, size, physical dimension, and other

details of various sections, fan motor details, fan dimensions etc. shall be
verified against the contract requirements.

ii) Manufacturer’s internal test certificate for the motor and air handling unit
shall be furnished and scrutinized as per contract requirements.

iii) Test certificate for static and dynamic balancing of the fan/blower should
be furnished.

iv) Salient features like, type, material, No. and gauge of fins and tubes and
No. of rows of cooling coil shall be furnished and verified with reference to
contract requirement during stage inspection.

v) Hydraulic pressure to the extent of 10 Kgf/sq.cm. shall be applied to

cooling coil and this pressure should be maintained for 1 hour and no drop
should be observed indicating any leaks.

13.3 Initial Inspection at Site

13.3.1 Ducting

i) The sheet used for ducting shall be checked for physical test at site. The
physical test should include the sheet thickness and bend test as per
relevant IS specifications.

ii) Class of GSS sheet as per IS 277 may be got tested from a laboratory to
verify that same meets the contract requirements.
13.3.2 Pumps

i) Salient features such as model and make shall be checked as per

contract requirements.

ii) The manufacturer’s test certificate with Sr.No., head, discharge will be
furnished and verified against contract requirements.

13.3.3 Cooling Tower

i) Salient features such as dimensions, materials used, constructional

details, number and size of nozzles, headers, size of tank, etc. should be
verified against the requirements. Inspection of cooling tower in knocked
down condition would be carried out at the site.

ii) Manufacturer’s test certificate certifying the capacity of cooling tower and
static balancing of fan should be furnished.

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13.3.4 Switch Gear, Control Gear and Measuring Instruments.

They should be specified make. For air circuit breaker manufacturer’s test
certificate shall be furnished by contractor and the same shall be verified as per
contract requirements.

13.3.5 Electric Motors

Electric Motors should be specified make, manufacturer’s test certificate for

electric motor shall be furnished.

13.3.6 Pipes and Valves

i) It should be checked that the same is as per makes specified in contract.

ii) Dimensions including weight shall be checked for pipes against the
requirements of contract.

13.3.7 Insulation and Acoustic Lining

i) Physical verification for thickness and make should be made as per

contract before application of insulation.

ii) Manufacturer’s test certificate for density should be furnished.

13.3.8 Work at Site – General

a) All electrical items shall be subjected to inspection at any stage during

manufacturing activity. Routine electrical test as per relevant codes.
Inspection of Manufacturer’s test certificate.

b) Pressure testing of pipe fit used for the refrigerant and water services.

c) Pressure testing, leak testing of complete piping network for chilled water,
condenser water, hot water, and refrigerant/services.

d) Vacuumising and gas/oil charging /topping up for refrigeration system.

e) Checking of electrical circuits (Power & Controls) and checking
functioning of controls of refrigerant systems and other circuits of
Refrigeration Plant.

f) Checking of calibration of controls and instrumentation.

g) Checking of assemblies for electrical control panel, instruments panels,
local panels (dimensional and functional) annuncitor panels etc.

h) Inspection of complete electrical installation at site.

i) Installation of main equipment’s like compressor, condenser, ice reserve

coil.

j) Performance testing of complete Air conditioning plant as per

specifications.

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13.3.9 The above inspection procedure is given for general guidance and
information of vendors and inspection of purchaser/consultant is
strictly not limited to these and Inspection Engineer of
purchaser/consultant will have full right to have detailed inspection
at any stage right from placement of order to completion of project
as desired by Inspection Engineer. Co-ordination of inspection
agency of purchaser/consultant with his factory/sub-vendor’s
factory/erection site will be his sole responsibility of successful
vendor after placement or order for complete air-conditioning plant
covered under these technical specifications.
13.4 Final Inspection

i) After completion of the entire installation as per specification in all

respects, the AC contractor shall demonstrate trouble free running of the
AC equipments and installation for a period of minimum 120 hours of
running as detailed under para 3.1.
ii) After the trial run as para (i) above, the AC contractor shall offer the plant
for the seasonal test, namely test for summer or monsoon season
whichever occurs earlier. The test results shall be furnished.
iii) The input KW of the unit/TR at full load shall also be checked against
contract requirement.
iv) Pressure drops across chiller and condenser at specified flow rates shall
be checked.
v) All instruments for testing shall be provided by the AC contractor. The
accuracy of the instruments shall be as follows:

a. Temperature liquid in glass thermometer having the accuracy plus

or minus 1 deg.C as per IS: 4825.
b. Wet bulb temperature: whirling psychrometer conforming to IS:
6617. Scale Error: 0.2 deg.C plus or minus 0.1 deg.C.
c. Pressure Gauge: With the accuracy of plus or minus 1% for
maximum scale value from 10 to 90%, and plus 1.9% for
maximum scale value on rest of the scale conforming to IS:3695.
d. Water flow meter: Water flow shall be measured using the
arrangement installed as per Schedule of Work.

vi) The equipment capacity computation shall be done from above test
results.

13.5 Testing Requirements and Procedure

13.5.1 Balancing of all air and water systems and all tests as called for in the agreement
shall be carried out by the contractor in accordance with the agreement.
Performance tests of individual equipment and control shall be carried out as per
manufacturer’s recommendation. All tests and balancing shall be carried out in
the presence of the representative of the department Engineer-in-Charge.

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13.5.2 Air Systems

Systems are to be balanced by first adjusting the total flow at the fan, then by
adjusting main dampers and branch dampers. Only final minor adjustments are to
be made with register and diffuser dampers. Balancing of the air system shall be
accomplished without causing objectionable air noise. Basically the following
tests and adjustments are required.

i) Test all fan systems to provide proper cfm/cmh.

ii) Adjust fresh air, return air and exhaust dampers to provide proper air
quantities in all modes of control.

iii) Test and record fresh air, return air and mixed air temperature at all air
handling units Test and record data at all coils after air and hydronic
systems are balanced. Measure wet and dry bulb temperature on cooling
coils.

iv) Make point tube transverse at all main supply and return ducts to set
proper air quantities. Adjust all zone and branch dampers to proper CFM.

v) Test and adjust each register, grills, diffuser or other terminals equipment
to within 5% of design air quantity. Each opening shall be defined on the
test report by size, manufacturer’s model, room location, design cfm and
actual CFM. Outlets shall be adjusted to minimize objectionable drafts.

vi) Test and record static pressure drop across all filters and major coils.

13.5.3 Water System

Systems are to be balanced by opening all valves, closing all by-pass and
setting all mixing valves to full coil flow. Water systems shall be cleared of
air. Verify that the system has been properly cleaned, flushed and treated
before testing. Basically, the following tests and adjustments are required.

i) Test and adjust all pumps to deliver the proper gpm. Record rpm, motor
amperage, discharge and suction pressure. Pumps shall operate without
objectionable noise or cavitation. Plot actual pump and system
performance points on manufacturer’s pump curves.
ii) Check all expansion tanks for proper filling pressurization. Verify operation
of automatic fill and relief valves.

iii) Check the operation of all automatic valves.

iv) Test and adjust correct water flow through chiller, major items of
equipment and main water circuit. The balancing valves, provided on the
equipment shall be used for adjustment.

v) Check capacity output of chiller and set water flow rate for proper data.

vi) Check and adjust each coil to provide proper gpm. Record water and air
temperature changes and water pressure drop.

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 vii) Set pressure drops across coil by-pass to match coil full-flow pressure
drop.

13.5.4 Unit capacity in Tons Refrigeration shall be computed from the temperature
readings, pressure readings and water/flow measurements. Flow measurements
shall be preferably through flow meters. Pumps shall be tested for the discharge
head, flow and BHP.

13.5.5 Reports

Provide 3 copies of the complete balancing and testing reports to the department.
Report shall be neatly typed and bound suitable for a permanent record. Report
forms shall contain complete test data and equipment data as specified.

13.5.6 Final documentation

The contractor shall leave the system operating in complete balance with water
and air quantities as shown on drawings. Set stops in all balancing valves and
lock all damper quadrants in proper position. Secure all automatic damper and
valve linkages in proper positions to provide correct operating ranges. Proper
damper positions shall be marked on ducts with permanent indication. Notify the
department of any areas marginal or unacceptable system performance.

The above tests and procedures are mentioned herein, for general guidance and
information only, but not by way of lamination to the provisions of conditions of
contract and design/performance criteria.

Upon commissioning and final hand over of the installation, the contractor shall
submit (within 4 weeks) to the Engineer-in-Charge 6 (six) portfolios of the
following indexed and bound together in hard covering binder (300 x 450 mm.)

- Comprehensive operation and maintenance manual.

- As built drawings including one set on compact disc and two sets of
reproduction drawings of the same showing therein the modification and
correction during the course of execution.

- Test certificates, consolidated control diagram and technical literature on

all controls.

- Equipment warranties from manufacturers.

- Technical documents and descriptions accordingly to which the work was

carried out.

- Set of certificates of testes performed for various works.

- Commissioning and testing reports.

- Rating charts for all equipment.

- Log books as per equipment manufacturers standard format.

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 - List of recommended spares and consumables.

At the close of the work and before issue of final certificate of completion by
Engineer-in-Charge, the contractor shall furnish a written guarantee indemnifying
the department against defective materials and workmanship for defects liability
period. The contractor shall hold himself fully responsible for reinstallation or
replace free of cost to the department.

- Any defective material or equipment supplied by the contractor.

- Any material or equipment supplied by the department which is proved to

be damaged or destroyed as a result of defective workmanship by the
contractor.

- Completion certificate shall be issued to the contractor on completing the

formalities at stated above.

- The plant is deemed to have been taken over from the date of completion
certificate is issued to the contractor.

14.0 VALIDITY

Tenders shall be valid for acceptance for a period of 60 days from the date of
opening of price bid.

15.0 COMPLIANCE WITH REGULATIONS AND INDIAN STANDARDS, INDEMNITY

& INSURANCE

15.1 Conformity with statutory Acts, Rules, Standards and Codes

i) All components shall conform to relevant Indian Standard Specifications,

wherever existing, amended to date.

ii) All electrical works shall be carried out in accordance with the provisions
of Indian Electricity Act, 1910 and Indian Electricity Rules, 1956 amended
to date. They shall also conform to CPWD General Specifications for
Electrical Works, Part-I: Internal, 1994 and Part-II: External, 1994 and Part
IV (Sub-Station) as amended to date.

15.2 Safety Codes and Labour Regulations

i) All relevant safety procedures outlined in the safety codes shall be

complied with.

ii) In respect of all labour employed directly or indirectly on the work for the
performance of the air conditioning contractor’s part of the work, the
contractor at his own expense, will arrange for the safety provisions as per
the statutory provisions, I.S.I. recommendations, factory act, workman’s
compensation act, CPWD code and instructions issued from time to time.
Failure to provide such safety requirements would make the tenderer
liable for penalty of Rs.50/- for each violation. In addition the Engineer- in-
Charge, shall be at liberty to make arrangements and provide facilities as
aforesaid and recover the cost from the contractor.

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 iii) The contractor shall provide necessary barriers, warning signals and the
safety measures while laying pipe lines, ducts etc. or wherever necessary
so as to avoid accident. He shall also indemnify CPWD against claims for
compensation arising out of negligence in this respect. Contractor shall be
liable, in accordance with the Indian Law and Regulations for any accident
occurring due to any cause. The department shall not be responsible for
any accident occurred or damage incurred or claims arising there from
during the execution of work. The contractor shall also provide all
insurance including third party insurance as may be necessary to cover
the risk. No extra payment would be made to the contractor due to the
above provisions.

16.0 INSURANCE AND STORAGE

All consignments are to be insured upto the destination from warehouse to

warehouse at the cost of the contractor. The insurance covers shall be valid till
the equipment is handed over duly installed, tested and commissioned.

17.0 VERIFICATION OF CORRECTNESS OF EQUIPMENT AT DESTINATION

The contractor shall have to produce all the relevant records to certify that the
genuine equipment from the manufacturers has been supplied and erected.

18.0 The contract value shall be inclusive of custom duty, CVD etc. on imported
equipments (such as Water-cooled Chillers, Imported Fans for all AHU, Motorised
Valves with Actuator, Fire Damper Actuator etc.) & also inclusive of excise duty &
inclusive of local sales tax on indigenous equipments/materials and inclusive if
octroi duty or any duties free of fees levied by government or any public or local
bodies.

19.0 The price shall not be subject to exchange rate variations. No foreign exchange
and license shall be arranged by the department and it shall be contractors
responsibility to do so, if required.

20.0 The contractor shall provide all equipments, instruments, labour and such other
assistance required by the Engineer-in-Charge for measurement of the works,
materials etc.

21.0 STORAGE OF MATERIALS/EQUIPMENTS

Plant room/Air handling unit room, if ready can be used for storage of
materials/equipment brought to site by the contractors. Watch and ward of the
same shall be the contractor’s responsibility. In case the plant room space is not
readily available, it shall be contractor’s responsibility to make his own temporary
structure at site with approved location from the department at his own cost.

22.0 WORKS TO BE ARRANGED BY THE DEPARTMENT/CLIENT

Following works shall be arranged by the Department.

i) Power and water supply for erection, testing and commissioning at site.

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 ii) Space for accommodating the equipments and components involved in
the work.

iii) False ceiling and/or return air enclosure as required.

iv) Insulation of the exposed roof slab.

v) Make up water tanks/connections near cooling towers.

vi) Drain points in AHU Room and in the vicinity of cooling towers.

vii) Floor and slab openings wherever required for laying of pipes, cables and
ducts.

viii) Opening in walls for passage of ducts and return air only.

ix) Supports structure / foundation / pre cast PCC Blocks for chilling machine,
cooling tower, pumps, AHUs etc.

23.0 WORKS TO BE DONE BY THE CONTRACTOR

The following works are deemed to be included in the scope of contractor.

i) Foundations bolts and vibration isolation spring/pads for foundation of

equipments.

ii) Suspenders and brackets for suspending/supporting ducts, pipes and

cables trays.

iii) Excavation and refilling of trenches wherever the pipes are to be laid
directly in ground including necessary base treatment and supports.

iv) Sealing of all floor slab, wall openings provided by the department or
contractor for pipes and cables from fire safety point of view after laying of
the same.

v) Painting of all exposed metal surfaces of equipments and components

with appropriate colour.

vi) Making good the damages caused during installation and restoring the
same to their original finish.

vii) Floor/wall supports for pipes and ducts.

viii) Providing wooden/metallic frame for fixing grills/diffusers.

ix) Making opening in the wall for passage of pipes/cables.

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 GUARANTEE PERFORMA

GUARANTEE FOR HVAC INSTALLATION

We hereby guarantee the year round Air Conditioning System which we have installed in
the Complex described below:

Building - Hamidia Hospital

Location - Bhopal
Owner -

For a period of ONE YEAR from the date of acceptance of the total installation, WE
AGREE TO repair or replace to the satisfaction of the Owner, any or all such work that
may prove defective in workmanship, equipment or materials within that period, ordinary
wear and tear and unusual abuse or event of our failure to comply with the above
mentioned conditions within a reasonable time, after being notified in writing. We
collectively and separately, do hereby authorise the owner to proceed to have the
defects repaired and made good at our expense and we shall pay the cost and charge
thereof, immediately upon demand.

WE ALSO HEREBY UNDERTAKE to test the entire installation in first SUMMER,

MONSOON AND WINTER on following the completion of the installation, to check and
do every thing necessary to ensure that the specified indoor conditions in all spaces are
maintained, that all water and air systems and properly balanced, that all controls are
calibrated accurately and that all units are functioning satisfactorily.

SIGNATURE OF CONTRACTOR
For HVAC INSTALLATIONS

SEAL

DATE

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 TECHNICAL DATA

(TO BE FURNISHED BY BIDDER IN METRIC SYSTEM ONLY)

Please mention the make and country of origin of all the equipments.

1 CENTRIFUGAL SCREW CHILLER

Kindly attach the following:

1. Computer Selection of the Unit :

2. Details of safeties and protection. :
3. Detailed functions of Micro Processor
Controller. :

2. COMPRESSOR
a) Manufacturer Name :
b) Model :
c) Type of Compressor /Semi Hermetic/ :
Open
d) No.of Compressor per Machine :
e) Nominal capacity of each :
compressor in TR
f) Actual capacity of each compressor :
in TR Operating Conditions
g) Saturated Suction :
Temperature Deg.C
h) Saturated Discharge :
Temperature Deg.C
i) Max.RPM :
j) Mode of Start :
k) Refrigerant used : R-134 A
i) Qty. of Refrigerant used :
m) Power Consumption IKW/TR :
Reduced Entering Constant Entering
Cond Water Temp. Water Temp.
At Full Load 100%
90% :
80% :
70% :
60% :
50% :
n) NPLV of the M/C :

o) Type of capacity control :

p) Range of capacity variation :
q) Safety devices & controls :
r) Monitoring Devices :
s) Type of bearings :

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3. MOTOR (COMPRESSOR)

a) Make of Motor :
b) Type of Motor :
c) Motor KW :
d) Class of Insulation :
e) R.P.M :
f) Type of starter (Star Delta or Part Winding) :
g) Electrical characteristics Voltage/
Frequency Fluctuations permissible :
h) Full load current (Amp) :
i) Starting current (Amp) :

4. CONDENSER

a) Manufacturer Name :
b) Model :
c) Number of Condensers :
d) Fouling Factory MKS :
e) Heat rejection capacity Kcal/Hr. :
f) Pressure drop Mts. :
g) Water flow rate (LPM) :
h) No. of passes :
i) Water temperature in Deg.C :
j) Water temperature out Deg,C :

5. COOLER

a) Manufacturer Name :
b) Model :
c) Type of cooler :
d) Water Flow LPM :
e) No. of Passes :
f) Water Temperature Out Deg.C :
g) Water Temperature in C :
h) Pressure Drop in Mt. Of water :
i) Cooling Capacity Kcal/Hr. :
j) Fouling factor MKS
Type of vibration
Isolator for Rotary
Screw Water chilling
Machine recommended
by manufacturer. :

6. OVERALL SIZE OF WATER CHILLING MACHINE

a) Overall dimensions MM :
b) Opening Wt. Kg. :
c) Service Clearance required in mm :

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7. CENTRIFUGAL WATER CHILLING MACHINE

a) Operating Conditions :
b) Actual Capacity of water
Chilling machine at above
Operating conditions :

8. COOLING TOWER

a) Make of Cooling Tower :

b) Type of Cooling Tower :
c) Model of Cooling Tower :
d) Capacity of Cooling tower :
e) Approach of Cooling tower :
f) Wet Bulb (Design) :
g) Fan Motor (Type & Rating) :
h) Fan Diameter (Each) :
i) Fan capacity (Each) :
j) Material of casing & basin :
k) Overall dimension in MM :
l) Dry weight KG :
m) Operating weight KG :
n) Water flow rate USGPM :
o) No. of fans :
p) R.P.M. of Motor :
q) Drift loss :
r) Evaporation loss :
s) Total Water Loss in LPH :
t) Type of drive :

9. CONDENSOR WATER PUMP SETS

a) Make :
b) Type :
c) Model :
d) Discharge (LPM) :
e) Head (Mt.) :
f) Efficiency :
g) Brake Horse Power :
h) Horse Power of motor :
i) Make/Type of motor :
j) Type of starter :
k) Impeller Diameter (mm) & Material :
l) Material of Bearing & Seal :
m) Type of Bearing :
n) Speed (RPM) :
o) Material of Shaft :

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10. HOT WATER PUMP SETS

a) Make :
b) Type :
c) Model :
d) Discharge (LPM) :
e) Head (Mt.) :
f) Efficiency :
g) Brake Horse Power :
h) Horse Power of motor :
i) Make/Type of motor :
j) Type of starter :
k) Impeller Diameter (mm) & Material :
l) Material of Bearing & Seal :
m) Type of Bearing :
n) Speed (RPM) :
o) Material of Shaft :

11. VARIABLE SPEED SECONDARY CHILLED WATER PUMPING SYSTEM

I Secondary Chilled Water Pump

a) Manufacturer :
b) Type/Model :
c) Capacity (USGPM) for SCHWP :
indicate capacity at varying speed
d) Head (M) :
e) Efficiency (%) :
f) Pump (RPM) :
g) B.H.P. :
h) Motor (HP) :
i) Motor Make :
j) Current Characteristics :
k) Motor Efficiency & Class of :
insulation
l) Bearing Material :
m) Impeller Material :
n) Shaft Material :
o) Type of Water Seals :
p) Vibration Isolation :
q) Operating Weight (Kg) :
r) Overall Dimensions (M) (LxWxH) :

II Adjustable Frequency Drive for Variable Speed Secondary Chilled Water Pump

a) Make/Country of Origin :
b) Model No. :
c) Type :
d) Motor Rating :
e) Maximum Output :
f) Slip Compensation :
g) Energy Save Mode :

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 h) PID Controller :
i) Interface with BAS :
j) Fault Indication :
k) Historic Fault and Parameter Log :
l) Key & Display :
m) Dimensions (mm) :

III AFD by Pass

a) Make / Country of Origin :

b) Model No. :
c) Type :
d) Motor Rating :

IV Pump Logic Controller

a) Make / Country of Origin :

b) Model No. :
c) Microprocessor :
d) Radio Interference Standards :
e) Power Supply :

V Differential Pressure / Sensors / Transmitters

a) Make / Country of Origin :
b) Model No. :
c) Type :
d) Sensing Element Material for Pressure :
& Flow Rate
e) Maximum Static Pressure :
f) Power Supply :
g) Degree of Protection :

12. PRIMARY CHILLED WATER PUMP SETS

a) Make :
b) Type :
c) Model :
d) Discharge (LPM) :
e) Head (Mt.) :
f) Efficiency :
g) Brake Horse Power :
h) Horse Power of motor :
i) Make/Type of motor :
j) Type of starter :
k) Impeller Diameter (mm) & Material :
l) Material of Bearing/Seal :
m) Type of Bearing :
n) Speed (RPM) :
o) Material of Shaft :

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13. CONTROLS
Makes

a) Three way Mixing Valve

With Actuator (Part of BMS work) :
b) Pressure gauge :
c) Thermometers :

14. PIPES

a) Make :
b) Class :

15. VALVES

Make
a) Check Valve :
b) Butterfly Valve :
c) Balancing Valve :
d) Y-Strainer :

15.1 Material/Gauge/Perforation of basket & Make

i) Pot Strainer :
ii) Suction strainer :

16. GRILLS/DIFFUSERS/DAMPERS

Please indicate make/material/gauge of the following:

Make Material
a) Duct Dampers :
b) Grills/Diffusers :
c) Fire Dampers :
d) Smoke & Temperature Sensor :

17. DUCT INSULATION

a) Manufacturers Name :
b) Material :
c) Density Kg. Per Cmt :
d) Thermal Conductivity Kcal/Hr.Deg.C :

18. DUCT LINING

a) Manufacturers Name :
b) Material :
c) Density Kg. Per Cmt :
d) Thermal Conductivity Kcal/Hr.Deg.C :

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19. PIPE INSULATION

a) Manufacturers Name :
b) Material :
c) Density Kg. Per Cmt :
d) Thermal Conductivity Kcal/Hr.Deg.C :

20. ELECTRICAL ACCESSORIES

a) Panel Manufacturer’s name

20. DOUBLE SKINNED AIR-HANDLING UNITS

A. TAG NO.
a) Make of AHU
b) Capacity CMH
c) Material/Gauge Casing Drain Pan
d) Over all size (LxBxH) mt
e) Type of AHU, vertical/ horizontal/Ceiling
suspended
f) Over all weight in Kg.
B. COOLING COIL
a) Make
b) Material of Tube/Fins
c) No. of Fins/cm
d) No. of Rows deep
e) Dia of Tubes (mm)
f) Face Area (SMT)
g) Cooling Capacity (Kcal/hr.)
h) Chilled Water Flow Rates LPM
i) Face Velocity MPS
j) Test Pressure Kgs./Sq.cm
C. FILTER SECTION
a) Make
b) Type of Filters
c) No. of Filters
d) Size of Filters
e) Air Velocity through Filter EPM
f) Efficiency of Filter %
D. FAN & FAN MOTOR
a) Make of Fans & Motor
b) Type of Fan
c) No. of Fan
d) Width and dia of fans (mm)
e) Type of Blade
f) Air Quantity CMH
g) Static Pressure in wg
h) Fan Discharge Velocity
i) Type of Balancing
j) Brake Horse Power in HP
k) Hose Power of Motor in HP
l) Motor RPM
m) Fan Speed
n) Type of Drive Ball Driven/Direct Driven

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 PERFORMANCE TEST READINGS

The Test Readings shall be recorded on hourly basis during the summer/ monsoon
seasons after commissioning of AC System at site as per the Performa indicated below.

1. OUTSIDE DESIGN CONDITIONS

a) Season :
b) Dry bulb temp Degree C :
c) Wet bulb temp Degree C :

2. INSIDE DESIGN CONDITIONS IN EACH AREA

a) Dry bulb temp Degree C :

b) Wet bulb temp. Degree C :
c) Relative Humidity % :

3. COMPRESSOR

a) Suction temp. Deg. C :

b) Suction pressure Kg/Sq.cm :
c) Discharge temp. Deg.C :
d) Discharge pressure Kg/Sq.cm :
e) R.P.M. of compressor :

4. COMPRESSOR MOTOR RATING AT VARIOUS LOADS

a) Motor current - AMPs :

b) Voltage - AMPs :
AC LOAD STATUS

5. CONDENSOR

a) Water flow rate LPM :

b) Entering water temp. Deg.C :
c) Leaving water temp Deg.C :
d) Pressure drop through
Condenser Kg/Sq.cm (PSI) :

6. EVAPORATOR

a) Water flow rate LPM :

b) Entering water temp. Deg.C :

c) Leaving water temp Deg.C :

d) Pressure drop through

evaporator Kg/Sq.cm (PSI) :

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7. CAPACITY TEST FOR CHILLING MACHINE ON

TR of M/C Current Drawn by M/C

100% load -------------- -------------------------------

AIR HANDLING UNIT

a) Air quantity CFM :
b) Air velocity ft/min. :
c) Entering air temperature DB/WB C :
d) Leaving air temperature DB/WB C :
e) Entering water temp. C :
f) Leaving water temp C :
g) Entering water pressure Kg/Sq,cm :
h) Leaving water pressure Kg/Sq.cm :

8. MOTOR DRIVE FOR AIR HANDLING UNIT

a) Actual voltage/current :

9. CHILLED WATER PUMP

a) Flow rate LPM :

b) Suction pressure Kg/Smt :
c) Discharge pressure Kg/Sq.cm :
d) Actual voltage/current :

All electrical panels/cables/starters/single phase presenter etc. shall be tested as per

standard code of practice.

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 APPROVED MAKES – HVAC WORKS

SL. ITEM APPROVED MAKES

NO.
1. WATER COOLED CENTRIFUGAL : CARRIER, DUNHAM BUSH, TRANE,
CHILLING MACHINES (ARI/ VOLTAS YORK
EUROVENT CERTIFIED ONLY)

2. AIR HANDLING UNITS WITH : EDGETECH, VTS, WAVES, ZECO

BLOWERS OF NICOTRA/
KRUGER/COMEFRI

3. TFA WITH HEAT RECOVERY : DRI, FLAKTWOOD (SEMCO)

WHEEL/ ENERGY RECOVERY
VENTILATORS

4. CHILLED WATER CASSETTES: : BHUTORIA, EDGETECH, TRANE

5. COOLING COILS : EDGETECH, WAVES, ZECO

6. FAN COIL UNITS : EDGETECH, WAVES, ZECO

7. SPLIT AC UNITS : CARRIER, BLUESTAR, HITACHI,
VOLTAS
8. MOTORS : SIEMENS, ABB, KIRLOSKAR, ALSTOM,
CROMPTON, MARATHON
9. PUMPS (COND./HOT/PRIMARY : CROMPTON GREAVES, BEACON,
CHILLED WATER) KIRLOSKAR, KSB

10. VARIABLES SPEED DRIVE ARMSTRONG, GRUNDFOSS, XYLEM,

SECONDARY CHILLED WATER
PUMPING SYSTEM
10A VFD DANFOSS, FUJI, VACON

11. COOLING TOWER : BELL, FLOWTECH, PAHARPUR

12. PRECISION AC UNITS : BLUEBOX, STULTZ, CLIMAVENETA

13. CENTRIFUGAL FANS : NICOTRA, KRUGER, COMEFRI

14. AXIAL FLOW FANS : GREENHECK, KRUGER, SYSTEMAIR

15. JET FANS : GREENHECK, KRUGER, SYSTEMAIR

16. INLINE FANS : NICOTRA, PINEAIR, KRUGER

17. COOLING TOWERS : BELL, PAHARPUR, FLOWTECH

18. PROPELLER FANS : KHAITAN, ALSTOM, CARYAIRE,

PINEAIR
19. BALANCING VALVES : ADVANCE, CASTLE, OVENTROP

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SL. ITEM APPROVED MAKES
NO.
TOUR & ANDERSON

20. BUTTERFLY VALVES : AUDCO, BBVI,CASTLE, ADVANCE

21. P.I.D. VALVES : ADVANCE, CASTLE, DANFOSS,

OVENTROP, FRESE

22. BALL VALVES : RAPID CONTROL, TOUR &

ANDERSON, CIM, SKS

23. NON RETURN VALVES : ADVANCE, CASTLE, INTERVALVE

24. POT/Y-STRAINER/SUCTION : EMERALD, RAPID CONTROL, SKS

STRAINER / AIRVENT D.S. ENGG

25. COMBINED AIR & DIRT SEPARATOR : SPIROTECH, SPIROTHERM

26. VACUUM DEGASSER : SPIROTECH, SPIROTHERM

27. ELECTRIC HOT WATER : RAPID-COOL,KEPL

GENERATOR

28. CARBON PANEL FILTERS : HONEYWELL, TRION, RYDAIR

29. ELECTROSTATIC PRECIPITATORS : HONEYWELL, TRION, RYDAIR

(ESP)

30. FILTERS/ PANEL FILTERS : THERMADYNE, CAMFIL FARR

PUROMATIC, SPECTRUM

31. FDV UNIT (FORCED DRAFT : EDGETECH, RCS, ZECO, HUMIDIN

VENTILATION)

32. COOLING PADS : ECOCOOL, MUNTER (ITALY),

GIGOLA (ITALY)

33. DEHUMIDIFER UNIT : BRYAIR, MUNTER

34. PIPES (MS/GI) : APL APOLLO, JINDAL HISSAR, TATA,

JINDAL STAR, PRAKASH SURYA
35. PIPE INSULATION : BEADSELL, STYRENE,
(EXPANDED POLYSTRENE) PERFECT PACK

36. REFRIGERANT PIPING(COPPER) : RAJCO, MANDEV, KARAN METALS

37. DUCT & REFGT. PIPING THERMAL : ARMAFLEX, AEROFLEX, TROCELLEN

INSULATION THERMAFLEX
CLOSED CELL / CROSS LINKED

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SL. ITEM APPROVED MAKES
NO.
ELASTOMERIC / POLYETHYLENE
FOAM

38. DUCT ACOUSTIC LINING : UP TWIGA, OWENS CORNING

39. G.I. SHEETS : TATA, SAIL, JINDAL

40. ALUMINIUM SHEETS : INDALCO, HINDALCO, BALCO

41. FACTORY FABRICATED DUCTS : DUCTOFAB, ROLASTAR, ZECO

42. STEM THERMOMETERS : EMRALD, H.GURU, JAPSIN

(V - GROOVED)

43. DUCT HANGERS : GRIPPLE, MUPRO

44. PHI CELLS : PUREAIR, RGF

45. DIGITAL THERMOMETER : STAEFA, JOHNSON, SEIMENS,

HONEYWELL

46. PRESSURE GAUGES : H. GURU, FIEBEG, MARSH, EMERALD

47. ALUMINIUM GRILLES / DIFFUSERS : RAVISTAR, SERVEX, PINEAIR

48. FIRE DAMPERS : RUSKIN, GREENHECK, RAVISTAR

49. ACTUATOR FOR FIRE DAMPER : SIEMENS, BELIMO

50. ANALOG MEASURING METERS : AE, RISHAB

51. P.U.F. PIPE SUPPORTS : MALANPURENTECH, MULTI

PRODUCTS, BEST PLASTRONICS

52. BITUMENOUS PRODUCTS/ : S.T.P., TIKKI TAR

MASTICS

53. CPRX COMPOUND : SHALIMAR PAINTS, ASIAN PAINTS

54. GATE VALES & GLOBE VALVE (GUN : LEADER, ZOLOTO

METAL DRAIN VALVE)

55. AUTO AIR VENT WITH STOP : ANERGY, RAPID CONTROL, EMERALD
VALVE
56. FIRE RESISTANT HESSAIN/ : ARCHNA CHEMICALS, NAVAIR
CANVAS
57. RUBBER PADS / VIBRATION : RESISTOFLEX, EMERALD, KANWAL
ISOLATORS

58. MODULATING VALVES : HONEYWELL, JOHNSON, ANERGY

(3-WAY/2-WAY) RAPID CONTROL

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SL. ITEM APPROVED MAKES
NO.

59. THERMOSTAT AND ACTUATOR : ANERGY, HONEYWELL, SIEMENS,

FOR 2-WAY / 3 WAY VALVE RAPID CONTROL

60. ENERGY METERS : SEIMENS, HONEYWELL, ANERGY

61. FLOW SWITCH : RAPID CONTROL, ANERGY

(BELLOW TYPE)

62. AIR-CURTAINS : MITZVAH, BEACON, SAM

63. SCALE PREVENTER : SCALE GUARD, CRYSTELLO

64. FLEXIBLE DUCT : PINEAIR, CARRYAIR, GPSPIRA

65. FLEXIBLE COUPLINGS : KANWAL, RESISTOFLEX, CORI

66. TUBULAR HEATER : DASPASS, ESCORTS

67. ELECTRICAL STARTERS / : SIEMENS, L&T, BCH

CONTACTORS

68. CONTROL CABLES COPPER : NATIONAL, ECKO, FINOLEX

CONDUCTOR

69. L.T. POWER ALUMINIUM / COPPER : FORT GLOSTER, CCI, UNIVERSAL, CCI
CABLES (FRLS) MUMBAI, UNICO (MP)

70. PANEL BOARDS (POWDER : KEPL,TRICOLITE, ADELEC

COATED) & CONTROL CONSOLE

71. ACB MICROPROCESSOR : L&T, SIEMENS, G.E. (SPECTRONICS),

SCHNEIDER

72. M.C.C.B. WITH ROTARY HANDLE : L&T, SIEMENS, G.E, HAVELLS

73. SELECTOR SWITCH : L&T, SIEMENS, G.E, HAVELLS

74. MEASURING METER : AE, RISHAB

75. CURRENT TRANSFORMER (CAST : AE, KAPPA, PRECISE

RESIN)

76. INDICATING LAMPS : SIEMENS, L&T, TELEMECANIQUE

(LED TYPE)

77. PERFORATED CABLE TRAYS : INDIANA, SLOTCO, BHARTI OF

APPROVED SHADE

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SL. ITEM APPROVED MAKES
NO.
78. CABLE GLANDS : COMMET, GRIPWEL

79. SOLDERLESS LUGS : DOWELLS

80. PUSH BUTTON : SIEMENS, L&T, TELEMECANIQUE

81. CAPACITORS (APP TYPE) : SIEMENS, L & T, ASIAN, GE, NEPTUNE

82. CONTROLS : HONEYWELL, STAEFA, RAPID

CONTROL, JOHNSON

83. MOTOR PROTECTION CIRCUIT : SIEMENS, LOAD KONTACT (MDS),

BREAKERS L&T, GE, HAVELLS

84. COPPER WIRES : FINOLEX, ECKO, R.R. KABLE

85. DIGITAL VOLTMETER & AMMETER : ENERCON, L&T, DUCAT

WITH SELECTOR SWITCH

86. CONTACTORS : L&T, SIEMENS, G.E, SCHNEIDER

87. THERMAL OVER LOAD RELAY : L&T, SIEMENS, G.E

88. SINGLE PHASING PREVENTOR : MINILEC, BCH

89. MINIATURE CIRCUIT BREAKER : HAGER, MDS, GE, SIEMENS,
SCHNEIDER

90. BMS SOFTWARE : DISTECH/TRANE/HONEYWELL

(LONWORKS/ BACNET ONLY)

91. N/W CONTROLLER : DISTECH/ TRANE/ HONEYWELL

(LONWORKS/ BACNET ONLY)

92. FIELD CONTROLLER : DISTECH/ TRANE/ HONEYWELL

(LONWORKS/ BACNET ONLY)

93. TEMPERATURE SENSOR : DISTECH/ TRANE/ HONEYWELL

(LONWORKS/ BACNET ONLY)

94. BMS PC ; HP/ DELL

95. DP SWITCH : DWYER

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