Mechanical Engineering Lab Report on Gears Assembly

POLITEKNIK SULTAN SALAHUDDIN ABDUL AZIZ SHAH
Mechanical Engineering Department
PRACTICAL TASK
Programme Diploma in Mechanical Engineering
Course Code DJJ6153- Mechanical Components & Maintenance
Title Gears
Lab. No. DJJ6153/DKM/LS/2.2( 02 )
LEARNING OUTCOME (CLO):

Upon completion of this workshop, students should be able to:
1. Analyze the concept of mechanical components to solve related problems. (C4, PLO2)
2. Assemble selected mechanical components based on service manual maintenance in
groups. (P5, PLO4)
3. Demonstrate understanding of engineering norm and practices in mechanical components
and maintenance during practical work sessions. (A3, PLO8)
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ACTION NAME & DESIGNATION SIGNATURE DATE
NURUL FATHUL JANNAH BINTI

ASMADY 08DKM18F1123
MIRZA NATASYA BINTI AZMIN

08DKM18F1137
Prepared by:
FAREEN FARHANNA BINTI ABDUL
MANAN
08DKM18F1139
LINGGESWARY A/P WARADARAJU

08DKM18F1141
Checked by:
Approved by:
EXPERIMENT OUTCOMES:
Upon completion of this laboratory, students should be able to:
1. Produce gear maintenance procedure.
2. Assemble and disassemble a few types of gears as a practical. As an examples apparatus
can be use is assembly spur gear exercise or assembly spur wheel / worm gear station.
THEORY:
A gear is a rotating machine part having cut teeth, or cogs, which mesh with another toothed
part in order to transmit torque. Two or more gears working in tandem are called a transmission
and can produce a mechanical advantage through a gear ratio and thus may be considered a simple
machine. Geared devices can change the speed, magnitude, and direction of a power source. The
most common situation is for a gear to mesh with another gear, however a gear can also mesh a
non-rotating toothed part, called a rack, thereby producing translation instead of rotation.
The gears in a transmission are analogous to the wheels in a pulley. An advantage of gears is
that the teeth of a gear prevent slipping. When two gears of unequal number of teeth are combined
a mechanical advantage is produced, with both the rotational speeds and the torques of the two
gears differing in a simple relationship.
In transmissions which offer multiple gear ratios, such as bicycles and cars, the term gear, as in
first gear, refers to a gear ratio rather than an actual physical gear. The term is used to describe
similar devices even when gear ratio is continuous rather than discrete, or when the device does
not actually contain any gears, as in a continuously variable transmission.
SAFETY PRECAUTION:
It is the individual’ s responsibility to practice the following general safety guidelines at all times
and keep your workspace reasonably tidy.
1. Always know the hazards associated with the equipment/materials that are being utilized in
the workshop.
2. Always wear appropriate protective clothing and equipment.
3. Confine long hair and loose clothing. Do not wear high-heeled shoes, open-toed shoes, sandals
or shoes made of woven material.
4. Be familiar with the location of emergency equipment such as fire alarm and fire extinguisher.
Know the appropriate emergency response procedures.
APPARATUS:
1. Transmission Gear System
2. Hand Tools
3. Power Tools
4. Lubricant
5. Solvent
6. Air Compressor
PROCEDURES:
NO EXPLANATION FIGURES TOOLS
1 Place drive gear on fixture None
(projecting hub sction upwards)
2 Clean and lubricate critical points None
3 Insert pre-assemble worm in box None

framed
4 Place second bearing 7304b in correct None

position on frame bore
5 Press in bearing with pre assembled Plastic headed
worm by tapping gently with plastic hammer
headed-hammer
6 Use pliers to insert circlip in worm-shaft Pliers

groove
7 Insert feather in keyway of output shaft None
8 Insert fixture no 3 in bore in fixture no 7 None
9 Slip fixture no 5 over fixture no 3 None
10. Mount output shaft end of box frame on Screw no 7a

assembly plate no7 and adjust with screw
no.7a.
11 Clean and lubricate bore in worm None
wheel and output shaft
12 Position worm wheel with shoulder None

facing downwards on fixture no 3
13 Insert output shaft in box frame; in None

doing so align feather keyway
14 Press in output shaft by tapping gently Plastic headed

with plastic headed hammer hammer
15 Use clean cloth to clean races of None
bearing to be mounted as well as
bearing seats and lubricate with
equipment oil
16 Mount bearing with side plate facing None

downwards on end of shaft . Ease on
bearing by hand , ensuring good initial
positioning
17 Place fixture no 4 on bearing None
18 Move bearing to final location by Plastic headed

tapping gently on fixture with plastic hammer
headed hammer
RESULT:
DISCUSSIONS:
By analyzing the selected problem all steps are completed to assemble and disassemble.
CONCLUSION:
Maintenance of gear drives involves proper selection , proper installation , proper loading of
the unit , proper lubrication and periodic inspection . Metalic gears have tremendous service
life when properlyused and cared for.
EVALUATION:
NO ITEM MARKS (%)

1 Practical Tasks 40%
2 Lab Report 20%
Total Marks 60%

Mechanical Engineering Lab Report on Gears Assembly

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POLITEKNIK SULTAN SALAHUDDIN ABDUL AZIZ SHAH

Mechanical Engineering Department

Programme Diploma in Mechanical Engineering

Course Code DJJ6153- Mechanical Components & Maintenance

Lab. No. DJJ6153/DKM/LS/2.2( 02 )

LEARNING OUTCOME (CLO):

NURUL FATHUL JANNAH BINTI

MIRZA NATASYA BINTI AZMIN

LINGGESWARY A/P WARADARAJU

2 Clean and lubricate critical points None

3 Insert pre-assemble worm in box None

4 Place second bearing 7304b in correct None

6 Use pliers to insert circlip in worm-shaft Pliers

7 Insert feather in keyway of output shaft None

8 Insert fixture no 3 in bore in fixture no 7 None

9 Slip fixture no 5 over fixture no 3 None

10. Mount output shaft end of box frame on Screw no 7a

12 Position worm wheel with shoulder None

13 Insert output shaft in box frame; in None

14 Press in output shaft by tapping gently Plastic headed

16 Mount bearing with side plate facing None

17 Place fixture no 4 on bearing None

18 Move bearing to final location by Plastic headed

NO ITEM MARKS (%)

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